Catalog Mechatronic GB

7/31/2019 Catalog Mechatronic GB

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Mechatronic5

Mechatronic

SL-Automatisierungstechnik GmbH


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00495 Mechatronical training module SL-TMS 2000-B01

Technology Station Distributing Magazine 5.2016102 Technology Station Swivel gripper 5.2116103 Technology Station lifting device with measuring analog 5.2216104 Technology Station electr. linear unit, pneum. Ejector 5.23

Technology Station Loading and Handling 5.2416008 Technology Station Checking and Handling 5.2516032 Technology Station Testing and Handling 5.2616001 Technology Station Measuring and Handling 5.27

16037 Technology Station Testing, Measuring and Handling with Rotary Table 5.2816002 Technology Station Storage and Handling 5.2916009 Technology Station Sorting and Handling 5.3016007 Technology Station Boring and Handling 5.3116020-V1 Technology Station Storage and Retrieval System V1 5.3216020-V2 Technology Station Storage and Retrieval System V2 5.3316020 Technology Station Storage and Retrieval System 5.3416007-V1 Technology Station Machining and Handling with a Rotary Table 5.3516036 Technology Station NC-Boring and Handling 5.3616010 Technology Station Transport- Buffering and Handling 5.3716033 Technology Station Handling modul (Position control with pneumatic servo valve) 5.3816035 Technology Station Assembling and Handling 5.3916011 Technology Station Assembling with Articulated-Arm Robot 5.4016016 Technology Station Assembling with Scara Robot 5.4116034 Technology Station Handling and Control by Color Properties 5.4216017 Technology Station Evaluation with Digital Camera 5.4316012 Technology Station Quality Assurance according to ISO 5.4416018 Technology Station Hydraulic Press and Handling 5.4516019 Technology Station Robot Station with Transversal axis 5.4616013 Technology Station Turning and Handling 5.4716014 Technology Station Milling and Handling 5.4816015 Technology Station Flexible Manufacturing System 5.4916031 Technology Station Rotary Table 5.5016004 Technology Station Transport 5.51MTH-BECKFTLH-TRIEFTQ-HANA

MTK-TUN

ASCOTRi

5.0417002 Compact station SL-HW-KS001 5.0517003 Compact station SL-HW-KS002 5.0617004 Compact station SL-HW-KS003 5.0717005 Modular Compact station SL-HW-KS004 5.0816101

16000

Installations in the industrial format Assembly, conveying and handling system 5.53Installations in the industrial format Manufacturing, conveying, storing and handling system 5.54Installations in the industrial format Manufacturing, conveying and quality assurance system 5.55

Installations in the industrial format Manufacturing, transportation system with digital camerasupervision 5.56Installations in the industrial format Loading, material recognition, checking, and storage 5.57

04200 Coupling module MKM2100 5.6104100 SL-Programming system MSM 2100 5.6404101 SL-Programming system MSM 2101 5.6504102 SL-Programming system MSM 2102 5.6601465 Training system PLC 5.6901455 Training system Robotic 5.6901452 Training system CNC - technique 5.6901471 Training system Mechatronic 5.7001470 Training system Mechatronic 5.71

Mechatronic

5.00

5

Content

Item-No. PageDescription


3/745.01

Mechatronic5

System concept MSK

Modular training systemfor the training in

FFS - FMS - CIM - mechatronicAutomation and control technology


4/745.02

Informatics

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M e t r o l o g yC o n t r o lTe c h n o lo g y

Sensort e c h n o l o g y

C o m p u t e rh a r d w a r e

D i a g n o s eExpe rt system s

Sim ula t io nM o d e l re p re s e n t a t io n

C o n -st ruc t io n

M o t i v e -P o w e re n g i n e e r i n g

System concept

MSK 2100

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The system concept MSK consists of the elements:

SL - Hardware module........SL - Software module.........SL - Coupling module......

MHM = Mechatronical hardware moduleMSMMKM

= Mechatronical software module= Mechatroncal coupling module

System concept MSK

Mechatronic 5


5/745.03

Mechatronic5

Construction of the SL-hardware module:

1. Basic module and compact stations- mechatronics systems for theoptimal begining

2. Individual components - for the flexible use

3. Technology stations - the step to the industrial application

4. Mechatronics installations in the industrial format

5. Customer-individual construction of mechatronics plants

Individ. components Individ. components Individ. components Individ. components

Technology stations Technology stations Technology stations

mechatronics plantsin the industrial format

mechatronics plantsin the industrial format

Basic module and compact stations - mechatronics systems or for the optimal begining

Customer-individual construction of mechatronics plants


6/745.04

Didactic indication :

Instruction in the combines between mechanical, electrical, pneumatical,electric-pneumatical and control-technical elements.

Further information :

Product information mechatronical system concept MSK 2100

Extent of supply

Designation of individual part

Training system SL-TMS 2000-B01Entry system to the mechatronic,pneumatic and control technology.Options :

Mechatronical coupling moduleMKM 2100Teacher working bookStudent working book

Mechatronic 5

Task :

Entry to the mechatronic

Construction :

On an aluminium basic plate mechanical, electrical, pneumatical andelectric-pneumatical modules can be built and used as functionable

processes fast and easily.

Working book :

Training material for the entry to the mechatronic

Basic module to train at mechatronical systems

Number Purchase No.

1 00495

1 042001 004191 00420

Basic module for the optimal entry

Mechatronical training module TMS 2000 - B01


7/745.05


Instruction in the combines between mechanical, electrical,pneumatical, electric-pneumatical and control-technical elements.

Further information :

Product information mechatronical system concept MSK 2100

Mechatronic5

Task :

Entry to the mechatronic

Construction :

On an aluminium basic plate, the function modules loading, handling andtransport are put together to one station.

Working book :

Training material for the entry to the mechatronic

. Technology stations to train at mechatronicalsystems with the possibilities: adjust, programming, opimization,searching for mistakes

Number Purchase No.

1 17002

1 042001 004191 00420

Basic module for the optimal entry

Compact station SL-HW-KS001

Extent of supply


Compact stationEntry system to the mechatronic,pneumatic and control technology.Options :



8/745.06

Mechatronic 5

Extent of supply

Optional extension :

Mobile support (Purchase No.: 16005)

Designation

- Assembly plate 350*500*30 mm in aluminium- 25-pol. Sub-D interface- Connection box for 2 mm bunsh plug- control panel- pneumatic ejector- Deposit- Relay set as reversing protective circuit- Stop position-limit switch of the axes- High-power Faulhaber backgeared motors- Workpiece synthetic diameter 30 mm, height 20 mm- PLC program for Siemens PLC S7-314 IFM

Number

12211312161

1

Basic module for the optimal beginning


Didactic indications :

The technology station negotiates awareness of function andapplication of industrial components of the sector Conveying andhandling.By means of the didactic prepared industry components,the physical function principles, e.g. sensor technology are practicallypresented. The definitions like part recognition, material fixing andevaluation can be used in the experiments. The decision criterion forinfluencing the material movement can be derived in connexion withthe next station.

As individual station, it can be used quick and uncomplicated and itcan be set into operation independent.

Task :

Conveying the worksDeposit in the deposit places

Construction :

-Assembly plate

Technical specifications :

9 digital inputs , 5 digital outputsRequired operating voltage 24V DC, 3 ARequired compressed air supply 6 - 8 bar

Purchase-No.: 17003

Manuals :

Training documentation for the technology stationCompact station SL-HW-KS002 (Sorting)

350 x 500 x 30 mm with T-grooves 8 mm im raster of25 mm

- 25-pol. Sub-D-interface with socket 2 mm

- Transport trolley with Drylin-plastic store- pneumatic ejector- Cases of workpiece store- Workpiece store with sensor checking


9/745.07

Mechatronic5

Task :

Pick up the workpieces from the place of depositDeposit the workpieces at any position

Construction :

-Assembly plate


8 digital inputs , 6 digital outputsRequired operating voltage 24V DC, 3 A

Purchase-No.: 17004

Manuals :

500x500x30 mm with T-grooves 8 mm im raster of25 mm

- 25-pol. Sub-D-interface with socket 2 mm- X, Y, Z axes handling module with Drylin-plastic store

- electrical pair of gripper jaws for workpieces of diameter 30 mm- positioning unit for X and Y axes- Workpiece store with sensor checking


The technology station negotiates awareness of function andapplication of industrial components of the sector Conveying andhandling.By means of the didactic prepared industry components,

the physical function principles, e.g. sensor technology are practicallypresented. The definitions like part recognition, material fixing andevaluation can be used in the experiments. The decision criterion forinfluencing the material movement can be derived in connexion withthe next station.


Extent of supply

Designation

- Assembly plate 500mm*500mm*30mm in aluminium

Optional extension :

Mobile support (Purchase No.: 16005)

Control panel (Purchase No.: 16006)

- 25-pol. Sub-D interface- X, Y, Z axes handling module- electrical pair of gripper jaws- Path-measuring system, 5 mm rails with forkphotoelectric barrier in the axes X and Y

- Relay set as reversing protective circuit- Stop position-limit switch of the axes- High-power Faulhaber backgeared motors- Workpiece synthetic diameter 30 mm, height 20 mm- PLC program for Siemens PLC S7-314 IFM

Number

12112

36311

11




10/745.08

Mechatronic 5

Modular compact station

Extent of supply

Designation

SL-HW-KS004Beginning system for the mechatronics,Pneumatics and control technique.

Magazine with falling tubeSwivel gripperLifting device with analog measureElectrical linear unitPneumatical ejector with depositKit of workpieces

Options :Sensor block for material recognizingMechatronical coupling moduleMKM 2100Teachers working manualStudents working manual

Task :

Construction :

Individual functional module or a complete installation can be set intooperation.

Manuals :

Beginning in the mechatronics. Technology station for training with themechatronics systems with the possibilities :adjusting, programming, optimation, touble shooting

Each of the functional module loading, conveying, measuring anddeposit is mounted on an own Alu-baseplate.By means of a mechanism of quick acting closure, the functional

modules can be assembled to an installation.

Training documentations for the beginning in the mechatronics


Modular compact station SL-HW-KS004

MEK 15026Magazine withfalling tube

MEK15021Swivel gripper

MEK15027Lifting device withMeasure analog

MEK15023Electrical linear unit

MEK15025Pneumatic ejectorWorkpiece store in threepallets

Number Purchase No.

1 17005

1 150261 150211 150271 150231 150259 00463

1 15026-V11 042001 004191 00420

Didactic indications:

Instruction for the combined effect of the m mechanical, electrical,pneumatical, electro-pneumatical and control-technical elements.

Other Information :

Product information Mechatronics system concept MSK 2100


11/745.09

MEK 15026 - Magazine with pneumatical ejectorfor work pieces 30 mm diameter, 19 - 21mm heightSensors at the cylinder end positions, level control for the magazine

Type1: without sensorik at the deposit (MEK 15026)Type2: with sensorik at the deposit (capacitve, inductive, optical) (MEK 15026-V1)

MEK 15021 - Pneumatical swivelling arm with pneumatic suctionfor the workpieces 30mm diameter, up to 25mm height

max. Workpiece weight 50 g.

MEK 15022 - Pneumatic turning gripper with pneumatic jaws gripperfor the workpieces 24-30mm diameter, up to 25mm height

max. Workpiece weight 80 g.

MEK 15031 -for workpieces 30mm diameter, up to 25mm heightpneumatic clamping, pneumatic feedDC-motor 24 Volt, 10 mm hub by means of a pneumatic cylinder

Pneumatic boring unit

MEK 15032 - electrically-driven conveying belt (right-handed / left handed rotation)for workpieces 30 mm diameteras buffer way for up to six workpieces

DC - back-geared motor 24Volt

MEK 15027 - pneumatic lifting unit with analog measuring devicefor workpieces 30 mm diamater, 16 - 21mm thickness

Individual components - for the flexible use

Mechatronic5


12/745.10


MEK 15023 - Motor-driven linear unitfor workpieces 30mm diameter

2 final limit switchs3 stop positions (Microswitch) adjustable

MEK 15030 - electrically-driven rotation tablefor workpieces 30mm diameter

1 inductive proximity switch for positioningaround 90 degree.

MEK 15029 - Sensor block

1 inductive sensor1 capacitive sensor1 optic sensor

MEK 15029 V1 - Sensor block with display

1 inductive sensor1 capacitive sensor1 optic sensordisplay field with 3 indicator lamps

MEK 15029 V2 - Sensor block

1 inductive sensor1 capacitive sensor1 optic sensor1 analog sensor for thickness measuring

MEK 15024 V1- Workpiece deposit with sensor block

1 inductive sensor

for workpieces 30 mm diameter

1 capacitive sensor1 optic sensor

Mechatronic 5


13/745.11


MEK 15024 - Adapter plate (workpiece deposit with Snap-in-connector)for workpieces 30mm diameter

for the work transfer between the technology stations

MEK 15037 - Workpiece deposit in cylindric tubes

for workpices 30 mm diameter

MEK 15020 - Assembly plate 350mm * 500mm, T-groove 25 mm raster distance

with maintenance unit , pneumat. Valve block and electric clamping panel

MEK 15020 V1 - Assembly plate 350mm * 500mm, -groove 25 mm raster distance

MEK 15033 - pneumatic maintenance unit

MEK 15034 - electric clamping panel with relay module

MEK 15025 - Work store in triple chutefor works 30mm diameter1 optic sensor (level)

Mechatronic5


14/745.12

The technology stations offer for the technical formation and further formation an industrial environment.

Each station consists of no less than two modules, in normal case the working module together with a handling module, both assemblied andwired on an aluminium plate . In addition, there are the necessary controls, the underframes and the suitable programmable controller for thecontrol.

The technology stations fulfill and guarantee industrial fair training by the use of industrial components. So the training aims are adapted tothe requirements.

The connecting of each station with another one is an essential characteristic of this system. It guarantees that the user can arrange step bystep its optimal training system.

There are the following possibilities to connect together:

1. Linear chaining of individual technology stations

Technology stations - the step to the industrial handling

2. Disposition of the technology stations around the conveying system

Advantage of the SL-Hardware module MHM :

- Each module is connectable with each other one.- Through the open interface structure, each PLC can be changed, through its newest field-bus technologies can be teached- Material handlings can be analyzed and optimized.- Improvement of team capability- Project-oriented work- Use of industrial components- Optimal coordination between software and hardware- fully matured and practicable teachware

3. Combination of linear chaining and the disposition around a conveying system

Mechatronic 5


15/745.13

Mechatronic5

The SL-Technology stations

Technology stations - the step to the industrial handling

A CB

Possibilities of combinations

Each namedtechnology

station

A and B

B and Xx

B and C

A and C

Image:

A , B , C andthe conveying system

max. extension:

40 technology stationswith the suitableconveying system

- Connection element between the technology stations- Position of the workpiece transfer between the technologystations

The technology stations can be linked by meansof the adapter plate

.

On this occasion, each technology-station can beconnected with another one.

Through the utilization of the station transport canbe realized beside the usual linear material-flowany other one.

Advantages of the technology stations:

- Integrated system- Individual combination- open for additional customer`s applications- Training of team-ability- open for project-works- Training of most different field-buscommunications

(MEK15024) to a completeInstallation

Adapter plate


16/745.14

Customers applicationHigh-shelf storage

Mounting with scara robot

Flexible manufacturing cellQuality assurance ISO

Mounting with bucklingarm robot

+ / - ON/OFF

PRESETZERO/ABS

REV. INC.

22 . 114

ABSABS

mm

22.114

m

m

O R I G

I N

0-25mm

0.

001mm

HO L D

Z E R O / A B S

0

5

5

10

10

15

15

20

2 0

0

10

110

OFF

ON/ZERO

DATA/HOLD

120

130

140

150

mm

20

30

33.18m

m

Mechatronic 5

Excerpt of available MHM Technology stations

Loading and handling Measuring and handling Sorting and handlingCheck and handling

Bore and handling Storage and handlingBuffering and handling

Milling and handlingTurning and handling

Transport Hydraulic press andhandling

Ejection with digitalcamera

Robot station withlinear axis

Station

according to

customers need


17/745.15

The central thought of the concept is to combinate thedifferent

Each station consists of the

machining milling

MHM stations with another one.

By this opportunity the different industry-justified environments can be varied,built and indoctrinated.

working module (Pos. 2)

e.g. distribution, checking, machininghandling, inlaying,buffering, testing, mounting, sorting,

stamp, CNC-machining turningCNC-

Handling module (Pos. 1)

Maintenance unit (Pos. 3)

they're wired and piped on an aluminiumprofile plate (Pos. 4)

Control panel (Pos. 5)

PLC-board (Pos. 6)

Mobile underframe (Pos. 7)

Structure of the technology stations MHM

1 2

3

4

5

6

7

1 = handling module 2 = working module 3 = maintenance unit 4 = Aluminium profile plate

5 = control panel 6 = PLC board 7 = mobile underframe

Mechatronic5


18/745.16

Mechatronic 5

Coupling possibilities of the stationstechnology

Linear material handling suitable for the base formation. All the technolog stations can be combinated with another other.y

Disposition of the technology stations around a conveying system suitable for a flexible formation.


19/745.17

Disposition of the technology stationsaround the indexing table

Further combination possibilities of the technology stations:

5 Mechatronic

Examples for the linerar interlinkage

ombination possibilities of the technology stationsC

Other combinationsare of course possible.Contact us,we advise you with pleasure.


20/745.18

Mechatronic 5

Realization examples including a conveying system

Other combinationsare of course possible.Contact us,we advise you with pleasure.


21/745.19

PLC PLCPLC

PLC PLCPLC

Data communication via field bus system

PLC PLCPLC

5 Mechatronic

Data communication between the technology stations

The communication between the single technology stations can be done through the digital inputs and outputs or through the bus systemdependent on the content of the formation.

The integrated PLC can be pretended from you and from us mounted and wired.

Data communication via ETHERNET

Data communication via conventional inputs and outputs wiring


22/745.20

Mechatronic 5

Technology Station Distributing Magazine

Delivery of supply

Part name

Down magazine

Al-T-groove plate 160 mm x 400 mmData interfaceCompact valve

for cylindric work piecesCheck unit at the deposit place for work pieces

Quantity

11111


Loading parts from a magazinePlacing them secured from collision on a deposit placeMikro switch for position recognitionLight barriereOptic sensorInductive sensorDouble-acting pneumatic cylinder5/2-directional valve, bistable

Training task:

Separating a part from a magazineFeeding separated part to a process

Function:

fill level one-way lightbarrier

end positions

Technical data :

Item No.: 16101

Work pieces are loaded from a magazine and deposited on adeposit place.The of the magazine is checked by a

and the work piece on the deposit place is checked by amicro switch.The material characteristics of the work piece are determined with

an optical and inductive sensor.A double-acting pneumatic cylinder shifts every single work pieceout of the down magazine.The of the cylinder piston are fixed by contactlesssensors.The control of the cylinder is done with an electric 5/2-directionalvalve.The station is delivered completely assembled, wired and tested.

Sensors: 2 Cylinder switch1 Oneway light barriere

1 Micro switch1 Optic sensor1 Inductive sensor

Actors: 1 5/2 directional valve, bistableCompressed air: unoiled, 5 to 6 barPower supply: 24 V DCInstallation: 25-pol D-SUB plugWork piece: Cylinder 30 mm x 20 mm (optional)Measures: 160 x 400 x 270 mmWeight: 3,2 kg


23/74

Compact valve cluster

Delivery of supply

Part name

Al-T-groove plate 160 mm x 400 mmData interface

Swivel gripper

Quantity

1111


Remove work piecesSwivel cylinder with wing driveReed switchPick up with sucker and deposit collisionfree5/2 directional valve, bistable5/3 directional valve, ventilatedvacuum generator

Training task:

Handling a workpiece from station to stationby using a vacuum gripper

Function:

The swivel gripper removes the work pieces between twomodules with defined positions.The pneumatic swivel gripper is adjustable stepless in a range of180. It transports the workpiece with a vacuum gripper.

A contactless sensor checks the position of the cylinder pistons.

Electrical sensors control the position of the swivel gripper.

The station is delivered completely assembled, wired and tested.

Technical data:

Sensor: 2 Cylinder switchActors: 1 5/2 directional valve, monostable

1 5/3 directional valveCompressed Air: unoiled, 5 to 6 barPower Supply: 24 V DC

Installation: 25-pol. D-SUB plugCompact valve cluster

Work piesces: Cylinder 30 mm x 20 mm (optional)Measures: 160 x 400 x 250 mmWeight: 3,0 kg

Item No.: 16102

5.21

5 Mechatronic

Technology Station Swivel gripper


24/745.22

Mechatronic 5


Delivery of supply

Part name


Lifting device with cylinder without Piston rodAnalog directional measuring systemEjection cylinder

Quantity

111111

Technology Station Lifting device with measuring analog

Didactic indications

Material thickness measuring with linear potentiometerlock out of defined partsReed switchDouble-acting pneumatic cylinderCylinder without piston rodRemove parts in position and lock out5/2 directional valve, monostable5/3 directional valve, ventilatedPositioning by means of 5/3 directional valve

Training task:

Analog thickness measuring of work piecesby datatransfer to a PLC

16103

Function:

Work pieces are moved on a lifting device to a measuring system.An analog tension in the area from 0-10V can be evaluated by aPLC with analog input (material thickness measuring).

At an inclined position, the work piece can be transferred via agripper to the next station.

Contactless sensors check the end positions of the cylinder.


Technical data:

Sensors: 1 Cylinder switch3 Reed switch1 Analog transmitter

Actors: 1 5/2 directional valve, monostable2 5/3 directional valve

Compressed Air: Unoiled, 5 to 6 barPower Supply: 24 V DC

Installation: 25-pol. D-SUB plugCompact valve clusterWork pieces: Cylinder 30 mm x 20 mm (optional)Measures: 160 x 400 x 400 mmWeight: 4,4 kg

Item No.:


25/74

Didactical indications:

Positioning with fork light barrierElectrical drivesEnd switch with micro switchreversing protective circuitLight barrier for the control of levelCylinder switchDouble-acting pneumatic cylinder5/2 directional valve, monostable

Training task:

Workpieces with different material characteristics are sorted intodifferent chutes.

Function:

A linear system transports workpieces next to three chutes.

An accompanying pneumatic output unit transports the workpieces onto the chutes according to their material properties.

A light barrier controlls the fill level of the chutes.

A fork light barrier controlls the position of the shuttle.

Technical data:

Sensors: 2 Micro switch1 Fork light barrier1 One-way light barrier1 Cylinder switch

Actors: 1 5/2 directional valve, monostableCompressed Air: Unoiled, 5 to 6 barPower supply: 24 V DCInstallation: 25-pol. D-SUB plug


Work pieces: Cylinder 30 mm x 20 mm (optional)Measures: 320 x 400 x 150 mmWeight: 5,8 kg

Item No.: 16104

Sensors check the end positions of the shuttle.


Technology Station electrical linear unit, pneumatic ejector, workpiecedeposit in three pallets

5.23

5 Mechatronic


Delivery of supply

Part name


Linear unit with pneumatic work piece carrier3 chutesLight barrier

Quantity

111111


26/745.24

Mechatronic 5

Extent of supply

Designation of component part

LoadingmagazinePneumatic swivel armProfile plate completehardwareTechnical documentation

Option :

Control panel (Purchase No. 16006)Mobile underframe (Purchase No. 16005)

Number

11111

11

Technology station Loading and handling


The technology station negotiates awarenesses of function andapplication of industrial components of the branch material recognition,transport and handling.By means of the didactic prepared industrial components,the physical function principles, connection technique and sensortechnology are practically presented. The station with its interfaces tothe mechanics, pneumatics, electrics and PC technique is suitable forbeginning the mechatronics.

As individual station, it can be used quick and uncomplicated and it canbe set into operation independent.

Model V1

Function :

The work pieces are loaded from theloading magazine to the process

Convey the work pieces to the next process

Construction :

Pneumatic swivel arm with suction gripperMagazine with pneumatic double-acting cylinderand control of level by means of thecapacitive sensor

Specifications :

6 digital inputs , 5 digital outputsnecessary working pressure : 6 to 8 bars

Standard model:Deposit table with sensor control ( workpiece exists yes / no)

Purchase No.: 16000

Model V1Additional sensors for material recognition (optic and capacitive)

Purchase No.: 16000 - V1

Working books :Training material for the technology stationLoading and handling.


27/745.25

5 Mechatronic

Technology station Checking and handling (electrical conveying module)

Function


Construction :

Underframe with three sensors inductive , capacitive and opticanalog sensor (only for the model V1)Transport module with DC-drivePneumatic rotary gripper with pneumatic pair of gripper jaws

Specifications


Standard model:Underframe with three sensors inductive , capacitive and optic

Purchase No.: 16008

Model V1Underframe with three sensors inductive , capacitive and opticin addition analog sensor

Purchase No.: 16008 - V1

Working books :

Training material for the technology stationChecking and handling.

:

Material recognition by means of the sensors

Extent of supply


Capacitive sensorInductive sensor

Optic sensorAnalog sensor (only for the model V1)Transport module with DC-motorPneumatic rotary gripper with pneum. Gripper jawsProfile plate completehardwareTechnical documentation

Option :

Control panel (Purchase No.:16006)Mobile underframe (Purchase No.:16005)

Number

111111111

11


The technology station negotiates awarenesses of function andapplication of industrial components of the branch materialrecognition, transport and handling.By means of the didactic prepared industry components,the physical function principles, e.g. sensor technology arepractically presented. The definitions like part recognition,material fixing and evaluation can be used in the experiments.The decision criterion for influencing the material movement canbe derived in connexion with the next station.

As individual station, it can be used quick and uncomplicatedand it can be set into operation independent.


28/745.26

Mechatronic 5

Technology station Testing and Handling (pneumatic conveying module)


The technology station negotiates awarenesses of function andapplication of industrial components of the branch materialrecognition, transport and handling.By means of the didactic prepared industry components,the physical function principles, e.g. sensor technology arepractically presented. The definitions like part recognition,material fixing and evaluation can be used in the experiments.The decision criterion for influencing the material movement canbe derived in connexion with the next station.

As individual station, it can be used quick and uncomplicatedand it can be set into operation independent.

Function :

Material recognition by means of three sensors


Construction :

Underframe with three sensors inductive , capacitive and opticanalog sensor (only for the model V1)Transport module with pneumatic linear axisPneumatic rotary gripper with pneumatic pair of gripper jaws

Technical data :


Standard model: Underframe with three sensors inductive , capacitive and optic

Purchase-No.: 16032

Model V1Underframe with three sensors inductive , capacitive and opticin addition analog sensor

Purchase-No.: 16032 - V1

Working books :

Training material for the technology stationMeasuring and handling.

Purchase No.: 16008

Designation

Capacitive sensorInductive sensorOptic sensor

Analoger Sensor (only for the model V1)Transport module with pneumatic linear axisPneumatic rotary gripper with pair of gripper jawsProfile plate completehardwareTechnical documentation

Option:


Number

111111111

11


29/745.27

5 Mechatronic

Technology station Measure and handling

Extent of supply


Analog thickness measuringPneumatic lifting cylinderPneumatic armProfile plate completehardwareTechnical documentation

Option:


Number

111111

11

Model V1

Function :

Measuring the thickness with analog sensor


Construction :

Pneumatic pick and place with pair of gripper jaws

Underframe with pneumatic lifting stage

Analog thickness measure

Technical data :

8 digital inputs , 6 digital outputs1 analog output 0-10Vnecessary working pressure : 6 to 8 bars

Standard model: Fixed pneumatic ejector with any adjustable

ejecting position

Purchase-No.: 16001

Model V1Fixed pneumatic ejector with two adjustable ejecting positions


Working books :

Training material for the technology stationMeasure and handling.


The technology station negotiates awareness of function and applicationof electromechanical and electro/pneumatical modules of industrialcomponents.By means of the didactic prepared industrial components,the physical function principles of the analog path measuring techniqueare practically presented.The thickness of a work is measured with an analog sensor.In the result of this examination the parts can be transferred afterwards toa next station or ejected into a shelf.The connection, wiring and adjusting of sensors represents a furthertraining emphasis at this stand-alone device. As individual station, it canbe used quick and uncomplicated and it can be set into operationindependent.


30/745.28

Mechatronic 5

Technology Station Checking, Measuring and Handling with Rotary Table

Part name

Item No.

Delivery of supply

Capactive sensorInductive sensorOptic sensor

Analog measuring systemRotary tablePneumatic rotary gripper with pair of gripper jawsProfile plate, measures app. 350 x 500 x 250 mmCompressed air unitHardwareTechnical documents

Optional additions:

Set of work pieces ( : 16265-V1)

Item No.:Item No.:Control panel ( 16006 )Mobile underframe ( 16005 )

Quantity

1111111111

1

11

Training Aims:

Working with digital and analog signals in interaction with arotary table.

Function:

A pneumatic gripper transfers workpieces with differentmaterial characteristics and different thickness on a rotary table.

By turning of the rotary table, the workpieces are checked by threedifferent digital sensors (capacitive, inductive, optical) and ananalog sensor.

After that, the workpieces are transferred back into the running

process by the gripper. The result of this process is shown on adisplay and send via databus to the following process.


capacitive, inductive, optical)

Power supply: 24 V DC

Item No.: 16037

Checking, Measuring and Handling with rotary table

1 Aluminium plate1 Pneumatic pick and place with pair of gripper jaws3 Digital Sensor (1 Analog thickness measure10 digital inputs , 8 digital outputsnecessary working pressure : 5 to 6 bar

Manuals :

Training material for the technology station

Technical data:


The technology station imparts knowledge about function anduse of industrial components on the sector of materialrecognition, transport and handling. Physical functionprinciples are depicted by means of didactically preparedindustrial components taking sensors as an example. Termssuch as recognition of parts, material determination andrecording are clearly shown in the experiments. In connectionwith the next station decision criteria for the influence of theflow of material can be made. The individual station can beused quickly and independently.


31/745.29

5 Mechatronic

Extent of supply


Deposit thrust

Electric gripper with suctionProfile plate completehardwareTechnical documentation

Optional addition :

Control panel (16006)Mobile underframe (16005)


The technology station negotiates awarenesses about thefunction and application of modules for storing and handling ofworkpieces of different forms and structure. By means of apracticable exemple, the possibilities and the limits can be usedat the didactic prepared industrial components withelectropneumatical and electromechanical modules. The safetyrequirements referring to the switching off can be approached in

the laboratory. The connexion, the wiring and the adjusting ofstop position switch as well as the inquiry in the control programcan be approached with the station. The technology station canbe used as single station or together with other stations.

Function :

Deposit according to the material properties and form

Structure :

Deposit unit with three thrust

Electrical gripper with suction

Technical data :

6 digital inputs , 8 digital outputsnecessary working pressure : at least 6 bars , max. 8 bars

Purchase No.: 16002

Working books :

Training material for the technology stationStorage and handling.

Technology station Storage and handling

Number

3

1111

11


32/745.30

Mechatronic 5

Function :

Deposit by material properties or by form


Construction :

Deposit unit with pneumatical loading

Pneumatic rotary arm with vacuum gripper



Standard model: Underframe with three deposit cases

Purchase-No.: 16009

Model V1Underframe with six deposit cases


Working books :

Training material for the technology stationSorting and handling.


The technology station negotiates awareness of functionand application of industrial components from the sector handlingand material section.The station with its coupling interfaces to other stations is

particularly suitable for the beginning with the topic of signalsseizing, signals processing and for information evaluation.By the example of the optimization of conveying ways and acollision-free movement it can be shown that also contradictoryrequirements can be technically controlled in a mechatronicsystem.


Technology station Sorting and handling

Conveying

Profile plate completehardwareTechnical documentation

Extent of supply


Pneumatic rotary arm with vacuum grippermodule with DC-drive

Pneumatic ejectorDeposit chuteLight barriers

Option:


Number

111

31

111

11

/ 6

Model V1


33/74

Designation

Pneumatic boring modulePneumatic armPneumatic workpiece clampingProfile plateHardwareTechnical documentation

Extent of supply

Option:


Number

111111

11

Fun c tion :

Boring the workpiece


Construction :

24V DC-Boring machine with pneumatic infeedPneumatic workpiece clampingPneumatic arm with pair of gripper jaws


5 digital inputs , 5 digital outputsAir pressure : 6 to 8 bars

Purchase Nr: 16007

Manuals :

Training material for the technology stationBoring and handling.


The technology station negotiates awareness of function andapplication of typical industrial components from the sectorMaterial processing and handling.By the example of the machining processing Boring, the signaland safety-relevant connections can be very simply represented.

The didactically prepared industrial components are clearlyconceived for the training. For the sectors maintenance, complextasks of training can be derived with higher requirement.

So for example the maintenance times and the operating timecounter can be taken up to the control program for controlling thewear of tools (boring).


5.31

5 Mechatronic

Technology station Boring and Handling


34/745.32

Mechatronic 5

Delivery of supply

Part name

Automatic storage and retrieval system for 20 places3-axis handling moduleMounting plate 350 x 500 x 30 mm with T-grooves8 mm in raster of 25 mmPower supply: 24 V DCMaintenance unit for compressed air filtered5my oiled/unoiled, 0,50,7 MpaThrottle valve AS M5-tube4 (out-going air)5/2 directional valve monostable 4 (only in pn. model)Filter/control unit EAW G1/8Plug-/print relais series 40.52, 24 DCProximity initiator inductive 4 mmGripper SGB 40Hand isolating valve EVHS 2000

Throttle valve AS M5-tube4 (additional air)

Optional additions:

Set of work pieces (Item No.: 16265-V1)Control panel (Item No.: 16006)Mobile underframe (Item No.: 16005)

Quantity

111

1112

1/214111

1

111

Training Aim:

Working with digital sensors and quick counters.

Function:

In a automatic warehouse, workpieces are on different levels.Via a 3-axis handling system, these workpieces can be transferedinto a process of other technology stations.

Also possibel is taking a workpiece from a running process via a3-axis handling unit back in the warehouse. The workpiece canbe sorted by material characteristics, different thickness e.g.

The places are controlled by a fork light barrier.

Technical data:

1 Automatic Warehouse1 3-axis handling system1 Gripper system8 Sensors (Micro switches / Fork light barrier)Necessary working pressure: 5 to 6 bar

Model V1:Automatic Storage and retrieval system with three electric axis anda pneumatic gripper

Item No.: 16020-V1

Model V3:Automatic Storage and retrieval system with two electric axis andone pneumatic axis (y) and an electric gripperItem No.: 16020-V3

Model V4:Automatic Storage and retrieval system with three electric axis andan electric gripperItem No.: 16020-V4



The technology station imparts knowledge of function and useof industrial components on the sector of transport andhandling. Physical function principles are shown by use ofdidactically prepared industrial components for which sensorsare taken as an example. Terms such as part recognition,determination of material and recording can be presented vividlyin the experiments. In combination with the next station you finddecision criteria in order to influence the flow of material. Theindividual station can be used quickly and independently.

Technology Station Automatic Storage and Retrieval System-V1, -V3, -V4(for round work pieces diameter 30 mm, max. 30 mm height)


35/745.33

5 Mechatronic

Technology Station Automatic Storage and Retrieval System -V2, -V5(for round work pieces diameter 50 mm, height 50 mm)

Training Aim:

Storage with 28 deposit placesItem No.: 16020-V2

Storage with 36 deposit placesItem No.: 16020-V5

Manuals:

Training documents for the technology station


Function:

In an automatic warehouse, workpieces are on different levels.Via a 3-axis handling system, these workpieces can be transferedinto a process of other technology stations.

Also possibel is taking a workpiece from a running process via a 3-axis handling unit back in the warehouse. The workpiece can besorted by material characteristics, different thickness e.g.

The places are controlled by a fork light barrier.

Technical data:

1 Automatic Warehouse1 3-axis handling system1 Gripper system8 Sensors (Micro switches / Fork light barrier)Necessary working pressure: 5 to 6 bar


Sensor: 8 DE 4 microswitch2 fork light barriers2 cylinder switches

Actors: 6 DA 4 Relais2 5/2 directional valve mono stable

Data interface: 25-pol. D-Sub plugTravelll el. axes: 35 mm/secPower supply: 230V AC, 50HzCompressed air: filtered 5my, unoiled, 0,5 ...0,6 MpaMeasure: (BxTxH) 925 x 570 x 1400 mmWeight: ca 50 kg

Model V2:

Model V5:

Automatic Storageand Retrieval System.


The technology station imparts knowledge about function and useof industrial components on the sector transport and handling.By means of didactically prepared industrial components, thephysical operational principles are presented by using the exampleof sensors. Terms such as parts recognition, material propertiesand registration can be used in the experiments. In combinationwith the previous station, decision criteria for influencing thematerial flow can be derived from it.Every station can be used quickly and independently.

Part name

- Auto. storage and retrieval system for 28/36 places-

Set of work pieces (Item No.: 16265-V3)Control panel

Delivery of supply:

Optional additions:

(Item No.: 16006)

Power supply: 24V DC- Maintenance unit for compressed air filtered

5my, oiled/unoiled, 0,5 ...0,7 Mpa- Trottle valve AS M5-tube4 (out-going air)- 5/2 directional control valve monostable 4- Filter/controller EAW G1/8- Plug-in/print relais series 40.52, 24VDC- Proximity initiator inductive 4mm- pneumatic pair of gripper jaws- Hand isolating valve EVHS2000- Trottle valve AS M5-tube4 (additional air)

Quantity

111

22141111

11


36/745.34

Mechatronic 5

Delivery

Storage and Retrieval System

of supply:

Part name

with 40 places40 work piece pallets3-axis handling unitPneumatic gripper systemDeposit place for work piece palletsSensor for identification of work piece platesUnderframeSmall partsTechnical documents

Quantity

111111111

Technology Station Automatic Storage and Retrieval System

(for workpieces with max. Dimension 90mm x 80mm x 40mm)

Training Aim:

The automatic warehouse consists of a 3-axis handling unit whichuses workpiece plates of 120mm x 90mm.DC Motors drive the axis. The positions are controlled by a forklight sensor.

The warehouse has 5 levels each consisting of 8 deposits.

Item No.: 16020

Manuals:

Training documents for the technology stationS


Function:

Technical data:

1 Automatic Warehouse

1 3-axis handling system1 Gripper system

light barriers

The end positionsof the axis are secured with microswitches.

On the work piece plate any work pieces can be fixed. Thenumber of work pieces per plate is only limited bythe maximum permitted total weight of 1 kg and the

maximum admission space of 90 mm x 80 mm. The height ofwork piece should not surpass 40 mm.The work piece plate are delivered with a coding pen and2 boring holes for the differenciation between raw and machinedparts, admission bores for fixing the work piece plate as well asopenings for the gripper system.The loaded work piece plates can be directly deposited on theshuttle of the SL-Transport System (Item No.: 16004) or on ainterconnection point at the storage and retrieval system.


Sensors: 11 DE 6 micro switches32 cylinder switch

Actors: 9DA 6 Relais1 5/2 directional control valvemono

Axis-Speed: X-Axis 38 mm/secY-Axis 42 mm/secZ-Axis 24 mm/sec

torage and Retrieval System


The technology station represents a automation system withcomplex learning contents. By means of didactically preparedindustrial components the topic storage technologies arepresented by using practical examples. It ranges fromconventional storage techniques to chaotic storage. By means ofsoftware for the station, storing processes should be controlled,observed and evaluated. In combination with other stationssignals and data are exchanged and can be further worked insubordinated systems to become new information.

The technology station can be used as individual station.


37/745.35

5 Mechatronic

Extent of supply

Designation

Pick and place modulePneumatic boring moduleElectric turntableProfile plate completeHardwareTechnical documentation

Option:


Number

111111

11

Function :

Boring the workpiece

Convey the work pieces to an electric turntable

Construction :

Pick and place module for the handling of the workpieces24V DC-Boring machine with pneumatic infeedPneumatic workpiece clampingElectric turntable


8 digital inputs , 6 digital outputsAir pressure : 6 to 8 bars

Purchase Nr: 16007-V1

Manuals :

Training material for the technology stationMachining and handling with an electric turntable.


The technology station negotiates awareness of function andapplication of industrial components from the sector handling withan electric rotary table.

By the example of the machining processing Boring, the signalsand safety-relevant connections can be very simply represented.The didactically prepared industrial components are clearlyconceived for the training. For the sectors maintenance, complextasks of training can be derived with higher reuirement.So for example the maintenance times and the operating timecounter can be taken up to the control program for controlling thewear of tools (boring).


Technology station Machining and handling with a turntable


38/745.36

Mechatronic 5


The technology station imparts knowledge concerning the topichandling technologies. Basic knowledge about control technologywith quick Counter inputs is dealt with as well as with the specialtiesof programming.

The technology station can be exchange signals and datainformation with other stations. But it can also be usedindependently.

Training Aim:


Function:

A pneumatic gripper system transfers a workpiece from a runningprocess to a pneumatic clamping device.The NC boring module can be programmed in 2mm steps in Xand Y axis..The movement of the Z-Axis is operated by a pneumatic cylinder.The end points of the axis are checked by sensors.

Working area X = 260 mm, Y = 160 mm, Z = 80 mm

Technical data:

1 Pneumatic Gripper System1 3-axis operating system1 Clamping device1 Boring unit1 Pneumatic Cylinder for the Boring Unit1 Pneumatic Cylinder for the Clamping device

Item No.: 16036

Optional addition:

Set of work pieces Item No.: 16265Control panel Item No.: 16006Mobile underframe Item No.: 16005

Manuals :

Training documents for the technology station NC Boring andHandling.

Technology station NC-Boring and Handling

Delivery

valve cluster

Clamping device

fork light barriersRaster ruler

of supply:

Part name

Mounting plate 500x500x30 with T-slots 8 mmin raster 25 mm25-pol. D-sub interface

Mentenance unit with hand valveRelais moduleElectric axis with DC-gear motorPneumatic axis with 30 mm Hub for the boring unitBoring unit (24V, 1 Amp)Handling unit with extension arm, pn. Angular gripperpn.4-fold work piece depositSensor: DE3 micro switch

per axis, 2 mm resolutionProximity switch inductiveCylinder switch

Actors: 7 Relais engine5/2 directional control valve

Quantity

1

11

11311111

11311492


39/745.37

16010-V2

16010

16010-V1

5 Mechatronic

Technology station Transport - Buffering and Handling

Training Aim:

Working with digital signals by using a Buffer and Handling unit.

Function :

:

1 Pneumatic gripper1 Transport System1 Aluminium profile plate3 - 10 digital inputs, 2 - 7 digital outputs

Air pressure: min. 6 bar , max. 8 bar24V DC, 2 Amp

Model Standard:For work pieces with 30mm diameter in one trackItem No.: 16010

Model V1:For work pieces with 50mm diameter in one trackItem No.: 16010-V1

Model V2:For work pieces with 50mm diameter in two tracksItem No.: 16010-V2

Manuals:

Training documents for the technology stationBuffering and Handling

A pneumatic gripper system transfers a workpiece from arunning process to a transport system.The workpiece will be buffered by the transport system until thecapacity of the running process ask the workpiece back.Te c hn ic a l d a ta


The technology station imparts knowledge about the function and

use of industrial components for the buffering and handling ofwork pieces. In accordance with a practicable manufacturingplant, the station should show the necessity of a buffering distancein the manufacturing sequence when the cycle times of placingthe work pieces are different. In this case, the information relatedto the station in the environment of the buffering distance (stationbefore and afterwards) has to be evaluated. By means of thisstation you can evaluate the control technocal signals and thetechnical information of an optimal sequence. The station can beused as individual station for lessons or for exercises in laboratoryquickly, independently and without problems.

Quantity

11111

1

1

Delivery of supply

Part name

Electric conveyor belt and buffer of partsPneumatic armProfile plate completeHardwareTechnical documentation

Control panel

Optional addition :

(Item No.: 16006)

Mobile underframe (Item No.: 16005)


40/745.38

Mechatronic 5

Technology station Handling modulePosition control with pneumatic servo valve


The technology station negotiates awareness of function andapplication of industrial components from the sector transport andhandling.By means of the servo axle the training of the analog data processingcan be trained.

Function :

Taken und deposit workpieces at any position

Convey the workpieces to the next process

Construction :

- two-axes handling system- Travel in X ca. 360mm

Control by pneum. Servo control unit- Travel in Z ca. 75mm

Control by 5/2 directional valve, monostable

- pneumatic pair of gripper jaws for the workpieces with diameter30mm.Control by 5/2 directional valve, monostable

- Servo controller with pneumatic servo valve block-Assembling plate


5 digital inputs

2 digital outputs1 analog output

Compressed air : 6 to 8 bars

Power: 24V DC, 3 A

Purchase Nr.: 16033

Manuals :


650x500x30 mm with T-grooves 8 mm, raster 25mm- 25-pol. Sub-D-interface- Valve module- Maintenance unit- Workpieces with 30mm diameter, height max. 30mm

High shelf storage and handling

Extent of supply

Option :

Control panel (16006)

Mobile underframe (16005)

Designation

PLC p PLC

- Maintenance unit for pressed air filtered5my, oiled/unoiled, 0,5 ...0,7 Mpa

- pneumatic servo axis ca. 360mm traverse- pneumatic servo axis ca. 75mm traverse- Servo control unitpneumatic pair of gripper jaws- 5/2 directional valve monostable- Filter/controller EAW G1/8- Plung/print relais serie 40.52, 24VDC- Workpiece diameter 30mm, height 20mm- rogram for Siemens S7-314 IFM

Number

1111121111

1

1


41/74

(Purchase No.: 16006)

Number

1113

1161111

1

Technology station Handling and Assembly

5.39

5 Mechatronic

Task :

Technical Data :

: 16 5 *6 *

: 8 1* 5/36* 5/21 *

: mind. 6 bar , max. 8 bar: 230V, 50Hz

Purchase No.: 16035


42/745.40

Mechatronic 5

Technology station Mounting with Articulated-Arm Robot

Delivery of supply

Part name

5 axes articulated-arm robotElectric rotary gripperControl unitSeparation moduleProfile plate completeHardwareTeachbox

Underframe

Technical documentation

Quantity

1113111

11

+

+

=

tea light cap

Set of tea lights

tea light

tea light box


The technology station imparts knowledge about functionand use of industrial components of the sector handlingtechnology with a robot.

As industrial component with high technical demand , basicsfor the use, control and coupling with other industrialcontrols (PLC) is deepened. Permanent parts of practice areexperiences with mounting, positioning and moving withoutcollisions. They can be used in combination with otherstations. The station can be used quickly ans individually.

Training Aim:

On three seperate transportation belts, workpieces aretransported to a pick-up position for the robot.The robot mounts the three pieces together and puts thefinal product on the plate or to the next technology station.

Technical data :

1 Industrial robot with 5 axes ( articulated-arm robot)1 Separation module part A (tea light box )1 Separation module part B ( tea light cap)1 Separation module part C (tea light)10 digital inputs , 10 digital outputs

Item No.: 16011

Manuals :

Training documents for the technology stationMounting with Robot

Working with digital sensors and programming articulated-arm robots.

Function:


43/74


With the technology station the awarenesses about the functions,industrial application and programming of a scara robot arenegotiated. the robot as one industrial component points an hightechnical claim on. The particuliarities of a swivelling robot canalso be demonstrated. The topics like kinematics, positioning andrepeatability, which determine the use of this robot can also benegotiated with the didactic prepared industrial components. Thetechnology station can be used as single station or together with

other ones.

Training Aim:

On three seperate transportation belts, workpieces aretransported to a pick-up position for the robot.The robot mounts the three pieces together and puts the finalproduct on the plate or to the next technology station.

Technical data :

1 Industrial robot with 5 axes ( scara robot)1 Separation module part A (tea light box )1 Separation module part B ( tea light cap)1 Separation module part C (tea light)10 digital inputs , 10 digital outputsnecessary working pressure : 5 to 6 bar

Item No.: 16016

Working books :

Training material for the technology stationAssembling with Robot.

Working with digital sensors and programming scara robots.

Function:

Technology station Assembly with Scara Robot

5.41

5 Mechatronic

+

+

=

tea light cap

Set of tea lights

tea light

tea light box

Delivery of supply

Part Number

4-axes scara robotElectric gripperControl panelIsolation moduleProfile plate completehardwareTechnical documentation

Teach pendantMobile underframe

Quantity

1113111

11


44/745.42

Mechatronic 5

Task :

Parameterizing a mechatronical module

Recognizing the colors and check the color properties

Deposit the work without collision

Construction :

Mounting device for module of color sensor

Electrical rotary table for loading the cylindrical works

pneumatic rotary gripper als deposit device (1)


6 digital inputs , 2 digital outputs5 digital inputs , 4 digital outputs (1)Compressed air supply 6 to 8 bar

Purchase No.: 16034

Working books :

Training material for the technology stationRecognition and control

Technology station Handling and Control by means of the color properties

Extend of supply

pneumatical rotary gripper

Optional addition :

(Purchase No.: 16006)Mobile underframe (Purchase No.: 16005)

Designation of parts

Assembly plate 350 x 500electrical flat connectingModule of colour sensorMounting deviceRotary table

HardwareTechnical documentation

Control panel

Number

11111

111

11


The technology station negotiates awareness of function andapplication of industrial components of the sector materialrecognition by means of color sensor and clocked flow of material.

By the example of a color sensor module the characteristics areclarified with application of the new technologies. Apart from theparameteriying of mechatronical modules, the signal-technicalrelations are confronted. This technology station can be used asstand-alone device or in connection with other stations combined.


45/74

Training Aim:

Item No.: 16017 (Industrial standard)Item No.: 16017-V1 (Basic module)

Manuals:

Training documents for the technology stationEvaluation with Digital Camera

Working with digital sensors by selecting different shapes.

Function

A digital camera scans the shape of various workpieces andcompares them with known shapes in the system.

Technical data:

1 CCD Camera1 Lightsource1 Stand

1 Input/output module ( 4 digital inputs and outputs)1 Identification software


The training station with its combined industrial componentsand the flexible processing possibilities let the station become avery educational instrument. With a practical training with thisstation the automatic image processing is presented in such atransparent way that the contexts of this innovative technologyis clearly demonstrated.In the interaction of hard- and software it is presented howsignals of the image processing process come into being andare evaluated to information.The technology station can be used as individual station as well.

Technology Station Evaluation with Digital Camera

5.43

5 Mechatronic

Delivery of supply

Part name

CCD cameraLight sourceStandDigital in- output moduleImage recognition and evaluation softwareTechnical documentation

Control panel

Optional addition :

(Item No.: 16006)

Quantity

111111

1


46/745.44

Mechatronic 5


With the station Quality assurance, the subject is didacticprepared and clearly negotiated using the Industriecomponents. The installed Software program fulfill therby allrequirements referring to operating, handling and datainterfaces.

A controlling workpiece is taken manually, prepared for themeasuring and is finally measured by using the selectedmeasuring device.

After recording the measured value in the software, the datastand for further evaluation (for exemple in the control charts)to the disposition.The training station can be used independent in the teachingor in exercises in laboratory.

Training Aim:

Introduction to quality assurance according to ISO.

Function :

Measuring and evaluation of the workpieces bydigitale measuring devices.

Measuring and online transmission to a PC-software.Evaluation according to the usual methods mean value, rstandard deviation, histogram.

Technical Data:

ange ,

1 Digital caliper gauge 0 - 150 mm1 Digital micrometer gauge 0 - 25 mm1 Digital dial gauge, 12 mm measuring range1 Operating unit for GOOD-pieces and rejects

4 digital inputs , 4 digital outputs

Item No.: 16012

Working books :

Training material for the technology stationQuality Assurance according to ISO.

Technology Station Quality Assurance according to ISO

Quantity

11

111111

1

Delivery

Part name

Foot switchQA-100 SoftwareDigital interface for 6 digital measuring deviceMeasuring deskTechnical documentation

of supply

Digital caliper gaugeDigital micrometer gauge

Digital dial gauge

Optional addition :

Operating unit for GOOD-pieces and rejects(Item No.: 16006)


47/745.45

5 Mechatronic

Designation of parts

Hydraulic cylinder4/3/directional control valveLoading moduleValve blockCurrent control valveTechnical documentation

Extent of supply

Optional addition :

Control panel (Purchase No.: 16006)Mobile underframe (Purchase No.: 16005)

Hydraulic aggregat up to 60 bar oil pressure,

2 liter oil reservoir, 0.35 kW, 230V(Purchase No.: 16264)

Anzahl

1111111

11

1

Technology station Hydraulic press and Handling


The station is suitable for the instruction about hydraulics. Allindustrial components are prepared didactical and can beused for the teaching of basic knowledge in the class or intolaboratory exercises. The recess of learning contents followsin the practical exercises.

The technology station can be used as independent station.

Task :

Punch out the bearing from a gear wheel

Convey parts to the next technology station.

Construction :

Hydraulic press (cylinder 30mm height, 16mm diameter of piston rod)

pneumatic loading of the gears to the press

Handling module (pneum. Swivel arm with pneum. angle gripper)

Hydraulic 4/3-directional control valve



Pneumatical compressed air : 6 to 8 bar

Hydraulical compressed air : 40 to 60 bar

Operating voltage: 230V / 50Hz , max. 4 A

Purchase No.: 16018

Workin g m a nu a ls :

Training material for the technology stationHydraulic press


48/74


49/745.47

5 Mechatronic

Number

1111111

1

Extent of supply


CNC-turning machine PC D2145Tool basic equipment

Automation moduel5-axes buckling robotTransversal axis 400 mm longHardwareTechnical documentation

Optional addition :



The station is suitable for teaching the CNC turning. Theprogramming can be done in different controls.

At the same time the programming and the cinematic of robotscan be learnt as well as the communication of signals between arobot and the CNC-machine.

The technology station can be used as single station.

Task :

Machining the workpieces on a CNC-turning machineand hand over to a next station

Structure :

CNC-turning machinePC-controlled robotTransversal axis

Technical data :


necessary working pressure : at least 6 bars , max. 8 bars

Purchase No.: 16013

Working books :

Training material for the technology stationCNC-machining turning.Training at robots

Technology station Turning and handling


50/745.48

Mechatronic 5

Number

1111111

1

Extent of supply


CNC-milling machine PC F2145Tool basic equipment

Automation module5-axes buckling robotTransversal axis 400 mm longHardwareTechnical documentation

Optional addition :



The station is suitable for teaching the CNC milling. Theprogramming can be done in different controls.

At the same time the programming and the cinematic of robotscan be learnt as well as the communication of signals between arobot and the CNC-machine.


Technology station Milling and handling

Task :

Machining the workpieces on a CNC-milling machineand hand over to a next station

Structure :

CNC-milling machinePC-controlled robotTransversal axis

Technical data :


necessary working pressure : at least 6 bars , max. 8 bars

Purchase No.: 16014

Working books :

Training material for the technology stationCNC-machining milling.Training at robots


51/745.49

5 Mechatronic

Number

11111111111

1

Extent of supply


CNC-turning machine PC D214Tool basic equipment

Automation module turningCNC-milling machine PC F214Tool basic equipment

Automation module milling5-axes buckling robotTransversal axis 600 mm longHardwareTechnical documentation

Optional addition :



The station is suitable for teaching the CNC turning and milling.The programming can be done in different controls.

At the same time the programming and the cinematic of robots aswell as the communication of signals between a robot and theCNC-machine can be learnt .


Task :

Machining the workpieces on a CNC-turning machine and CNC-millingmachineHand over to a next station

Structure :

CNC-turning machineCNC-milling machinePC-controlled robotTransversal axis

Technical data :

8 digital inputs , 8 digital outputsnecessary working pressure : at least 6 bars , max. 8 bars

Purchase No.: 16015

Working books :

Training material for the technology stationCNC-machining turning.CNC-machining millingTraining at robots

Technology station Flexible manufacturing cell


52/74

Standard version: Rotary indexing table for four technology stations

Configuration example: Rotary indexing table for six technology stations

5.50

Mechatronic 5

Function:

Positioning the workpiecesConvey the workpieces to the next technology stationWork transport via an electric drive

Construction:

By means of a quick-connector the rotary indexing table can beconnected with any technology stations. In the standard versionfour technology stations can be connected to the rotaryindexing table.The max. number of at the same time connectablen technologystations is unlimited. The control is made by an electric drive.The positioning is made by a sensor

The positioning follows through a sensor


4 digital inputs , 2 digital outputs24 V, 2 A

Purchase Nr.: 16031

Manuals :


workpiece conveying with an electric turntable.


The technology station negotiates awareness of function andapplication of industrial components from the sector handling withan electric rotary table.By the example of the turntable in connection with othertechnology stations signal and safety-relevant connections can bevery simply represented.

The didactically prepared industrial components are clearlyconceived for the training. For the sectors maintenance, complextasks of training can be derived with higher reuirement.

So for example maintenance times and the counter of operatingtimes can be taken up to the control program.

Technology station rotary table

Designation

Electric driveRotation plate with four shelvesSensor for positioningtechnical documentation

Extent of supply

Profile plate complete for four technology stationsSize: ca. 550mm * 550mm

Option:


Number

1

1111

11


53/74

Didactic instructions:

The transport system represents in the classes a complexlyautomation task. According to the didactic prepared Industrialcomponents, the awarenesses are negotiated of the function andstructure of the modular controls in a decentralized automationconcept. The requirement for it, is an intelligently dissection ofthe task in autonomical part functions. In the teaching or in thepractice in laboratory, the different bus-technologies are learnt.The securiry inquiries of signal as well as the requirements in theadjusting mode of a complex installation form a further main focusin the training program. The transport system can be used as asingle technology station.

Task :

Optimizing the material handling

Structure :

Central line with shuttlesBypassIdentification unitUnderframe

Technical data :


necessary pressur : 6 bars , max. 8 bars

Purchase-No.: 16004

Working books :

Training material for the technology stationAutomation of installations

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5 Mechatronic

Technology station Transport

Extent of supply


Central transport systemBypass2 shuttles4 stopper4 positioning stations4 identification modulesManagement softwareTechnical documentationMobile underframe

Optional addition :


Number

111111111

1


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Mechatronic 5

Arrange here your own technology station.

Construction of the

MHM technology station

Customers application

Technology station

ModuleSensor

ModuleAssembling

Moduleactuator

Handlingmodule

Workingmodule

Individual component - for the flexible use


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Installations in the industrial

, conveying and handling system

format

Assembly

Anthropoid robot with gripper change station, scara robot,conveying and distribution system, pick and place system,isolation station, programming software for the PLC, therobots, manufacturing control and simulation software

Extent of supply


Assembling, conveyingand handling systemIndustry system for theeducation on the sectorsmechatronics, pneumatics, robotics,automation andcontrol technology, logistics,process optimisation

Options :Mechatronical coupling moduleMKM 2100Teacher working bookStudent working book

Didactical references:

Instruction in cooperation of mechanical, electrical, pneumatic,electro-pneumatic and control technical elements.

Further information :Product information Mechatronics system concept MSK 2100

Number Purchase No.

1 MTH-BECK

1 042001 004191 00420

Task :

Programming of the anthropoid robots, scara robots,PLC-device with profibus.

Construction :By means of a shuttle, the work pieces are finished at differentrobot-assembly stations to one finished part.

Manuals :

Programming and supervision via a manufacturing control stationWork piece recognition via write/read device.

There are In the installations:Anthropoid robot with a gripper-change station, scara robot,conveying and distribution system, pick and place system,

isolation, programming software for the PLC,the robots, manufacturing control station and simulation software

Training materia l for beginning to the mechatronics


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Mechatronic 5

Installations in the industrial format

, conveying, storing and handling systemManufacturing

CNC-turning and milling machine, portal-loading robot, conveyingand distribution system, Quality assurance system, high-shalfstorage with chaotic storekeeping and all the correspondingsoftware (CNC, PLC , robotics , Store management,manufacturing control station, order management)

Extent of supply :

Designation

Assembly, conveying andhandling systemIndustry system for theeducation in the sectorsmechatronics, pneumatics, robotics,automation andcontrol technology, logistics,process optimisation

Options :


Number Purchase-No.

1 FTLH-TRIE

1 042001 004191 00420

Task :

Construction :

Out of a high-shelf storage with chaotical storekeeping,The workpieces are transported via a shuttle system to theCNC-controlled tool-machines. A portal robot takes the workpiecesa n d p u t s t h e m d o w n i n t o t h e t o o l - m a c h i n e s .

Manuals :

Training material for the beginning to the mechatronics

Programming the CNC-machines tools, anthropoid robot, portal robot,PLC device with profibus. High-Shelf storage. Programming andcontrol by means of a manufacturing control station.

After the machining they are checked for the dimensional accuracy

and afterwards stored again.


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Installations in the industrial format

Manufacturing, conveying and quality assurance system

PC-controlled milling machine with automation device. Loadingof the machine tool through the additional side-door for the freeuse of the Front-side.Customers robot Mitsubishi RV M1 adapted to a transversalaxis. The workpiecesare handed over after the production at a measuring place.

Delivery all corresponding software, (CNC, PLC,robotics, quality assurance)Through the PC-control, the machine tool is in anyindustry-usual syntax programmable.

Extent of supply

Designation

Assembling, conveyingand handling systemIndustry system for theeducation in the sectorsmechatronics, pneumatics, robotics,automation andcontrol technology, logistics,process optimisation

Options :Mechatronical coupling moduleMKM 2100Teacher working bookStudent working book

Number Purchase-No.

1 FTQ-HANA

1 042001 004191 00420

Task :

Construction :

Out of a storage, the work pieces are conveyed to theCNC-controlled miling machine.

Manual :


Programming of CNC-milling machines, anthropoid robot withlinear axis, PLC-device with profibus, quality management.Use of a manufacturing control system

After the machining they are checked for the dimensionalaccuracy and afterwards stored again.


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Mechatronic 5

Extent of supply


Manufacturing, transportationand handling system. 1 MTK-THUNIndustry system for the educationin the areasMechatronic , pneumatic, robotic,automation technology, controltechnology, logistics, processoptimiezationOptions :Mechatronical coupling moduleMKM 2100

Number Purchase No.

1 04200

With one ETHERNET are connected :one manufacturing-management system, two buckling- armrobots type Stubli RX60, one scara robot Adapt ONE , one scararobot Adatpt 600 , one palette-transporting-system (7,5 m long,2,5 m wide, 15 kg load-capacity) with four bypasses , two CD-cameras for the part-identification and situation-recognition , one

identification system , seven PLC-installations and nine PC`s.

Task :

Programming of robots (buckling-arm robots, scara robots), PLC-installations.

Construction :

Palette-transportation-system, identification system (write and readunit), Visuality system and service of a manufacturing managementsystem.Data transfer of all activ elements through ETHERNET.

From a camp, workpieces are put on a transportation-system andcorrespond to their complexity at 4 bypass-positions by means of

buckling arm robots or scara robots to one prefabricated part installed.

Working books :

Training material for the entry into the mechatronic.

Installations in industry format

Manufacturing, transportation system with digital camera supervision


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5 Mechatronic

Customized special solutions

, material recognition, checking, and storageLoading

Loading

Checking

Machining

Sorting

Extent of supply

Designation

Assembling, conveyingand handling systemIndustry system for theeducation in the sectorsmechatronics, pneumatics, robotics,automation andcontrol technology, logistics,process optimization

Options :Mechatronical coupling moduleMKM 2100Teacher working book

Student working book

Number Purchase No.

1 ASCOTRi

1 042001 00419

1 00420

Out of a magazine, the gears with different materialsare loaded to the process. In the station material recognition thematerial properties are found out withthe help of three different kinds of sensors. In thestation 3, the plain bearings are mounted. In thestation 4, the gears are stored according the material.

Task :

mechatronical basic-exercises

Construction :

Workpieces of most different material characteristics are loadedto the process a

Working book :


(adjusting, assembling, checking,measuring, setting into operation).Writing of PLC-programs for every station and for thecomplete installation.

nd linked with a second workpiece by using apunch unit and afterwards stored after the same material.


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The MKM concept

The coupling module MKM 2100

Process-interfaceConnection between the PLC and the hardware modules

The switchers are useable for the selection of differentkinds of work (e.g. Manual-work, step-work and furnishes-work or automation-work)

Service and showing unit

Programmable controllerEvery Plc according to the customer`s applicationcan be used without restrictions

Simulation-models often have the disadvantage that they are not suitable in the practice for topical examinations.In order to avoid this effect, we have developed the coupling-module MKM.The coupling-module is capable to connect a real SPS with the software MSM.The software-simulations run through the online connection with the SPS virtually identically like with a real process.The coupling-module possesses also an interface, with which the connection can be produced to the technology-stations.The SPS can be used with it as well as for the control of the software, as also for the control of the harware.


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The MKM concept

One coupling module with two functions

Real PLC controls the hardware

Real PLC controls the software simulation


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The use of the coupling-module guarantees that that in the theory with theSL-programming system MSM 2100 or 2101 or 2102 developed programsare capable without adaptations at the corresponding hardware.Mistakes with the use of the hardware are then only to be attributed to puts in -, wiring - or hose-mistakes.

Furthermore the coupling module is suitable in the interplay with the softwareparticularly if it is about the introduction into the bus-technology

Extent of supply


MKM 2100 - D/8MKM 2100 - D/16MKM 2100 - DA/8MKM 2100 - DA/16

Number Purchase No.

1 042001 042011 042021 04203

Coupling module MKM2100

Task :

The coupling module controls with its integrated PLC on the one hand thetechnology station or on the other hand with its integrated PC-interface theSL-programming system MSM 2100 or MSM 2101 or MSM 2102.

Construction :

The coupling module makes sure, that the on the PC created mechatronicalinstallation in its dynamical behaviour almost in real-time works. The PLC

integrated in the coupling module can be connecte

Catalog Mechatronic GB

Documents

Transcript of Catalog Mechatronic GB