Catlog of QMCS and QDC for Injection Molding Machine From Mico, Korea by Semyung India, Chennai

MICO Myoungjin has had the honor to be in partnership with

your company for years since the establishment in November 1,

1989.MICO Myoungjin is a reliable and innovative general equipment

company that provides a quick, accurate, safe and easy die

change system for the equipments, including a press, an injectionmolding machine, a die casting, and a forging press.

Main products include the quick die change system (QDC System),

the mold rack, the die opening/closing turnover machine, and themold moving cart.

Paying attention to the voice of customer, MICO Myoungjin is

endeavoring to meet the customer‘s needs based on the “QualityFirst” philosophy.

CEO‘s Message

Management Philosophy

Business Policy

Company Motto

Challenge to the innovation that develops the intelligent,

functional and durable QDC systems

Listening to the voice of the customer

With a ‘Can Do’ belief, MICO Myoungjin will lead in the

QDC systems that satisfy the customer with the best quality.

Lee, Myeonghyo

CEO

You can rely on MICO Myoungjin for a safe and reliable QDC system.

C o n t e n t s

LY TYPE CLAMP 7 TM TYPE CLAMP 15

SY TYPE CLAMP 9 GSTYPE CLAMP 17

KV TYPE CLAMP 11 LYS TYPE CLAMP 19

KL TYPE CLAMP 12 GUIDE ROLLER 29AFSY TYPE CLAMP 21

TK TYPE CLAMP 13NSY TYPE CLAMP 23

TN TYPE CLAMP 24

DIE LIFTER 50 TYPE 25



DIE LIFTER BL TYPE 28

180° Turnover Machine 33

90° Turnover Machine 34

FREE BEARING 28

Mold Change Carts forInjection Molding Machine 35

Mold Change Carts for Press 36

POWER LOCK UNIT 31

MICO Myoungjin provides a quick, accurate, safe and easy QDC system for the equipments, including apress, an injection molding machine, a die casting, and a forging press.

Selection of ClampThe total clamping force (Fc), which is 10-20% ofthe machine power, divided by the number of clamp

(N) is the unit clamping force (Fc).

Duration to Maintain the Clamping ForceA non-leak valve in the power lock unit maintains the

pressure more than 50% to clamp a mold even in apower or air supply failure.

Estimated maximum clamping force per a bolt

(Re.)Bolt material = S45C,y = 50 kgf/mm2Clamping Force = 0.55y Wrench Manipulation

Force = 50 kgf

BOLT SIZE M16 M18 M20 M24 M30 M38

Clamping Force (ton) 3 4 6 10 15 20

Basic Type Ltype Check AHPC-20

45hrs 240hrs 350hrs

FC = (ton)FC

N

Clamping Time

Safe Circuit• A pressure switch in the power lock unit is

activated if the hydraulic pressure falls below a

certain level in a circuit.• An interlock circuit connected with the basic

circuit maintains the safety to detect the

failure.• A non-leak valve in the power lock unit

maintains the pressure.

• An interlock circuit between a bottom clampand a die lifter holds the slide in place during

the operation of a die lifter.

• A standard system equips with a hydraulicpressure gauge for a visual inspection.

t = + 1(sec)

t : Clamping timeV : Cylinder volume in clamping

Qf : Pump discharge (ml/min)

V x 600.7~0.8 x Qf

• Functionality:The system components are highly durable to stand against vigorous operation conditions,including a high speed, vibration, a high temperature, and humid.

• Economic Efficiency:An automatic change system allows changing a large-sized mold within several minutes.

• Safety:Together with a safety control device, a non-touch clamp and a mechanical lock clamp eliminate risksthat may occur during the manual operation.

INJECTION & DIE-CASTING MACHINE

Capacity~100TON~150TON~250TON~350TON~550TON~850TON

~1250TON

Mold Opening Force8 TON

10 TON16 TON24 TON40 TON64 TON

100 TON

Type/Capacity

TM 2.5 x 8

TM 4 x 8TM 6 x 8

TM 10 x 8TM 16 x 8

TM 16 x 12

Type/CapacityLY 2 x 8

LY 4 x 8

LY 6 x 8LY 10 x 8LY 16 x 8LY 25 x 8

DCBA

2 2 + 0 . 50

+ 0 . 50

+ 0 . 50

2 8

3 2

3 7 2 2 2 2

Injection Molding M/C Clamp T-Groove

Internal and External Preparations for the Operation of a QDC System

• Internal PreparationCompletely stop the operation of the associated machines, including a press, an injection molding machine, a die

casting machine, and a QDC system.

• External PreparationUse a moving cart to transport and place a mold drawn from a mold rack to an injection molding machine, and

prepare a turnover machine necessary for the mold repair.

Example:For an injection molding machine with a capacity of 550 tonThe mold opening force is 40 ton, which requires 8 TM clamps for 10 ton, or 8 LY clamps for 10 ton.

+ 30

+ 20

+ 20

4 6 2 0 2 8+ 40

+ 20

+ 20

5 3 2 4 2 8+ 40

+ 20

+ 20

Integrated Automation Systemsystem maximizes the functionality, economical efficiency and safety.

Internal Pressure (kgf/cm2)

Maximum Operating Pressure (kgf/cm2)

Commercial Clamping Force (ton)

Stroke (mm)

Required Flow Rate (ml)

Operating Temperature (°C)

Weight (kgf)*

L Y 2 L Y 4 L Y 6 L Y 1 0 L Y 1 6 L Y 2 5

2 7 5

1 8 5

2 4 6 1 0 1 6 2 5

5 5 7 8 8 1 0

6 . 8 1 2 . 5 2 5 . 8 5 9 8 0 . 5 1 1 2 . 5

- 5 ~ 6 0 ° C

3 4 . 8 9 1 5 . 1 2 3 . 5 4 3

T y p eI t e m

* Weight at H = 50 mm

Specifications

Profiles & Dimensions

* Above specifications are subject to change without notice for further improvement in quality.

Features• There are two LY type clamps: movable with T-groove bolt, and fixed with bolster.• As the cylinder part is separate from the lever part, an equal force is applied to T-groove. The grooves are evenly

worn down, with an allowable tolerance in clamping.• Usable for the mold that has no U-groove• The pressure is primarily increased from the operating pressure in proportion to the cylinder area, and

secondarily by the lever.

Auto ClampLY Type

Designation

LY - - H

Nominal Clamping Force

2 2 tons

4 4 tons

6 6 tons

1 0 10 tons

1 6 16 tons

I n s t a l l a t i o n

T Movable with T Bold

F Fixed with Bolster

Mold Height: H (mm)

Auto ClampSLY Type

* An LY type clamp can be usedwith an air cylinder attached.

Injection Molding M/C 100TON 150TON 250TON 350TON 450-550TON 650-850TON 1300TON 1600TON 3000TON

Clamp LY 2T LY 4T LY 4T LY 6T LY 10T LY 16T LY 16T LY 16T LY 25T

Q’ty 8 EA 8 EA 8 EA 8 EA 8 EA 8 EA 12 EA 16 EA 16 EA

◆ For a Heavy & Large Injection Molding Machine

Auto ClampSY Type

Auto ClampSSYType

* An SY type clamp can be usedwith an air cylinder attached.

Designation


2 2 tons

4 4 tons

6 6 tons

1 0 10 tons

1 6 16 tons

Total Height in Clamping: H (mm)

SY T - H

Features

• Generally used in press mainly when the slide area and a

mold are small.

• Use T-groove to easily change a mold.

• mold shall have U-groove.

• Use a horseshoe block to adjust the clamping height ofa non-standard mold.

• Customization is available for the specific conditions of mold

and press.


T-Groove


* Indicate the dimension of T-groove andU-groove.

Specifications

S Y 2 S Y 4 S Y 6 S Y 1 0 S Y 1 6

2 7 5

1 8 5

2 . 0 4 . 2 6 . 0 1 0 . 5 1 6 . 8

5 5 7 8 85 . 6 1 1 . 7 2 4 . 2 4 6 . 7 7 4 . 8

- 5 ~ 6 0 ° C

Common Hydraulic Oil

1 . 2 2 . 2 3 . 5 6 . 3 1 2 . 2

T y p eI t e m





Stroke (mm)



O i l

Weight (kgf)*





Stroke (mm)



Weight (kgf)*

K V 4 K V 6 K V 1 0 K V 1 6 K V 2 5

2 7 5

1 8 5

4 6 1 0 1 6 2 5

5 7 8 8 1 0

1 2 . 5 2 5 . 8 5 9 8 0 . 5 1 1 2 . 5

- 5 ~ 6 0 ° C

4 . 8 9 . 8 1 5 . 1 2 5 . 4 3 8

T y p eI t e m


Specifications

Injection Molding M/C 150TON 250TON 350TON 4 5 0 - 5 5 0 T O N 6 5 0 - 8 5 0 T O N 1250TON 2500TON

C l a m p KV4T KV4T KV6T KV10T KV16T KV25T KV25T

Q’ty 8EA 8EA 8EA 8EA 8EA 8EA 16EA

Auto ClampKV Type

Designation KV - H


4 4 tons

6 6 tons

1 0 10 tons

1 6 16 tons

2 5 25 tons

Mold Height: H (mm)

Auto ClampKL Type(Wedge Type)

Features (Clamp with a Built-in Valve)• A check valve built in the cylinder increases the safety.• A mold is tightly clamped even if the piping and hydraulic hose are

damaged.• The pressure is safely maintained up to 360 hours even i f the

hydraulic line is damaged.• As the cylinder part is separate from the lever part, an equal force is

applied to Tgroove.The grooves are evenly worn down, with an allowable tolerance inclamping.

• Usable for the mold that has no U-groove• The pressure is primarily increased from the operating pressure in

proportion to the cylinder area, and secondarily by the lever.

1. Clamping SystemThe force ‘P’ applied by the piston of a hydraulic cylinder pushes the clampblock on the lever with an inclination of 18 degrees to clamp a mold. A clampblock vertically moves the lever towards a mold for clamping.

2.Clamping ForceAn inclined plane serves as a wedge to enhance the clamping force.

3. SafetyThe calculated component force clamps a mold. The force ‘P’ shall be appliedfrom the opposite direction of the cylinder force to unclamp the mold. Theclamping force is maintained if no pressure is applied due to an oil leak or thedamaged hose.


Mold Height T y p e H

KV 4

KV 6

KV10

KV16

KV25

3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 1 0 0 1 0 5 1 1 0 1 1 5 1 2 0 a b F G L l l 1 J Q

2 3 7 8 4 0 1 2 4 2 1 1 6 2 0 6 1

2 . 5 4 . 5 9 8 5 0 1 4 8 2 5 1 8 2 5 8 0

3 5 1 0 8 5 5 1 7 0 2 8 2 0 3 2 8 7

3 5 1 3 8 6 0 2 0 7 3 2 2 2 3 8 1 0 8

4 6 1 5 6 7 0 2 5 2 4 1 2 5 5 0 1 2 6


1 2 0

1 3 8

1 6 8 1 8 8 2 0 3

1 4 8 1 5 8 1 6 8 1 7 8

1 0 59 5 1 1 5 1 2 5 1 3 5

1 5 01 4 01 3 0




Stroke (mm)



Weight (kgf)*

K L 4 K L 6 K L 1 0 K L 1 6 K L 2 5

2 7 5

1 8 5

4 6 1 0 1 6 2 5

6 6 6 6 6

1 2 . 5 2 5 . 8 5 9 8 0 . 5 1 1 2 . 5

-5 ~ 60°C

4 . 8 9 . 8 1 5 . 1 2 5 . 4 3 8

T y p eI t e m


Specifications


Injection Molding M/C 150TON 250TON 350TON 4 5 0 - 6 5 0 T O N 7 0 0 - 9 0 0 T O N 1250TON 2500TON

C l a m p KL4T KL4T KL6T KL10T KL16T KL25T KL25T

Q’ty 8EA 8EA 8EA 8EA 8EA 8EA 16EA

Designation


Mold Height T y p e H

KL 4

KL 6

KL12

KL16

KL25

3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 1 0 0 1 0 5 1 1 0 1 1 5 1 2 0 a b F G L l l1 J Q

2 3 7 8 4 0 1 1 4 2 1 1 6 2 0 6 1

2 . 5 4 . 5 9 8 5 0 1 4 4 2 5 1 8 2 5 8 0

3 5 1 0 8 5 5 1 6 8 2 8 2 0 3 2 8 7

3 5 1 3 8 6 0 1 9 2 3 2 2 2 3 8 1 0 8

4 . 8 2 1 5 6 7 0 2 4 0 4 1 2 5 5 0 1 3 2

*Above specifications are subject to change without notice for further improvement in quality.

1 2 0

1 3 8

1 6 9 . 5 1 8 9 . 5 2 0 4 . 5

1 4 8 1 5 8 1 6 8 1 7 8

1 1 51 0 5

8 87 8 9 88 8 1 0 89 8 1 1 81 0 8

1 2 5 1 3 5 1 4 5

1 5 01 4 01 3 0

New Product

KL - H


4 4 tons

6 6 tons

1 0 10 tons

1 6 16 tons

2 5 25 tons


Auto ClampTK Type


1 6 16 tons

2 5 25 tons

4 0 40 tons

Specifications

Features• Mainly used in a heavy and large injection molding machine.

A high clamping force is safely maintained even if there isno hydraulic pressure.

• The lever is stuck out of the clamp body in clamping, and

retracted into the clamp body in unclamping.• A mold shall be standardized.

• Use a hoist or cart to change a mold.

Clamping Force (ton) (Hydraulic 140kg/cm3) 5 TON 8 TON 14 TON

Retention Force (ton)(Hydraulic 140kg/cm3) 15 ton (max. 20 ton) 25 ton (max. 31 ton) 40 ton (max. 50 ton)

(Hydraulic 0kg/cm3) 2 TON 3 TON 5 TON

Forward Stroke (mm) 4 . 5 4 . 5 5 . 5

Clamp Stroke (mm) 2 2 2 . 5

Safe Stroke (mm) 2 . 5 2 . 5 3

Required Flow Rate (ml) 2 8 4 4 6 0 8 5 9

T K 1 6 T K 2 4 T K 4 0T y p eI t e m



E L M N R S U V W K X Y Z H

TK16 H+140 30 300 20 145 65 98 22 39 5 M20 2 2.5 MIN40

TK25 H+170 30 355 20 175 76 118 27 49 47.5 M24 2 2.5 MIN50

TK40 H+200 33 420 25 215 90 145 32 60 53.5 M30 2.5 3 MIN50


TypeItem

Injection Molding M/C 1000TON 2000TON 2500TON

Clamp TK16T TK25T TK40T

Q’ty 8EA 8EA 8EA

How to Change a Mold

< Using a Cart >

< Using a Hoist >

Designation


TK T - H

Features

• A high clamping force is safely maintained even if there is no hydraulic pressure.

• Suitable for light and small injection molding machine

• A mold shall be standardized.


Auto ClampTM Type

Designation

TK T - - H


1 1 tons2 . 5 2.5 tons4 4 tons6 6 tons1 0 10 tons1 6 16 tons


Specifications

T M 1 T M 2 . 5 T M 4 T M 6 T M 1 0 T M 1 6

1 2 . 5 4 6 . 3 1 0 1 9 6

0 . 0 5 0 . 1 0 . 1 6 0 . 2 5 0 . 4 0 . 6

3 . 5 4 4 4 4 . 5 4 . 5

2 2 2 2 2 2

1 . 5 2 2 2 2 . 5 2 . 5

3 0 3 0 3 0 3 0 3 0 3 0

1 5 4 1 9 2 1 6 3 2 9 8 5 2 0

6 1 1 2 8 4 8 8 7 1 4 3

TypeItem

E L M N R S U V W Y Z X H

TM 1 42 11 118 9 52 18 38 12 18 2 1.5 M8 MIN20

TM2.5 56 16 145 12 78 27 58 17 22 2 2 M10 MIN30

TM 4 76 19 177 14.5 88 35 68 20 26 2 2 M12 MIN30

TM 6 90 21 197 15 108 45 84 22 30 2 2 M14 MIN35

TM10 112 25 236 19 135 55 106 30 36 2 2.5 M18 MIN40

TM16 137 32 285 20 182 72 135 40 50 3 3 M24 MIN40


TypeItem


◆ For a Light & Small Injection Molding MachineInjection Molding M/C 100TON 150TON 250TON 350TON 550TON 850TON

C l a m p TM1T TM2.5T TM4T TM6T TM10T TM16T

Q’ty 8EA 8EA 8EA 8EA 8EA 8EA

<Using a Cart>

<Using a Hoist>


Clamping Force (ton)

Forward Stroke (mm)Clamp Stroke (mm)Safe Stroke (mm)Unclamping Hydraulic (kg/cm2)

Flow Clamping (cc)Rate Unclamping (cc)

Retention Force (ton)(Hydraulic 0kg.cm2)

Auto ClampGSType

Designation

GS T - H

Nominal Clamping Force4 4 tons6 6 tons1 0 10 tons


Specifications

Features

• A high clamping force is safely maintained even if there is

no hydraulic pressure.

• Suitable for medium and small injection molding machine

• A mold shall be standardized.


Structure

G S 4 G S 6 G S 1 0

4 6 1 0

0 . 2 0 . 2 5 0 . 3

4 4 . 8 5 . 6

2 . 7 . 9 3 . 5

1 . 3 1 . 9 2 . 4

3 0 3 0 3 0

TypeItem

E L G H L M P V W X Z

GS 4 100 15 40 30 149 129 62 22 90 16 2.7

GS 6 130 16 50 35 172 148 76 25 110 20 2.9

GS10 160 17 60 40 200 167 90 28 130 22 3.5


TypeItem


◆ For a Medium & Small Injection Molding MachineInjection Molding M/C 150TON 350TON 450-550TON

C l a m p GS4T GS6T GS10T

Q’ty 8EA 8EA 8EA

<Using a Cart>

<Using a Hoist>

Mold Height : H (mm)

Clamping Force (ton)

Forward Stroke (mm)

Clamp Stroke (mm)

Safe Stroke (mm)

Retention Force (ton)(Hydraulic 0kg/cm2)

Hydraulic Pressure inUnclamping (kg/cm2)

Auto ClampLYS Type

Designation

LYS T - - H

Nominal Clamping Force4 4 tons6 6 tons1 0 10 tons

Bolting

Features• Mainly used for a non-standard mold in the injection

molding machine without T-groove.• A guide block allows the clamp moving forward/backward

for an easy operation.

• Like LY type, the pressure is primari ly increased by thecylinder, and secondarily by the lever.

• Durable and safe

Specifications

LYS 4 LYS 6 LYS 10

275

185

4 6 10

5 7 8

14 28 65

-5~60°C

80 100 120

Common Hydraulic Oil (ISO VG 32-56)

TypeItem


A B C D E F G H S

LYS 4 105 188 21 75 40 100 40 115 75

LYS 6 110 245 22 96 50 125 55 145 100

LYS10 140 288 29 113 55 150 70 190 100


TypeItem

◆ For a Medium Injection Molding MachineInjection Molding M/C 250TON 350TON 450-550TON

C l a m p LYS4T LYS6T LYS10T

Q’ty 8EA 8EA 8EA




Stroke (mm)



ST

Oil


Auto ClampAFSY Type

Designation

Stroke: S (mm)


4 4 tons

6 6 tons

1 0 10 tons

M O D E L

L Y

S Y

Features• AFSY type auto clamp is a semi-auto SY clamp attached

with a chain, an air cylinder and a small motor, which allowsautomatic forward and backward movements. No operator

is needed to operate this movable slide clamp.

• A compact design that introduces a hydraulic hose and aproximity switch cable built into a chain to eliminate the

interference of a feed bar from a transfer line.

• A slide roller chain in a movable part prevents the damageby the vibration of press.

• Mainly used in a large press to clamp a mold in place

regardless of the mold size.

E Ø F Ø G I J K O P Q

AFSY 4 42 73 25 30 30 100 38 103 38

AFSY 6 49 88 30 32 30 100 45 118 45

AFSY 10 59 108 40 40 40 105 55 138 55


TypeItem

Specifications

AFSY 4 AFSY 6 AFSY 10

2 7 5

1 8 5

4 . 2 6 . 0 1 0 . 5

3 . 7 3 . 7 3 . 9

1 9 . 9 2 9 . 4 4 9 . 6

- 5 ~ 6 0 ° C

Common Hydraulic Oil (ISO VG 32-56)

TypeItem

Smal l -Sized Motor Driven System

9

4 ~ 6

- 5 ~ 6 0 ° C

1 0 0 ~ 1 5 0

5

Air (Oil Free)

A ir Cyl inder Driven System

Profiles & Dimensions Bolt Hole




Unclamping (Kgf/cm2)



Oil




Operating Speed (mm/sec)

Operating Pressure (kgf/cm2)

Oil


AF T - - S

Features• An air driven rod swing system

• A CAM increases the cylinder output to enhance the tensile and retention forces of a clamp rod. TB-N type has

a built-in spring in an air cylinder to tightly clamp a mold even if the air supply is stopped while the press inpause.

• An interlock circuit is equipped with a limit switch that verifies the clamping/unclamping.

• Each part allows an easy maintenance.

Auto ClampNSY Type

Features• A hydraulic driven rod swing

system

• A compact design thatintroduces a special CAM for

swing

• The swing angle isadjustable by an angle

control device at 15 degrees

interval.• Hydraulic driven cylinder

allows a wide range of

tolerance in the moldheight.

• A CAM is activated in the

stroke of a hydraulic cylinderto swing a clamp rod. A

Hydraulic cylinder with

minimum output reducesthe unclamping time and

protects a swing CAM.

Specifications

NSY 2 NSY 4 NSY 6 N S Y 1 0 N S Y 1 6

2 4 6 1 0 1 6

4 6 1 0 1 5 2 2

4 5 5 6 6

2 . 5 2 . 5 2 . 5 3 3

2 7 5

1 8 5

- 5 ~ 6 0 ° C

Common Hydraulic Oil (ISO VG 32~56)

TypeItem

Designation• Please refer to the TN type.

Designation

Designation


TN T - - - -

- - A

Total Height in Clamping: L (mm)

Rotation Angle: ø (°)

A or B (TYPE)


4 4 tons

6 6 tons

1 0 10 tons

Built-In Spring

T N o

S Y e s

Bolt Hole

No Symbol D R I L L

T T A P


Auto ClampTN Type


Clamp Rod Internal Force (ton)

Clamp Stroke

Safety Stroke




Oil


Features• A mold can move on a roller by the force less than 1/100 of

the mold load.• The scrap protection cover is attached around a roller.• The protection bushing with a special ly treated surface

protects the bearing in a roller.• An integral bar has a remarkable durability, and allows an

easy maintenance.• A hydraul ic cyl inder moves upward by hydraul ic, and

downward by self-weight.• A roller attached to a bar rises about 2mm fom the surface

of a bolster, and a mold moves upward as shown in Fig. onthe previous page.

Die Lifter DL50 Type

Designation

Operation

Bolster U-Groove

DL 50 - L

Total Length of Die Lifter: L (mm)

3 0 0 ~ 3 4 0 0

Please see the table for the dimension.

Rolling System

R o l l e r R

B a l l B

* For a die lifter with L greater than 1800, combine 2 die lifters with 1/2 L by 200 mm (Specifications are as follows).

Specifications

CYLINDER

Internal Pressure (kgf/cm2) 275

Maximum Operating Pressure (kgf/cm2) 185

Operating Temperature (°C) -5~60°C

Oil Common Hydraulic Oil(ISO VG 32~56)

Die Lifter DL70 Type

Die Lifter DL28Type Free-BearingC-4HS/C-8HSType

Die Lifter BL Spring Type

DL 70 - L

DesignationRolling System

Roller R

Ball B

Bolster U-Groove

Bolster U-Groove

Total Length of Die Lifter: L (mm)

500 ~4000



Profiles & DimensionsDL 28R - L

DesignationTotal Length of Die Lifter: L (mm)

2 0 0 ~ 1 2 0 0

U-Groove

U-Groove

Designation

BL - - - Slot Size: A (mm)

18 18~27

28 28 over

Slot Type

T T-Groove

U U-Groove

Option

A

B None

Total Length of Lift Bar: L (mm)

250 250

350 350

450 450

~ ~Features• For Light and Medium Load: Use a spring that has a

permanent service life to enhance the lifting force.

• Bolting: T-groove and U-groove allow an easy

bolting.• Horizontal Adjustment: Use a Philips screwdriver or a

regular screwdriver to easily adjust the level.

T-Groove and U-Groove (mm)

a L

20, 22, 24 (20 Standard) 3 2 - 4 3

28, 32, 36 (28 Standard) 4 4 - 5 8




Operation• Put a mold in place on a free bearing.• Clamp a top mold to a slide, and then clamp a bottom mold to lower a free bearing by the clamping force, so as to closely touch a

bottom mold with the bolster (Or move a slide downward to closely touch a bottom mold with the bolster, so as to clamp a bottommold).

• If there is any hole or irregularity on the base plane of a mold, attach a steel sheet more than 3.2T to the base plane.• Additionally installing a free bearing on the plate that moves molds may reduce the manpower.

FB - C -

Designation

Load Capacity

4 HS

8 HS

Specifications

FB-C-4HS FB-C-8HS

Lifting Force in Clamping 40kg 80kg

Maximum Lifting Force in Clamping 80kg 160kg

Self-Weight Approx.360g Approx.370g

Lifting System Spring System

TypeItem

Groove Size (Unit: mm)

C - 4 H S

C - 8 H S

C-8 HS-200

Ø A B C D Ø E F

4 4 4 0 5 4 5 Ø44 + 1 . 0 Ø43 + 0 . 3+ 0 . 5 + 0 . 5

4 4 4 0 5 4 5 Ø44 + 1 . 0 Ø43 + 0 . 3+ 0 . 5 + 0 . 5

6 0 5 5 5 6 0 Ø60 + 1 . 0 Ø58 + 0 . 3+ 0 . 5 + 0 . 5

TypeItem

Load Displacement (Unit: mm)

C - 4 H S

C - 8 H S

C-8 HS-200

0 . 5 1 . 0 1 . 5 2 . 0

6 0 6 5 7 0 7 5

1 2 0 1 4 0 1 6 0 1 8 0

2 4 0 2 6 0 2 8 0 3 0 0

TypeItem

Height/WidthAdjustment Block

Features• Install a guide roller in front of a mold to facilitate the change of the mold in a press. The type varies depending on

the weight of a mold.• Easily install to move heavy objects, as well as molds. Detachable, foldable and fixed guide rollers are available.• CBC type is vertically foldable and detachable, which gives a larger workspace.• Special bushing type roller has a remarkable durability and a high resistance to shock.• The attached stopper prevents a mold from dropping to ensure a safe input/output of a mold.• Commonly used for light and medium load.

Guide Roller Guide Roller CBC Type

Installation• Adjust the level and install a dowel pin to fix a bracket to the bolster.

• Bar and bolster shall be leveled.



CBO Ty p e

CBN Ty p e

CBD Ty p e

CBC-15-350-ACBC-40-430-ACBC-100-550-A

CBC-120-720-ACBC-150-640-ACBC-100-900-A

Power-Lock Unit PU Type

Features• A hydraulic device combining the PU type hydraulic driven

power-lock unit pump with a non-leak type air pilot operateddirectional control valve.

• The unit is used for many purposes, because it is small enoughto be attached to a directional control valve, a pressure switch,additionally selected circuit, a spare circuit, and a manifold.

• An interlock circuit detects even insignificant amount of oil leakto ensure the safety.

• The operating system includes an electric operating system (U-S) al lowing a remote operation, and a manual operatingsystem.

• Air f i l ter is normally f i tted into the unit. A high hydraulicpressure is easily obtainable as long as the air is supplied.

• Applicable to the automation systems, including a clampsystem and a locking system

Specifications Maximum Operating Pressure (kgf/cm2) 4 0 0

Maximum Air Supply Pressure (kgf/cm2) 9 . 5

Pressure Relief Valve Pressure(kgf/cm2) 2 ~ 6

Operating Temperature 5 ~ 6 0 ° C

Solenoid Valve A C 1 0 0 V / 1 1 0 V A C 2 0 0 V 5 0 / 6 0 V

Oil Common Hydraulic Oil

Part Description

No NAME SIZE

01 AIR FILTER AF2000/3000

02 PUMP 70-10, 100-15

03 AIR REGULATOR AR2000/3000

04 O-RING 1BP11

05 PRESSURE SWITCH PS210

06 AIR SOLENOID V/V TSF4-2GC-50

07 NON LEAK VALVE APCO/APCC

08 O-RING 1BP11

09 PRESSURE GAUGE Ø63 x 400kgf

10 AIR VENT BOLT M8 BOLT

11 OIL CAP PS1/2

12 LEVEL GAUGE C-65

13 OIL TANK

14 OIL FILTER PT3/8 x Ø35

15 DRAIN LINE 1/4 x 120 l

Designation Pump Type70-8 70-870-10 70-1070-12 70-12100-12 100-12100-15 100-15

OptionNone

R Relief ValveL Interlock Circuit

Number of Circuit

1 1 Circuit2 2 Circuit3 3 Circuit4 4 Circuit

PU - S -

Circuit Diagram and Valves

Selected Circuit andSpare Circuit


The pressure is applied if the solenoid valve isoff, and is maintained even in case of power orair supply failure. Most suitable for a clamp.

NORMAL OPEN1

NO Circuit

Interlock Circuit L

I f the SOL (A ) is of f , an ai r pi lot operateddirectional control valve (C) is not operatedregardless whether the SOL (B) is on or off. It issuitable to be used between a die lifter and aclamp.


The pressure is applied if the solenoid valve ison. Most suitable for a die lifter.

NORMAL CLOSE2

NC Circuit

180° Turnover Machine 90° Turnover Machine

Space Utilization

• The machine is laid flat on the ground.• The space is available for other purpose of

works while the machine is not in use.• The space can be used as a pathway for

vehicles.

Features Safety• A synchronized valve is introduced to avoid a

risk of malfunction.

Compact Design• A CAM based sl iding plate generates the

maximum force.• No separate bit work is necessary.

Specifications/Profiles/Dimensions

Features• A circular movement of the machine greatly util izes

the space.• A high speed maximizes the workability.

• Various options are available.

• A hand stopper is introduced to ensure the safetyduring the operation.

• Optimal design is available for the weight and size of

the object.


FT 3

FT 5

FT 10

FT 15

FT 20

FT 30

FT 40

FT 50

3 TON

5 TON

10 TON

15 TON

20 TON

30 TON

40 TON

50 TON

30 sec

30 sec

35 sec

45 sec

60 sec

65 sec

75 sec

75 sec

2.2kw

3.7kw

5.5kw

7.5kw

7.5kw

11kw

15kw

22kw

900

1000

1300

1400

1700

2200

2200

2000

900

1000

1300

1400

1700

2200

2200

2000

450

480

550

620

680

790

830

930

1350

1480

1850

2020

2380

2790

2830

2930

2710

2710

3300

4300

4500

5200

5200

5400

860

860

1250

1340

1630

2100

2100

2100

MAX.WEIGHTMODEL TIME 180° MOTORDIMENSIONS

A B C D E : LENGHT F : WIDTH

Specifications

MS 30

MS 50

MS 100

MS 150

MS 200

MS 300

MS 400

MS 500

3 TON

5 TON

10 TON

15 TON

20 TON

30 TON

40 TON

50 TON

25 sec

25 sec

25 sec

45 sec

45 sec

45 sec

60 sec

60 sec

0.75kw

1.5kw

2.2kw

3.7kw

3.7kw

5.5kw

5.5kw

5.5kw

900

1050

1300

1600

1800

2000

2200

2400

1000

1050

1300

1600

1800

2000

2200

2400

550

580

680

880

1005

1160

1380

1400

1450

1580

1980

2480

2805

3160

3580

3800

1500

1600

2050

2500

3005

3400

3700

4100

1000

1100

1300

1600

1800

2000

2200

2400

MAX.WEIGHT TIME 90° MOTORDIMENSIONS

A B C D E FMODEL

Mold Change Carts for Injection Molding Machine Mold Change Carts for Press

Features• A cart is used to change the large-sized and standard molds in a large

injection molding machine.• A single cart is generally fixed on the side of an injection molding machine or

press for one-way or two-way operation.• A cart is driven by roller or hook (option).• Compatible with an injection molding machine, and allows an easy operation

for a quick mold change. It is commonly used, because the preparation cansafely be conducted even if an injection molding machine or press is inoperation.

• One cart can cover two machines to increase the economical efficiency andmaximize the space utilization.

• A remote control is introduced to ensure a safety and visibility (option).

Single Cart for Injection Molding Machine• A cart is driven by roller or hook.• Move a cart to the machine to change a mold.• Install a cart in front or rear of the machine wherever necessary.• One cart can cover two machines.

Moving Cart for Injection Molding Machine• Moving cart includes a single moving cart and a double moving cart.• Move a mold at a long distance.• Suitable for medium and large machine• Based on a workshop layout, one cart can cover multiple machines.• W-moving cart serves as a standby cart that can preheat a mold to start the

operation immediately after changing a mold.• Generally operated by the button system. An option of a wireless remote

control increases the convenience of an operator.• With a compatible layout of a mold rack and the machine, an unmanned

change of mold is available.

Single Moving Cart for Press• Move a mold at a long distance.• Install a cart in front, rear and sides of the machine wherever necessary.

Double Moving Cart for Press• A standby cart allows the mold change quicker than by a single cart, and one

cart can cover multiple machines.• Suitable for a large-sized machine

Single Fixed Cart

Example of Changing a Mold

W-Moving Cart

Hook Type Mold Change Cart

Two-Way W-Moving Cart

W-Moving Cart

Double Cart

Single Moving Cart

Single Cart

Single Cart

Double Moving Cart

173-260 Gajoa-dong, Seo-gu, Incheon, Korea TEL : 032-584-2006 FAX : 032-576-3008

<T-Groove>

<Mold Clamping Height>

Moving Part Fixed Part

<Distance between T-Grooves>

173-260 Gajoa-dong, Seo-gu, Incheon, Korea TEL : 032-584-2006 FAX : 032-576-3008

<T-Groove>

<U-Groove in Die Lifter>

<Mold Clamping Height>

<Bolster>

Catlog of QMCS and QDC for Injection Molding Machine From Mico, Korea by Semyung India, Chennai

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Transcript of Catlog of QMCS and QDC for Injection Molding Machine From Mico, Korea by Semyung India, Chennai