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Neles Flow Control Solutions
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TO HELP YOU OPTIMIZEyourprocess performance and reliability,Metso Automation approaches eachprocess and application as a specificchallenge. Neles control, on-off and ESDvalves, accessories, intelligent devicesand software products are engineered tomeet these challenges.They provideinnovative, fundamentally simpleconstruction, operation and maintenancefeatures to optimize processperformance at the lowest cost.
Testing capabilitiesMetso Automation has an extensive qualityassurance program covering all manufacturingactivities. All components or valve units are testedbefore delivery.For modulating control valvesthe testing includes control performance forverification every delivered valve unit. Basic testingincludes hydrostatic, seat leakage and functionaltesting. Advanced computer based test rigs havebeen provided for these valve testing activities. Aspecial feature in Metso Automation test facilitiesis our high pressure gas test and top-of-rangeindustrial cryogenic laboratory.
Simplifying Service SolutionsMetso Automation is committed to helping energyand hydrocarbon, and pulp and paper customersimprove process performance and reduceoperating costs. Our leading edge technologiesand customer support staff get the job donewith a goal of making your work life easier.
We know it takes more than highly reliableproducts to keep your process running smoothly;it also takes reliable service and technical support.Our services encompass the entire product lifecycle, from the time of installation all the way
through to planned replacement. At every step,our goal is to reduce your cost of doing businessand enhancing your overall profitability.
Metso Automation applies a vast amount of industry, process, application and product
knowledge to every customer relationship. Usingthe most sophisticated tools, our technicians work with you in partnership to develop programs andprovide services that meet your specificrequirements.
Nelprof®Nelprof control valve sizing and selection softwareallows you to select the right Metso Automationcontrol valve. Nelprof has an inbuilt expert systemthat guides you through the selection process withthe notes and warnings. You can analyze andcompare valve performance before installationand choose the right valve size and type to reduceprocess variability and ensure the best processperformance.
Neles ValvGuard™- partial stroke testing systemMetso Automation’s Neles ValvGuard System is anew generation partial stroke testing system thathelps ensure your valves will always performproperly when needed. Emergency shutdown(ESD) and venting (ESV) valves are the processindustry’s front line defense against the threat topersonnel and equipment posed by fires andexplosions. Because many of these valves spendthe majority of their time idle, traditional safetysystems may not recognize a potential valve failureuntil it’s too late. Now you can easily monitor andtest valve performance for maximum availability
while reducing overall operating costs.
Bulletin reference: 9VG20 & 9VG/B20.
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Control Valves
RA, RB, RE
Wafer, flanged
DN 25 - 500 / 1" - 20"
PN 10 - 40 / ASME 150 - 300
-40 to +250 ° C / -40 to +480 ° F
CF8M, WCB, CG8MTitanium, Hastelloy C
1/100 of Class IV
0.5 - 13020
General
Reduced Cv trims, Q-Trims
3R21, 3R24, 6E20, 7ND9120
nelesCVSegment
E2 & E6
Reduced portwafer, lugged
DN 25 - 150 / 1" - 6"
PN 10 - 40 / ASME 150 - 300
-40 to +600 ° C / -40 to +1110 ° F
Stainless steel/ MagnesiaPartially stabilized Zirconia(Mg-PS2)
Class V
5 - 1530
Erosive applications
1E220, 6E20, 6B20, 7ND9120
E seriesceramic valves
Series
Design
Size range
Pressure classes
Temperature range
Standard body
materials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
FC, FG
Flanged
DN 25 - 250 / 1" - 10"
PN 10 - 64 / ASME 150 - 600
-200 to +425 ° C / -320 to +800 ° F
CF8M, WCC
Class IV
0.5 - 1540
General, severe
Reduced Cv trims, Q-Trims,Cryogenic
5FT20, 6E20, 7ND9120
nelesCVFinetrol
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
8C, 6H, 6N
Globe valve
DN 15 - 600
PN 10 - 160 / ASME 150 - 2500
-196 to +530 ° C / -321 to 986 ° F
WCB, CF8M,WC61.0619, 1.4581, 17357
Class IV - VI
0.06 - 5800
Heavy duty
Multistage trims, bellows seat,special materials
4GL20, 4GL21, 681220,7ND9120
nelesCVGlobe
T5
Reduced portflanged, weldends
DN 25 - 400 / 1" - 16"
PN 10 - 100 / ASME 150 - 600
-200 to +600 ° C / -320 to +1110 ° F
CF8M, WCB
Class V - VI
0.5 - 15200
Heavy duty
Q-Trim,V-port ball, Cryogenic
1T520, 6E20, 6B20, 7ND9120
Top 5 rotary valves
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
L12, L6, LW & LG, L1 & L2
Wafer, lugged,double flanged
DN 80 - 2000 / 3" - 80"
ASME 150 - 600, PN 10 - 100
-200 to +600 ° C / -320 to +1110 ° F
CF8M,WCB, CG8M, LCC,254SMO, 5A
Class V - VI
110 - 139000
General, severe
Heat traced, S-Disc, Cryogenic,TA-Luft packing
2L121, 2L1220, 2LW20, 2L621,6B20, 6E20, 7ND9120
nelesCVNeldisc
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On-off Valves
*) Other materials orperformance criteriaupon request,please see thebulletin reference
**) Other options available,please see thebulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard body
materials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
M1, M2 - seat supportedand trunnion mounted
Full boreMetal and soft seats
DN 25 - 400 / 1" - 16"
PN 10 - 40 / ASME 150 - 300
-50 to +250 ° C / -60 to +480 ° F
CF8M, CG8M
ISO rate D metal seatsBubble tight with soft seats
105 - 22400
General in P&P industry
1M120, 1M220, 6E20, 6B20,7SOL20, 7QZ20
M seriesball valves
Series
Design
Size range
Pressure classes
Temperature range
Standard body
materials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
XA, XB, XC, XU, XT - seat supportedXG, XM - trunnion mounted
Full or reduced boreMetal and soft seats
DN 25 - 400 / 1" - 16"
PN 10 - 100 / ASME 150 - 600
-200 to +600 ° C / -330 to +1110 ° F
CF8M, WCB,C5
Class V or VI
105 - 9300
General
Steam jacketCryogenic & high temperatureCatalyst handling
1X20, 1X21, 1X22, 6E20, 6B20,7SOL20, 7QZ20
X seriesball valves
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
L12, L6, LW & LG, L90
Wafer, lugged,double flanged, weld-end
DN 80 - 2000 / 3" - 80"
ASME 150 - 600, PN 10 - 100
-200 to +600 ° C / -320 to +1110 ° F
CF8M,WCB, CG8M, LCC,254SMO, 5A
Class V - VI
110 - 104000
General, moderate
ZeroLeak, Erosion resistantversion, Cryogenic & hightemperature, High cycling
2L121, 2L1220, 2LW20, 2L621,2L9B20, 6E20, 6B20, 7ECL20,7SOL20, 7QZ20
Neldiscbutterfly valves
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
D2C, D2D, D1F
Full or reduced portStemball construction
D1F DN 50 - 600 / 2" - 24"D2 DN 100 - 900 / 4" - 36"
PN 10 - 100 / ASME 150 - 600
-200 to +600 ° C / -320 to +1110 ° F
CF8M, WCB,LCC
Class V - VI
4800 - 192000
Demanding applications
Steam jacket, Cryogenic & hightemperature, Catalyst handling,TA-Luft gland packing
1D20, 6E20, 6B20, 7ECL20,7SOL20, 7QZ20
D seriesball valves
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XA, XB, XC, XT - seat supportedXG, XM, XU - trunnion mounted
Full or reduced boreMetal seats
DN 25 - 400 / 1" - 16"
PN 10 - 100 / ASME 150 - 600
-200 to +600 ° C / -330 to +1110 ° F
CF8M, WCB,C5
Class V - VI
105 - 9300
High MTFB
Cryogenic, high temperature
1X20, 1X21, 1X22, 10ESD20
X seriesball valves
D2C, D2D, D1F
Full or reduced portStemball construction
D1F DN 50 - 600 / 2" - 24"D2 DN 100 - 900 / 4" - 36"
PN 10 - 100 / ASME 150 - 600
-196 to +600 ° C / -320 to +1110 ° F
CF8M, WCB,LCC
Class V - VI
480 - 192000
High MTBF, SIL 3 certified
Cryogenic, high temperature
1D20, 10ESD20
D seriesball valves
T5
Reduced or full portflanged, weldends
DN 25 - 400 / 1" - 16"
PN 10 - 40 / ASME 150 - 600
-200 to +600 ° C / -320 to +1110 ° F
CF8M, WCB
Class V - VI
0.5 - 15200
Emergency shut-down (ESD),and venting (ESV)
Cryogenic, high temperature
1T520, 10ESD20
Top entryball valves
L6, LW & LG, L1 & L2
Wafer, lugged,double flanged
DN 80 - 2000 / 3" - 80"
ASME 150 - 600, PN 25 -100
-200 to +600 ° C / -320 to +1110 ° F
CF8M,WCB, CG8M, LCC,254SMO, 5A
Class V - VI
110 - 104000
High (MTBF)
ZeroLeak, Cryogenic, high temp.
2L121, 2L621, 2LW20, 10ESD20
Neldiscbutterfly valves
*) Other materialsupon request,please see thebulletin reference
**)
Other options available,please see thebulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
Series
Design
Size range
Pressure classes
Temperature range
Standard bodymaterials *)
Leakage rate
Cv-range
Service
Options**)
Bulletin reference
ESD Valves
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Application based products
Series
Design
Size range
Pressure classes
Temperature range
PZ
Capping valve
DN 500 -750 / 20" - 30"
PN 16 & ASME 150
upto +200 ° C / +390 ° F
Capping valve
Body materials
Service
Options
Bulletin reference
CF8M
For digester chip fill
Pressure switches for safety interlocksWater flushing for ball surface
8PZ20
Design
Size range
Pressure classes
Temperature range
Segment valve together withhigh resolution stepping motor
DN 50-500 / 2"-20"
PN 25/40, ASME 150/300
-40 to +250 ° C / -40 to +480 ° F
nelesACE basis weight control valveBody materials
Service
Options
Bulletin reference
CF8M
Basis weight control unit
8ACE21
Series
Design
Size range
Pressure classes
Temperature range
M1, M2
Pocket feeder construction
DN 50 - 200 / 2" - 8"
PN 10 - 40
-50 to +250 ° C / -60 to +480 ° F
Pocket feederBody materials
Service
Options
Bulletin reference
CF8M, AISI 329, XM-19
For separator service
8PF20
Actuators
Series
Type
Action
Pressure input
Quadra-Powr
Spring-diaphragm rotaryactuator
Spring return
1.3 - 7 bar / 20 - 100 psi
Quadra-Powr XTorque output
Temperature range
Bulletin reference
15 - 1000 Nm11 - 750 ft-lbs
-30 to +70 ° C / -20 to +150 ° F
6QPX20
Series
Type
Action
Pressure input
B1C & B1J
Pneumatic rotary cylinderactuator
B1C - double actionB1J - spring return
2.8 - 10 bar / 40 - 140 psi
B series
Torque output
Temperature range
Options
Bulletin reference
40 - 100000 Nm
30 - 73800 ft-lbs-40 to +120 ° C / -40 to +250 ° F
Manual and hydraulic overdrives,lockout devices, high-cycle, Fire protection
6B20, 6B21
Series
Type
Action
Pressure input
E seriesTorque output
Temperature range
Options
Bulletin reference
EC & EJ
Pneumatic double-diaphragmactuator
EC - double actionEJ - spring return
3 - 8 bar / 47 - 115 psi
15 - 1460 Nm11 - 1077 ft-lbs
-40 to +120 ° C / -40 to +250 ° F
Manual overdrives,lockout devices
6E20
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Valve options
Type
Size range
Pressure classes
Low noise and anti-cavitation trim forball, segment and eccentric plug valves
DN 50… 900 / 2". . . 36"
ASME 150 - 1500PN 10 - 100
Q-Ball
Materials
Options
Bulletin reference
CF8M, WCB
Diffusor
8Q20
Type
Size range
Pressure classes
Cv-range
S-Disc
Materials
Bulletin reference
Type
Size range
Noise attenuator plate for ball valves
DN 25 - 1000 / 1" - 40"
A-plateMaterials
Options
CF8M, WCB
Option 1 threaded directly into aFinetrol ® or T5 valve body.
Flow balancing trim for butterfly valves
DN 80… 1500 / 3" … 60"
ASME 150 and 300
150 - 43800
CF8M, CG8M,WCB
2S-L120
Series
Type
InputSupply Power
SR
Limit switch
Depending on the bus solutionTaken from the bus or separate powersupply depending on the bus solution
Neles SolaR™
Temperature range
Communication
Bulletin reference
-40 to +80 ° C / -40 to +176 ° F
FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus
7SOL20
Series
Type
Input
Supply Power
ECN, ECG
Limit switch
Depending on the bus solution
Taken from the bus or separate power
supply depending on the bus solution
Neles Eclipse™
Temperature range
Communication
Bulletin reference
-40 to +80 ° C / -40 to +176 ° F
FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus
7ECL20
Series
Type
Input
Supply Power
QZ
Limit switch
Depending on the bus or separate
Taken from the bus or separate powersupply depending on the bus solution
Neles Quartz™Temperature range
Communication
Bulletin reference
-40 to +82 ° C / -40 to +180 ° F
FOUNDATION Fieldbus, AS-I,DeviceNet, Modbus
7QZ20
Limit Switches
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Neles ND9000 ®
Temperature range
Communication
Bulletin reference
-40 to + 85 ° C / -40 to +185 ° F
HART, Profibus PA,FOUNDATION FieldBus
7ND9120, 7ND9220
Series
Type
Input
VG800X - intrinsically safeVG800B - explosion proof
Neles ValvGuard testing system for
emergency shutdown valves, includingthe smart on/off valve controller andthe Remote Communication Interface(RCI) module.
0/24 VDC
Neles ValvGuard™Supply Pressure
Vibration effect
Temperature rangeOptions
Communication
Bulletin reference
3.5 - 7 bar / 50 - 100 psi
< 1%, 2g, 5-100 Hz
-40 to + 85°
C / -40 to +185°
FLeakage detection,limit switches
HART
9VG20, 9VG/B20
Series
Type
InputSupply Power
Supply pressure
ND9100 - standard, intrinsically safeND9200 - explosion proof
Intelligent valve controller
4 - 20 mA or 0 - 100 %Taken from the 4...20 mAcontrol signal or fieldbus powered
1.4 - 8 bar / 20 - 115 psi
Analog positionersPneumatic positionerSeries
Type
Input
Split range
NP 700
Pneumatic positioner
0.2 - 1 bar, 20 - 200 kPa, 3 - 15 psi
0.2 - 0.6 bar, 0.6 bar - 1 bar3 - 9 psig, 9 - 15 psig
Ambient temperature
Vibration effect
Bulletin reference
-40 to +90 ° C / -40 to +200 ° F
< 1%
7NENP20
Electropneumatic positionerSeries
Type
NE 700
Electropneumatic positioner
Ambient temperature
Vibration effect
-25 to +85 ° C / -15 to +185 ° F
< 1%
Series
Type
Input
SG92
Intelligent on/off valve controller
Loop powered, 4 – 20 mA
Neles SwitchGuard™Supply Pressure
Temperature range
Communication
Bulletin reference
2,5–8,0 bar / 36–116 psi
-40° – +85 ° C / -40° – +185 ° F
HART
7SG20
Smart products
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Metso AutomationField Systems
Tulppatie 1, P.O. Box 31000811 HelsinkiFinland Tel. +358 20 483 150Fax +358 20 483 151
For further information please contactone of our regional offices,or visit our web site www.metsoautomation.com
EuropeLevytie 6, P.O. Box 31000811 HelsinkiFinland Tel. +358 20 483 150Fax +358 20 483 151
North America44 Bowditch Drive, P.O. Box 8044Shrewsbury, MA 01545USA Tel. +1 508 852 0200Fax +1 508 852 8172
Latin AmericaAv. Independência, 2500- Iporanga18087-101, Sorocaba-São PauloBrazil
Tel+55 15 3235 9700Fax:+55 15 3235 9748/49
Asia Pacific238A Thomson Road#26-09 Novena Square Tower A307684 Singapore Tel. +65 6511 1011Fax:+65 6250 0830
Middle EastRoundabout 8Unit AB-07, P.O. Box 17175Jebel Ali Freezone, DubaiUnited Arab Emirates
Tel. +971 4 883 6974Fax +971 4 883 6836
www.metsoautomation.com