Catalog accesorii Wilson Tool Xtra 2010

52
PARTS & ACCESSORIES Strength. Performance. Innovation. NEW CATALOGUE INCLUDES MORE THAN 90 NEW PRODUCTS FOR THE LEAN WORKSHOP!!

description

Catalog accesorii Wilson Tool Xtra 2010 - accesorii pentru masini de stantat CNC si prese abkant CNC

Transcript of Catalog accesorii Wilson Tool Xtra 2010

Page 1: Catalog accesorii Wilson Tool Xtra 2010

PARTS &ACCESSORIES

Strength. Performance. Innovation.

NEW CATALOGUE

INCLUDES MORE THAN 90 NEW PRODUCTS

FOR THE LEAN WORKSHOP!!

Page 2: Catalog accesorii Wilson Tool Xtra 2010

THERE HAS NEVER BEEN A BETTER TIMETO BE

LEANNow more than ever, is the time to add value to your fabrication process withlean solutions from Wilson Xtra®.

We offer a variety of innovative solutions for your lean workshop to help youincrease productivity and reduce waste.

The Wilson Xtra® selection of machines and accessories enhance your productivityand keep your tools running smoother, longer.

Xtra Marks the Spot for lean workshop Accessories.

• Hand tools• Lubricants and Coolants• Tool Handling and Storage• Tool Assembly and Alignment• Punch Press Tooling/Machine accessories• Press Brake Tooling/Machine accessories• Laser system accessories

Page 3: Catalog accesorii Wilson Tool Xtra 2010

Remove Galling Quickly and EasilyGalling (material build-up on the sides of the punch) is atroublesome problem which causes premature tool wear andpoor quality parts. Now available from Wilson Xtra:rubberised abrasive wheels for your off-hand grinder. Simplyhold the sides of the punch tip to the spinning wheel withlight pressure to quickly remove all material build-up. This isthe same method we use when cleaning up and sharpeningpunches for our customers.

Prevent Back Injury, Avoid Accidents andImprove ProductivitySafety first in Lean Production! Non-Slip Panel Grips areideal to help you safely lift and carry sheet materials.

Save time with well-organized toolingcabinets and workshop trolleysWorkshop storage systems from Wilson Tool aredesigned with the Lean workshop in mind.Storage cabinets and transport trolleys aretailored to suit your specific punch press andpress brake tooling styles, so your tooling iseasy to find and protected from damage.

Not your average Trumpf style cartridgeEnhance your punch press productivity with newTrumpf® style tool cartridges from Wilson Tool.Designed for durability and performance, the WilsonTool Trumpf® style cartridge is constructed of 6061 T6aluminum – a lightweight, yet highly durablealternative to plastic or steel cartridges.

Increase your speed and accuracyThe magnetic Squaring Arm from Wilson Tool is aflexible tool enabling you to get more parts throughyour press brake with higher accuracy.

Check your Laser lenses for dirt and defectsThe HOL.MA.® - dirt and strain viewer allows you to seeimmediately if your laser lens is defective or only dirty. Dirty lensescan be cleaned, saving you time and money by only replacingdefective lenses.

Contents

Hand Tools...................................1

Lubricants and Coolants................6X-Cel Lubricant..................................6X-Cel Tap Lubricant.............................6Tap Drive Lubricant.............................7Punch Lubricant.................................7X-Sharp Coolant................................7

Tool Handling and Storage............8Vertical Storage Cabinets......................8Drawer Inserts................................. 14Tool Transport Units...........................23

Tool Assembly and Alignment......26Assembly Fixtures..............................26Alignment Fixtures.............................27

Punch Press Tooling Accessories...28T-Handle Extractor.............................28Zip-Mar Adhesive Disks.......................28Slug Ejectors....................................28Turret Die Shims...............................29Trumpf Die Shims............................. 32Demagnetizer..................................33X-Sharp Grinder...............................34X-Sharp Accessories...........................35

Punch Press Machine Accessories.38Alignment Tools................................38Ball Riding Die and Brush Die...............39Clamp Parts....................................40Trumpf Cartridge...............................41Trumpf Die Shoe...............................41

Press Brake Tooling Accessories...42Express Clamp Torque Wrench Kit..........42Urethane Rolls................................. 42

Press Brake Machine Accessories.43Die Stabilizer...................................43Back Gauge Stopper Plates / Pads..........43Squaring Arm..................................45Digital Protractor..............................45

Laser System Accessories.............46Dirt and Strain Viewer........................46

Page 4: Catalog accesorii Wilson Tool Xtra 2010

Hand Tools

Oil Stone

Cat No. 6060

100mm x 13mm 3 square aluminium oxidesharpening stone.

Diamond Needle File Set - 16cm

Cat No. 55000

150 Grain (medium grade). With taperedhandles. Supplied in a PVC wallet. Suitable forlight duty and workshop use. Contains hand,half round, three square, round, square andknife.

Diamond File

Cat No. 6059

16cm industrial file. Plated with finelyselected diamond powder, 120-140 mesh.Can be used on hardened tool steel.

1

Mini Burr Sheet Metal Deburring Tool

Cat No. 55003

This tool consists of a B10 universal blademounted in an 8mm hexagonal aluminiumhandle. Non-removable blade. Length 140mm.Supplied with pocket clip.

Page 5: Catalog accesorii Wilson Tool Xtra 2010

Hand Tools

www.wilsontool.com2

Angle Clamp

Cat No. 55047

Clamps two sheet metal pieces of thesame thickness at 90° to one another.Jaw width 50mm. Throat depth 15mm.

Lap and Spot Weld Joint Clamp

Cat No. 55048

The ‘W’ shaped jaw allows four consecutivespot welds without moving the tool.Jaw width 57mm. Throat depth 36mm.

Butt-Joint Clamp

Cat No. 55046

For auto body repair and steel fabrication. Chrome steel bodywith narrow profile jaws for confined areas. Straight line jawmotion allows clamping through holes. Push button release forone handed clamp releasing. No provisional (or track) weldingrequired to hold auto body parts for assembly. For clampingtwo butt joints. Jaw width 45mm. Throat depth 9mm.

Lap Joint Clamp

Cat No. 55049

Clamps two lap joints. Jaw width 18mm.

Page 6: Catalog accesorii Wilson Tool Xtra 2010

Hand Tools

Flanged Lap and Adjacent Joint Clamp

Cat No. 55051

Clamps two flanged and adjacent joints.Jaw width 45mm. Throat depth 25mm.

Flanged Lap Joint Clamp

Cat No. 55050

Clamps two flanged adjacent joints.Jaw width 18mm. Throat depth 7mm.

3

Spanner Wrench

Cat No. 6058

Adjustable ‘c’ hook wrench for removingB Station Thick Turret and 1/4" Station ThinTurret/Strippit punch heads.

9mm Hex Nut Driver

Cat No. 55266

Selected for assembly / disassembly of yourForm tool die bases, for general maintenanceand upkeep.

Page 7: Catalog accesorii Wilson Tool Xtra 2010

Hand Tools

Soft Face Hammer

Cat No. 6106

Polyurethane dead-blow hammer. Insidehammer head are steel pellets which impacta split second after the hammer face,reducing rebound.

4

SAE Hex Key Wrench Set

Cat No. 6057

Imperial 13 piece set. Contains .050", 1/16",5/64", 3/32", 7/64", 1/8", 9/64", 5/32",3/16", 7/32", 1/4", 5/16" and 3/8".

www.wilsontool.com

Tru-Arc Pliers

Cat No. 6056

Retaining ring pliers for changing Old Style BStation Thick Turret strippers and Old Style5/8" Drop-In strippers.

Metric Hex Key Wrench Set

Cat No. 24307

Metric 9 piece long arm set. Contains1.5x77, 2x83, 2.5x90, 3x98, 4x106, 5x118,6x137, 8x156, and 10x170mm.

Rubberized Abrasive Wheel

Cat No. 55123

100mm diameter by 25mm wide rubberizedabrasive wheel for removing galling (materialbuild-up) from punches. Attach to an off-handgrinder (with 25mm arbour), then hold thepunch tip to the wheel to remove galling.

Page 8: Catalog accesorii Wilson Tool Xtra 2010

Hand Tools

5

Tool Kit

Cat No. 6091

The Tool Kit consists of the following:

(1) Tool Box(1) Oil Stone(1) Diamond File(1) Tru-Arc Pliers(1) Spanner Wrench(1) Punch Lubricant(1) Soft Face Hammer(1) Metric Hex Key Wrench Set(1) Hex Key Wrench Set (Imperial)(1) Assortment of 4 sizes of SquareUrethane Ejectors

The pressurised air spray can is aninexpensive way to apply bulk chemicalslike penetrating oils, solvents and lubricants.(950ml maximum liquid capacity)

Sure Shot Sprayer

Pressurized air spray can, suitable forapplying bulk chemicals (e.g. sheetlubricants). 950ml maximum liquid capacity.

Non-slip panel grips

Non-slip panel grips to help you safely lift andcarry sheet materials. Sold in pairs and with alightweight aluminium construction to lift up to100Kg (220Lbs). Holds sheets from 0 to 80mmthick.

Cat No. 6120 Cat No. 55124

Page 9: Catalog accesorii Wilson Tool Xtra 2010

Lubricants and Coolants

6

www.wilsontool.com

Wilson X-Cel Sheet Lubricant

Wilson Tool X-Cel is a Shell developed synthetic,high quality lubricant used for sheet metalnibbling, shearing and forming operations.Dissolved in water, X-Cel makes a solution withhigh resistance to bacterial degradation andkeeps tool systems and exposed parts of themachines clean and lubricated.

Benefits of using Wilson X-Cel Sheet Lubricant:•Increased tool life•Easier stripping•Reduced sheet marking on forming operations•Non-hazardous in diluted form•Not explosive or flammable

Physical Characteristics•Chlorine free•Hexahydrotriazine free•Secondary amine free•Mineral oil free•Dissolves and disperses quickly in water

X-Cel 1Ltr Spray

Pre-diluted Wilson X-Cel lubricant in a1 litre, ready-to-use trigger spray.

X-Cel 5Ltr Concentrate

Wilson X-Cel lubricant supplied as aconcentrate in a 5 litre bottle. Therecommended normal dilution ratio is 1:10with water for most operations. Wilson X-Celhas a natural tendency to dissolve and dispersequickly in water when a solution is preparedwhether manually or by a blending device.Preparing a solution is also possible usingsuitable mixing devices (ventury or volumetrictype). An evaluation of the concentration of amix is easily carried out by a refractometer.

Cat No. 24315

Cat No. 24316

Punch Lubricant

For lubricating punch and guide assemblies.

Cat No. 6055

Page 10: Catalog accesorii Wilson Tool Xtra 2010

Lubricants and Coolants

7

X-Drive Grease 400g cartridge

X-Drive Grease lubricant is a very highperformance grease for the lubrication oftapping tool gears.

X-Sharp 20Ltr Coolant

X-Sharp coolant is a fully synthetic waterextendable solution suitable for cementedcarbide tool grinding of a variety of materials.X-Sharp coolant is extremely low foaming, hasexcellent resistance to bacterial attack andcontains additives to minimise the stickydeposits often associated with fully syntheticformulations. X-Sharp coolant has a naturaltendency to dissolve quickly in water when asolution is prepared whether manually or by ablending device.

Recommended Concentrations:Tool grinding: 3 - 5%

Cat No. 55270

X-Cel Tapping Lubricant Fe

X-Cel Tapping Lubricant Fe is a neat, extreme-pressure machine tool lubricant developed forthread forming on mild steel, stainless steel andhigh alloyed steels. To be used in the oilreservoir of your Trumpf machine for tappingapplications.

Cat No. 55222

55262

X-Cel Tapping Lubricant Al

X-Cel Tapping Lubricant Al is a neat, extreme-pressure machine tool lubricant developed forthread forming on aluminium alloy, copper,brass and non ferrous materials.

Description Cat. No. Price5Ltr Jerry Can 55264

Description Cat. No. Price5Ltr Jerry Can

Page 11: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

8

www.wilsontool.com

Xtreme Storage Solutions

The Wilson tool cabinet XSCguarantees maximum organisationwith minimum space requirements.Thanks to vertical drawers, the toolsare always ready to hand.

Direct access from both sides providesincreased safety as reaching over toolsbecomes needless.

Perfectly tailored fittings ensureprotective storage with an optimum useof space.

Maximum payload of up to 4,500 kgper cabinet (up to 900 kg per drawer)thanks to extremely robust plasticrollers.

Transport notches for lift trucks or cartsenable quick transport when empty.

Save time, space and money!

The Wilson Tool XSC series storage cabinets are designed to minimize the space taken to store your punchpress tools, press brake tools and other workshop equipment. The example above shows how an XSC 512storage cabinet requires only 1/6 of the space of conventional tool storage systems such as open tool racks,wing-door cabinets or roll cabinets. Up to 480 B-Station tools can be stored in a footprint approximately 1m2.

In addition, XSC storage cabinets are designed to store your tools safely and productively. Drawer inserts aredesigned to suit specific tool types, protecting your tools and allowing you to store them in an ordered fashionto reduce tool access time and improve workshop efficiency. Vertical drawers can also be accessed from bothsides, preventing over-reach for safe tool access.

Page 12: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

9

Xtreme Storage Cabinets (without drawer inserts)

TypeXSC 311XSC 511XSC 512XSC 521XSC 522

Model3 vertical drawers (3x900kg payload)5 vertical drawers (5x900kg payload)5 vertical drawers (5x900kg payload)5 vertical drawers (5x900kg payload)5 vertical drawers (5x900kg payload)

Dimensions660w x 1050d x 1240h

1040w x 1050d x 1240h1040w x 1050d x 2140h1040w x 1300d x 1240h1040w x 1300d x 2140h

Cat. No.5512555164551655512855129

Price

XSC 311

Narrow width, standard heightcabinet. Can be configured tosuit your specific needs usingdrawer inserts on pages 14 to22. Note: not compatible withpress brake drawer insertsXDI 103 (Cat. No. 55142) andXDI 402 (Cat. No. 55209)

XSC 511 XSC 512

XSC 521 XSC 522

Standard width, standard heightcabinet. Can be configured to suityour specific needs using drawerinserts on pages 14 to 22. Note:not compatible with drawer insertsXDI 103 (Cat. No. 55142) andXDI 402 (Cat. No. 55209).

Standard width, extra heightcabinet. Can be configured tosuit your specific needs usingdrawer inserts on pages 14 to22. Note: not compatible withdrawer inserts XDI 103 (Cat.No. 55142) and XDI 402 (Cat.No. 55209).

Standard width, standard height,special depth cabinet, designed tohold longer press brake tools(capacity 33m of bending tools).Can only be used with drawerinserts XDI 103 (Cat. No. 55142)and XDI 402 (Cat. No. 55209).

Standard width, extra height,special depth cabinet, designedto hold longer press brake tools(capacity 33m of bendingtools). Can only be used withdrawer inserts XDI 103 (Cat.No. 55142) and XDI 402 (Cat.No. 55209).

Xtreme Storage Cabinet*

*Special delivery items. Please contact us for delivery price.

Page 13: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

10

XSC 511 Set Thick Turret and Amada Style

TypeXDI 310XDI 311XDI 313XDI 314XDI 317XDI 320XDI 322XDI 325

XDI 326XDI 328

XIS 360

DescriptionA station punch assembliesA station diesB station punch assembliesB station diesC station punch assemblies and diesC station Amada style punches and diesD station punch assemblies and diesD station Amada style punches, diesand strippersE station punch assemblies and diesE station Amada style punches, diesand strippersZip-Mar adhesive disks, slug ejectors,shims (4 partition plates)

Quantity2 EA1 EA2 EA2 EA1 EA1 EA2 EA1 EA

1 EA1 EA

5 EA

Xtreme Storage Cabinet Sets for Turret Style Tooling*

XSC 511 Set Thick Turret and Wilson High Performance (HP)

TypeXDI 310XDI 311XDI 312XDI 313XDI 314XDI 316XDI 317XDI 319XDI 322XDI 324XDI 326XDI 327XIS 360

DescriptionA station punch assembliesA station diesA station HP (Series 90) punches and diesB station punch assembliesB station diesB station HP (Series 90) punches and diesC station punch assemblies and diesC station HP (Series 90) punches and diesD station punch assemblies and diesD station HP (Series 90) punches and diesE station punch assemblies and diesE station HP (Series 90) punches and diesZip-Mar adhesive disks, slug ejectors, shims(4 partition plates)

Quantity2 EA1 EA1 EA2 EA2 EA1 EA2 EA1 EA2 EA1 EA1 EA1 EA5 EA

XSC 511 storage cabinet (1040w x1050d x 1240h) including the following drawer inserts for ThickTurret Style Tooling.

XSC 511 storage cabinet (1040w x1050d x 1240h) including the following drawer inserts forThick Turret Style Tooling.

Capacity40 punch assemblies80 dies18 punches, 36 dies, 18 strippers40 punch assemblies90 dies10 punches, 20 dies12 punch assemblies, 13 dies, 13 strippers13 punches, 13 dies, 13 strippers8 punch assemblies, 8 dies6 punches, 6 dies, 6 strippers4 punch assemblies, 4 dies5 punches, 5 diesN/A

Cat No. 55139

Cat No. 55140

www.wilsontool.com*Special delivery items. Please contact us for delivery price.

Capacity40 punch assemblies80 dies40 punch assemblies90 dies6 punch assemblies, 6 dies12 punches, 12 dies, 12 strippers8 punch assemblies, 8 dies5 punches, 5 dies, 5 strippers

4 punches, 4 dies4 punches, 4 dies, 4 strippers

N/A

Page 14: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

11

Xtreme Storage Cabinet Sets for Trumpf Style Tooling*

TypeXDI 210XDI 211XDI 212XDI 213XDI 214XDI 215XIS 230XIS 231

DescriptionPunches size 1 and 2 (with or without collar)Dies size 1Dies size 2 and strippersStrippersSpecial and forming toolsCartridge assemblies (equipped or unequipped)Punches size 0, collars (4 partition plates)Parting / slitting blades

Quantity3 EA4 EA3 EA3 EA1 EA1 EA2 EA1 EA

XSC 311 Set Trumpf

XSC 311 storage cabinet (660w x1050d x 1240h) including the following drawer inserts forTrumpf Style Tooling.

Capacity240 punches max160 punches30 sets120 strippers4 full sets5 cartridges

Cat No. 55135

*Special delivery items. Please contact us for delivery price.

Page 15: Catalog accesorii Wilson Tool Xtra 2010

12

Tool Handling and StoragePunching - Trumpf Style Set*

TypeXDI 210XDI 211XDI 212XDI 213XDI 214XDI 215XIS 230XIS 231

DescriptionPunches size 1 and 2 (with or without collar)Dies size 1Dies size 2 and strippersStrippersSpecial and forming toolsCartridge assemblies (equipped or unequipped)Punches size 0, collars (4 partition plates)Parting / slitting blades

Quantity4 EA4 EA4 EA4 EA2 EA2 EA3 EA2 EA

XSC 511 Set Trumpf

XSC 511 storage cabinet (1040w x1050d x 1240h) including the following drawer inserts forTrumpf Style Tooling.

Capacity320 punches max160 dies max40 sets max160 strippers max8 full sets max10 cartridges max

Cat No. 55136

TypeXDI 210XDI 211XDI 212XDI 213XDI 214XDI 215XIS 230XIS 231

DescriptionPunches size 1 and 2 (with or without collar)Dies size 1Dies size 2 and strippersStrippersSpecial and forming toolsCartridge assemblies (equipped or unequipped)Punches size 0, collars (4 partition plates)Parting / slitting blades

Quantity4 EA6 EA5 EA5 EA3 EA2 EA3 EA2 EA

XSC 511 Set Trumpf Plus

XSC 511 storage cabinet (1040w x1050d x 1240h) including the following drawer inserts forTrumpf Style Tooling.

Capacity320 punches max240 dies50 sets200 strippers12 full sets10 cartridges

Cat No. 55137

TypeXDI 210XDI 211XDI 212XDI 213XDI 214XDI 215

DescriptionPunches size 1 and 2 (with or without collar)Dies size 1Dies size 2 and strippersStrippersSpecial and forming toolsCartridge assemblies (equipped or unequipped)

Quantity6 EA6 EA5 EA5 EA4 EA4 EA

XSC 512 Set Trumpf

XSC 512 storage cabinet (1040w x1050d x 2140h) including the following drawer inserts forTrumpf Style Tooling.

Capacity480 punches max240 dies50 sets200 strippers16 full sets20 cartridges

Cat No. 55138

Page 16: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

13

Xtreme Storage Cabinet Sets*

XSC 311 Set Press Brake

TypeXDI 102

DescriptionPress Brake Tools (approx 1.7m of tools)

Quantity9 EA

Capacity16m of bending tools

Cat No. 55130

XSC 311 storage cabinet (660w x1050d x 1240h) including the following drawer inserts forPress Brake Tooling.

XSC 511 Set Press Brake

TypeXDI 102

DescriptionPress Brake Tools (approx 1.7m of tools)

Quantity15 EA

Capacity26m of bending tools

Cat No. 55131

XSC 511 storage cabinet (1040w x1050d x 1240h) including the following drawer inserts forPress Brake Tooling.

XSC 512 Set Press Brake

XSC 512 storage cabinet (1040w x1050d x 2140h) including the following drawer inserts forPress Brake Tooling.TypeXDI 102XDI 401

DescriptionPress Brake Tools (approx 1.7m of tools)Tray for storage boxes

Quantity20 EA10 EA

Capacity34m of bending tools160 storage boxes, size 7

Cat No. 55132

Page 17: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

14

www.wilsontool.com

XDI 102

For approx. 1.7 meters of tools, fits in XSC311, XSC 511 and XSC 512.

Cat No. 55141

Xtreme Drawer Inserts - For Press Brake Tooling

XDI 103

For approx. 2.2 meters of tools, fits in XSC521 and XSC 522.

Cat No. 55142

XSC 521 Set Press Brake

TypeXDI 103

DescriptionPress Brake Tools (approx 2.2m of tools)

Quantity15 EA

Capacity33m of bending tools

Cat No. 55133

XSC 521 storage cabinet (1040w x1300d x 1240h) including the following drawer inserts forPress Brake Tooling.

XSC 522 Set Press Brake

XSC 522 storage cabinet (1040w x1300d x 2140h) including the following drawer inserts forPress Brake Tooling.TypeXDI 103XDI 402XDI 440

DescriptionPress Brake Tools (approx 2.2m of tools)Tray for storage boxesPerforated wall

Quantity20 EA10 EA1 EA

Capacity44m of bending tools160 stroage boxes, size 7

Cat No. 55134

*Special delivery items. Please contact us for delivery price.

Page 18: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

15

XDI 210

For punches size 1 and 2 with, or withoutalignment ring, for 20 - 80 pieces max.

Xtreme Drawer Inserts - for Trumpf Style Tooling

XDI 211

For dies size 1, for 40 pieces max.

Cat No. 55144

XDI 212

For dies size 2 or alignment collars orstrippers, for 10 pieces or 10 sets max.

Cat No. 55145

XDI 213

For strippers, 40 pieces max.

Cat No. 55146

XDI 214

For special and forming tools, fitting dies size1 and 2, forming dies, punches size 0,1 and2, punch inserts, tapping modules andstrippers, 4 full sets max.

Cat No. 55147

Cat No. 55143

Page 19: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

16

www.wilsontool.com

XDI 215

For setup cartridges, equipped orunequipped, 5 pieces max.

Cat No. 55148

Xtreme Drawer Inserts - for Trumpf Style Tooling

XDI 216

For Wilson 2-4-1 Punch Inserts, 76 piecesmax.

Cat No. 55149

XDI 217

For Wilson 2-4-1 Die Blades, 60 dies max.(size 1 and 2).

Cat No. 55150

XIS 230

For Size 0 punches, alignment collars,inserts, including 5 partition plates.

Cat No. 55151

XIS 231

For Parting and Slitting blades.

Cat No. 55152

Page 20: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

17

XDI 310

For A station punch assemblies, 20 punchassemblies max.

Cat No. 55153

Xtreme Drawer Inserts - for Turret Style Tooling

XDI 311

For A station dies, 80 dies max.

Cat No. 55154

XDI 312

For A station HP (Series 90) punches anddies, 18 punches with strippers, 36 diesmax.

Cat No. 55155

XDI 313

For B station punch assemblies, 20 punchassemblies max.

Cat No. 55156

XDI 314

For B station dies, 45 dies max.

Cat No. 55157

Page 21: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

18

www.wilsontool.com

XDI 315

For B station punch assemblies and dies, 12punch assemblies and 12 dies max.

Cat No. 55158

Xtreme Drawer Inserts - for Turret Style Tooling

XDI 316

For B station HP (Series 90) punches anddies, 10 punches and 20 dies max.

Cat No. 55159

XDI 317

For C station punch assemblies and dies, 6punches and 6 dies max.

Cat No. 55160

XDI 318

For C station HP (Series 90) punches, 38punches max.

Cat No. 55161

XDI 319

For C station HP (Series 90) punches anddies, 13 punches with strippers and 13 diesmax.

Cat No. 55196

Page 22: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

19

XDI 320

For C station Amada style punches, 38punches max.

Cat No. 55197

Xtreme Drawer Inserts - for Turret Style Tooling

XDI 321

For C station Amada style punches, dies andstrippers; 12 punches, 12 dies and 12strippers max.

Cat No. 55198

XDI 322

For D station punch assemblies and dies, 4punches and 4 dies max.

Cat No. 55199

XDI 323

For D station HP (Series 90) punches, 11punches max.

Cat No. 55200

XDI 324

For D station HP (Series 90) punch and dies,6 punches with strippers and 6 dies max.

Cat No. 55201

Page 23: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

20

XDI 325

For D station Amada style punches, dies andstrippers; 5 punches, 5 dies and 5 strippersmax.

Cat No. 55202

Xtreme Drawer Inserts - for Turret Style Tooling

XDI 326

For E station punch assemblies and dies, 4punches and 4 dies max.

Cat No. 55203

XDI 327

For E station HP (Series 90) punches anddies, 5 punches, 5 dies and 5 strippers max.

Cat No. 55204

XDI 328

For E station Amada style punches, dies andstrippers; 4 punches, 4 dies and 4 strippersmax.

Cat No. 55205

XIS 360

For Zip-Mar adhesive disks, slug ejectors,shims; including 5 partitions.

Cat No. 55206

Page 24: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

21

XDI 400

Multipurpose tool tray (5 separations sheets),

Cat No. 55207

Xtreme Drawer Inserts for workshop equipment

XDI 401

Tray for storage boxes; fits in XSC 311, XSC511 and XSC 512.

Cat No. 55208

XDI 402

Tray for storage boxes; fits in XSC 521 andXSC 522.

Cat No. 55209

Strorage Boxes and Perforated Walls

TypeXSB 210XSB 211XSB 212XDI 213XDI 214XDI 215XDI 216XDI 217

DescriptionBox size 8Box size 7Box size 4Perforated wall for XSC 311, XSC 511, XSC 512Perforated wall for XSC 311, XSC 511, XSC 512Perforated wall for XSC 512Perforated wall for XSC 521, XSC 522Perforated wall for XSC 522

Cat. No.5521055211552125521355214552155521655217

Price

Box size 4 Box size 7 Box size 8Perforated

WallCapacity

85 x 105 x 45160 x 100 x 75350 x 220 x 145910 x 250910 x 895910 x 1795

1162 x 8951162 x 1795

Page 25: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

22

www.wilsontool.com

XHS 028

Hook Set includes 28 holders for spanners, screw drivers, drills,files, pliers and various type of tooling.

Cat No. 55259

Hook Sets for Perforated Walls

XHS 040

Hook Set includes 40 holders for spanners, screw drivers, drills,files, tubes, pliers and various type of tooling.

Cat No. 55260

XHS 050

Hook Set includes 50 holders for spanners, screw drivers, drills,files, tubes, pliers and various type of tooling.

Cat No. 55261

XHS 012

Hook Set includes 12 holders for spanners, screw drivers, drills,pliers and various type of tooling.

Cat No. 55257

XHS 018

Hook Set includes 18 holders for spanners, screw drivers, drills,files, pliers and various type of tooling.

Cat No. 55258

Page 26: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

23

XWT 580 Basic Trolley

Basic model including 1 drawer, 1 level shelfand 1 rubber mat. Trolley sides haveperforated walls for “shadow board” toolstorage (compatible with hooks on page 22).Shelves are compatible with all drawer inserts(pages 14 to 21) except XDI 103 and XDI 402.

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 922h

Cat No. 55272

Xtreme Workshop Trolleys*

XWT 581 Press Brake Trolley

Press brake – including 1 drawer, 2 slopedshelves with middle partition and 1 rubbermat. Trolley sides have perforated walls for“shadow board” tool storage (compatible withhooks on page 22).

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 922h

XWT 582 Press Brake Plus Trolley

Press brake – including 1 drawer, 2 slopedshelves with middle partition and 3 toolcarriers. Trolley sides have perforated walls for“shadow board” tool storage (compatible withhooks on page 22).

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 922h

Cat No. 55273

Cat No. 55274

*Special delivery items. Please contact us for delivery price.

Page 27: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

24

www.wilsontool.com

XWT 583 Trumpf Style Trolley

Trumpf style – including 1 drawer, 1 level shelfand 9 tool retainers for cartridge assemblies.Capacity 45 cartridges. Trolley sides haveperforated walls for “shadow board” toolstorage (compatible with hooks on page 22).

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 922h

Cat No. 55275

Xtreme Workshop Trolleys*

XWT 584 Turret Style Trolley

Turret style – including 1 drawer, 1 level shelfand 3 tool retainers (XDI 315, XDI 317 and XDI322). Capacity 12x B station punches/dies, 6xC station punches/dies and 4x D stationpunches/dies. Trolley sides have perforatedwalls for “shadow board” tool storage(compatible with hooks on page 22).

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 922h

XWT 585 Parts Storing Trolley

Including 1 drawer, 2 sloped shelves, 3 smallshelves, 20 storage boxes of size 4 and 24storage boxes of size 7. Trolley sides haveperforated walls for “shadow board” toolstorage (compatible with hooks on page 22).

Colour: blue RAL5002 and grey RAL9006Total payload: 400 kgDimensions (mm): 582w x 922d x 1370h

Cat No. 55276

Cat No. 55277

*Special delivery items. Please contact us for delivery price.

Page 28: Catalog accesorii Wilson Tool Xtra 2010

Tool Handling and Storage

25

Press Brake Tooling Cabinet*

Cat No. 90007

• Solid steel construction•Mobile base with heavy duty casters with ratedcapacity of 408 kilograms each

• Three 177mm drawers capable ofholding five punches each

• Two 50.8mm drawers capable ofholding five dies each

• Punches are held upright in custom steelU-channels to prevent damage to tips andmounting tongues

•Dies are separated by custom U-channels toprevent damage to V-openings

• Individual latches on all drawers• Safety interlock to prevent the opening of morethan one drawer at a time

•Full width handles with clear end caps and paperlabelling strips with clear protective label covers

• Retainer top with rubber mat•Dimensions (mm): 1067(h) x 1022(w) x 571(d)

*Special delivery items. Please contact us for delivery price.

Page 29: Catalog accesorii Wilson Tool Xtra 2010

26

www.wilsontool.com

Tool Assembly and Alignment

Thick Turret Assembly FixtureC and D Stations

Cat No. 24162

Bench mounted aid for assembling andmaintaining C & D Station Thick Turret guideassemblies.

Strippit Style 31/2" Assembly Fixture

Cat No. 24161

Bench mounted aid for assembling andmaintaining 31/2" Strippit style guide assemblies.

Trumpf Style Assembly Fixture

Cat No. 24182

Bench mounted aid for assembling andmaintaining 2-4-1 punch assemblies andTrumpf style tooling.

Thick/Thin Turret andStrippit Nylon Vice Jaws

Cat No. 24001

Tailored vice jaws to aid in the assembly andmaintenance of A and B Station Thick Turretand 11/4" Station Thin/Strippit style punchassemblies.

Page 30: Catalog accesorii Wilson Tool Xtra 2010

Tool Assembly and Alignment

27

Pullmax Style Assembly Fixture

Cat No. 24183

Bench mounted aid for assembling andmaintaining Pullmax style tool holders andpunch assemblies.

Spring Disassembly Tool

Cat No. 8104

For use with large station guide assemblies.

Alignment Fixture ForTrumpf Style Tooling

Cat No. 24186

The alternative to the Trumpf Quick Set at afraction of the cost!

Wilson Tool have designed a simpler settingfixture which is very accurate, very robust, yetextremely portable. The body of the fixture isprecision made and durable, due to the factthat there are very few wearable or moveableparts. The fixture is also very versatile and canaccommodate many types of Trumpf punches,including Size I, Size II, Minimatic style, HeavyDuty, Manual, plus those forming tools whichdo not have integral collars. The fixture canalso be used with flat or shear punches. It isvery easy to use and comes with accessoriesincluding a regrind length chart.

The quick and easy solution for setting up yourTrumpf punches from Wilson Tool.

Page 31: Catalog accesorii Wilson Tool Xtra 2010

28

www.wilsontool.com

Punch Press Tooling Accessories

T-Handle Extractor

Cat No. 6483

For large station guide assemblies.

Slug Ejectors

Hole Dia. Qty Cat. No. PriceIn Punch3.2mm 50 61164.8mm 50 61179.5mm 50 611812.7mm 50 6119Assortment 50 6410

Station Qty Cat.No. Price12.7mm (A) pk(10) 608331.75mm (B) pk(10) 608450.8mm (C) pk(10) 608588.9mm (D) pk(10) 6086114.3mm (E) pk(10) 608715.2 x 30.5cm 1 6108Sheet

Zip Mar™ reduces the costly marring ofmaterial by the stripper. The disk is applied tothe bottom of a standard stripping guide orstripper plate. A hole is then cut with a sharpknife to reveal the existing hole in the stripper.

Zip-Mar™ Adhesive Disks

Page 32: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

1-1/4" Station

Thickness Qty Cat. No. Price(mm)

0.25 1 20970.25 25 22090.75 1 27230.75 25 27241.5 1 21001.5 25 2173

Thin Turret/Strippit/FAB Die Shims

3-1/2" Station

Thickness Qty Cat. No. Price(mm)

0.25 1 20810.25 5 22110.75 1 27270.75 5 27281.5 1 20841.5 5 2175

3-1/2" 8 Station MT

Thickness Qty Cat. No. Price(mm)

0.76 1 62000.25 1 61990.25 15 68130.75 15 6814

A Station Die

Thickness Qty Cat. No. Price(mm)

0.25 1 21010.25 25 22080.75 1 27210.75 25 27221.5 1 21041.5 25 2172

Thick Turret Die Shims

B Station Die

Thickness Qty Cat. No. Price(mm)

0.25 1 20970.25 25 22090.75 1 27230.75 25 27241.5 1 21001.5 25 2173

C Station Die

Thickness Qty Cat. No. Price(mm)

0.25 1 20890.25 10 22100.75 1 27250.75 10 27261.5 1 20921.5 10 2174

29

Page 33: Catalog accesorii Wilson Tool Xtra 2010

30

www.wilsontool.com

Punch Press Tooling AccessoriesThick Turret Die Shims cont.

DuraDie – Standard C Station

Package Cat. No. PriceDescription

12995

Thick Turret Die Shims cont.

2x1mm, 2x0.5mm,1x0.4mm,1x0.3mm,2x0.1mm

DuraDie – Heavy Duty C Station

Package Cat. No. PriceDescription

129942x1mm, 2x0.5mm,1x0.4mm,1x0.3mm,2x0.1mm

E Station

Thickness Qty Cat. No. Price(mm)

0.25 1 20730.25 5 22120.75 1 27290.75 5 27301.5 1 20761.5 5 2176

DuraDie – Standard E Station

Package Cat. No. PriceDescription

130172x1mm, 2x0.5mm,1x0.4mm,1x0.3mm,2x0.1mm

DuraDie – Heavy Duty E Station

Package Cat. No. PriceDescription

130202x1mm, 2x0.5mm,1x0.4mm,1x0.3mm,2x0.1mm

Finn-Power Multi-Tool Die ShimsMT 12 and 20 – 8 (ROUND)

Thickness Qty Cat. No. Price(mm)

0.25 1 68020.25 15 68170.76 1 68030.76 15 6818

D Station

Thickness Qty Cat. No. Price(mm)

0.25 1 20810.25 5 22110.75 1 27270.75 5 27281.5 1 20841.5 5 2175

DuraDie – Standard D Station

Package Cat. No. PriceDescription

130122x1mm, 2x0.5mm,1x0.4mm, 1x0.3mm,2x0.1mm

DuraDie – Heavy Duty D Station

Package Cat. No. PriceDescription

130112x1mm, 2x0.5mm,1x0.4mm, 1x0.3mm,2x0.1mm

MT 12 and 20 – 8 (SHAPE)

Thickness Qty Cat. No. Price(mm)

0.25 1 68040.25 15 68190.76 1 68050.76 15 6820

Page 34: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

31

Thick Turret Die Shims cont.

MT 6 and 10 – 16

Thickness Qty Cat. No. Price(mm)

0.25 1 68060.25 15 68210.25 1 68070.25 15 6822

MT 6 and 8 – 24

Thickness Qty Cat. No. Price(mm)

0.25 1 68080.25 15 68230.76 1 68090.76 15 6824

Thick 1-1/4" MT 5

Thickness Qty Cat. No. Price(mm)

0.25 1 68100.76 1 6811

MT 8i-16

Thickness Qty Cat. No. Price(mm)

0.25 1 68000.25 15 68150.76 1 68010.76 15 6816

Size 1 Die

Station Qty Cat. No. Price0.1 1 25299

0.3 1 25300

Trumpf Size 1 and 2 Die Shims

2x0.1mm,1x0.3mm, 1x0.5mm

Size 2 Die

Station Qty Cat. No. Price0.1 1 252960.3 1 252970.5 1 25298

2x0.1mm, 1x0.3mm,2x0.5mm

2x0.1mm,1x0.3mm, 2x0.5mm

2x0.1mm, 1x0.3mm,2x0.5mm

Pack Cat. No. PriceDescription

25181

62023

Pack Cat. No. PriceDescription

25182

62024

Page 35: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

32

www.wilsontool.com

10 station Multi-Tool Die

Package Cat. No. PriceDescription

25995

241 Die Blade – 0-40mm

Package Cat. No. PriceDescription

25983

Trumpf Size 2�4�1 Die Blade Shims Trumpf Multi-Tool Die Shims

1x1mm, 2x0.5mm,1x0.4mm, 1x0.3mm,2x 0.1mm

241 Die Blade – 40-56mm

2x0.1mm 1x0.3mm,1x 0.5mm

1x1mm, 2x0.5mm,1x 0.4mm, 1x0.3mm,2x 0.1mm

241 Die Blade – 40-56mm – Heavy Duty

4 station Multi-Tool Die

1x1mm, 2x0.5mm,1x 0.4mm, 1x0.3mm,2x 0.1mm

2x0.1mm, 1x0.3mm,1x0.5mm

5 station Multi-Tool Die

2x0.1mm, 1x0.3mm,1x0.5mm

6 station Multi-Tool Die

2x0.1mm, 1x0.3mm2x0.5mm

Package Cat. No. PriceDescription

25992-S

Package Cat. No. PriceDescription

25389

Package Cat. No. PriceDescription

26003

Package Cat. No. PriceDescription

25388

Package Cat. No. PriceDescription

25984

Trumpf Slitting/Parting Tool Die Shims

Slitting Tool Die – 2 Piece Die Blade

0.3mm

Parting Tool Sizes 30 x 5mm and 56 x 5mmDie – 1 Piece Die Blade

1x0.5mm, 1x0.3mm,1x0.2mm

Thickness Qty Cat. No. Price(mm)

1 25185

Package Cat. No. PriceDescription

25439

Page 36: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

33

Demagnetiser

Cat No. 24304

When a punch and die have been re-ground theywill retain a certain amount of magnetism afterbeing held by a magnetic chuck. Subsequentoperations may necessitate the efficientdemagnetising of these parts and the Wilson Tooldemagnetiser will prove invaluable for thispurpose.

Trumpf Brushed Die Shims

10mm Brush Insert

1x0.1mm, 1x0.3mm

Package Cat. No. PriceDescription

25927

15mm Brush Insert

1x0.1mm, 1x0.3mm

Package Cat. No. PriceDescription

25928

24mm Brush Insert

1x0.1mm, 1x0.3mm

Package Cat. No. PriceDescription

25929

Ring Brush

1x1mm, 2x0.5mm,2x0.1mm

Package Cat. No. PriceDescription

25948

Page 37: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

34

www.wilsontool.com

Shear Grinding Fixture

With your large investment in tooling, why notget the most life out of it, and reduce yourtooling costs with the finest re-grinding?

The winning combination of the Wilson Toolgrinding fixture and a surface grinder gives younot only the advantage of re-sharpening yourtools the same way as Wilson Tool, but you alsohave these advantages:

•Easy to adjust angle setting for shear grinding.

•Ability to resharpen punches without fulldisassembly of punch assemblies.

•No need to buy a dedicated piece of machineryjust for re-sharpening. The surface grinder canbe used for many other applications.

•Easy to use instruction sheet with grinding tips.

Cat No. 6034

For FAB and Thin Turret Tooling

Description Cat.No. Price

5/8'' Tooling Sleeve Adapter 6046B Station Tooling Punch and Die Adapter 6044D Station Tooling Punch Holder 6041C and D Station Full Body Tooling 6039Universal Notch Punch Holder 6071

For Thick Turret Tooling

Description Cat. No. Price

A Station Tooling Sleeve Adapter 6043A Station Die Adapter 6088B Station Tooling Punch and Die Adapter 6042C,Dand E Station “Old Style” Punch Holder 6039“Series 80/90” Tooling Punch Holder 6040C and D Station Die Adapter 24017Diamond Holder and Diamond* 24003Replacement Diamond for 24003 24004

*B Station Tooling Adapter Required

For Trumpf Style Tooling

Description Cat.No. Price

Punch Holder 6089Die, size 1 25365Die, size 2 25366Multi-Tool Punch (MT-6)** 25303Multi-Tool Die (MT-6)** 25305Multi-Tool Punch (MT-4)** 25302Multi-Tool Die (MT-4)** 25304Multi-Tool Punch (MT-5)** 25935Multi-Tool Die (MT-5)** 25936Pullmax Style Orbit Punch** 62124Pullmax Style Orbit Die** 62125

**Trumpf Punch Adapter Required

Page 38: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

35

X-Sharp Grinder

The Wilson X-Sharp grinder is an absolutelyunique and innovative automated punch anddie grinding machine, designed with theobjective of simplifying the process ofsharpening punch press tools.

Fully Automated Grinding ProcessThe regrind process on the X-Sharp is fullyautomated and can be operated by a user withno grinding experience. After mounting the toolin the chuck, the operator simply selects the toolsize and how much to regrind, flicks the toggleswitch to close the safety cover and then pressesthe start button. The operator is then free toreturn to other production tasks. Whensharpening is complete, the machine returns toits original position and switches off.

PrecisionThe X-Sharp uses an AC-servomotor drivinga precision gear and ball screw along with duallinear guides and four carriers to provide highlystable bearing properties. This ensures a highlevel of precision and an excellent quality ofsurface finish on your sharpened tools,thus ensuring the maximum return onyour investment.

1 2 3 4 5

Page 39: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

36

www.wilsontool.com

Automated Height DetectionThe X-Sharp automatically measures the height of any toolmounted in the chuck before the grinding cycle begins. Thisalso means that no manual adjustments are required tocompensate for grinding wheel wear.

Shear GrindingPunches with shears can also be sharpened using theX-Sharp shear grinding chuck.

CoolantThe X-Sharp is equipped with a powerful closed coolantsystem, ensuring the tool is constantly flooded with coolantduring the grinding process. This prevents burning andsurface cracking, improving the quality of the grind andhelping to maximise your tool life by giving you a factorysharp edge every time.

FrameThe machine has a heavy-duty welded frame, stress relievedprior to machining. This gives the X-Sharp superior framestability, a fundamental requirement for professional qualitygrinding.

Interlocking Safety GuardThe X-Sharp is equipped with a pneumatic, interlockingsafety guard that opens and closes with a toggle switch. Theguard encloses the entire grinding area to protect the healthand safety of the operator.

Grinding SpaceWith a unique design of safety guard, the grinding space onthe X-Sharp is easily accessible from three sides. This makesthe loading and unloading of tools quick and easy, andallows straightforward access for cleaning.

FootprintThe X-Sharp was designed with the smallest footprint in theindustry, so the machine can easily be placed next to thepunch press. With the automation features of the X-Sharp,the operator can continue to use the punch press while atool is being sharpened.

Special delivery item.Please contact us for delivery price.

Contact the sales desk for more information

Page 40: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Tooling Accessories

37

AccessoryWilson X-Sharp grinding Wheel

Shear Grinding Chuck

Magnetic ChuckMT3Ri Grind Adapter

MT8Ri Grind Adapter

Dressing Stone

X-Sharp Accessories

DescriptionHigh-quality replacement CBNgrinding wheel for the X-Sharp grinder.

For grinding roof-top, or whisperpunches. Chuck can be set up to a 15degree angle by adjusting the settingscrews. Including chuck key and spiritlevel.Circular permanent magnetic chuck.X-Sharp regrind fixture for the 3-stationMT3Ri dies.X-Sharp regrind fixture for 10-stationMT10Ri dies.For dressing CBN wheels on cylindricalgrinding machines.

Cat. No.55109

55115

5512124402

6812

55117

Price

Page 41: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Machine Accessories

38

www.wilsontool.com

Alignment Tools for Amada®

Single Track MachinesStation Upper Unit Lower Unit

Cat.No. Price Cat.No. Price

50.8mm (C) 1840 1841

88.9mm (D) 1947 1948

114.3mm (E) 1949 1950

152.4mm (F) 2290 2291

Alignment Tools

Station Cat. No. Price12.7mm (A) 2601*31.75mm (B) 2602*

*NOTE: Two of each Cat. No. required

Alignment Tools for Amada®

Multiple Track Machines

Station Upper Unit Lower UnitCat.No. Price Cat.No. Price

12.7mm (A) 2597 2598

31.75mm (B) 2599 2600

In order to align A and B Stations, you need oneor two tools for each station size, depending onthe type of machine. For a single track turret, onetool is required to align each station. For amultiple track machine, two tools are required toalign each station (one in the front of the stationand one in the back).

Page 42: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Machine Accessories

39

Ball Riding Die

Station Cat. No. Price12.7mm (A) 237531.75mm (B) 48250.8mm (C) 10180188.9mm (D) 101802

Brush Die

Station Cat. No. Price12.7mm (A) 276031.75mm (B) 276150.8mm (C) 276288.9mm (D) 2763114.3mm (E) 2764

The primary use for brush die is in applicationswhere any marking that might be caused by ballriding dies is not acceptable

The “Ball Riding Die” which consists of a springloaded ball, has been designed to help eliminateseveral problems. The most common problemsresult from the higher height of the form-up dies.

These problems are:• Sheet hang-up from the material running into ahigher die, such as a forming tool.

• Sheet deformation from punching next to dies ofdifferent heights.

•Damage to forming die inserts when the die capreceives uneven loading during punching inneighbouring stations.

To reduce sheet and tool damage in formingapplications, two of these dies are placed instations surrounding the forming tool. When thesheet approaches the form-up die, it is lifted by theball riding die. When the forming operationbegins, the ball in the surrounding die recesseswith the sheet. Once the form has been achievedand the tool strips, the spring loaded balls lift thesheet back to its original height. This allows thesheet to move more freely through the turret,avoiding collisions with the form-up tool.

Placing these dies into the vacant stations on aturret loaded on one side can also eliminatematerial crashes.

Page 43: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Machine Accessories

40

www.wilsontool.com

Wilson Xtra Clamp Parts

You’ve always been able to depend on WilsonTool for innovative, precision engineered toolingfor your punch press and press brake machines.Now through Wilson Xtra, you can buyreplacement Clamp Assemblies and Turret Keysfor your turret punch press machine. Both arehigh quality, competitively priced alternatives withthe following list of features and benefits:

•All clamp assemblies feature replaceablecylinders. Never again will you have to throwaway a complete assembly for the sake of aworn out cylinder.

•All lower clamp and jaw assemblies aredesigned to be of the same size and shape ofthe original equipment.

•All clamps and keys meet or exceed originalequipment manufacturers specifications.

•When possible, modular, replaceable clampbases are used.

•Where possible, clamp assemblies featurea coarse gripping groove on the clamp plateas opposed to the fine groove found onother clamps.

•When applicable, fasteners are included withparts and assemblies at no additional charge.

•Improved clamping is achieved through theuse of 45 degree grooves on the clamp plateand clamper as opposed to straight linegrooves.

Contact Wilson Tool now for your copy of our new Wilson Xtra Clamp Parts catalogue.

Page 44: Catalog accesorii Wilson Tool Xtra 2010

Punch Press Machine Accessories

41

Wilson Trumpf® Style Cartridge

Enhance your punch press productivity with newTrumpf® style tool cartridges from Wilson Tool.Designed for strength and performance, the WilsonTool Trumpf® style cartridge* is constructed of 6061T6 aluminium - a strong yet lightweight alternativeto plastic or steel cartridges. Wilson Cartridges alsohave a hard anodised finish for improved wearprotection and scratch resistance.

*patent pending

Description Cat. No. PriceTrumpf Style Tool CartridgeFull Assembly excludingDie ShoeTrumpf Style Die ShoeAssembly

26215

26222

Page 45: Catalog accesorii Wilson Tool Xtra 2010

Press Brake Tooling Accessories

42

www.wilsontool.com

Express Clamp Torque Wrench Kit

Component Cat. No. Price

Complete Kit 8002

Case 8003

Pivots 43726

Wrench 6793

Hex Tips 6795

Urethane Rolls

Dimensions Cat. No. Price

0.4 x 152mm x 30m 42530

0.8 x 152mm x 30m 42531

Urethane Rolls for mark-free bending.

Urethane dies are also available. Contactthe sales desk for prices and lead times.

Page 46: Catalog accesorii Wilson Tool Xtra 2010

Press Brake Machine Accessories

43

Side Gauge

Cat No. 42701

Intended for use with Quick Change, 2V,Sectionalized 2V and Quick Change 1V dies.

Side Gauge and Protractor Assembly

Cat No. 42702

Locates on V for setting variable formingangles. Includes case.

2V Die Stabilizer

Cat No. 42705

Fits to guide rail to support short sectionsof Quick Change 2V dies.

1V Die Stabilizer

Cat No. 42704

Fits to guide rail to support short sectionsof Quick Change 1V dies.

Page 47: Catalog accesorii Wilson Tool Xtra 2010

Press Brake Machine Accessories

44

www.wilsontool.com

Adjustable Back Gauge Stopper Plate

Cat No. 42703

For non-CNC machines. For use on the‘Amada NC9EX back gauge system’. Helpfulin conjunction with side gauge and protractor.(See product on page 39, Cat No. 42702.)

Replaces Original Pad

Cat No. 42707

Replacement stopper pad with added quickchange feature for faster machine set-up.Designed for use on the ‘Amada NC9EX backgauge system’.

Sheet Support Pad

Cat No. 42708

Helps stabilize parts made out of thin material or partswith a very long flange. Simply rest the end of your flangeon the corner of the L-shaped back gauge pad and it willhelp support your part while you are bending. Designedfor use on the ‘Amada NC9EX back gauge system’.

Reworkable Pad

Cat No. 42712

Machinable stopper pad for parts thatinterfere with your standard stopper pads.Designed for use on the ‘Amada NC9EX backgauge system’.

Page 48: Catalog accesorii Wilson Tool Xtra 2010

Press Brake Machine Accessories

Single Point Pad

For use on a sheet that has been nibbled, scallopedor has an irregular shape. Gives minimal contactwith the edge of the sheet to help provide a singlepoint of reference on an irregular shape. Designedfor use on the ‘Amada NC9EX back gauge system’.

45

Squaring Arm

The magnetic squaring arm attaches to any diewith a vertical surface, and can be adusted to anyangle from 0 to 90 degrees to locate parts in thebending process. Designed to get more partsthrough your press brake with higher accuracy.

Cat No. 42709

Digital Protractor

Lightweight, easy-to-use, highly accurate protractorsmeasure angles from 0 to 360 degrees with digitalprecision.Features include:• Accuracy: +/- 0.1 degrees• Digital precision from 0 to 360 degrees• Set angles in 0.05 degree increments• Strong magnets on all four edge surfaces• Front locking lever to hold the arm position whiletransferring measurements

• A hold function, ensuring you never loose yourreading and a reverse reading capability forthose hard to calculate angles.

DescriptionDigital Protractormeasuring 101.6mm (4”)Digital Protractormeasuring 203.2mm (8”)Digital Protractormeasuring 304.8mm (12”)Protractor SetIncluding 101.6mm (4”),203.2mm (8”) and 304.8mm (12”)

Cat. No

972632

972633

972634

972635

Description Cat. No. PriceRight Hand

Left Hand 47001

47000

Price

Page 49: Catalog accesorii Wilson Tool Xtra 2010

46

www.wilsontool.com

Laser Systems AccessoriesHOL.MA.® Dirt and strain viewerand cleaning setThe Hol.Ma.® Dirt & Strain Viewer and CleaningSet kit is designed to allow you to check and cleanlaser lenses, ensuring that you are only replacingdefective lenses.Lenses are initally mounted in the viewer to checkif a lens is dirty. Is there backspatter on the lens?Where exactly is it? If it is near the edge and not inthe centre, the lens can sometimes still be used tocut aluminium.Following the initial inspection, a polariser isadded to the viewer to check if the lens hasoverheated (stress). This cannot be seen with thenaked eye.Finally, dirty lenses can be cleaned using theincluded ultrasonic appliance.

Example Lens 1

The Dirt & Strain Viewer clearly shows that this lens is dirty.

Example Lens 2

Here are two small pieces of backspatter in the very centre of this lens.

Example Lens 3

The Dirt & Strain Viewer shows that this example lens is overheated (stress), which cannotbe seen with the naked eye. This problem mainly occurrs with lasers with a power of 4,5, 6 or 7KW.

Example Lens 4The bright spots at the edge of the lens show that the lens was mounted too tightly in theholder. This has occured because the holder was dirty or was screwed in too tightly. Thelens consists of a soft material, so any strain on the lens can lead to problems finding thefocussing point, putting the lens under stress. The Dirt & Strain Viewer allows you to seethe stress in the middle of the lens (shadow - cross) that is not visible to the naked eye.Without the Dirt & Strain Viewer you would not be able to see the cause of stressedlenses, and every new lens mounted in the holder would become damaged.

Page 50: Catalog accesorii Wilson Tool Xtra 2010

Laser Systems Accessories

47

Holma®Dirt and strain viewer andcleaning setThe case includes:� 1 dirt and strain viewer� 1 mount for 38.1mm lenses� 1 mount for 50.8mm lenses� 1 box latex examination gloves with 100 pieces� 1 dust blower� 1 100ml pipette bottle (for applying acetone toclean lenses) Note: kit contains no acetone.

� 2 lens cleaning and polishing cloths 45x45cm, in100% cotton

� 1 pack of lens cleaning paper, 50 sheets)� 1 ultrasonic cleaning appliance including plasticbasket and cleaning liquid

� 1 detailed operating instructions

Cat No. 55278

DescriptionLatex examination glovesDust blower100ml pipette bottle (without acetone)100% cotton lens cloth 45 x 45 (pair)Lens cleaning paper, 50 sheets

Cleaning Set Consumables

Cat No.5527955280552815528255283

Price

Page 51: Catalog accesorii Wilson Tool Xtra 2010

Terms and Conditions

48

www.wilsontool.com

OrderMinimum order is £35.00.

Delivery ChargeAny larger items with a special delivery charge are indicated within the catalogue. Please call the salesdesk for a delivery quotation on these items.

CreditAll orders accepted are subject to the approval of our credit department. If you are a new account,please furnish us with a bank reference and three supplier references. A credit limit will be imposed onnew accounts until credit has been established.

PaymentTerms are net 30 days.

CancellationIn the event an order is cancelled, charge will be made to cover labour, materials and overheads.

Returned MaterialA handling charge of 25% is made on all standard parts returned for credit. Written permission andshipping instructions must be obtained before the return of any material. Special tooling cannot bereturned.

ClaimsAll claims for shortages must be made within 3 days of the invoice date.

PricesPrices and specifications subject to change without prior notice. E and OE. All prices are exclusive ofVAT.

Page 52: Catalog accesorii Wilson Tool Xtra 2010

PRECISION TOOLING.UNBEATABLE PERFORMANCE.

For more than 40 years, Wilson Tool

International® has provided industry-leading tooling

solutions that enhance the performance of sheet

metal fabricators.

The three divisions of Wilson Tool – Punch Press,

Press Brake and Xtra – represent the most

comprehensive line of tooling systems and

accessories available. Our ability to consistently

provide innovative, high quality products that

outlast and outperform the competition is why the

world’s most successful fabricators rely upon

Wilson Tool tooling systems.

A knowledgeable global sales force, multilingual

customer support staff, same-day shipping and

extensive distribution network are just a few of the

benefits that keep our customers coming back

time and again.

WILSON TOOL INTERNATIONAL (EUROPE) LTD OCTOBER 2009

Wilson Tool International

United States WorldwideHeadquarters12912 Farnham AvenueWhite Bear Lake, MN 55110 USATel: (651) 286 6001Fax: (651) 286 5959email: [email protected]

United Kingdom EuropeanHeadquartersStirling Road, South Marston IndustrialEstate,Swindon, Wiltshire, SN3 4TQ,United KingdomTel: +44 (0) 1793 831818Fax: +44 (0) 1793 831945email: [email protected]

FranceBat B51 Rue D’Ourdy77550 Réau, FranceTel: +33 (0)164 13 47 80Fax: +33 (0)164 13 47 81email: [email protected]

GermanyGottlieb Daimler Str 231552 Rodenberg, GermanyTel: +49 5723-7470Fax: +49 5723-74710email: [email protected]

ScandinaviaIslevdalvej 100DK-2610, Rødovre, DenmarkTel: +45 44 53 16 99Fax: +45 44 53 06 07email: [email protected]

ChinaNo. 6 Building of 58,4018 Lane Huaning RoadXinzhuang Industry Park,201108 Shanghai, ChinaTel: +86 21 51089638Fax: +86 21 64422195email: [email protected]

ArgentinaVon Wernicke 3041 PBSan Isidro, 1642 Buenos AiresArgentinaTel: +54 114 7634004Fax: +54 114 5084190email: [email protected]

email: [email protected] us online at: www.wilsontool.com