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Neles Flow Control Solutions

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TO HELP YOU OPTIMIZEyourprocess performance and reliability,Metso Automation approaches eachprocess and application as a specificchallenge. Neles control, on-off and ESDvalves, accessories, intelligent devicesand software products are engineered tomeet these challenges.They provideinnovative, fundamentally simpleconstruction, operation and maintenancefeatures to optimize processperformance at the lowest cost.

Testing capabilitiesMetso Automation has an extensive qualityassurance program covering all manufacturingactivities. All components or valve units are testedbefore delivery.For modulating control valvesthe testing includes control performance forverification every delivered valve unit. Basic testingincludes hydrostatic, seat leakage and functionaltesting. Advanced computer based test rigs havebeen provided for these valve testing activities. Aspecial feature in Metso Automation test facilitiesis our high pressure gas test and top-of-rangeindustrial cryogenic laboratory.

Simplifying Service SolutionsMetso Automation is committed to helping energyand hydrocarbon, and pulp and paper customersimprove process performance and reduceoperating costs. Our leading edge technologiesand customer support staff get the job donewith a goal of making your work life easier.

We know it takes more than highly reliableproducts to keep your process running smoothly;it also takes reliable service and technical support.Our services encompass the entire product lifecycle, from the time of installation all the way

through to planned replacement. At every step,our goal is to reduce your cost of doing businessand enhancing your overall profitability.

Metso Automation applies a vast amount of industry, process, application and product

knowledge to every customer relationship. Usingthe most sophisticated tools, our technicians work with you in partnership to develop programs andprovide services that meet your specificrequirements.

Nelprof®Nelprof control valve sizing and selection softwareallows you to select the right Metso Automationcontrol valve. Nelprof has an inbuilt expert systemthat guides you through the selection process withthe notes and warnings. You can analyze andcompare valve performance before installationand choose the right valve size and type to reduceprocess variability and ensure the best processperformance.

Neles ValvGuard™- partial stroke testing systemMetso Automation’s Neles ValvGuard System is anew generation partial stroke testing system thathelps ensure your valves will always performproperly when needed. Emergency shutdown(ESD) and venting (ESV) valves are the processindustry’s front line defense against the threat topersonnel and equipment posed by fires andexplosions. Because many of these valves spendthe majority of their time idle, traditional safetysystems may not recognize a potential valve failureuntil it’s too late. Now you can easily monitor andtest valve performance for maximum availability

while reducing overall operating costs.

Bulletin reference: 9VG20 & 9VG/B20.

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Control Valves

RA, RB, RE

Wafer, flanged

DN 25 - 500 / 1" - 20"

PN 10 - 40 / ASME 150 - 300

-40 to +250 ° C / -40 to +480 ° F

CF8M, WCB, CG8MTitanium, Hastelloy C

1/100 of Class IV

0.5 - 13020

General

Reduced Cv trims, Q-Trims

3R21, 3R24, 6E20, 7ND9120

nelesCVSegment

E2 & E6

Reduced portwafer, lugged

DN 25 - 150 / 1" - 6"

PN 10 - 40 / ASME 150 - 300

-40 to +600 ° C / -40 to +1110 ° F

Stainless steel/ MagnesiaPartially stabilized Zirconia(Mg-PS2)

Class V

5 - 1530

Erosive applications

1E220, 6E20, 6B20, 7ND9120

E seriesceramic valves

Series

Design

Size range

Pressure classes

Temperature range

Standard body

materials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

FC, FG

Flanged

DN 25 - 250 / 1" - 10"

PN 10 - 64 / ASME 150 - 600

-200 to +425 ° C / -320 to +800 ° F

CF8M, WCC

Class IV

0.5 - 1540

General, severe

Reduced Cv trims, Q-Trims,Cryogenic

5FT20, 6E20, 7ND9120

nelesCVFinetrol

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

8C, 6H, 6N

Globe valve

DN 15 - 600

PN 10 - 160 / ASME 150 - 2500

-196 to +530 ° C / -321 to 986 ° F

WCB, CF8M,WC61.0619, 1.4581, 17357

Class IV - VI

0.06 - 5800

Heavy duty

Multistage trims, bellows seat,special materials

4GL20, 4GL21, 681220,7ND9120

nelesCVGlobe

T5

Reduced portflanged, weldends

DN 25 - 400 / 1" - 16"

PN 10 - 100 / ASME 150 - 600

-200 to +600 ° C / -320 to +1110 ° F

CF8M, WCB

Class V - VI

0.5 - 15200

Heavy duty

Q-Trim,V-port ball, Cryogenic

1T520, 6E20, 6B20, 7ND9120

Top 5 rotary valves

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

L12, L6, LW & LG, L1 & L2

Wafer, lugged,double flanged

DN 80 - 2000 / 3" - 80"

ASME 150 - 600, PN 10 - 100

-200 to +600 ° C / -320 to +1110 ° F

CF8M,WCB, CG8M, LCC,254SMO, 5A

Class V - VI

110 - 139000

General, severe

Heat traced, S-Disc, Cryogenic,TA-Luft packing

2L121, 2L1220, 2LW20, 2L621,6B20, 6E20, 7ND9120

nelesCVNeldisc

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On-off Valves

*) Other materials orperformance criteriaupon request,please see thebulletin reference

**) Other options available,please see thebulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard body

materials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

M1, M2 - seat supportedand trunnion mounted

Full boreMetal and soft seats

DN 25 - 400 / 1" - 16"

PN 10 - 40 / ASME 150 - 300

-50 to +250 ° C / -60 to +480 ° F

CF8M, CG8M

ISO rate D metal seatsBubble tight with soft seats

105 - 22400

General in P&P industry

1M120, 1M220, 6E20, 6B20,7SOL20, 7QZ20

M seriesball valves

Series

Design

Size range

Pressure classes

Temperature range

Standard body

materials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

XA, XB, XC, XU, XT - seat supportedXG, XM - trunnion mounted

Full or reduced boreMetal and soft seats

DN 25 - 400 / 1" - 16"

PN 10 - 100 / ASME 150 - 600

-200 to +600 ° C / -330 to +1110 ° F

CF8M, WCB,C5

Class V or VI

105 - 9300

General

Steam jacketCryogenic & high temperatureCatalyst handling

1X20, 1X21, 1X22, 6E20, 6B20,7SOL20, 7QZ20

X seriesball valves

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

L12, L6, LW & LG, L90

Wafer, lugged,double flanged, weld-end

DN 80 - 2000 / 3" - 80"

ASME 150 - 600, PN 10 - 100

-200 to +600 ° C / -320 to +1110 ° F

CF8M,WCB, CG8M, LCC,254SMO, 5A

Class V - VI

110 - 104000

General, moderate

ZeroLeak, Erosion resistantversion, Cryogenic & hightemperature, High cycling

2L121, 2L1220, 2LW20, 2L621,2L9B20, 6E20, 6B20, 7ECL20,7SOL20, 7QZ20

Neldiscbutterfly valves

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

D2C, D2D, D1F

Full or reduced portStemball construction

D1F DN 50 - 600 / 2" - 24"D2 DN 100 - 900 / 4" - 36"

PN 10 - 100 / ASME 150 - 600

-200 to +600 ° C / -320 to +1110 ° F

CF8M, WCB,LCC

Class V - VI

4800 - 192000

Demanding applications

Steam jacket, Cryogenic & hightemperature, Catalyst handling,TA-Luft gland packing

1D20, 6E20, 6B20, 7ECL20,7SOL20, 7QZ20

D seriesball valves

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XA, XB, XC, XT - seat supportedXG, XM, XU - trunnion mounted

Full or reduced boreMetal seats

DN 25 - 400 / 1" - 16"

PN 10 - 100 / ASME 150 - 600

-200 to +600 ° C / -330 to +1110 ° F

CF8M, WCB,C5

Class V - VI

105 - 9300

High MTFB

Cryogenic, high temperature

1X20, 1X21, 1X22, 10ESD20

X seriesball valves

D2C, D2D, D1F

Full or reduced portStemball construction

D1F DN 50 - 600 / 2" - 24"D2 DN 100 - 900 / 4" - 36"

PN 10 - 100 / ASME 150 - 600

-196 to +600 ° C / -320 to +1110 ° F

CF8M, WCB,LCC

Class V - VI

480 - 192000

High MTBF, SIL 3 certified

Cryogenic, high temperature

1D20, 10ESD20

D seriesball valves

T5

Reduced or full portflanged, weldends

DN 25 - 400 / 1" - 16"

PN 10 - 40 / ASME 150 - 600

-200 to +600 ° C / -320 to +1110 ° F

CF8M, WCB

Class V - VI

0.5 - 15200

Emergency shut-down (ESD),and venting (ESV)

Cryogenic, high temperature

1T520, 10ESD20

Top entryball valves

L6, LW & LG, L1 & L2

Wafer, lugged,double flanged

DN 80 - 2000 / 3" - 80"

ASME 150 - 600, PN 25 -100

-200 to +600 ° C / -320 to +1110 ° F

CF8M,WCB, CG8M, LCC,254SMO, 5A

Class V - VI

110 - 104000

High (MTBF)

ZeroLeak, Cryogenic, high temp.

2L121, 2L621, 2LW20, 10ESD20

Neldiscbutterfly valves

*) Other materialsupon request,please see thebulletin reference

**)

Other options available,please see thebulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

Series

Design

Size range

Pressure classes

Temperature range

Standard bodymaterials *)

Leakage rate

Cv-range

Service

Options**)

Bulletin reference

ESD Valves

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Application based products

Series

Design

Size range

Pressure classes

Temperature range

PZ

Capping valve

DN 500 -750 / 20" - 30"

PN 16 & ASME 150

upto +200 ° C / +390 ° F

Capping valve

Body materials

Service

Options

Bulletin reference

CF8M

For digester chip fill

Pressure switches for safety interlocksWater flushing for ball surface

8PZ20

Design

Size range

Pressure classes

Temperature range

Segment valve together withhigh resolution stepping motor

DN 50-500 / 2"-20"

PN 25/40, ASME 150/300

-40 to +250 ° C / -40 to +480 ° F

nelesACE basis weight control valveBody materials

Service

Options

Bulletin reference

CF8M

Basis weight control unit

8ACE21

Series

Design

Size range

Pressure classes

Temperature range

M1, M2

Pocket feeder construction

DN 50 - 200 / 2" - 8"

PN 10 - 40

-50 to +250 ° C / -60 to +480 ° F

Pocket feederBody materials

Service

Options

Bulletin reference

CF8M, AISI 329, XM-19

For separator service

8PF20

Actuators

Series

Type

Action

Pressure input

Quadra-Powr

Spring-diaphragm rotaryactuator

Spring return

1.3 - 7 bar / 20 - 100 psi

Quadra-Powr XTorque output

Temperature range

Bulletin reference

15 - 1000 Nm11 - 750 ft-lbs

-30 to +70 ° C / -20 to +150 ° F

6QPX20

Series

Type

Action

Pressure input

B1C & B1J

Pneumatic rotary cylinderactuator

B1C - double actionB1J - spring return

2.8 - 10 bar / 40 - 140 psi

B series

Torque output

Temperature range

Options

Bulletin reference

40 - 100000 Nm

30 - 73800 ft-lbs-40 to +120 ° C / -40 to +250 ° F

Manual and hydraulic overdrives,lockout devices, high-cycle, Fire protection

6B20, 6B21

Series

Type

Action

Pressure input

E seriesTorque output

Temperature range

Options

Bulletin reference

EC & EJ

Pneumatic double-diaphragmactuator

EC - double actionEJ - spring return

3 - 8 bar / 47 - 115 psi

15 - 1460 Nm11 - 1077 ft-lbs

-40 to +120 ° C / -40 to +250 ° F

Manual overdrives,lockout devices

6E20

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Valve options

Type

Size range

Pressure classes

Low noise and anti-cavitation trim forball, segment and eccentric plug valves

DN 50… 900 / 2". . . 36"

ASME 150 - 1500PN 10 - 100

Q-Ball

Materials

Options

Bulletin reference

CF8M, WCB

Diffusor

8Q20

Type

Size range

Pressure classes

Cv-range

S-Disc

Materials

Bulletin reference

Type

Size range

Noise attenuator plate for ball valves

DN 25 - 1000 / 1" - 40"

A-plateMaterials

Options

CF8M, WCB

Option 1 threaded directly into aFinetrol ® or T5 valve body.

Flow balancing trim for butterfly valves

DN 80… 1500 / 3" … 60"

ASME 150 and 300

150 - 43800

CF8M, CG8M,WCB

2S-L120

Series

Type

InputSupply Power

SR

Limit switch

Depending on the bus solutionTaken from the bus or separate powersupply depending on the bus solution

Neles SolaR™

Temperature range

Communication

Bulletin reference

-40 to +80 ° C / -40 to +176 ° F

FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus

7SOL20

Series

Type

Input

Supply Power

ECN, ECG

Limit switch

Depending on the bus solution

Taken from the bus or separate power

supply depending on the bus solution

Neles Eclipse™

Temperature range

Communication

Bulletin reference

-40 to +80 ° C / -40 to +176 ° F

FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus

7ECL20

Series

Type

Input

Supply Power

QZ

Limit switch

Depending on the bus or separate

Taken from the bus or separate powersupply depending on the bus solution

Neles Quartz™Temperature range

Communication

Bulletin reference

-40 to +82 ° C / -40 to +180 ° F

FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus

7QZ20

Limit Switches

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Neles ND9000 ®

Temperature range

Communication

Bulletin reference

-40 to + 85 ° C / -40 to +185 ° F

HART, Profibus PA,FOUNDATION FieldBus

7ND9120, 7ND9220

Series

Type

Input

VG800X - intrinsically safeVG800B - explosion proof

Neles ValvGuard testing system for

emergency shutdown valves, includingthe smart on/off valve controller andthe Remote Communication Interface(RCI) module.

0/24 VDC

Neles ValvGuard™Supply Pressure

Vibration effect

Temperature rangeOptions

Communication

Bulletin reference

3.5 - 7 bar / 50 - 100 psi

< 1%, 2g, 5-100 Hz

-40 to + 85°

C / -40 to +185°

FLeakage detection,limit switches

HART

9VG20, 9VG/B20

Series

Type

InputSupply Power

Supply pressure

ND9100 - standard, intrinsically safeND9200 - explosion proof

Intelligent valve controller

4 - 20 mA or 0 - 100 %Taken from the 4...20 mAcontrol signal or fieldbus powered

1.4 - 8 bar / 20 - 115 psi

Analog positionersPneumatic positionerSeries

Type

Input

Split range

NP 700

Pneumatic positioner

0.2 - 1 bar, 20 - 200 kPa, 3 - 15 psi

0.2 - 0.6 bar, 0.6 bar - 1 bar3 - 9 psig, 9 - 15 psig

Ambient temperature

Vibration effect

Bulletin reference

-40 to +90 ° C / -40 to +200 ° F

< 1%

7NENP20

Electropneumatic positionerSeries

Type

NE 700

Electropneumatic positioner

Ambient temperature

Vibration effect

-25 to +85 ° C / -15 to +185 ° F

< 1%

Series

Type

Input

SG92

Intelligent on/off valve controller

Loop powered, 4 – 20 mA

Neles SwitchGuard™Supply Pressure

Temperature range

Communication

Bulletin reference

2,5–8,0 bar / 36–116 psi

-40° – +85 ° C / -40° – +185 ° F

HART

7SG20

Smart products

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Metso AutomationField Systems

Tulppatie 1, P.O. Box 31000811 HelsinkiFinland Tel. +358 20 483 150Fax +358 20 483 151

For further information please contactone of our regional offices,or visit our web site www.metsoautomation.com

EuropeLevytie 6, P.O. Box 31000811 HelsinkiFinland Tel. +358 20 483 150Fax +358 20 483 151

North America44 Bowditch Drive, P.O. Box 8044Shrewsbury, MA 01545USA Tel. +1 508 852 0200Fax +1 508 852 8172

Latin AmericaAv. Independência, 2500- Iporanga18087-101, Sorocaba-São PauloBrazil

Tel+55 15 3235 9700Fax:+55 15 3235 9748/49

Asia Pacific238A Thomson Road#26-09 Novena Square Tower A307684 Singapore Tel. +65 6511 1011Fax:+65 6250 0830

Middle EastRoundabout 8Unit AB-07, P.O. Box 17175Jebel Ali Freezone, DubaiUnited Arab Emirates

Tel. +971 4 883 6974Fax +971 4 883 6836

www.metsoautomation.com