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EMC and CE Requirements

Presented byPresented by

James S. NasbyJames S. Nasby

Columbia EngineeringColumbia Engineering

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CE - Required European MarkingCE - Required European Markingandand

EMC - Electromagnetic CompatibilityEMC - Electromagnetic Compatibility

Low Voltage DirectiveLow Voltage Directive Machinery Safety StandardMachinery Safety Standard

EMC Directives (around 21 in all)EMC Directives (around 21 in all)

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CE – Low Voltage Directive

Electrical SafetyElectrical Safety IP2X class or better enclosureIP2X class or better enclosure ““Touch-Safe”Touch-Safe” Warnings, including “Auto start”Warnings, including “Auto start” CautionsCautions Guards, Interlocks, etc.Guards, Interlocks, etc. Operating or Maintenance hazardsOperating or Maintenance hazards

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CE - Machinery Standard Physical SafetyPhysical Safety Pinch pointsPinch points Tip-over safetyTip-over safety Sharp Edges – ProtrusionsSharp Edges – Protrusions Exposed moving partsExposed moving parts Electrically live partsElectrically live parts Hot or very cold surfacesHot or very cold surfaces Audible noise and/or vibration levelsAudible noise and/or vibration levels Radiation, vapours, dust, liquids, etc.Radiation, vapours, dust, liquids, etc. And many others (not applicable)And many others (not applicable)

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CE – EMC Directive

Electromagnetic CompatibilityElectromagnetic Compatibility Limit Interference (RFI)Limit Interference (RFI) Limit Susceptibility to InterferenceLimit Susceptibility to Interference In CE terms,In CE terms,

Susceptibility = ImmunitySusceptibility = Immunity

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CE Declaration of Conformity

Technical Construction File (TCF)Technical Construction File (TCF) Declaration of Conformity to:Declaration of Conformity to:

Low Voltage DirectiveLow Voltage DirectiveMachinery Safety StandardMachinery Safety StandardEMC DirectiveEMC Directive

Self Declaration vs. Notified BodySelf Declaration vs. Notified Body Our EMC testing done by ULOur EMC testing done by UL

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EMC Certificate of Compliance

MCS used MCS used Underwriters LaboratoriesUnderwriters Laboratories to to verify compliance by an independent testing verify compliance by an independent testing

lab.lab.Also tested for future requirements.Also tested for future requirements.

Also test way beyond required levels.Also test way beyond required levels.

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EMC Testing Involves:

Emissions: RF effects on other equipmentEmissions: RF effects on other equipment Power Line ConductedPower Line Conducted Free Space RadiatedFree Space Radiated

Immunity: RF effect on our equipmentImmunity: RF effect on our equipment Power Line ConductedPower Line Conducted Free Space RadiatedFree Space Radiated

Power Line Magnet Field ImmunityPower Line Magnet Field Immunity

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EMC Testing Further Involves:

Mains - Our effect on incoming linesMains - Our effect on incoming lines

- Harmonic Current- Harmonic Current

- Fluctuations & Flicker- Fluctuations & Flicker Electrostatic Discharge (Immunity)Electrostatic Discharge (Immunity)

- Contact Discharge- Contact Discharge

- Air Gap Discharge- Air Gap Discharge Electrical Fast Transients (Immunity)Electrical Fast Transients (Immunity)

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Council Directives

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Council Directives

73/23/EEC - Low Voltage Directive73/23/EEC - Low Voltage Directive 89/392/EEC - Machinery Directive89/392/EEC - Machinery Directive 89/336/EEC - EMC (Electromagnetic Compatibility 89/336/EEC - EMC (Electromagnetic Compatibility

Directive) - S/S by:Directive) - S/S by: 2004/108/EC - (EMC) Directive (Electromagnetic 2004/108/EC - (EMC) Directive (Electromagnetic

Compatibility)Compatibility) Amendments:Amendments:

92/31/EEC - EMC92/31/EEC - EMC 93/68/EEC - All of the Above (and more)93/68/EEC - All of the Above (and more) 95/54/EEC - Automotive EMC95/54/EEC - Automotive EMC

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Applicable EMC Norms

EN5008-2 EMC Generic Emissions Standard - Industrial Environment EN5008-2 EMC Generic Emissions Standard - Industrial Environment Less Severe than Part 1 (EN50082-1) for ResidentialLess Severe than Part 1 (EN50082-1) for Residential

EN50082-2 EMC Generic Immunity Standard - Industrial Environment EN50082-2 EMC Generic Immunity Standard - Industrial Environment More Severe than Part 1 (EN50082-1) for ResidentialMore Severe than Part 1 (EN50082-1) for Residential

EN50130-4 EMC Generic Immunity Standard - Fire Alarm Related EN50130-4 EMC Generic Immunity Standard - Fire Alarm Related EquipmentEquipment

The Above Cascade into Many of:The Above Cascade into Many of: EN 61000-x-yEN 61000-x-y EN 55011EN 55011 ENV-5014xENV-5014x

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D E C L A R A T I O N O F C O N F O R M I T Y

- f o r -

M C & E C S e r i e s E l e c t r i c M o t o r D r i v e n F i r e P u m p C o n t r o l l e r s

M o d e l s : E C A , E C P , E C R , E C O , E C Y , E C S , E C T , - a n d - M C A , M C P , M C R , M C O , M C Y , M C S , M C T .

S e r i a l N u m b e r : A s d e t a i l e d o n t h e c o n t r o l l e r n a m e p l a t e .

R e s p o n s i b l e P e r s o n : M a s t e r C o n t r o l S y s t e m s I n c .

M a n u f a c t u r e r : M a s t e r C o n t r o l S y s t e m s I n c .

R e g i s t e r e d A d d r e s s : P . O . B o x 2 7 6 , 9 1 0 N o r t h S h o r e D r i v e , L a k e B l u ff , I l l i n o i s 6 0 0 4 4 , U S A . I t i s h e r e b y c e r t i fi e d t h a t , w h e n e q u i p p e d w i t h M o d i fi c a t i o n 8 E , t h i s e q u i p m e n t c o m p l i e s w i t h t h e e s s e n t i a l h e a t h a n d s a f e t y r e q u i r e m e n t s o f t h e L o w V o l t a g e D i r e c t i v e a n d E l e c t r o m a g n e t i c C o m p a t i b i l i t y D i r e c t i v e a n d c o n f o r m s w i t h t h e r e l a t i v e s t a n d a r d s l i s t e d b e l o w : D i r e c t i v e s : C o u n c i l D i r e c t i v e 7 3 / 2 3 / e e c - L o w V o l t a g e D i r e c t i v e C o u n c i l D i r e c t i v e 8 9 / 3 9 2 / E E C - M a c h i n e r y D i r e c t i v e C o u n c i l D i r e c t i v e 8 9 / 3 3 6 / E E C - E l e c t r o m a g n e t i c C o m p a t i b i l i t y D i r e c t i v e a n d a m e n d m e n t s 9 2 / 3 1 / E E C , 9 3 / 6 8 / E E C , & 9 5 / 5 4 / E E C H a r m o n i z e d S t a n d a r d s : E N 6 0 2 0 4 - 1 S a f e t y o f M a c h i n e r y - E l e c t r i c a l E q u i p m e n t E N 5 0 0 8 1 P a r t 1 E M C G e n e r i c E m i s s i o n s S t a n d a r d - R e s i d e n t i a l E n v i r o n m e n t E N 5 0 0 8 2 P a r t 2 E M C G e n e r i c I m m u n i t y S t a n d a r d - I n d u s t r i a l E n v i r o n m e n t E N 5 0 1 3 0 P a r t 4 E M C G e n e r i c I m m u n i t y S t a n d a r d - F i r e A l a r m R e l a t e d E q u i p m e n t A l l E m i s s i o n s a n d I m m u n i t y t e s t e d b y U n d e r w r i t e r s L a b o r a t o r i e s , I n c . a n d h a s b e e n f o u n d t o b e c o m p l i a n t . T h e s e r e s u l t s a r e c e r t i fi e d u n d e r t h e I n t e r n a t i o n a l E l e c t r o m a g n e t i c C o m p a t i b i l i t y M a r k ( U . L . F i l e M C 1 2 8 0 ) , C e r t i fi c a t e N u m b e r Y E 0 0 . 0 7 M C 1 2 8 0 . 0 0 2 . M a n u f a c t u r e r s C o n t a c t : M a s t e r C o n t r o l S y s t e m s I n c . 9 1 0 N o r t h S h o r e D r i v e , L a k e B l u ff , I l l i n o i s 6 0 0 4 4 , U S A . F o r m : d o c _ e c m c . d o c R e v . : 2 0 0 3 . 0 2 . 2 6

Typical D.O.C. for EFPC

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Typical D.O.C. for DFPC

D E C L A R A T I O N O F C O N F O R M I T Y

- f o r -

D i e s e l E n g i n e D r i v e n F i r e P u m p C o n t r o l l e r s

M o d e l s : D C F - a n d - D C M S e r i a l N u m b e r : A s d e t a i l e d o n t h e c o n t r o l l e r n a m e p l a t e .

R e s p o n s i b l e P e r s o n : M a s t e r C o n t r o l S y s t e m s I n c .

M a n u f a c t u r e r : M a s t e r C o n t r o l S y s t e m s I n c .

R e g i s t e r e d A d d r e s s : P . O . B o x 2 7 6 , 9 1 0 N o r t h S h o r e D r i v e , L a k e B l u ff , I l l i n o i s 6 0 0 4 4 , U S A . I t i s h e r e b y c e r t i fi e d t h a t , w h e n e q u i p p e d w i t h M o d i fi c a t i o n 8 E , t h i s e q u i p m e n t c o m p l i e s w i t h t h e e s s e n t i a l h e a t h a n d s a f e t y r e q u i r e m e n t s o f t h e L o w V o l t a g e D i r e c t i v e a n d E l e c t r o m a g n e t i c C o m p a t i b i l i t y D i r e c t i v e a n d c o n f o r m s w i t h t h e r e l a t i v e s t a n d a r d s l i s t e d b e l o w : D i r e c t i v e s : C o u n c i l D i r e c t i v e 7 3 / 2 3 / E E C - L o w V o l t a g e D i r e c t i v e C o u n c i l D i r e c t i v e 8 9 / 3 9 2 / E E C - M a c h i n e r y D i r e c t i v e C o u n c i l D i r e c t i v e 8 9 / 3 3 6 / E E C - E l e c t r o m a g n e t i c C o m p a t i b i l i t y D i r e c t i v e a n d a m e n d m e n t s 9 2 / 3 1 / E E C , 9 3 / 6 8 / E E C , & 9 5 / 5 4 / E E C H a r m o n i z e d S t a n d a r d s : E N 6 0 2 0 4 - 1 S a f e t y o f M a c h i n e r y - E l e c t r i c a l E q u i p m e n t E N 5 0 0 8 1 P a r t 2 E M C G e n e r i c E m i s s i o n s S t a n d a r d - I n d u s t r i a l E n v i r o n m e n t E N 5 0 0 8 2 P a r t 2 E M C G e n e r i c I m m u n i t y S t a n d a r d - I n d u s t r i a l E n v i r o n m e n t E N 5 0 1 3 0 P a r t 4 E M C G e n e r i c I m m u n i t y S t a n d a r d - F i r e A l a r m R e l a t e d E q u i p m e n t A l l E m i s s i o n s a n d I m m u n i t y t e s t e d b y U n d e r w r i t e r s L a b o r a t o r i e s , I n c . a n d h a s b e e n f o u n d t o b e c o m p l i a n t . T h e s e r e s u l t s a r e c e r t i fi e d u n d e r t h e I n t e r n a t i o n a l E l e c t r o m a g n e t i c C o m p a t i b i l i t y M a r k ( U . L . F i l e M C 1 2 8 0 ) , C e r t i fi c a t e N u m b e r Y E 0 0 . 1 2 M C 1 2 8 0 . 0 0 1 . M a n u f a c t u r e r s C o n t a c t : M a s t e r C o n t r o l S y s t e m s I n c . 9 1 0 N o r t h S h o r e D r i v e , L a k e B l u ff , I l l i n o i s 6 0 0 4 4 , U S A . F o r m : d o c _ d c f m . d o c R e v . : 2 0 0 2 . 0 3 . 2 6

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Test Results

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Applicable Standards (Norms)

from Test Lab Quote from May 2000

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Test Results for DFPC

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Test Results for EFPC

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Tests Beyond the Minimums:

Tests Ran But Tests Ran But not yetnot yet required: required:

Line (Mains) Voltage;Line (Mains) Voltage;

Immunity from Line Voltage VariationsImmunity from Line Voltage Variations

Immunity from Line (Mains) Voltage DipsImmunity from Line (Mains) Voltage Dips

Immunity from Line (Mains) Voltage Immunity from Line (Mains) Voltage Power Line (Mains) Surges (Immunity)Power Line (Mains) Surges (Immunity)

Line to Earth (Ground) Line to Earth (Ground)

Line to LineLine to Line

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Further Tests Beyond Minimums

Electrostatic Discharge Tested at:Electrostatic Discharge Tested at:

15.0 KVolt Air Discharge Rather Than 8.0 KVolt15.0 KVolt Air Discharge Rather Than 8.0 KVolt Surges (Immunity) Tested:Surges (Immunity) Tested:

Line to Ground at Line to Ground at 6.0 KVolt6.0 KVolt Rather of 4.0 KVolt Rather of 4.0 KVolt

Line to Line at Line to Line at 6.0 KVolt6.0 KVolt Rather of 2.0 KVolt Rather of 2.0 KVolt Surge Testing Ran:Surge Testing Ran:

With Surge Arrester and With Surge Arrester and With OutWith Out Surge Arrester Surge Arrester

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Certification and Marking

Note that Note that allall Microprocessor Based Microprocessor Based Controllers require EMC testing Controllers require EMC testing (Certification) in accordance with E.U. (Certification) in accordance with E.U. EMC Directive since they all have high EMC Directive since they all have high frequency (crystal clock) circuitry.frequency (crystal clock) circuitry.

Note: So called "egg mark" signifies mutual approvals under UL and TUV (and others)

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Questions ?