Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the...

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1 Lect- 31

Transcript of Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the...

Page 1: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

1

Lect- 31

Page 2: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 2

Lect-31

In this lecture...

• Centrifugal compressors• Thermodynamics of centrifugal

compressors• Components of a centrifugal

compressor

Page 3: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 3

Lect-31

Centrifugal compressors

• Centrifugal compressors were used in the first jet engines developed independently by Frank Whittle and Hans Ohain.

• Centrifugal compressors still find use in smaller gas turbine engines.

• For larger engines, axial compressors need lesser frontal area and are more efficient.

• Centrifugal compressors can develop higher per stage pressure ratios.

Page 4: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 4

Lect-31

Centrifugal compressors• Besides small aero engines, centrifugal

compressors are used in the auxiliary power units (APUs) in many aircraft.

• Some of the aircraft air conditioning systems employ centrifugal compressors.

• In a few engines, centrifugal compressors are used as the final stage of the compression process downstream of a multi-stage axial compressor. Eg. GE T 700, P&W PT6, Honeywell T53.

Page 5: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 5

Lect-31

Centrifugal compressors stage

Typical centrifugal compressor rotors

Page 6: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 6

Lect-31

Centrifugal compressors stage

Schematic of a typical centrifugal compressor

12

3

Page 7: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 7

Lect-31

Centrifugal compressors stage

s

T02

01

2

0302s

1

303s

P02

P3

P2

P01

P1

pcC2

23

T-s diagram for a centrifugal compressor

P03

pcC2

21

pcC2

22

T02=T03

T2

T1

T01

Total lossesImpeller losses

Page 8: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 8

Lect-31

Centrifugal compressors stage

[ ]

[ ]

22

2221

22

1212

21

22

120102

12

12

12

CC)UC()UC(hh,or

CChhhhw

equation, energy flow steady the FromΩrU which, in)UC()UC(w,or

)rC()rC(Ωm/Ωwtherefore, is mass unitper work total The

ly.respective outlet, and inlet compressor the denotes 2 and 1 where,)rC()rC(m

rotor the by fluid the on applied torque The

ww

ww

ww

ww

+−−=−

−+−=−=

=−=

−==

−=

τ

τ

Page 9: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 9

Lect-31

Centrifugal compressors stage

r1

r2

b U2

U1

Ω

Page 10: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 10

Lect-31

Centrifugal compressors stage

=

−−

=

−=

=

−−−=−

22

22

22

2222

222

222

222

21

22

21

22

12

VdrddP flow, isentropic anFor

TdsdVrddP

/dPdhTds,Since

dVrddh.,e.i

VVUUhh

to, dtransforme gets equation above The

Ωρ

Ωρ

ρ

Ω

Page 11: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 11

Lect-31

Centrifugal compressors stage

• For axial compressors, dr≈0 and the above equation reduces to

• Thus in an axial compressor rotor, pressure rise can be obtained only be decelerating the flow.

• In a centrifugal compressor, the term , means that pressure rise can

be obtained even without any change in the relative velocity.

• With no change in relative velocity, these rotors are not liable to flow separation.

)/V(d/dP 22−=ρ

0222 >)/r(d Ω

Page 12: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 12

Lect-31

Centrifugal compressors stage

• However most centrifugal compressors do have deceleration and hence are liable to boundary layer separation.

• Centrifugal compressor rotor is not essentially limited by separation the way axial compressor is.

• It is therefore possible to obtain higher per stage pressure rise from a centrifugal compressor as compared to axial flow compressors.

Page 13: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 13

Lect-31

Conservation of Rothalpy

• If we were to assume steady, viscous flow without heat transfer

• Here, I, is the rotational enthalpy or rothalpy.• It is now known that rothalpy is conserved for

the flow through the impeller. • Any change in rothalpy is due to the fluid

friction acting on the stationary shroud (if considered in the analysis).

ICUChCUCh ww =−+=−+ 22

22

211

21

1 22

Page 14: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 14

Lect-31

Impeller• Impeller draws in the working fluid. It is

the rotating component of the centrifugal compressor.

• The diverging passages of the impeller diffuses the flow to a lower relative velocity and higher static pressure.

• Impellers may be single-sided or double-sided, shrouded or un-shrouded.

• In the impeller, the working fluid also experiences centripetal forces due to the rotation.

Page 15: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 15

Lect-31

Impeller

• In principle, there are three possibilities for a centrifugal compressor rotor.– Straight radial– Forward leaning– Backward leaning

• Forward leaning blades are not used due inherent dynamic instability.

• Straight and backward leaning blades are commonly used in modern centrifugal compressor rotors.

Page 16: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 16

Lect-31

Impeller

U2

C2

V2

U2

C2

V2

U2

C2V2β2 β2

β2β2

Ω ΩΩ

Forward leaning blades(β2 is negative)

Straight radial Backward leaning blades(β2 is positive)

Page 17: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 17

Lect-31

Inducer

• Inducer is the impeller entrance section where the tangential motion of the fluid is changed in the radial direction.

• This may occur with a little or no acceleration.

• Inducer ensures that the flow enters the impeller smoothly.

• Without inducers, the rotor operation would suffer from flow separation and high noise.

Page 18: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 18

Lect-31

Inducer

rt rm rh

V’t

m m

U1

V1

C1β1

Inducer

Section m-m

Ut Um Uh

Ct

βhβm

βt

Leading edge velocity triangles

Page 19: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 19

Lect-31

Inducer

• It can be seen from the above that

• It can be seen that , which indicates diffusion in the inducer.

• Similarly, we can see that the relative Mach number from the velocity triangle is,

outlet.inducer the at velocity relative the denotesV Where,

cosVV'

tt't 11 β=

1VV' <

trel cos/MM 111 β=

Page 20: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 20

Lect-31

The diffuser• High impeller speed results in a high

absolute Mach number leaving the impeller. • This high velocity is reduced (with an

increase in pressure) in a diffuser.• Diffuser represents the fixed or stationary

part of the compressor. • The diffuser decelerates the flow exiting the

impeller and thus reduces the absolute velocity of the working fluid.

• The amount of deceleration depends upon the efficiency of the diffusion process.

Page 21: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 21

Lect-31

The diffuser

• The fluid flows radially outwards from the impeller, through a vaneless region and then through a vaned diffuser.

• Both vaned and the vaneless diffusers are controlled by boundary layer behaviour.

• Pipe and channel type diffusers are used in aero engines due to their compatibility with the combustors.

Page 22: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 22

Lect-31

The diffuser

Ω

r3

r2

r1

r3>r2>r1

Diffuser vanes

Vaneless space

Impeller

Page 23: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 23

Lect-31

The diffuserRad

ial d

irec

tion

Cr

CW

Streamlines in a radial diffuser

Logarithmic spiral

Page 24: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 24

Lect-31

The diffuser

space. vaneless the in place taking diffusion is there that means Thisradius. to alproportion inversely is velocity the Thus,

direction. radial the and velocity the between angle the is where ,tanconstant/CC

constantrCmomentum,angular of onconservati From

constant.C)rh(m ,continuity Fromwidth. axial constant

of region vaneless a in flow ibleincompress anconsider us Let

rw

w

r

αα

πρ

==∴

=

== 2

Page 25: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 25

Lect-31

In the next lecture...

• Centrifugal compressors• Coriolis acceleration• Slip factor• Performance characteristics• Stall and surge

Page 26: Lect- 31 - nptel.ac.in · Centrifugal compressors stage • For axial compressors, dr ≈0 and the above equation reduces to • Thus in an axial compressor rotor, pressure rise can

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay 26

Lect-31

In this lecture...

• Centrifugal compressors• Thermodynamics of centrifugal

compressors• Components of a centrifugal

compressor