Centrifugal and Axial Compressors
Transcript of Centrifugal and Axial Compressors
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Centrifugal and Axial CompressorsProduct line overview
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50+ years of compression solutions
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1967 1973 1985 1999 2003 2009 2019
First LNG train Australia
First sour gas re-injectionKazakhstan
World’s biggest LNG plantQatar
Large ethylene 1.2 MTPASaudi Arabia
Oil-free compression offshoreDenmark
First ammonia units Italy
First re-injection unit Algeria
Innovating with our customers
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Serving multiple markets
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Refinery Chem/petrochemical
• Fluid catalytic cracking• Reforming• Hydrocracking
• Syngas and fertilizers• CO2 for urea plants• Ammonia synthesis • Methanol synthesis
Downstream and distribution• Liquefied natural gas• Gas to liquid• Pipeline
• Oil production• Gas production• Gas lift• Gas re-injection• Gas storage• Subsea
Upstream
Product line overview
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Product line: between-bearing design
Copyright 2021 Baker Hughes Company. All rights reserved.
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
Inlet volume (m3/h)
5,000
100 10,000 100,000
Axial(AN series)
Horizontally Split (MCL, V series)
Vertically Split High Pressure (BCL series)
Vertically Split Low/Medium Pressure (BCL series)
1,000 1,000,000
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Product line: overhung design
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Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
Inlet volume (m3/h)
5,000
100 10,000 100,0001,000 1,000,000
Blower
Integrally Geared (SRL series)
Single-Stage Overhung (SRL series)
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Vertically split compressors
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Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000Barrel High Pressure (BCL)
Barrel Low/Medium Pressure(RB, VH, BCL)
Over 2,400 units installed worldwideVersatile, reliable designs for high-pressure and corrosive conditions
Sizes• From 300 to 1,200 mm, in-line or back-to-back• Pressure ratio up to 30:1
Pressure• Up to 800 bar• Highest running pressure: 760 bar
Applications• Primarily for high-pressure applications such as ammonia,
urea and methanol synthesis, refinery recycle, natural gas compression, gas injection, re-injection, and hazardous gases
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Horizontally split compressors
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Over 1,000 units installed worldwideHigh performance in applications from high-temperature cracking to extreme cryogenics
Sizes• From 300 to 1,800 mm, in-line or back-to-back• Flanges up to 86 inches• Largest diameter impeller 1,850 mm
Pressure• Up to 50 bar
Applications• Primarily for low and medium pressure applications including:
ethylene and fertilizer plants, refineries and petrochemical plants, LNG for refrigeration and air compression (typically handling wet gas), hydrocarbon refrigerants or natural gas
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Horizontally Split (MCL, V series)
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Pipeline compressors
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Over 500 units installed worldwideHigh efficiency and power in a compact package and small footprint
Sizes• From 500 to 1,000 mm
Pressure• Up to 100 bar
Applications• For low and medium pressure ratio pipeline service
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Pipeliner(PCL series)
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Integrally geared compressors
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Over 200 units installed worldwideCompact designs for heavy-duty applications with air, steam and other gases
Sizes• Multistages up to 10 wheels
Pressure• Up to 200 bar
Applications• For low, medium, and high-pressure service for air, steam, and
inert gas; fuel gas services; some petrochemical and CCS applications
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Integrally Geared (SRL series)
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Single-stage overhung compressors
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Over 300 units installed worldwideBest-in-class reliability for downstream applications
Sizes• 1,000 mm
Pressure• Up to 76 bar
Applications• Booster or recycle compressors in many petrochemical
applications including polyethylene, polypropylene, and ethylene oxide
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Overhung
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Axial compressors
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Over 20 units installed worldwideIdeal for catalytic cracking, air compression, nitric acid, and gas to liquids
Sizes• Up to 25 bar• Pressure ratio from 3:1 to 7:1
Applications• Used for low-pressure, high-flow applications such as catalytic
cracking plants, air service, air separation, LNG, nitric acid, and GTL
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Axial (AN series)
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Integrated compressors
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26 units installed to date, mainly for pipeline and storage
Sizes• Up to 450 mm
Pressure• Up to 300 bar
Applications• Ideal solution for high efficiency, small footprint, low noise and
minimized OPEX
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
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Integrated compressors
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Leveraging proven ICL technology to minimize topside footprint
Sizes• Up to 6 stages
Pressure• Up to 175 bar
Applications• Subsea to minimize topside equipment
Inlet volume (m3/h)
Dis
char
gepr
essu
re (
bar)
100
1
10
1,000
1,000 10,000 100,000
5,000
Blue-C
Main components
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16
Outer casing and head flanges
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• Forging or plate carbon steel • Martensitic stainless steel also applicable• Coatings applicable on carbon steel for cost-effective
corrosion resistance
Casings Assembled rotorHead flanges Diaphragms
Nozzles
Inner casing
Diaphragms
Casing
Covers
ImpellersShafts
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Inner casing and diaphragms
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• Forged carbon steel• Cast iron or cast stainless steel• Ni-alloys forged or casted• Coatings applicable on carbon steel for cost-effective
corrosion resistance or anti-fouling
Head flanges
Nozzles
Inner casing
Diaphragms
Casing
Covers
ImpellersShafts
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Rotor
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• Shaft: forged carbon steel or stainless steel• Impellers: full milling, EDM or brazed; forged
carbon steel, stainless steel, Ni-alloys• Coatings applicable on full assembly for
cost-effective corrosion resistance or anti-fouling
Coated assembledrotor
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Seals
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• Labyrinth seals in aluminum or thermoplastic materials suitable for acid and harsh environments
• Thermoplastic materials offer better performance than metallic options
• Abradable seals offer better efficiency
Bulk and hybrid design (with metallic carrier) for polymer labyrinth sealsDesign with and without swirl brakes
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Split assemblies
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BCLVertically split
MCLHorizontally split
Testing
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Baker Hughes unique testing capabilities
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Type of testTest beds capacity
Florence Massa Avenza
Standard mechanical and/or thermodynamic tests on centrifugal compressor & steam turbine
18+1 4 -
Thermodynamic test for large compressors 25-61MW
2
Running-in and/or string tests on reciprocating compressors 6 1 -
Standard & full load test (by electric generator) 4 2 -
Special string test 6+2 16 -
HSPT LM2500 spin test 2 - -
LM2500 gas generator load test - 1 -
Test on combined modules - 1 10