Catalog 624-19 Trailblazer Air-Cooled Scroll Compressor ...€¦ · Trailblazer® chiller to...

Catalog 624-19Trailblazer®

Air-Cooled Scroll Compressor ChillersWith High Efficiency Variable Speed Fan TechnologyModel AGZ-E 030 to 241 Tons (100 to 840 kW) HFC-410A Refrigerant 60/50 Hz

CAT 624-19 • TRAILBLAZER® MODEL AGZ CHILLERS 2 www.DaikinApplied.com

Table of ConTenTs

Table of ConTenTs

©2020 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to make changes in design and construction at any time without notice.

Manufactured in an ISO 9001 & ISO 14001 certified facility

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Features and Benefits . . . . . . . . . . . . . . . . . . . . .4Application Considerations . . . . . . . . . . . . . . . . .7Sound Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Pressure Drop Data . . . . . . . . . . . . . . . . . . . . . .22Physical Data - Packaged Unit . . . . . . . . . . . . .25Dimensions and Weights - Packaged Units . . .29Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . .44Options and Accessories . . . . . . . . . . . . . . . . .55Engineering Guide Specifications . . . . . . . . . .58

*Remote Evaporator and Heat Recovery options outside the scope of AHRI ACCL Certification Program.

InTroduCTIon

www.DaikinApplied.com 3 CAT 624-19 • TRAILBLAZER® MODEL AGZ CHILLERS

The Trailblazer® family of air-cooled scroll chillers continues the Daikin Applied legacy of high quality, high efficiency, latest technology and quiet operation. These features make the Trailblazer® family the best overall value in air-cooled packaged chillers available today. The Trailblazer® series offers a wide selection of units from 30 to 241 tons with dual refrigerant circuits available as packaged units with optional heat recovery or pump packages, or as remote evaporators.

Efficient OperationThe Trailblazer® units utilize environmentally acceptable R-410A refrigerant and meet the performance requirements of ASHRAE Standard 90.1 for efficiency. Excellent part-load performance is achieved with four or six scroll compressors. A variable speed condenser fan option is also available to provide even higher part load efficiency. High overall efficiency = lower annual energy costs.

RapidRestore® and Fast LoadingWhen power has been interrupted, the Trailblazer® has the capability to restore cooling quickly by using RapidRestore® and Fast Loading. These options make Trailblazer® ideal for mission critical buildings, data centers, healthcare facilities, and manufacturing processes. Once power is restored after a power loss duration of up to 180 seconds, the time for a Trailblazer® chiller to restart is less than 125 seconds with the chiller reaching full load within 220 seconds.

Application FlexibilityTrailblazer® units are available as packaged chillers with optional heat recovery or pump packages, as well as remote evaporator configurations. Information on remote evaporator models and factory-installed pump packages can be found in a separate installation manual available on www.DaikinApplied.com.

Quiet OperationThe Trailblazer® units live up to the Daikin Applied reputation for low operating sound levels and make these chillers “neighborhood friendly.” Full load sound pressure levels as low as 60 dB without insulation.

LEED® Points For building owners who wish to pursue Leadership in Energy and Environmental Design (LEED®) Green Building Certification, points earned for Optimize Energy Performance (formerly EA Credit 1) are awarded based on overall building efficiency. The high efficiency of the AGZ-E will contribute to the total points earned for this credit. Trailblazer® chillers can also contribute to Enhanced Refrigerant Management (formerly EA Credit 4) qualification which is partially determined by tonnage and refrigerant quantity. Consult with your Daikin Applied sales representative for more information.

Air-Cooled Chiller Products

1000 200 300 400 500 600

Trailblazer® Air-Cooled Scroll ChillerModel AMZ • 10 - 40 RT

Path�nder® Air-Cooled Screw Compressor ChillerModel AWV VFD •100-565 RT

100% Con�gurable with Variable Volume Ratio (VVR) TechnologyRemote Evaporator and Integrated Water-side Economizer options available

2F-4056 (10/19) ©2019 Daikin Applied

Trailblazer® Air-Cooled Scroll Compressor Chiller Model AGZ-E • 30 - 241 RT

Variable Speed Condenser Fan Technology with Remote Evaporator, Heat Recovery and High-E�ciency options available

InTroduCTIon

www.DaikinApplied.com


feaTures and benefITs


CHILLER NOMENCLATURE

A G Z XXX E D

Unit Design Features Daikin Trailblazer® air-cooled chillers are a product of our commitment to offer quiet, reliable, energy efficient equipment, incorporating high quality compressors, and innovative packaging.

ConstructionTrailblazer® chillers are factory-assembled and mounted on a heavy-gauge steel base. The base distributes the unit weight for roof loading. Their small footprint allows smaller mounting pads or support structures and is a plus for retrofit or replacement applications.

CompressorsReliable hermetic scroll compressors with cast iron scrolls and three Teflon® impregnated bearings are used on the Trailblazer® chillers to promote longevity.

Each model has the ability to modulate its capacity. Models with four compressors will have four steps of capacity modulation while models with six compressors will have six steps. Compressors stage on depending on the load of the system. This results in excellent part-load efficiency and reduced annual operating costs.

Features include motor temperature protection, scroll temperature protection, missing phase protection, reverse phase protection, low control circuit voltage protection, short cycling detection and alert, Modbus® communication to system controller, operational and fault history storage, and LED status display.

EvaporatorTrailblazer® units are designed to maximize efficiency in the smallest possible footprint. The evaporator is a compact, high efficiency, dual circuit, brazed plate-to-plate type heat exchanger consisting of parallel stainless steel plates. These heat exchangers provide excellent heat exchange efficiency in a compact footprint and are especially attractive for smaller capacity units. Evaporators are designed and constructed according to, and listed by, Underwriters Laboratories (UL).

Optional Remote Evaporator Units 30-241 tons with the optional remote evaporator will have the evaporator shipped separately for field mounting and piping to the outdoor unit.

Condenser CoilsCondenser coils are all aluminum alloy microchannel design with a series of flat tubes containing multiple, parallel flow microchannels layered between the refrigerant manifold piping. See “Condenser Coil Options and Coating Considerations” on page 15 for discussion of environmental factors related to material and coating options.

Figure 1: Microchannel Coil

Figure 2: Trailblazer® with Optional Full Louver Package

Air-Cooled

Global Design

Scroll Compressor

Compressors D = 2 Compressors/Circuit T = 3 Compressors/Circuit

Design VintageNominal Tons



Optional High Efficiency Variable Speed Condenser FansThis option (available on 75-241 ton models) adds variable speed drives to the condenser fans on the chiller. The MicroTech® III controller will adjust the speed of the condenser fans using the VFD’s to optimize chiller efficiency and maintain proper head pressure. This feature improves part load efficiency substantially and offers the ability to operate in low ambient conditions down to -10°F.

All High Efficiency Trailblazer® models with fully variable speed fans also include a sound reduction mode to allow for reduced-sound operation. Based on a user-settable time schedule, the chiller will enter the reduced noise mode, which will limit the speed of the condenser fans in order to reduce sound levels. This feature is especially helpful in areas that have more rigorous sound restrictions during certain times of day. While the lower fan speed may have a slight impact on the maximum unit capacity during hot outdoor conditions, the chiller can be set to automatically override the fan speed restrictions if additional capacity is needed. This way, the unit will always optimize between required capacity and the lowest sound level possible.

Control SystemThe MicroTech® III advanced chiller controller surpasses all other microprocessor-based chiller control systems available today. This powerful, user-friendly control system provides the flexibility and performance needed for either stand-alone unit operation or the controller can be easily tied into the building automation system of choice using the Daikin Open ChoicesTM feature.

Open ChoicesTM allows one to choose from open standard protocols such as BACnet®, Modbus® and LonWorks® to communicate easily with the building automation system that best meets the facility requirements. These optional communications modules are available factory installed or can be easily field installed.

The MicroTech® III controller’s design will not only permit the chiller to run more efficiently, but will also simplify troubleshooting if a system failure occurs. Every MicroTech® III controller is programmed and tested prior to shipment to help provide a trouble-free start-up.

Intelligent Equipment®

Intelligent Equipment (IE) from Daikin Applied is a secure, cloud-based controls solution that enables delivery equipment and/or system information to customers via web or mobile devices. A power measurement module and communications gateway installed on Daikin equipment enables the unit to be directly connected to the Internet via wireless (cellular, Wi-Fi) or local area network (LAN), providing management, monitoring control analysis and decision-making functionality for Daikin chiller systems and the facility.

Features• Remote monitoring and control of Daikin chillers• Remote servicing capabilities• Integration to the Energy Star® Portfolio Manager®

• Advanced data analytics including equipment performance, financial performance and building Comfort Index matrix based on ASHRAE Standard 55-2010

• Dynamic user dashboards with photo-realistic graphics and responsive-design interface optimized for users’ mobile devices, tablets or PCs

• Secure, role-based user access

Benefits• Informed decision-making• Increased equipment efficiency • 24/7 monitoring capability• Real-time equipment information• Accelerated equipment payback• Historical performance data• Can be used with, or without, an existing building

automation system (BAS)

Also see ASP 31-384 for more details.

Optional Remote Interface Panel In addition to the unit-mounted user interface provided with MicroTech® III controls, the Trailblazer® chillers can be individually equipped with a remote user interface. It provides convenient access to unit diagnostics and control adjustments without having to access a rooftop or outdoor location. One remote panel can be connected to up to eight chillers.

Optional Pump Package The on-board, integrated chilled water pump package provides important benefits:

• Simplifies the chilled water system design and installation • Provides installation savings by reducing field piping,

wiring and control costs• Saves valuable floor space inside the building.• Reduces project engineering content• Greatly reduces pump operating costs with the optional

variable flow pump VFD



Figure 3: Optional Pump Package Schematic

Standard ComponentsSingle Pump: Single spring inside seal, vertical, in-line, radially split-case pump, serviceable without breaking pipe connections. The motor and pump rotating assembly can be serviced without removing the pump casing from the line.

Dual Pumps in a Single Casting: Single spring inside-seal vertical, in-line, radially split-case pumps, mounted in a common casing with a common inlet connection and outlet connection and including a flapper valve to prevent recirculation when only one pump is operating. An isolation valve is included that allows one pump to operate when the other is removed. The pumps are designed for duty/standby, not parallel operation. All information and performance curves for the single pump arrangement (Model 4380) can be used for the dual pump arrangement (Model 4392).

The package is also is equipped with:

• “Y” type inlet strainer • combination triple-duty outlet valve containing:

— discharge shutoff valve — check valve — flow throttling valve

• combination suction guide with flow stabilizing outlet vanes and stainless steel strainer with a disposable fine-mesh start-up strainer

• mounted and wired flow switch • factory power and control wiring • interconnecting piping and insulation of all cold surfaces

Various tank and connection options are available for field mounting. Refer to the schematic in Figure 3 for more information.

Optional Variable Flow VFDThe operating cost savings resulting from using variable chilled water flow via a pump VFD is well known. In the past, however, its usage has been somewhat limited by the cost and uncertainty of field installing the required system pressure differential sensors.

Daikin Applied can now offer flow control through the pump VFD without the need for external pressure sensors. In addition to the sensorless operation, there are three other selectable operating modes:

BAS Input: The pump speed and system flow will be controlled from a customer-supplied BAS input signal.

Remote Sensor Control: The VFD is wired to a pressure sensor mounted in the chilled water piping system. This is the standard VFD control when a sensorless VFD is not used.

Locally Selected Constant Speed Control: Provides manual control of the pump speed, overriding any current automatic speed control.

Consult the current version of the installation manual for additional detailed information, which is available from your local Daikin Applied sales office or on www.DaikinApplied.com.

Optional Partial Heat Recovery Partial heat recovery (available on 75-241 ton models) adds optional factory-installed heat exchangers and control logic to provide hot water for many uses such as dehumidification and pre-heating water for a boiler. This option reduces operating costs by using heat that already exists in the chiller instead of paying for another source of energy.

Figure 4: Partial Heat Recovery Heat Exchangers

Dual Vertical Pumps

“Y” TypeInlet

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WaterOutlet

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applICaTIon ConsIderaTIons



Operating and Standby LimitsTable 1: Operating Limits

Maximum standby ambient temperature 130°F (54°C)Maximum operating ambient temperature 105°F (41°C)

-with optional high ambient package (see “Partial Heat Recovery” on page 14) 125°F (52°C) Minimum operating ambient temperature (standard control) 32°F (0°C)

-with optional low ambient control (see “High Ambient Operation” on page 13) -10°F (-23°C)Leaving chilled water temperature 40°F to 65°F (4°C to 18°C)Leaving chilled fluid temperatures (with anti-freeze) - Note that in cases of high ambient temperature, the lowest leaving water temperature settings may be outside of the chiller operating envelope; consult Daikin Tools® to ensure chiller is capable of the required lift.

15°F to 65°F (-9°C to 18°C)

Operating chilled water delta-T range 6°F to 16°F (3.3°C to 8.9°C)Maximum evaporator operating inlet fluid temperature 81°F (27°C)Maximum evaporator non-operating inlet fluid temperature 100°F (38°C)

Unit PlacementTrailblazer® units are for outdoor applications and can be mounted either on a roof or at ground level. For roof mounted applications, install the unit on a steel channel or I-beam frame to support the unit above the roof. For ground level applications, install the unit on a substantial base that will not settle. Use a one-piece concrete slab with footings extended below the frost line. Be sure the foundation is level within 0.5” (13 mm) over its length and width. The foundation must be strong enough to support the unit weight - see the Dimensions section starting on page 29.

Service ClearanceSides

• Models 30-70: Minimum of 4 feet (1.2 meters)• Models 75-241: It is highly recommended to provide

a minimum of 8 feet (2.4 meters) on one side to allow for coil replacement. Coils can be removed from the top, allowing a minimum of 4 feet (1.2 meters) of side clearance; however, the unit performance may be derated.

Control Panel End

• All Models: Minimum of 4 feet (1.2 meters)Opposite Control Panel End

• Models 30-70: Minimum of 7.5 feet (2.3 meters)

• Models 75-241: Minimum of 4 feet (1.2 meters)

Figure 5: Service Clearance

Operational Spacing RequirementsSufficient clearance must be maintained between the unit and adjacent walls or other units to allow the required unit air flow to reach the coils. Failure to do so will result in a capacity reduction and an increase in power consumption. No obstructions are allowed above the unit at any height. The clearance requirements shown are a general guideline and cannot account for all scenarios. Such factors as prevailing winds, additional equipment within the space, design outdoor air temperature, and numerous other factors may require more clearance than what is shown. Additional clearances may be required under certain circumstances.

Graphs on the following pages give the minimum clearance for different types of installations and also capacity reduction and power increase if closer spacing is used. The graphs are based on individual cases and should not be combined with other scenarios.

Minimum = 4 ft (1.2 m)

Minimum = 4 ft (1.2 m)

Minimum = 4 ft(1.2 m)

Minimum = 7.5 ft (2.3 m) for 030-070 Ton Models

Con

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Minimum = 4 ft (1.2 m) for 075-241 Ton Models

075-241 Ton Models: 8ft (2.4 m) recommended on one side



Case 1: Building or Wall on One Side of Unit NOTE: Assumes a solid height wall taller than unit. Refer to

Case 4 for partial wall openings.

For models AGZ030-101E, maintain a 4 foot minimum from any solid height wall taller than unit.

For models AGZ110-130E, maintain a 6 foot minimum from any solid height wall taller than unit.

For models AGZ140-241E, maintain an 8 foot minimum clearance from any solid height wall taller than unit.

Figure 6: Building or Wall on One Side of Unit

Case 2: Two Units, Side-by-SideFor models 030-180, there must be a minimum of 4 feet between two units placed side-by-side; however, performance may be affected at this distance. For models 191-241, the minimum is 6 feet as closer spacing may cause air recirculation and elevated condenser pressure. Assuming the requirement of one side having at least 8 feet of service clearance is met, Figure 8 below shows performance adjustments as the distance between two units increases.

Figure 7: Two Units, Side-by-Side

Figure 8: Case 2 - Full Load Capacity Reduction

Figure 9: Case 2 - Power Increase

Heightof

Wall

DistanceBetween

WallandUnit

D



Case 3: Three or More Units, Side-by-SideFor all models, there must be a minimum distance between any units placed side-by-side; however, performance may be affected at this distance. Minimum distances are: models 030 to 070 - 4 feet, models 075 to 101 - 5 feet, models 110 to 241 - 6 feet. Figure 11 and Figure 12 depict Case 3 performance adjustments as the distance between units increases.NOTE: Data in Figure 11 and Figure 12 is for the middle unit

with a unit on each side. See Case 2 adjustment factors for the two outside units.

Figure 10: Three or More Units, Side-by-Side

Figure 11: Case 3 - Full Load Capacity Reduction

Figure 12: Case 3 - Power Increase

Case 4: Open Screening Walls Screening walls may be used to help conceal a unit. When possible, design these walls such that the combination of open area and distance from the unit (see Figure 13) does not require performance adjustment. If the wall opening percentage is less than recommended for the distance to the unit, it should be considered as a solid wall. It is assumed that the wall height is equal to or less than the unit height when mounted on its base support. If the wall height is greater than the unit height, see Case 5 for adjustment factors. The distance from the sides of the unit to the walls must be sufficient for service. For uneven wall spacing, the distance from the unit to each wall can be averaged providing no distance is less than 4 feet. Values are based on walls on all four sides.

Figure 13: Case 4 Allowable Wall Open Area



Case 5: Pit Installation Pit installations can cause operating problems resulting from air recirculation and restriction and require care that sufficient air clearance is provided, safety requirements are met and service access is provided. A solid wall surrounding a unit is substantially a pit and this data should be used.

Steel grating is sometimes used to cover a pit to prevent accidental falls or trips into the pit. The grating material and installation design must be strong enough to prevent such accidents, yet provide abundant open area to avoid recirculation problems. Have any pit installation reviewed by your Daikin Applied sales representative prior to installation to ensure it has sufficient air-flow characteristics, and confirm it has been approved by the installation design engineer to avoid risk of accident. The following de-rates are based on single chiller installations only.

Models AGZ030-070E:The Case 5 figures for models AGZ030-070E show adjustment factors for pit/wall heights of 4 feet, 5 feet, and 6 feet.

Figure 14: Case 5 - Full Load Capacity Reduction (AGZ030E-070E)

Figure 15: Case 5 - Power Increase (AGZ030-070E)

Figure 16: Case 5 - Pit Installation


Figure 17: Case 5 - Full Load Capacity Reduction (AGZ075-130E)


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Chilled Water Piping All evaporators and condensers have OGS-type grooved waterconnections (adhering to Standard AWWA C606) or optionalflange connections. The installing contractor must providematching mechanical connections. PVC piping should not beused. Be sure that water inlet and outlet connections matchcertified drawings and nozzle markings.

Field-installed water piping to the chiller must include:

• A cleanable strainer installed at the water inlet to the evaporator to remove debris and impurities before they reach the evaporator, causing damage. See the Inlet Strainer Guidelines and the current version of the product Installation, Operation and Maintenance manual on www.DaikinApplied.com for additional details.

• Adequate piping support to eliminate weight and strain on the fittings and connections.

• A water flow switch must be installed in the horizontal piping of the supply (evaporator outlet) water line to avoid evaporator freeze-up under low or no flow conditions. The flow switch is supplied by the factory as an installed component or a field-installed kit shipped along with the unit. (See page 55 for more information.)

• Piping for units with brazed-plate evaporators must have a drain and vent connection provided in the bottom of the lower connection pipe and to the top of the upper connection pipe respectively, see Figure 23. These evaporators do not have drain or vent connections due to their construction.

It is recommended that the field-installed water piping to the chiller include:

• Thermometers at the inlet and outlet connections of the evaporator.

• Water pressure gauge connection taps and gauges at the inlet and outlet connections of the evaporator for measuring water pressure drop.

• Vibration eliminators in both the supply and return water lines. Pressure gauges must be installed in the inlet and outlet water lines to the evaporator.

• Insulated chilled water piping to reduce heat loss and prevent condensation. For information on freeze protection, see “Evaporator Freeze Protection” on page 13.

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Figure 23: Typical Piping, Brazed-Plate Evaporator

Inlet Strainer GuidelinesAn inlet water strainer kit must be installed in the chilled water piping before the evaporator inlet. Several paths are available to meet this requirement:

1. A factory installed option.

2. A field-installed kit shipped-loose with the unit that consists of:

• Y-type area strainer with 304 stainless steel perforated basket, Victaulic pipe connections and strainer cap.

• Extension pipe with two Schrader fittings that can be used for a pressure gauge and thermal dispersion flow switch. The pipe provides sufficient clearance from the evaporator for strainer basket removal.

• 0.5-inch blowdown valve • Two grooved clamps

Both are sized per Table 2 and with the pressure drop shown in the Strainer Pressure Drop graph. Connection sizes are given in the physical data section beginning on page 25.

3. A field-supplied strainer that meets specification and installation requirements of the current Installation, Operation and Maintenance Manual available at www.DaikinApplied.com.

Figure 24: Strainer Pressure Drop

Table 2: Strainer Data

Trailblazer™ Model

Strainer Size in (mm)

Maximum perforation size

in (mm)

Factory Installed Option

Field Installed Option

030-070 2.5 (64) 0.063 (1.6) Y Y

075-130 3.0 (76) 0.063 (1.6) Y Y

140-180 4.0 (102) 0.063 (1.6) Y Y

191-241 6.0 (152) 0.063 (1.6) Y Y

Figure 25: Factory Installed Strainer

Water Flow Limitations Constant FlowThe evaporator flow rates and pressure drops shown in Figure 30 on page 22 and Table 14 on page 23 are for full load design purposes. The maximum flow rate and pressure drop is based on a 6°F temperature drop. Flow rates above the maximum values will result in unacceptable temperature and pressure drops and can cause excessive erosion, potentially leading to failure.

The minimum flow and pressure drop is based on a full load evaporator temperature drop of 16°F. Evaporator flow rates below the minimum values can result in laminar flow causing freeze-up problems, scaling and poor control.

Variable FlowReducing evaporator flow in proportion to load can reduce system power consumption. The rate of flow change should be

AirVent

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Strainer

WELDED PIPE CONNECTIONS ARE NOT ALLOWED BETWEEN THE STRAINER AND EVAPORATOR DUE TO THE CHANCE OF SLAG ENTERING THE EVAPORATOR

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http://www.daikinapplied.com



a maximum of 10 percent of the flow per minute. For example, if the maximum design flow is 200 gpm and it will be reduced to a flow of 140 gpm, the change in flow is 60 gpm. Ten percent of 200 gpm equals 20 gpm change per minute, or a minimum of three minutes to go from maximum to desired flow. The water flow through the evaporator must remain between the minimum and maximum values listed in Table 14 on page 23. If flow drops below the minimum allowable, large reductions in heat transfer can occur. If the flow exceeds the maximum rate, excessive pressure drop and tube erosion can occur.

System Water Volume ConsiderationsAll chilled water systems need adequate time to recognize a load change, respond to the change and stabilize to avoid undesirable short cycling of the compressors or loss of temperature control. In air conditioning systems, the potential for short cycling usually exists when the building load falls below the minimum chiller plant capacity or on close-coupled systems with very small water volumes. Some of the things the designer should consider when looking at water volume are the minimum cooling load, the minimum chiller plant capacity during the low load period and the desired cycle time for the compressors. Assuming that there are no sudden load changes and that the chiller plant has reasonable turndown, a rule of thumb of “gallons of water volume equal to two to three times the chilled water gpm flow rate” is often used. A storage tank may have to be added to the system to reach the recommended system volume.

Evaporator Freeze ProtectionEvaporator freeze-up can be a concern in the application of air-cooled water chillers in areas experiencing below freezing temperatures. To protect against freeze-up, insulation and an electric heater are furnished with the evaporator. AGZ-E chillers have an external plate heater and thermostat that helps protect the evaporator down to -20°F (-29°C) ambient air temperature. Although the evaporator is equipped with freeze protection, it does not protect water piping external to the unit or the evaporator itself if there is a power failure or heater burnout, or if the chiller does not directly control the chilled water pumps. Use one of the following recommendations for additional protection:

1. If the unit will not be operated during the winter, drain evaporator and chilled water piping and flush with glycol.

2. Add a year-round glycol solution to the chilled water system to provide freeze protection. Freeze point should be approximately 10°F(5.6°C) below minimum design ambient temperature or 10°F below the lowest design leaving water temperature, whichever is lower. The use of glycol anti-freeze is generally considered the safest protection against freeze-up, however, it will reduce the performance of the unit, depending the concentration. Take this into consideration during initial system design and selection. On glycol applications, a minimum fluid concentration should be based on Burst Protection limits.

3. The field installation of thermostatically controlled heat tracing and insulation to exposed piping. Factory insulation will have to be removed and replaced after installation of the tracing.

4. Continuous circulation of water through the chilled water piping and evaporator. (Dependent on power availability).

The evaporator heater cable or immersion heater is factory wired to the 115 volt circuit in the control box. This power should be supplied from a separate source to maximize unit protection, but it can be supplied from the control circuit. Operation of the heaters is automatic through the ambient sensing thermostat that energizes the evaporator heaters for protection against freezing. Unless the evaporator is drained in the winter or contains an adequate concentration of anti-freeze, the disconnect switch to the evaporator heater must be closed. Conversely, do not apply heat to the evaporator if it is drained.

Chilled Water PumpIt is important that the chilled water pumps be wired to, and controlled by, the chiller’s microprocessor. The chiller controller has the capability to selectively send the signal to a pump relay (by others) to start pump A or B or automatically alternate pump selection and also has standby operation capability. The controller will energize the pump whenever at least one circuit on the chiller is enabled to run, whether there is a call for cooling or not. This helps ensure proper unit start-up sequence. The pump will also be turned on when the water temperature remains equal to or goes below the Freeze Setpoint for longer than a specified time to help prevent evaporator freeze-up. Connection points are shown in the Field Wiring Diagram on page 45 and page 46.

CAUTIONAdding glycol or draining the system is the recommended method of freeze protection. If the chiller does not have the ability to control the pumps and the water system is not drained in temperatures below freezing, catastrophic evaporator failure may occur.

Failure to allow pump control by the chiller may cause the following problems:

1. If any device other than the chiller attempts to start the chiller without first starting the pump, the chiller will lock out on the No Flow alarm and require manual reset.

2. If the chiller evaporator water temperature drops below the “Freeze setpoint” the chiller will attempt to start the water pumps to avoid evaporator freeze. If the chiller does not have the ability to start the pumps, the chiller will alarm due to lack of water flow.

3. If the chiller does not have the ability to control the pumps and the water system is not drained in temperatures below freezing, the chiller may be subject to catastrophic evaporator failure due to freezing. The freeze rating of the evaporator is based on the immersion heater and pump operation. The immersion heater itself may not be able to properly protect the evaporator from freezing without circulation of water.

High Ambient OperationTrailblazer® units for high ambient operation (105°F to 125°F, 40°C to 52°C) require the addition of the optional high ambient package that includes a small fan with a filter in the air intake to cool the control panel. All units with the optional VFD low ambient fan control include the high ambient option.



Low Ambient OperationCompressor staging is adaptively determined by system load, ambient air temperature, and other inputs to the MicroTech® III control. The standard minimum ambient temperature is 32°F (0°C). A low ambient option with fan VFD allows operation down to -10°F (-23°C). The minimum ambient temperature is based on still conditions where the wind is not greater than 5 mph. Greater wind velocities will result in reduced discharge pressure, increasing the minimum operating ambient temperature. Field-installed louvers are available and recommended to help allow the chiller to operate effectively down to the ambient temperature for which it was designed.

Partial Heat RecoveryPartial heat recovery for Trailblazer® chillers is achieved by adding an auxiliary heat exchanger in each unit refrigerant circuit between the compressors and the condenser coils. The heat exchangers transfer the heat from the compressor discharge gas to a separate water loop which can be used for various heating applications. The heating recovery cycle is only available when the chiller is running. The partial heat recovery auxiliary heat exchanger can return water up to 155°F; however, this value cannot be set. The amount of heat produced can be up to 50% of the nominal cooling capacity and is dependent on the requested cooling load, the operating temperatures, and the water flow rate through the auxiliary heat exchangers. Please note, if potable water is desired, a secondary heat exchanger in a separate water loop must be used. Contact your local Daikin Applied for information on specific applications.

Partial heat recovery components that are factory-supplied:

• Brazed plate heat exchangers - one in each circuit with the water piped together in parallel for one inlet and one outlet water connection, see Figure 31 for pressure drops.

• Insulation of heat exchangers and water piping at the unit.• Separate temperature sensors for inlet and outlet water

piping at the heat exchangers.• Connections for air vent at the outlet water piping and

drain at the inlet water piping.• Immersion heater for each auxiliary heat exchanger for

freeze protection.Required partial heat recovery field piping (see Figure 26) and connections (see page 47) are listed below.

• An external 3-way valve or a variable speed pump in the auxiliary heat exchanger water piping for modulation of flow through the heat exchangers by the unit controller. Heat recovery water loop pump must also be controlled by the chiller controller.

• A cleanable strainer with perforations no larger than 0.063” (1.6 mm) diameter must be installed within 5 feet (1500 mm) of pipe length from the heat exchanger inlet and downstream of any welded connections, see Figure 24 for pressure drop.

• Water piping and other portions of the heat recovery water loop must be insulated to prevent heat loss and possible injury due to hot surfaces.

• A field-installed safety or relief valve on the water side is required to prevent risks in case the water temperature thermostat should fail.

• Separate 120 volt power supply for immersion heaters. A junction box for a 120 Volt power connection is provided.

• A water tank and an additional water heater is suggested in the heat recovery piping loop for initial water temperature control and better loop stability. Typical loop sizing guidance is water volume (in gallons) be greater than or equal to two to three times the heat recovery water flow rate (in gallons/minute).

Figure 26: Partial Heat Recovery Field Piping Schematic

ELIMINATORVIBRATION

* FIELD INSTALLED HEAT RECOVERY LOOP

AGZE PACKAGE CHILLER WITH OPTIONAL HEAT RECOVERY

MICROCHANNEL ALUMINUM COIL

5. WATER PIPING CONNECTIONS AT THE UNIT ARE 2.0" VICTAULIC.4. FOR POTABLE WATER USE - A SECONDARY HEAT EXCHANGER IN A SEPARATE LOOP IS REQUIRED.

NOTES:

A VFD CONTROLLED WATER PUMP OR AN ELECTRONIC 3-WAY VALVE IS REQUIRED FOR TEMPERATURE CONTROL.1.FIELD INSTALLED 3-WAY VALVE OR WATER PUMP VFD TO BE CONTROLLED BY 0-10 DCV OR 4-20 mA OUTPUT FROM2. THE CHILLER UNIT CONTROLLER.GALLONS OF WATER VOLUME FOR THE HEAT RECOVERY PIPING LOOP SHOULD EQUAL 2 TO 3 TIMES THE3. HEAT RECOVERY LOOP GPM FLOW RATE.

VIBRATIONELIMINATOR

0AD334549813

(USER OPTION)

WATER PUMPFIELD INSTALLED

CONNECTIONS

CONTROLLED WATER PUMPTERMINAL BOX FOR FIELD WIRING TO HEAT

BACK END OF UNIT

ARE NOT REQUIRED WHEN USING A VFD

3-WAY VALVE

HEAT LOAD

HEAT

SHUT OFF

THERMOMETER

EXCHANGER FREEZE PROTECTION HEATERS

ELECTRONIC

RECOVERY

SHUT OFF

CONNECTIONTEE

TEE CONNECTION & ELECTRONIC 3-WAY VALVE

1

FIELD

1

5

INLET WATERSTRAINER



Condenser Coil Options and Coating ConsiderationsThe standard coils on the Trailblazer® chiller are an all aluminum alloy microchannel design with a series of flat tubes containing multiple, parallel flow microchannels layered between the refrigerant manifolds. The microchannel coils are designed to withstand 1000+ hour acidified synthetic sea water fog (SWAAT) test (ASTM G85-02) at 120°F (49°C) with 0% fin loss and develop no leaks. The all-aluminum microchannel coils provide superior longevity and durability for non-corrosive applications.

Table 3: Coil/Coating Selection Matrix

Coil Option Non-Corrosive1

Unpolluted Marine2 Industrial3

Combined Marine-

Industrial4

Standard Microchannel +++ - - -

Epoxy-coated +++ +++ +++ ++

NOTE: 1. Non-corrosive environments may be estimated by the

appearance of existing equipment in the immediate area where the chiller is to be placed.

2. Marine environments should take into consideration proximity to the shore as well as prevailing wind direction.

3. Industrial contaminants may be general or localized, based on the immediate source of contamination (i.e. diesel fumes due to proximity to a loading dock).

4. Combined marine-industrial are influenced by proximity to shore, prevailing winds, general and local sources of contamination.

.

Epoxy coil coating is a water-based extremely flexible and durable epoxy polymer coating uniformly applied to all coil surfaces through a multi-step, submerged electrostatic coating process. Epoxy-coated condenser coils provide a 6000+ hour salt spray resistance per ASTM B117-90, applied to both the coil and the coil frames. The epoxy-coated coils also receive a UV-resistant urethane top-coat to provide superior resistance to degradation from direct sunlight. This coil coating option provides the best overall protection against corrosive marine, industrial or combined atmospheric contamination. This coating option may be applied to any of the untreated coil options offered, to provide excellent longevity and resistance to corrosion.

Figure 27: Epoxy Coil Coating


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Background InformationSound levels can be as important as unit cost and efficiency. The inherently quiet scroll compressors used in Trailblazer® chillers are coupled with precision engineering for industry-leading sound levels.

AHRI has established standards to provide uniform methods for the determination of the sound levels of equipment. For large air-cooled chillers, it is AHRI Standard 370, “Sound Ratings of Large Outdoor Refrigeration and Air-Conditioning Equipment.” Data contained in this section are in accordance with this standard.

“A” WeightingSound values may be represented several ways. One of the more common forms is the “A” weighted value, which adds or subtracts a specific amount to each center band frequency, then logarithmically adds the values to establish a single value. The “A” scale is used to represent how the human ear receives sound. The amount added in each frequency band directly corresponds to how sensitive the human ear is to each frequency.

Table 4: “A” Scale Relative Response to Human Ear

Frequency, f , in Hz

31 .5 63 125 250 500 1K 2K 4K 8K 16K

dB(A) −39.4 −26.2 −16.1 −8.6 −3.2 0 +1.2 +1.0 −1.1 −6.6

Sound Pressure Levels - Full LoadSound pressure is the sound level that can be measured at some distance from the source. Sound pressure varies with distance from the source and depends on the surroundings. For example, a brick wall (a reflective surface) located 10 feet from a unit will affect the sound pressure measurements differently than a brick wall at 20 feet. Sound pressure is measured in decibels (dB).

All sound pressure data in the following pages are considered typical of what can be measured in a free field with a handheld sound meter, in the absence of any nearby reflective surfaces except the floor under the unit. Sound pressure levels are measured at 30 feet (10 meters) from the side of the unit at 100% load and standard AHRI conditions (per AHRI standard 550/590) of 95°F (35°C) ambient air temperature and 44°F (7°C) leaving evaporator water temperatures for air-cooled units.

Sound Power LevelsSound power is a calculated quantity and cannot be measured directly like sound pressure. Sound power is not dependent on the surrounding environment or distance from the source, as is sound pressure. It can be thought of as basic sound level emanating from the unit without consideration of distance or obstructions. Measurements are taken over a prescribed area around the unit and the data is mathematically calculated to give the sound power, dB. Acoustical consultants sometimes use sound power octave band data to perform a detailed acoustical analysis.

Figure 28: Sound Power vs. Sound Pressure

The data in Table 6 on page 18 and Table 10 on page 20 present sound power levels per AHRI Standard 370, “Sound Rating of Large Outdoor Refrigerating and Air Conditioning Equipment”. This standard was developed to establish uniform methods of determining the sound power radiated by large outdoor equipment. Measurements are taken over a prescribed area around the unit and the data is mathematically calculated to give the sound power, dB.

Sound Reduction due to Distance from the UnitThe distance between a source of sound and the location of the sound measurement plays an important role in minimizing sound problems. Sound pressure can be calculated at any distance from the unit if sound power and “Q,” the directionality factor, are known. “Q” is a dimensionless number that compensates for the type of sound reflection from the source. For example, a unit sitting on a flat roof or ground with no other reflective surfaces or attenuation due to grass, snow, etc., between source and receiver will have Q=2. See Figure 29 for definitions of Q=1, Q=2, and Q=4.

Sound Source(Sound Power)

Sound Pressure

Measured at 30ft (10m)

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Figure 29: “Q” Reflective Sources Illustration

Once sound power and “Q” are known, sound pressure at any distance from the unit can be calculated using the following equation:

Lp = Lw - (20 log r) + (10 log Q) - 0.5Where:

Lp = sound pressure

Lw = sound power

r = distance from unit in feet

Q = directionality factor

With Q=1, Unit suspended in space (theoretical condition), the equation simplifies to:

Lp = Lw - (20 log r) -0.5With Q=2, for a unit sitting on a flat roof or ground with no adjacent vertical wall as a reflective surface, the equation simplifies to:

Lp = Lw - (20 log r) + 2.5With Q=4 for a unit sitting on a flat roof or ground with one adjacent vertical wall as a reflective surface, the equation simplifies to:

Lp = Lw - (20 log r) + 5.5

Results for typical distances and the two most usual cases of “Q” are tabulated in Table 5.

Table 5: dB Conversion of Sound Power to Pressure

Distance from Sound Source

ft (m)

DB Reduction from Sound Power at the Source to Sound Pressure at Referenced Distance

Q=2 Q=4

30 (9) 27.1 24.0

50 (15) 31.6 28.5

75 (23) 35.1 32.0

100 (30) 37.6 34.5

150 (46) 41.1 38.0

200 (61) 43.6 40.5

300 (91) 47.6 44.0

Sound Data NotesWhen referencing sound data below, please note:

1. Octave band readings are flat dB, overall is A-weighted.

2. Sound pressure data taken at 30 feet (9 meters) from side of unit.

3. Q=2, unit on flat surface with no adjacent wall.

All High Efficiency Trailblazer® models with fully variable speed fans also include a sound reduction mode to allow for reduced-sound operation. Based on a user-settable time schedule, the chiller will enter the reduced noise mode, which will limit the speed of the condenser fans in order to reduce sound levels. This feature is especially helpful in areas that have more stringent sound restrictions during certain times of day. While the lower fan speed may have a slight impact on the maximum unit capacity during hot outdoor conditions, the chiller can be set to automatically override the fan speed restrictions if additional capacity is needed. This way, the unit will always optimize between required capacity and the lowest sound level possible.


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Table 6: 60 Hz Sound Power without Sound Insulation

Table 7: 60 Hz Sound Power with Sound Insulation

Model Octave Band at Center Frequency Overall A-Weighted

63 125 250 500 1000 2000 4000 8000 Without Sound Insulation 75% Load 50% Load 25% Load30 92 91 88 87 83 78 73 68 88 87 85 8435 92 91 89 87 83 78 73 68 88 87 85 8440 92 91 90 88 84 79 74 69 89 88 86 8545 93 92 91 89 85 79 74 69 90 89 87 8650 93 93 91 89 85 79 74 69 90 89 87 8655 93 93 93 89 86 81 76 71 91 90 88 8760 94 93 94 89 86 81 76 71 91 90 88 8765 95 94 94 89 87 81 76 71 92 91 89 8870 95 95 94 89 87 81 76 71 92 91 90 89

75/76 95 95 95 89 87 81 76 71 92 91 89 8880/81 95 95 95 89 87 81 76 71 92 91 89 8890/91 94 95 92 91 89 83 81 81 93 92 90 89

100/101 93 95 92 92 89 83 82 82 94 93 91 90110 93 96 92 92 90 84 84 82 95 94 92 91120 93 96 92 92 90 84 84 82 95 94 92 91130 94 97 93 93 91 85 85 84 96 95 93 92140 95 98 93 94 93 87 86 85 97 96 94 93150 96 98 95 94 95 90 88 85 99 98 96 95161 97 98 96 95 95 91 90 86 99 98 96 95170 96 98 96 94 91 88 88 85 97 96 94 93180 96 98 96 94 91 88 88 85 97 96 94 93191 96 98 96 94 91 88 88 85 97 96 94 93211 97 98 97 94 94 90 89 85 99 98 96 95226 98 98 98 94 94 90 90 86 99 98 96 95241 98 98 98 95 96 90 90 86 100 99 97 96

Model Octave Band at Center Frequency Overall A-Weighted63 125 250 500 1000 2000 4000 8000 With Sound Insulation 75% Load 50% Load 25% Load

30 84 84 83 84 77 75 74 70 85 84 82 8135 84 84 83 84 77 75 74 70 85 84 82 8140 84 84 83 84 77 75 74 70 85 84 82 8145 85 85 85 86 80 77 75 70 87 86 84 8350 85 85 85 86 80 77 75 70 87 86 84 8355 85 85 85 86 80 77 75 70 87 86 84 8360 85 85 85 86 80 77 75 70 87 86 84 8365 86 85 85 86 80 77 75 70 87 86 84 8370 88 85 85 86 80 77 75 70 87 86 85 84

75/76 88 85 86 86 81 81 77 70 88 87 85 8480/81 88 85 87 86 83 81 77 71 88 88 86 8590/91 88 87 87 86 83 80 77 71 88 87 85 84

100/101 90 86 86 86 83 80 78 71 88 87 85 84110 90 86 87 86 82 79 76 71 88 87 85 84120 91 85 88 86 82 81 79 72 89 88 86 85130 91 85 88 86 82 81 80 72 89 88 86 85140 91 86 90 87 82 81 80 72 89 88 86 85150 92 87 91 87 84 84 82 72 90 90 88 87161 93 87 91 87 85 84 82 72 91 90 88 87170 92 88 89 89 86 82 80 74 91 90 88 87180 92 88 89 89 86 82 80 74 91 90 88 87191 92 88 89 89 86 82 80 74 91 90 88 87211 93 88 90 89 89 84 81 74 93 92 90 89226 94 88 91 89 89 84 82 75 93 92 90 89241 94 88 91 90 91 84 82 75 94 93 91 90

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Table 8: 60 Hz Sound Pressure (at 30 feet from side of unit) without Sound Insulation

Table 9: 60 Hz Sound Pressure (at 30 ft from side of unit) with Sound Insulation

Model Octave Band at Center Frequency, 30 ft. from unit Overall A-Weighted


75/76 68 68 68 62 60 54 49 44 65 64 62 6180/81 66 63 63 63 62 56 53 53 66 65 63 6290/91 67 67 67 64 62 56 54 54 67 66 64 63

100/101 66 68 65 65 62 56 57 55 67 66 64 63110 66 69 67 65 61 55 55 55 67 66 64 63120 68 67 67 65 61 59 60 57 68 67 65 64130 67 68 68 64 61 60 60 55 68 67 65 64140 68 69 69 65 61 60 61 56 69 68 66 65150 69 70 70 65 62 62 62 56 70 69 67 66161 69 70 70 65 62 63 62 56 70 69 67 66170 69 71 69 67 64 61 60 58 70 69 67 66180 69 71 69 67 64 61 61 58 70 69 67 66191 69 71 69 67 64 61 61 58 70 69 67 66211 70 71 70 67 66 62 62 58 71 70 68 67226 70 71 70 67 66 62 62 59 71 70 68 67241 70 71 70 68 68 62 62 59 72 71 69 68


63 125 250 500 1000 2000 4000 8000 With Sound Insulation 75% Load 50% Load 25% Load30 57 57 56 57 50 48 47 43 58 57 55 5435 57 57 56 57 50 48 47 43 58 57 55 5440 57 57 56 57 50 48 47 43 58 57 55 5445 58 58 58 59 53 50 48 43 60 59 57 5650 58 58 58 59 53 50 48 43 60 59 57 5655 58 58 58 59 53 50 48 43 60 59 57 5660 58 58 58 59 53 50 48 43 60 59 57 5665 59 58 58 59 53 50 48 43 60 59 57 5670 61 58 58 59 53 50 48 43 60 59 58 57

75/76 61 58 59 59 54 54 50 43 61 60 58 5780/81 61 59 59 59 55 54 50 44 61 60 58 5790/91 61 60 60 59 56 53 50 44 61 60 58 57

100/101 63 59 59 59 56 53 51 44 61 60 58 57110 63 59 60 59 55 52 49 44 61 60 58 57120 64 58 61 59 55 54 51 45 61 61 59 58130 63 58 61 59 56 54 51 45 62 61 59 58140 64 59 62 60 56 54 53 45 63 62 60 59150 65 60 63 60 57 56 54 45 63 63 61 60161 65 60 63 60 58 56 54 45 64 63 61 60170 65 61 62 62 59 55 53 47 64 63 61 60180 65 61 62 62 60 56 54 47 64 63 61 60191 65 61 62 62 60 56 54 47 64 63 61 60211 66 61 63 62 62 57 55 47 66 65 63 62226 66 61 63 62 62 57 55 48 66 65 63 62241 66 61 63 63 63 57 55 48 67 66 64 63


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Table 10: 50 Hz Sound Power

Table 11: 50 Hz Sound Power with Sound Insulation



75/76 92 92 91 86 84 78 73 68 89 89 86 8580/81 92 92 91 86 84 78 73 68 89 89 86 8590/91 91 92 88 88 86 80 78 78 90 90 87 86

100/101 90 92 88 89 86 80 79 79 91 91 88 87110 90 93 88 89 87 81 81 79 91 91 88 87120 90 93 88 89 87 81 81 79 91 91 88 87130 91 94 89 90 88 82 82 80 92 92 89 88140 92 95 89 91 90 84 83 81 94 94 91 90150 93 95 91 91 92 87 85 81 95 95 92 91161 94 95 92 92 92 88 86 82 95 95 92 91170 93 95 93 90 87 84 84 82 94 94 91 90180 93 95 93 91 88 85 84 82 94 94 91 90191 93 95 93 91 88 85 85 82 94 94 91 90211 94 95 93 91 91 87 85 81 95 95 92 91226 95 95 94 91 91 87 86 82 95 95 92 91241 95 95 94 92 93 87 86 82 96 96 93 92


63 125 250 500 1000 2000 4000 8000 With Sound Insulation 75% Load 50% Load 25% Load30 81 81 80 81 74 72 71 67 82 81 79 7835 81 81 80 81 74 72 71 67 82 81 79 7840 81 81 80 81 74 72 71 67 82 81 79 7845 82 82 82 83 77 74 72 67 84 83 81 8050 82 82 82 83 77 74 72 67 84 83 81 8055 82 82 82 83 77 74 72 67 84 83 81 8060 82 82 82 83 77 74 72 67 84 83 81 8065 83 82 82 83 77 74 72 67 84 83 81 8070 85 82 82 83 77 74 72 67 84 83 82 81

75/76 85 82 83 83 78 78 74 67 85 84 82 8180/81 85 83 83 83 80 78 74 68 85 85 83 8290/91 85 84 84 83 80 77 74 68 85 84 82 81

100/101 87 83 83 83 80 77 75 68 85 84 82 81110 87 83 84 83 79 76 73 68 85 84 82 81120 88 82 85 83 79 78 76 69 86 85 83 82130 88 82 85 83 79 78 77 69 86 85 83 82140 88 83 87 84 79 78 77 69 86 85 83 82150 89 84 88 84 81 81 79 69 88 87 85 84161 90 85 88 84 82 81 79 69 88 87 85 84170 89 85 86 86 83 79 77 71 88 87 85 84180 89 85 86 86 83 79 77 71 88 87 85 84191 89 85 86 86 83 79 77 71 88 87 85 84211 90 85 87 86 86 81 78 71 89 89 87 86226 91 85 88 86 86 81 79 72 90 89 87 86241 91 85 88 87 88 81 79 72 91 90 88 87

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Table 12: 50 Hz Sound Pressure (at 30 feet from side of unit)

Table 13: 50 Hz Sound Pressure (at 30 ft from side of unit) with Sound Insulation



75/76 65 65 65 59 57 51 46 41 62 61 59 5880/81 63 60 60 60 59 53 50 49 63 62 60 5990/91 64 64 64 61 59 53 51 51 64 63 61 60

100/101 63 65 62 62 59 53 54 52 64 63 61 60110 63 66 64 62 58 52 52 52 64 63 61 60120 65 64 64 62 58 56 57 54 65 64 62 61130 64 65 65 61 58 57 57 52 65 64 62 61140 65 66 66 62 58 57 58 53 66 65 63 62150 66 67 67 62 59 59 59 53 67 66 64 63161 66 67 67 62 59 60 59 53 67 66 64 63170 66 68 66 64 61 58 57 55 67 66 64 63180 66 68 66 64 61 58 58 55 67 66 64 63191 66 68 66 64 61 58 58 55 67 66 64 63211 67 68 67 64 63 59 59 55 68 67 65 64226 67 68 67 64 63 59 59 56 68 67 65 64241 67 68 67 65 64 59 59 56 69 68 66 65

Model Octave Band at Center Frequency, 30 ft. from unit Overall A-Weighted63 125 250 500 1000 2000 4000 8000 With Sound Insulation 75% Load 50% Load 25% Load

30 54 54 53 54 47 45 44 40 55 54 52 5135 54 54 53 54 47 45 44 40 55 54 52 5140 54 54 53 54 47 45 44 40 55 54 52 5145 55 55 55 56 50 47 45 40 57 56 54 5350 55 55 55 56 50 47 45 40 57 56 54 5355 55 55 55 56 50 47 45 40 57 56 54 5360 55 55 55 56 50 47 45 40 57 56 54 5365 56 55 55 56 50 47 45 40 57 56 54 5370 58 55 55 56 50 47 45 40 57 56 55 54

75/76 58 55 56 56 51 51 47 40 58 57 55 5480/81 58 55 56 56 53 51 47 41 58 58 56 5590/91 58 57 57 56 53 50 47 41 58 57 55 54

100/101 60 56 56 56 53 50 48 41 58 57 55 54110 60 56 57 56 52 49 46 41 58 57 55 54120 61 55 58 56 52 51 48 42 58 58 56 55130 61 55 58 56 53 51 48 42 59 58 56 55140 61 56 59 57 53 51 50 42 60 59 57 56150 62 57 60 57 54 53 51 42 60 60 57 57161 62 57 60 57 55 53 51 42 61 60 58 57170 62 58 59 59 56 52 50 44 61 60 58 57180 62 58 59 59 57 53 51 44 61 60 58 57191 62 58 59 59 57 53 51 44 61 60 58 57211 63 58 60 59 59 54 52 44 63 62 60 59226 63 58 60 59 59 54 52 45 63 62 60 59241 63 58 60 60 60 54 52 45 63 63 61 60


pressure drop daTa

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Figure 30: Pressure Drop Curves - Unit Evaporator - AGZ030-AGZ090E (Reference Table 14 on page 23)

Figure 31: Pressure Drop Curves - Unit Evaporator - AGZ091-AGZ-241E (Reference Table 14 on page 23)

A

B C

D

E

FGH

I

J

K

L

MN

0

5

10

15

20

25

30

35

40

45

50

10 60 110 160 210 260 310 360 410

Diff

eren

tial P

ress

ure

(ft)

Flow Rate (gpm)

A B C D E F G H I J K L M N

Q

P

R

ST

OU

WX

V

Y

ZAA

BB

CC

0

5

10

15

20

25

30

35

40

10 110 210 310 410 510 610 710 810 910

Diff

eren

tial P

ress

ure

(ft)

Flow Rate (gpm)

O P Q R S T U V W X Y Z AA BB CC

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Table 14: Pressure Drop Data - Unit Evaporator

NOTE: 1. Full load flow minimum is the minimum allowable flow at full load conditions, and/or for a constant flow system.2. Part Load flow minimum is the minimum allowable flow for a partially loaded unit, which is only applicable a variable flow system. Flow may only be reduced proportionally to load, i.e. a flow reduction of 25% from the design flow rate is only allowable if the chiller load is reduced by 25%.

Part Load Flow System Only Full Load Flow System Only Fixed and Variable Flow Systems

Minimum Flow Rate2 Minimum Flow Rate1 Nominal Flow Rate Maximum Flow Rate

Curve Ref.

ModelIP SI IP SI IP SI IP SI

GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa

A 030E 27.7 1.8 1.8 5.4 43.4 4.2 2.7 12.6 69.4 10.4 4.4 31.0 115.6 27.5 7.3 82.0

B 035E 33.8 2.4 2.1 7.2 52.8 5.7 3.3 17.0 84.5 13.9 5.3 41.6 140.8 37.0 8.9 110.5

C 040E 36.6 2.4 2.3 7.2 57.2 5.7 3.6 16.9 91.4 13.9 5.8 41.4 152.4 36.8 9.6 109.8

D 045E 40.8 2.2 2.6 6.7 63.8 5.3 4.0 15.7 102.0 13.1 6.4 39.2 170.0 34.3 10.7 102.3

E 050E 46.3 2.6 2.9 7.9 72.3 6.2 4.6 18.4 115.7 15.1 7.3 45.1 192.8 39.9 12.2 119.1

F 055E 50.1 2.4 3.2 7.1 78.3 5.5 4.9 16.6 125.3 13.6 7.9 40.6 208.8 36.1 13.2 107.8

G 060E 56.1 2.5 3.5 7.4 87.6 5.8 5.5 17.3 140.2 14.1 8.8 42.2 233.6 37.3 14.7 111.5

H 065E 56.7 2.5 3.6 7.6 88.7 5.9 5.6 17.7 141.8 14.5 8.9 43.2 236.4 38.2 14.9 114.0

I 070E 62.2 3.0 3.9 9.0 97.2 7.1 6.1 21.1 155.5 17.2 9.8 51.4 259.2 45.5 16.4 135.8

J 075E 71.2 1.3 4.5 3.8 111.3 3.0 7.0 8.9 178.1 7.3 11.2 21.8 296.9 19.3 18.7 57.8

K 076E 72.3 1.8 4.6 5.4 113.0 4.2 7.1 12.7 180.7 10.5 11.4 31.4 301.3 28.5 19.0 85.1

L 080E 75.5 1.1 4.8 3.2 117.9 3.0 7.4 8.9 188.6 7.7 11.9 23.0 314.5 21.1 19.8 63.1

M 081E 76.8 2.2 4.8 6.7 120.0 4.6 7.6 13.8 192.0 10.2 12.1 30.5 320.1 25.3 20.2 75.5

N 090E 83.3 1.4 5.3 4.1 130.2 3.6 8.2 10.9 208.3 9.4 13.1 28.1 347.3 25.6 21.9 76.6

O 091E 84.2 2.6 5.3 7.8 131.6 5.4 8.3 16.0 210.5 12.0 13.3 35.7 350.9 29.9 22.1 89.2

P 100E 97.4 1.9 6.1 5.7 152.3 3.9 9.6 11.5 243.6 8.5 15.4 25.4 406.1 20.8 25.6 62.3

Q 101E 97.4 2.3 6.1 7.0 152.3 5.3 9.6 15.9 243.6 11.6 15.4 34.7 356.0 23.0 22.5 68.7

R 110E 107.1 1.6 6.8 4.8 167.4 3.7 10.6 10.9 267.8 8.7 16.9 26.0 446.5 22.6 28.2 67.6

S 120E 118.8 1.7 7.5 5.1 185.6 4.0 11.7 12.0 296.9 9.8 18.7 29.4 494.9 26.4 31.2 78.8

T 130E 125.7 1.6 7.9 4.9 196.4 3.9 12.4 11.6 314.2 9.5 19.8 28.3 523.7 25.2 33.0 75.4

U 140E 137.1 1.9 8.6 5.8 214.2 4.6 13.5 13.7 342.7 11.2 21.6 33.6 571.3 30.0 36.0 89.7

V 150E 143.8 1.8 9.1 5.5 224.7 4.4 14.2 13.2 359.5 10.9 22.7 32.6 599.3 29.4 37.8 87.8

W 161E 150.0 2.0 9.5 6.0 234.3 4.8 14.8 14.3 374.9 11.8 23.7 35.3 624.9 31.9 39.4 95.2

X 170E 156.6 1.9 9.9 5.8 244.7 4.6 15.4 13.9 391.4 11.5 24.7 34.4 652.5 31.1 41.2 92.9

Y 180E 174.6 2.6 11.0 7.7 272.9 6.0 17.2 17.9 436.6 14.3 27.5 42.9 727.7 37.6 45.9 112.3

Z 191E 183.1 2.5 11.6 7.5 286.1 4.8 18.0 14.4 457.7 10.3 28.9 30.8 763.0 25.2 48.1 75.3

AA 211E 189.5 2.6 12.0 7.9 296.1 5.1 18.7 15.2 473.8 10.9 29.9 32.7 789.8 26.8 49.8 80.1

BB 226E 203.6 2.0 12.8 5.9 318.2 4.1 20.1 12.3 509.0 9.4 32.1 28.1 848.6 24.2 53.5 72.4

CC 241E 220.8 2.3 13.9 6.7 345.0 4.7 21.8 14.1 552.0 10.9 34.8 32.6 920.2 28.2 58.1 84.3


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Figure 32: Pressure Drop Curves - Heat Recovery Auxilliary Heat Exchangers (Reference Table 15)

Table 15: Pressure Drop Data - Heat Recovery Auxilliary Brazed Plate Heat ExchangersMinimum Flow Nominal Flow Maximum Flow

Ref. Unit Model (GPM) Dp (ft) l/s DP kpa (GPM) Dp (ft) l/s DP kpa (GPM) Dp (ft) l/s DP kpa

1

AGZ075/076

21 0.8 1.3 2.3 42 2.7 2.7 8.1 120 18.0 7.6 53.8AGZ080/081

AGZ090/091

2

AGZ100/101

30 1.1 1.9 3.2 60 3.2 3.8 9.6 132 18.0 8.3 53.8AGZ110

AGZ120

3AGZ130

40 1.1 2.5 3.3 80 3.7 5.0 11.1 195 18.0 12.3 53.8AGZ140

4AGZ150

46 1.2 2.9 3.7 92 4.0 5.8 12.0 205 18.0 12.9 53.8AGZ161

5

AGZ170

57 1.6 3.6 4.7 114 5.3 7.2 15.8 230 18.0 14.5 53.8AGZ180

AGZ191

AGZ211

6AGZ226

70 1.8 4.4 5.3 140 6.4 8.8 19.1 250 18.0 15.8 53.8AGZ241

1

1

2

2

3

3

4

4

5

5

6

6

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

0.0 50.0 100.0 150.0 200.0 250.0

Diffe

rent

ial P

ress

ure

(ft)

Flow Rate (gpm)

physICal daTa - paCkaged unIT



Table 16: Physical Data - AGZ030E - AGZ040E


NOTE: 1) Models 030-060: Fan Motor hp = 2.0 for 380V/60Hz, 575V/60Hz, & 400V/50Hz. All Models: Fan RPM = 950 for 400V/50Hz. Airflow = (0.83 x 60Hz Airflow) for 400V/50Hz. 2) Water connection shown is nominal pipe size. 3) Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and outlet piping as shown in Piping Section in the current version of the Installation and Operation Manual, available on www.DaikinApplied.com.

Physical DataAGZ-E (Microchannel Packaged Chiller)

AGZ030E AGZ035E AGZ040ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2

BASIC DATAUnit Operating Charge lbs (kg) - Sealed Filter Drier 15 (16.8) 15 (16.8) 14 (6.4) 14 (6.4) 21 (9.5) 21 (9.5) - Replaceable Core Filter Drier 17 (7.7) 17 (7.7) 16 (7.3) 16 (7.3) 23 (10.5) 23 (10.5)COMPRESSORS, SCROLL, HERMETICNominal HP 7.5 / 7.5 7.5 / 7.5 9.0 / 9.0 10.0 / 10.0 10.0 / 10.0 10.0 / 10.0

Oil charge per Compressor, oz (g)85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410)85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410) 85 (2410)

Staging, 4 Stages (If Circuit is in Lead) 0-25-50-75-100 0-25-50-75-100 0-23-50-73-100 0-27-50-77-100 0-25-50-75-100 0-25-50-75-100

CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 24.9 (2.3) 24.9 (2.3) 24.9 (2.3) 24.9 (2.3) 49.8 (4.6) 49.8 (4.6)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762)Fan Motor, hp (kW) (for 208V,230V,460V/60Hz)1 1.5 (1.1) 1.5 (1.1) 1.5 (1.1)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140Airflow, cfm (l/s)1 34,000 (16,047) 34,000 (16,047) 40,400 (19,067)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 84 (38.1) 91 (41.3) 98 (44.5)Water Volume, gallons (liters) 1.6 (6.1) 1.8 (6.8) 1.9 (7.2)Grooved inlet/outlet connection, in. (mm)2 2.5 (65) 2.5 (65) 2.5 (65)Max. Water Pressure, psi (kPa) 653 (4502) 653 (4502) 653 (4502)Max. Refrigerant Pressure, psi (kPa) 653 (4502) 653 (4502) 653 (4502)



BASIC DATAUnit Operating Charge lbs (kg) - Replaceable Core Filter Drier (Microchannel only)

21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5)23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5)

COMPRESSORS, SCROLL, HERMETICNominal HP 12.0 / 12.0 12.0 / 12.0 13.0 / 13.0 13.0 / 13.0 13.0 / 13.0 15.0 / 15.0



CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762)Fan Motor, hp (kW) (for 208V,230V,460V/60Hz)1 1.5 (1.1) 1.5 (1.1) 1.5 (1.1)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140Airflow, cfm (l/s)1 40,400 (19,067) 40,400 (19,067) 40,400 (19,067)EVAPORATOR, BRAZED PLATE3







NOTE: 1) Models 030-060: Fan Motor hp = 2.0 for 380V/60Hz, 575V/60Hz, & 400V/50Hz. All Models: Fan RPM = 950 for 400V/50Hz. Airflow = (0.83 x 60Hz Airflow) for 400V/50Hz. 2) Water connection shown is nominal pipe size. 3) Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and outlet piping as shown in Piping Section in the current version of the Installation and Operation Manual, available on www.DaikinApplied.com.



BASIC DATAUnit Operating Charge lbs (kg) - Sealed Filter Drier 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) 21 (9.5) - Replaceable Core Filter Drier 23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5) 23 (10.5)COMPRESSORS, SCROLL, HERMETICNominal HP 15.0 / 15.0 15.0 / 15.0 15.0 / 15.0 15.0 / 15.0 15.0 / 20.0 15.0 / 20.0

Oil charge per Compressor, oz (g)110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 110 (3119) 152 (4309) 152 (4309)


CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6) 49.8 (4.6)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762) 2 - 30 (762)Fan Motor, hp (kW) (for 208V,230V,460V/60Hz)1 1.5 (1.1) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140Airflow, cfm (l/s)1 40,400 (19,067) 48,000 (22654) 48,000 (22654)EVAPORATOR, BRAZED PLATE3



AGZ075/076E AGZ080/081E AGZ090/091ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2


46 (20.9) 46 (20.9) 46 (20.9) 46 (20.9) 48 (21.8) 48 (21.8)




CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 79.5 (7.4) 79.5 (7.4) 79.5 (7.4) 79.5 (7.4) 79.5 (7.4) 79.5 (7.4)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 3 - 30 (762) 3 - 30 (762) 3 - 30 (762) 3 - 30 (762) 3 - 30 (762) 3 - 30 (762)Fan Motor, hp (kW) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140Airflow, cfm (l/s)1 67,740 (31,970) 67,740 (31,970) 67,740 (31,970)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 244 (111) 266 (121) 266 (121)Water Volume, gallons (liters) 7.9 (30) 8.7 (33) 8.7 (33)Grooved inlet/outlet connection, in. (mm)2 3.0 (77) 3.0 (77) 3.0 (77)Max. Water Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482)Max. Refrigerant Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482)






NOTE: 1) All Models: Fan RPM = 950 for 400V/50Hz. Airflow = (0.83 x 60Hz Airflow) for 400V/50Hz. 2) Water connection shown is nominal pipe size. 3) Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and outlet piping as shown in Piping Section in the current version of the Installation and Operation Manual, available on www.DaikinApplied.com.


AGZ100/101E AGZ110E AGZ120ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2


49 (22.3) 49 (22.3) 64 (29.1) 64 (29.1) 65 (29.5) 65 (29.5)




CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 79.5 (7.4) 79.5 (7.4) 106 (9.9) 106 (9.9) 106 (9.9) 106 (9.9)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 3 - 30 (762) 3 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762) 4 - 30 (762)Fan Motor, hp (kW) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140Airflow, cfm (l/s)1 67,740 (31,970) 90,320 (42,627) 90,320 (42,627)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 317 (144) 339 (154) 369 (168)Water Volume, gallons (liters) 10.6 (41) 11.4 (44) 12.5 (48)Grooved inlet/outlet connection, in. (mm)2 3.0 (77) 3.0 (77) 3.0 (77)Max. Water Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482)Max. Refrigerant Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482)


AGZ130E AGZ140E AGZ150E AGZ161ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2


65 (29.5) 65 (29.5) 76 (34.5) 76 (34.5) 76 (34.5) 76 (34.5) 78 (34.5) 78 (34.5)

COMPRESSORS, SCROLL, HERMETICNominal HP 30.0 / 30.0 30.0 / 40.0 40.0 / 30.0 30.0 / 40.0 40.0 / 30.0 40.0 / 40.0 40.0 / 40.0 40.0 / 40.0

Oil charge per Compressor, oz (g)213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299)213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299)

Staging, 4 Stages (If Circuit is in Lead)0-23-46-69-

1000-23-46-77-

1000-29-50-71-

1000-21-50-79-

1000-27-50-73-

1000-27-53-80-

1000-27-53-80-

1000-27-53-80-

100

CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 106 (9.9) 106 (9.9) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21

CONDENSER FANS, DIRECT DRIVE PROPELLER

# of Fans per Circuit - Fan Diameter in. (mm) 4 - 30 (762) 4 - 30 (762) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762)Fan Motor, hp (kW) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140 1140Airflow, cfm (l/s)1 90,320 (42,627) 112,900 (53,283) 112,900 (53,283) 112,900 (53,283)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 406 (185) 435 (198) 465 (211) 465 (211)Water Volume, gallons (liters) 13.8 (53) 15.0 (57) 16.1 (61) 16.1 (61)Grooved inlet/outlet connection, in. (mm)2 3.0 (77) 4.0 (102) 4.0 (102) 4.0 (102)Max. Water Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482) 650 (4482)Max. Refrigerant Pressure, psi (kPa) 650 (4482) 650 (4482) 650 (4482) 650 (4482)





Table 23: Physical Data - AGZ191-241E

NOTE: 1) All Models: Fan RPM = 950 for 400V/50Hz. Airflow = (0.83 x 60Hz Airflow) for 400V/50Hz. 2) Water connection shown is nominal pipe size. 3) Brazed plate evaporators do not have drain or vent connections integral to the heat exchanger. The connections must be installed in the field inlet and outlet piping as shown in Piping Section in the current version of the Installation and Operation Manual, available on www.DaikinApplied.com.


AGZ170E AGZ180ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2

BASIC DATAUnit Operating Charge lbs (kg) - Replaceable Core Filter Drier 80 (36.3) 80 (36.3) 80 (36.3) 80 (36.3)

COMPRESSORS, SCROLL, HERMETICNominal HP 25 / 25 / 30 30 / 30 / 30 30 / 30 / 30 30 / 30 / 30

Oil charge per Compressor, oz (g)152 (4495) 213 (6299) 213 (6299) 213 (6299)152 (4495) 213 (6299) 213 (6299) 213 (6299)213 (6299) 213 (6299) 213 (6299) 213 (6299)

Staging, 6 Stages (If Circuit is in Lead) 0-15-32-47-65-82-100

0-18-32-50-65-82-100

0-17-33-50-67-83-100

0-17-33-50-67-83-100

CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4) 132.4 (12.4)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in (mm) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762) 5 - 30 (762)Fan Motor, hp (kW) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140Airflow, cfm (l/s)1 112,900 (53,283) 112,900 (53,283)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 494 (225) 531 (241)Water Volume, gallons (liters) 17.1 (65) 18.6 (71)Grooved inlet/outlet connection, in. (mm)2 4.0 (102) 4.0 (102)Max. Water Pressure, psi (kPa) 650 (4482) 650 (4482)Max. Refrigerant Pressure, psi (kPa) 650 (4482) 650 (4482)


AGZ191E AGZ211E AGZ226E AGZ241ECIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2 CIRCUIT 1 CIRCUIT 2

BASIC DATAUnit Operating Charge lbs (kg) - Replaceable Core Filter Drier (Microchannel only) 87 (39.5) 87 (39.5) 91 (41.3) 91 (41.3) 107 (48.6) 107 (48.6) 111 (50.4) 111 (50.4)

COMPRESSORS, SCROLL, HERMETICNominal HP 30 / 30 / 30 30 / 40 / 30 30 / 40 / 30 30 / 40 / 30 30 / 40 / 30 40 / 30 / 40 40 / 40 / 40 40 / 40 / 40

Oil charge per Compressor, oz (g)

213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299)213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299)

213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299) 213 (6299)

Staging, 6 Stages (If Circuit is in Lead)0-16-32-47-68-84-100

0-16-32-53-68-84-100

0-15-30-50-70-85-100

0-15-30-50-70-85-100

0-14-33-52-67-81-100

0-19-33-48-67-86-100

0-17-33-50-67-83-100

0-17-33-50-67-83-100

CONDENSER, MICROCHANNELCoil Inlet Face Area, sq. ft. (sq. m.) 158.9 (14.8) 158.9 (14.8) 158.9 (14.8) 158.9 (14.8) 185.4 (17.3) 185.4 (17.3) 185.4 (17.3) 185.4 (17.3)Rows Deep/Fins Per Inch 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21 1 / 21CONDENSER FANS, DIRECT DRIVE PROPELLER# of Fans per Circuit - Fan Diameter in. (mm) 6 - 30 (762) 6 - 30 (762) 6 - 30 (762) 6 - 30 (762) 7 - 30 (762) 7 - 30 (762) 7 - 30 (762) 7 - 30 (762)Fan Motor, hp (kW) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5) 2.0 (1.5)Fan & Motor RPM (for all 60Hz)1 1140 1140 1140 1140Airflow, cfm (l/s)1 135480 (63940) 135480 (63940) 158060 (74597) 158060 (74597)EVAPORATOR, BRAZED PLATE3

Dry Weight lbs (kg) 670 (304) 670 (304) 806 (366) 806 (366)

Water Volume, gallons (liters) 17.95 (68) 17.95 (68) 22.44 (85) 22.44 (85)Grooved inlet/outlet connection, in. (mm)2 5.0 (127) 5.0 (127) 5.0 (127) 5.0 (127)Max. Water Pressure, psi (kPa) 435 (3000) 435 (3000) 435 (3000) 435 (3000)Max. Refrigerant Pressure, psi (kPa) 652 (4496) 652 (4496) 652 (4496) 652 (4496)


dImensIons and WeIghTs - paCkaged unITs



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N

UN

IT

MO

DE

LX

YZ



Figure 40: AGZ226E - AGZ241E dImensIons and WeIghTs - heaT reCovery unITs

12

75

.0

30

51

2.0

80

3.1

51

2.0

PO

WE

R E

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RY

PO

INT

SA

RE

ON

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SIT

ES

IDE

OF

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L4

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L6

L8

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L7

CG

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1

54

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37

58

6.9

22

07

30

81

2.1

24

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09

86

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20

77

5.5

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19

37

1.5

92

33

6.3

32

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42

07

16

5.6

NO

TE

:IT

IS

RE

CO

MM

EN

DE

D T

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]

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Z-E

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] .87

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OF

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M5

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1

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[15

2]

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AU

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YP

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17

11

67

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31

5

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9.2

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81

11

18

44

.0

43

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11

4

QT

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95

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43

32

74

31

08

.0

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52

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52

2.0

46

17

18

1.8

w

/o S

TR

AIN

ER

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TIO

N

LB

SK

GL

BS

KG

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AG

Z226E

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4270

9600

4354

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753

1640

744

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588

1282

582

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485

1058

480

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709

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701

1281

581

1266

574

1151

522

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516

832

377

822

373

AG

Z241E

9501

4310

9688

4394

1683

763

1671

758

1309

594

1299

589

1075

488

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484

701

318

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316

1586

719

1574

714

1292

586

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582

1158

525

1149

521

826

375

820

372

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IT

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LL

2L

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6

SH

IP W

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L7

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M8

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TIN

G (

OP

ER

AT

ING

) W

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HT

KG

LB

SM

5M

6M

3M

4M

2

IN.

MM

IN.

MM

IN.

MM

AG

Z226E

43.8

1113

41.9

1064

113.8

289

1

AG

Z241E

43.8

1113

41.9

1064

113.2

287

5

CG

LO

CA

TIO

N

UN

IT

MO

DE

LX

YZ



Figure 41: AGZ075E - AGZ101E - Heat Recovery Option

X

Y

30

51

2.0

12

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2.0

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AAGGZZ007755//0077

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MM

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66EE55.6

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IsolaTors


IsolaTors

Figure 47: Spring Isolator

Figure 48: Rubber-in-Shear (RIS) Isolator

Transfer the unit as indicated in the current AGZ-E Installation and Operation Manual, which can be found on www.DaikinApplied.com. In all cases, set the unit in place and level. If ant-iskid pads are used, do not use hold down bolts. If hold down bolts are used, do not use anti-skid pads.

When spring isolators are required, install springs running under the main unit supports. Unit should be installed on blocks or shims at the listed free height. Isolator springs should not be loaded until the installation is complete, then adjust the springs to the vendor listed compression gap for the load point. When securing the isolator, do not over-tighten the mounting bolts. Over-tightening may result in cracking of the cast isolator housing and will have a negative impact on the isolation effect.

Installation of spring isolators requires flexible piping connections and at least three feet of flexible electrical conduit to avoid straining the piping and transmitting vibration and noise.

Mounting locations for each model can be found in the Dimensions and Weights section, starting on page 29.

Neoprene waffle pads, supplied by customers, should be mounted at the defined mounting point locations along the rail length.

9.25 [235.0]

10.5 [266.7]

.56 [14.3]

7.75 [196.9]

3

[76.2].62 [15.8]

6.25

[127.0]

FREE HT.

5\X [127.0]

OPER. HT.

.5 [12.7] DIA.

POSITIONING

PIN

.25 [6.4]ELASTOMERIC PAD

ADJ. BOLT

ELASTOMERIC

SNUBBER

.625

[15.9].25 TO .5 GAP

[6.4 to 12.7]


eleCTrICal daTa

eleCTrICal daTa

Electrical Data Notes1. Power wiring connections to the chiller may be done with

either copper or aluminum wiring. Wire should be sized per NEC and/or local codes. Wire sizing and wire count must fit in the power connection lug sizing shown in the Electrical Data tables starting on page 49.

2. Unit wire size ampacity (MCA) is equal to 125% of the largest compressor motor RLA, plus 100% of RLA of all other loads in the circuit.

3. Recommended fuse sizes are selected at approximately 175% of the largest compressor motor RLA, plus 100% of all other loads in the circuit.

4. Maximum fuse or breaker size is equal to 225% of the largest compressor motor RLA, plus 100% of all other loads.

5. The control transformer is furnished and no separate 115V power is required. For both single and multi-point power connections, the control transformer is in circuit #1 with control power wired from there to circuit #2. In multi-point power, disconnecting power to circuit #1 disconnects control power to the unit.

6. Wire sizing amps is 15 amps if a separate 115V power supply is used for the control circuit.

7. Single-point power supply requires a single disconnect to supply electrical power to the unit. This power supply must either be fused or use a circuit breaker.

8. All field wire lug range values given in the Electrical Data tables starting on page 49 apply to 75°C rated wire per NEC.

9. Must be electrically grounded according to national and local electrical codes.

DANGERQualified, licensed electricians must perform wiring. Electrical shock hazard exists that can cause severe injury or death.

Circuit Breakers Factory-installed compressor circuit breakers are standard on units with single point power supply only. This option provides compressor short circuit protection and makes servicing easier.

Voltage Limitations:1. Within 10% of nameplate rating.

2. Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per NEMA MG-1, 2009 Standard Rev. 1-2010.

Table 24: Standard and HSCCR Panel Ratings

Panel Type 208V / 230V 380V / 400V / 460V 575V

Standard 5kA 5kA 5kA

HSCCR 65kA 65kA 25kA

Electrical Control CenterOperating and equipment protection controls and motor starting components are separately housed in a centrally located, weather-resistant control panel with hinged and tool-locked doors. In addition to the MicroTech® III controller described in the next sections, the following components are housed in the panel:

• Power terminal blocks, multi-point connection standard• Control, input, and output terminal block• Control transformer• Optional disconnect switch (through-the-door handle)• Compressor motor inherent thermal and overload

protection is standard • Optional phase voltage monitor with under/over voltage

and phase reversal protection• Fan contactors with short circuit protective devices.• Optional ground fault protection• FanTrol® fan staging head pressure control system• Power connections are per Table 25

Power Connections

Table 25: Power Connection Availability

Power Connection Power Block

Disc. Swt .

Comp . Circuit

Breakers

Panel High Short Circuit

Current Rating

Optional Single Point Std. Opt. Std. Opt.

Standard Multi-Point Std. Opt. Not Avail. Not Avail.

Definitions: 1. Power Block: An electrical device to directly accept field

wiring without any disconnecting means.

2. Disconnect Switch: A molded case switch that accepts field wiring and disconnects main power to the entire unit or each main power supply if the multi-point power supply option is selected. This option does not provide overcurrent protection.

3. Compressor Circuit Breakers: A manually reset circuit breaker for each compressor, providing compressor only short circuit protection and located ahead of the contactor.

4. Control Panel High Short Circuit Current Rating: (Previously known as “withstand rating”). The entire control panel is designed for short circuit current rating as shown in Table 24. In the event of a short circuit, the damage is contained within the control panel enclosure.

eleCTrICal daTa


Figure 49: Typical Field Wiring Diagram (Single-Point Connection)

NOCOM

BELL

4-20MA FORDEMAND LIMIT(BY OTHERS)

4-20MA FOREVAP. - LWT RESET

(BY OTHERS)

DOUBLE SET POINT/MODESWITCH

(BY OTHERS)

TIMECLOCK

OFF

MANUAL

ON

AUTO

585

IF REMOTE STOPCONTROL IS USEDREMOVE LEAD 585

FROM TERM TB2-52 TO TB2-72

TIME CLOCKOFF

MANUAL

ON

AUTO

71TB2

70TB2

69TB2

68TB2

TB1 22

TB11A

TOCOMPRESSOR(S)

AND FAN MOTORS

ALARM BELLRELAY

120VAC

FU5

T1

FU6CONTROL CIRCUIT

FUSESEE NOTE 2

FU4

REMOTESTOP SWITCH(BY OTHERS)

TB2

TB2

43

83

UNIT ALARM

120 VACTB1

TB1

TB2

TB2

TB2

TB2

54

52

34

74

72

32A

ALARMBELL OPTION

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER(BY OTHERS)

1 2

TB2

TB2

45

67

EXTERNALALARM/EVENT

DISCONNECT(BY OTHERS)

N

120 VAC

OPTIONALFIELD SUPPLIED

CONTROL POWERFU

15A for 1.5 KVA30A for 3.0KVA(BY OTHERS)

Notes:

1.) ALL FIELD WIRING TO BE INSTALLED AS NEC CLASS 1 WIRING SYSTEM WITH CONDUCTOR RATED 600 VOLTS.2.) IF FIELD SUPPLIED, CONTROL POWER USER MUST REMOVE FU6, AND WIRE NUMBERS 299, 301A INSIDE CONTROL PANEL3.) ** = USE 'DRY CONTACTS' ONLY4.) DO NOT SUPPLY FIELD POWER TO 24VAC OR 120VAC CONTROL CIRCUITS.

301A

301 299

ABR

555A

IF EXTERNALALARM/EVENT

IS USEDREMOVE LEAD 555A

FROM TERMTB2-45 TO TB2-67

N

24 VAC

FIELD WIRING DIAGRAM WITH MICROTECH CONTROLLER

ALARM BELL RELAY120VAC @ 1.0AMP MAX

EARTHGROUND

ABR

**

**

**

24VAC @ 0.4AMP MAX.

**

**

**

CHW FLOW SWITCH-MANDATORY-(BY OTHERS)

NOR. OPEN PUMPAUX. CONTACTS

(OPTIONAL)

61TB2

TB244

**

**

N

120 VACTB1

TB1

CHWR1PUMP NO.1 RELAY

(BY OTHERS)120VAC @ 1.0AMP MAX

35

33



N

120 VACTB1

TB1

P2+

31

_

+

_

+

GND(317)

T3

T2

T1

L3

L2

L1

PANEL

/(655)

/(652)

/(645)

/(637)

/(629)

/(225)

/(235)(630)

/(542)

/(649)

/(626)

/(714)

NOTE: Use dry contacts only. DO NOT supply Field Power to this circuit. For Factory Supplied Thermal Dispersion Flow Switch wiring, see wiring instruction in Kit.


eleCTrICal daTa

Figure 50: Typical Field Wiring Diagram (Multi-Point Connection)

NOCOM

BELL



(BY OTHERS)


(BY OTHERS)

TIMECLOCK

OFF

MANUAL

ON

AUTO

585



TIME CLOCKOFF

MANUAL

ON

AUTO

71TB2

70TB2

69TB2

68TB2

TB1 22

TB1

TO CIRCUIT 1COMPRESSOR(S)

AND FAN MOTORS

ALARM BELLRELAY

120VAC

FU5

T1

FU6CONTROL CIRCUIT

FUSESEE NOTE 2

FU4


TB2

TB2

43

83

ALARM BELLOPTION

TB2

TB2

TB2

TB2

54

52

74

72

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER 1(BY OTHERS)

1 2

TB2

TB2

45

67

EXTERNALALARM/EVENT


N

120 VAC


CONTROL POWERFU


AND FAN MOTORS

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER 2(BY OTHERS) 15A for 1.5 KVA

30A for 3.0KVA(BY OTHERS)

1A

301A

301 299

ABR

555A




N

24 VAC

120 VACTB1

TB1

34

32A

ALARMBELL OPTION ALARM BELL RELAY

120VAC @ 1.0AMP MAX


EARTHGROUND

ABR

**

**

**

**

**

1.) ALL FIELD WIRING TO BE INSTALLED AS NEC CLASS 1 WIRING SYSTEM WITH CONDUCTOR RATED 600 VOLTS.2.) IF FIELD SUPPLIED, CONTROL POWER USER MUST REMOVE FU6, AND WIRE NUMBERS 299, 301A INSIDE CONTROL PANEL3.) ** = USE 'DRY CONTACTS' ONLY4.) DO NOT SUPPLY FIELD POWER TO 24VAC OR 120VAC CONTROL CIRCUITS.

Notes:

24VAC @ 0.4AMP MAX.

**

CHW FLOW SWITCH-MANDATORY-(BY OTHERS)

NOR. OPEN PUMPAUX. CONTACTS

(OPTIONAL)

TB2

TB244

61 /(649)

**

**

N

120 VACTB1

TB1



35

33



N

120 VACTB1

TB1

P2+

31

_

+

_

+

T3

T2

T1

L3

L2

L1

T3

T2

T1

L3

L2

L1

GND(317)

PANEL

/(652)

/(655)

/(637)

/(629)

/(231)

/(645)

/(240)(630)

/(540)

/(626)

/(714)

NOTE: Use dry contacts only. DO NOT supply Field Power to this circuit. For Factory Supplied Thermal Dispersion Flow Switch wiring, see wiring instruction in Kit.

Note: Separate grounding is required if fed from different transformers. Otherwise, a single ground is acceptable.

eleCTrICal daTa


Figure 51: Typical Field Wiring Diagram for Partial Heat Recovery (Single-Point Connection)

Notes:1.) ALL FIELD WIRING TO BE INSTALLED AS NEC CLASS 1 WIRING SYSTEM WITH CONDUCTOR RATED 600 VOLTS.2.) IF FIELD SUPPLIED, CONTROL POWER USER MUST REMOVE FU6, AND WIRE NUMBERS 299, 301A INSIDE CONTROL PANEL3.) ** = USE 'DRY CONTACTS' ONLY. DO NOT SUPPLY FIELD POWER TO THIS CIRCUIT4.) DO NOT SUPPLY FIELD POWER TO 24VAC OR 120VAC CONTROL CIRCUITS.



(BY OTHERS)


(BY OTHERS)

**TIME CLOCK OFF

MANUAL **

ON

AUTO

585



** TIME CLOCK OFF

MANUAL **

ON

AUTO

71TB2

70TB2 69TB2

68TB2

TB122

TB11A

TOCOMPRESSOR(S)

AND FAN MOTORS

120VAC

T1

FU6CONTROLCIRCUIT

FUSESEE NOTE 2

FU4


120 VACTB1

TB1

TB2

TB2

TB2

TB2

54

52

34

74

72

32A

ALARMBELL OPTION

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER(BY OTHERS)


N

120 VAC


CONTROL POWERFU

15A for 1.5 KVA30A for 3.0KVA(BY OTHERS)

301A

301 299


ALARM BELL RELAY120VAC @ 1.0AMP MAX

EARTHGROUND

ABR

NOCOM

BELL

ALARM BELLRELAY

UNIT ALARM

1 2

EXTERNALALARM/EVENT

ABR

24VAC @ 0.4AMP MAX.

**

**TB2

TB2

43

83

TB2

TB2

45

67

555A

N

24 VAC




FU5

TO/FROM BAS(CUSTOMER

CONNECTION)

(+)(-)REF

CONNECT TO GROUND AT ONE END ONLY.

BACNET-MSTP

GND(317)

TB7

N

TB7

TB7

TB7

TB2100B

TB7

TB7

TB7

TB7 5

5

5

2

4

3

1

TB232

TB2102

**Heat RecoveryRequest Switch

HEAT RECOVERYPUMP RELAY

120VAC @ 1.0 AMP MAX

**Flo HR

Heat RecoveryPump Relay

Heat RecoveryFlow Switch

Heat Recovery0-10 V DC Pump VFD

or 3-Way Valve

Heat Recovery4-20mA Pump VFD

or 3-Way Valve

Heat RecoveryPump

1 2SVHR1

120VAC

120-TBHR

120+TBHR

FIELD POWER SUPPLYTO HEAT RECOVERYFREEZE PROTECTION

HEATERS (BY OTHERS)

120V

N

8



N

N

120 VAC

120 VACTB1

TB1

TB1

TB1

P2+



35

31

33

TB2 44

61TB2

DI2

MFlow Switch ContactsUse dry contacts only. DO NOT supply Field Power to this circuit

NOTE: For Factory Supplied Thermal Dispersion Flow Switch wiring,

see wiring instruction kit.

/To UC DI2

_

+

_

+

GND(317)

T3

T2

T1

L3

L2

L1

PANEL

HEAT RECOVERY JUNCTION BOX

+

_

/

/

/

/

/

/

/

/

/

/

/

/


eleCTrICal daTa

Figure 52: Typical Field Wiring Diagram for Partial Heat Recovery (Multi-Point Connection)

Notes:1.) ALL FIELD WIRING TO BE INSTALLED AS NEC CLASS 1 WIRING SYSTEM WITH CONDUCTOR RATED 600 VOLTS.2.) IF FIELD SUPPLIED, CONTROL POWER USER MUST REMOVE FU6, AND WIRE NUMBERS 299, 301A INSIDE CONTROL PANEL3.) ** = USE 'DRY CONTACTS' ONLY. DO NOT SUPPLY FIELD POWER TO THIS CIRCUIT4.) DO NOT SUPPLY FIELD POWER TO 24VAC OR 120VAC CONTROL CIRCUITS.

TB122

TB1


AND FAN MOTORS

120VAC

FU5

T1

FU6CONTROL CIRCUIT

FUSESEE NOTE 2

FU4

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER 1(BY OTHERS)


N

120 VAC


CONTROL POWERFU


AND FAN MOTORS

3 PHASEPOWER SOURCE

DISCONNECT SWITCHOR

POWER BLOCK

CIRCUIT BREAKER 2(BY OTHERS) 15A for 1.5 KVA

30A for 3.0KVA(BY OTHERS)

1A

301A

301 299


EARTHGROUND

NOCOM

BELL

ALARM BELLRELAY

ALARM BELLOPTION

1 2

EXTERNALALARM/EVENT

ABR

**

24VAC @ 0.4AMP MAX.

**TB2

TB2

43

83

TB2

TB2

45

67

555A




N

24 VAC

585

TB2

TB2

TB2

TB2

54

52

74

72

120 VACTB1

TB1

34

32A




(BY OTHERS)

** TIME CLOCK OFF

MANUAL **

ON

AUTO

** TIME CLOCK OFF

MANUAL **

ON

AUTOREMOTE

STOP SWITCH(BY OTHERS)

ALARMBELL OPTION ALARM BELL RELAY

120VAC @ 1.0AMP MAX

ABR

71TB2

70TB2

69TB2

68TB2



(BY OTHERS)

TO/FROM BAS(CUSTOMER

CONNECTION)

(+)(-)REF

CONNECT TO GROUND AT ONE END ONLY.

BACNET-MSTP

GND(317)

TB7

N

TB7

TB7

TB7

TB2100B

TB7

TB7

TB7

TB7 5

5

5

2

4

3

1

TB232

TB2102

**Heat RecoveryRequest Switch

HEAT RECOVERYPUMP RELAY

120VAC @ 1.0 AMP MAX

**Flo HR

Heat RecoveryPump Relay

Heat RecoveryFlow Switch

Heat Recovery0-10 V DC Pump VFD

or 3-Way Valve

Heat Recovery4-20mA Pump VFD

or 3-Way Valve

Heat RecoveryPump

1 2SVHR1

120VAC

120-TBHR

120+TBHR

FIELD POWER SUPPLYTO HEAT RECOVERYFREEZE PROTECTION

HEATERS (BY OTHERS)

120V

N

8

N

120 VACTB1

TB1

35

33



NTB1 31

120 VAC P2+TB1



61TB2

TB2 44 M

DI2

Flow Switch ContactsUse dry contacts only. DO NOT supply Field Power to this circuit

NOTE: For Factory Supplied Thermal Dispersion Flow Switch wiring,

see wiring instruction kit.

T3

T2

T1

L3

L2

L1

T3

T2

T1

L3

L2

L1

PANEL

GND(317)

_

+

_

+

HEAT RECOVERY JUNCTION BOX

+

_

/

/

/

/

/

/

/

/

/

/

/

/

/To UC DI2

eleCTrICal daTa


Table 26: Electrical Data - Single Point (60/50Hz) Table 27: Electrical Data - Single Point (60/50Hz)

Model Size

Voltage / Freq.

Single Point Field Data

Ratings Lug Range

MCA RFS MFS Power Block Disconnect

030E

208V/60 149 175 175 (1) 2-600MCM (1) 6-350MCM

230V/60 149 175 175 (1) 2-600MCM (1) 6-350MCM

380V/60 87 100 100 (1) 2-600MCM (1) 12-1/0

460V/60 74 80 80 (1) 14-2/0 (1) 12-1/0

575V/60 64 70 70 (1) 14-2/0 (1) 12-1/0

400V/50 77 90 90 (1) 14-2/0 (1) 12-1/0

035E

208V/60 163 175 175 (1) 2-600MCM (1) 6-350MCM

230V/60 163 175 175 (1) 2-600MCM (1) 6-350MCM

380V/60 96 110 110 (1) 2-600MCM (1) 4-300MCM

460V/60 77 90 90 (1) 14-2/0 (1) 12-1/0

575V/60 64 70 70 (1) 14-2/0 (1) 12-1/0

400V/50 80 90 90 (1) 14-2/0 (1) 12-1/0

040E

208V/60 168 200 200 (1) 2-600MCM (1) 6-350MCM

230V/60 168 200 200 (1) 2-600MCM (1) 6-350MCM

380V/60 107 125 125 (1) 2-600MCM (1) 4-300MCM

460V/60 80 90 90 (1) 14-2/0 (1) 12-1/0

575V/60 67 80 80 (1) 14-2/0 (1) 12-1/0

400V/50 83 100 100 (1) 14-2/0 (1) 12-1/0

045E

208V/60 228 250 250 (1) 2-600MCM (1) 6-350MCM

230V/60 228 250 250 (1) 2-600MCM (1) 6-350MCM

380V/60 117 125 125 (1) 2-600MCM (1) 4-300MCM

460V/60 90 100 100 (1) 2-600MCM (1) 12-1/0

575V/60 75 90 90 (1) 14-2/0 (1) 12-1/0

400V/50 94 110 110 (1) 2-600MCM (1) 4-300MCM

050E

208V/60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM

230V/60 241 250 250 (1) 2-600MCM (2) 3/0-500MCM

380V/60 131 150 150 (1) 2-600MCM (1) 4-300MCM

460V/60 109 125 125 (1) 2-600MCM (1) 4-300MCM

575V/60 97 110 110 (1) 2-600MCM (1) 4-300MCM

400V/50 107 125 125 (1) 2-600MCM (1) 4-300MCM

055E

208V/60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM

230V/60 251 300 300 (1) 2-600MCM (2) 3/0-500MCM

380V/60 147 175 175 (1) 2-600MCM (1) 6-350MCM

460V/60 118 125 125 (1) 2-600MCM (1) 4-300MCM

575V/60 105 125 125 (1) 2-600MCM (1) 4-300MCM

400V/50 119 125 125 (1) 2-600MCM (1) 4-300MCM

060E

208V/60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM

230V/60 260 300 300 (1) 2-600MCM (2) 3/0-500MCM

380V/60 161 175 175 (1) 2-600MCM (1) 6-350MCM

460V/60 126 150 150 (1) 2-600MCM (1) 4-300MCM

575V/60 113 125 125 (1) 2-600MCM (1) 4-300MCM

400V/50 129 150 150 (1) 2-600MCM (1) 4-300MCM

MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size. For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above 105°F, MFS must be used.

Model Size

Voltage / Freq.


Ratings Lug Range


065E

208V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM

230V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM

380V/60 161 175 175 (1) 2-600MCM (1) 6-350MCM

460V/60 129 150 150 (1) 2-600MCM (1) 4-300MCM

575V/60 113 125 125 (1) 2-600MCM (1) 4-300MCM

400V/50 129 150 150 (1) 2-600MCM (1) 4-300MCM

070E

208V/60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM

230V/60 306 350 350 (1) 2-600MCM (2) 3/0-500MCM

380V/60 164 200 200 (1) 2-600MCM (1) 6-350MCM

460V/60 138 150 150 (1) 2-600MCM (1) 4-300MCM

575V/60 117 125 125 (1) 2-600MCM (1) 4-300MCM

400V/50 138 150 150 (1) 2-600MCM (1) 4-300MCM

075E

208V/60 338 400 400 (1) 2-600MCM (2) 3/0-500MCM

230V/60 338 400 400 (1) 2-600MCM (2) 3/0-500MCM

380V/60 173 200 200 (1) 14-2/0 (1) 6-350MCM

460V/60 149 175 175 (1) 14-2/0 (1) 6-350MCM

575V/60 125 150 150 (1) 14-2/0 (1) 4-300MCM

400V/50 149 175 175 (1) 14-2/0 (1) 6-350MCM

080E

208V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM

230V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM

380V/60 187 225 225 (1) 2-600MCM (1) 6-350MCM

460V/60 153 175 175 (1) 14-2/0 (1) 6-350MCM

575V/60 126 150 150 (1) 14-2/0 (1) 4-300MCM

400V/50 153 175 175 (1) 14-2/0 (1) 6-350MCM

090E

208V/60 384 450 450 (1) 2-600MCM (2) 3/0-500MCM

230V/60 384 450 450 (1) 2-600MCM (2) 3/0-500MCM

380V/60 218 250 250 (1) 2-600MCM (1) 6-350MCM

460V/60 168 200 200 (1) 14-2/0 (1) 6-350MCM

575V/60 147 175 175 (1) 14-2/0 (1) 6-350MCM

400V/50 168 200 200 (1) 14-2/0 (1) 6-350MCM

100E

208V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM

230V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM

380V/60 268 300 300 (1) 2-600MCM (2) 3/0-500MCM

460V/60 203 250 250 (1) 2-600MCM (1) 6-350MCM

575V/60 184 225 225 (1) 2-600MCM (1) 6-350MCM

400V/50 203 250 250 (1) 2-600MCM (1) 6-350MCM

110E

208V/60 490 600 600 (2) 6-500MCM (2) 3/0-500MCM

230V/60 490 600 600 (2) 6-500MCM (2) 3/0-500MCM

380V/60 294 350 350 (1) 2-600MCM (2) 3/0-500MCM

460V/60 227 250 250 (1) 2-600MCM (1) 6-350MCM

575V/60 204 250 250 (1) 2-600MCM (1) 6-350MCM

400V/50 227 250 250 (1) 2-600MCM (1) 6-350MCM


eleCTrICal daTa

Table 28: Electrical Data - Single Point (60/50Hz) Table 29: Electrical Data - Single Point (60/50Hz)

Model Size

Voltage / Freq.


Ratings Lug Range


120E

208V/60 534 600 600 (2) 6-500MCM (2) 3/0-500MCM

230V/60 534 600 600 (2) 6-500MCM (2) 3/0-500MCM

380V/60 330 400 400 (1) 2-600MCM (2) 3/0-500MCM

460V/60 261 300 300 (1) 2-600MCM (2) 3/0-500MCM

575V/60 234 250 250 (1) 2-600MCM (2) 3/0-500MCM

400V/50 261 300 300 (1) 2-600MCM (2) 3/0-500MCM

130E

208V/60 569 700 700 (2) 6-500MCM (3) 2/0-400MCM

230V/60 569 700 700 (2) 6-500MCM (3) 2/0-400MCM

380V/60 358 400 450 (1) 2-600MCM (2) 3/0-500MCM

460V/60 284 350 350 (1) 2-600MCM (2) 3/0-500MCM

575V/60 239 250 250 (1) 2-600MCM (2) 3/0-500MCM

400V/50 284 350 350 (1) 2-600MCM (2) 3/0-500MCM

140E

208V/60 612 700 700 (2) 6-500MCM (3) 2/0-400MCM

230V/60 612 700 700 (2) 6-500MCM (3) 2/0-400MCM

380V/60 388 450 450 (1) 2-600MCM (2) 3/0-500MCM

460V/60 309 350 350 (1) 2-600MCM (2) 3/0-500MCM

575V/60 248 300 300 (1) 2-600MCM (2) 3/0-500MCM

400V/50 309 350 350 (1) 2-600MCM (2) 3/0-500MCM

150E

208V/60 640 700 700 (2) 6-500MCM (3) 2/0-400MCM

230V/60 640 700 700 (2) 6-500MCM (3) 2/0-400MCM

380V/60 410 500 500 (1) 2-600MCM (2) 3/0-500MCM

460V/60 328 400 400 (1) 2-600MCM (2) 3/0-500MCM

575V/60 252 300 300 (1) 2-600MCM (2) 3/0-500MCM

400V/50 328 400 400 (1) 2-600MCM (2) 3/0-500MCM

161E

208V/60 668 800 800 (2) 6-500MCM (3) 2/0-400MCM

230V/60 668 800 800 (2) 6-500MCM (3) 2/0-400MCM

380V/60 432 500 500 (1) 2-600MCM (2) 3/0-500MCM

460V/60 346 400 400 (1) 2-600MCM (2) 3/0-500MCM

575V/60 255 300 300 (1) 2-600MCM (2) 3/0-500MCM

400V/50 346 400 400 (1) 2-600MCM (2) 3/0-500MCM

170E

208V/60 734 800 800 (2) 6-500MCM (4) 4/0-500MCM

230V/60 734 800 800 (2) 6-500MCM (4) 4/0-500MCM

380V/60 442 500 500 (2) 6-500MCM (2) 3/0-500MCM

460V/60 355 400 400 (1) 2-600MCM (2) 3/0-500MCM

575V/60 309 350 350 (1) 2-600MCM (2) 3/0-500MCM

400V/50 355 400 400 (1) 2-600MCM (2) 3/0-500MCM

180E

208V/60 875 1000 1000 -- (4) 4/0-500MCM

230V/60 875 1000 1000 -- (4) 4/0-500MCM

380V/60 479 500 500 (2) 6-500MCM (2) 3/0-500MCM

460V/60 394 450 450 (1) 2-600MCM (2) 3/0-500MCM

575V/60 339 350 350 (1) 2-600MCM (2) 3/0-500MCM

400V/50 394 450 450 (1) 2-600MCM (2) 3/0-500MCM

MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size. For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above 105°F, MFS must be used.

Model Size

Voltage / Freq.


Ratings Lug Range


191E

208V/60 848 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

230V/60 848 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

380V/60 508 600 600 (2) 6-500MCM (2) 3/0-500MCM

460V/60 424 500 500 (2) 6-500MCM (2) 3/0-500MCM

575V/60 348 400 400 (2) 6-500MCM (2) 3/0-500MCM

400V/50 424 500 500 (1) 2-600MCM (2) 3/0-500MCM

211E

208V/60 890 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

230V/60 890 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

380V/60 525 600 600 (2) 6-500MCM (2) 3/0-500MCM

460V/60 443 500 500 (2) 6-500MCM (2) 3/0-500MCM

575V/60 351 400 400 (2) 6-500MCM (2) 3/0-500MCM

400V/50 443 500 500 (1) 2-600MCM (2) 3/0-500MCM

226E

208V/60 943 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

230V/60 943 1000 1000 (4) 2-600MCM (4) 4/0-500MCM

380V/60 551 600 600 (2) 6-500MCM (3) 2/0-400MCM

460V/60 469 500 500 (2) 6-500MCM (2) 3/0-500MCM

575V/60 359 400 400 (2) 6-500MCM (2) 3/0-500MCM

400V/50 469 500 500 (1) 2-600MCM (2) 3/0-500MCM

241E

208V/60 1071 1200 1200 (4) 2-600MCM (4) 4/0-500MCM

230V/60 1071 1200 1200 (4) 2-600MCM (4) 4/0-500MCM

380V/60 602 700 700 (2) 6-500MCM (3) 2/0-400MCM

460V/60 525 600 600 (2) 6-500MCM (2) 3/0-500MCM

575V/60 367 400 400 (2) 6-500MCM (2) 3/0-500MCM

400V/50 525 600 600 (1) 2-600MCM (2) 3/0-500MCM

eleCTrICal daTa


Table 30: Electrical Data - Multiple Point (60/50 Hz)

NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size. For RF S, use the given values for intended standard ambient operation. If the operating ambient is intended to be above 105°F, MFS must be used.

Model Size

Voltage / Frequency

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings Lug Range Ratings Lug Range


SwitchMCA RFS MFS Power Block

Disconnect Switch

030E

208V/60 78 100 100 (1) 14-2/0 (1) 12-1/0 78 100 100 (1) 14-2/0 (1) 4-300MCM

230V/60 78 100 100 (1) 14-2/0 (1) 12-1/0 78 100 100 (1) 14-2/0 (1) 4-300MCM

380V/60 46 60 60 (1) 14-2/0 (1) 12-1/0 46 60 60 (1) 14-2/0 (1) 12-1/0

460V/60 39 50 50 (1) 14-2/0 (1) 12-1/0 39 50 50 (1) 14-2/0 (1) 12-1/0

575V/60 34 40 45 (1) 14-2/0 (1) 12-1/0 34 40 45 (1) 14-2/0 (1) 12-1/0

400V/50 40 50 50 (1) 14-2/0 (1) 12-1/0 40 50 50 (1) 14-2/0 (1) 12-1/0

035E

208V/60 82 100 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM

230V/60 82 100 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM

380V/60 44 60 60 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0

460V/60 39 50 50 (1) 14-2/0 (1) 12-1/0 42 50 50 (1) 14-2/0 (1) 12-1/0

575V/60 32 40 40 (1) 14-2/0 (1) 12-1/0 35 45 45 (1) 14-2/0 (1) 12-1/0

400V/50 40 50 50 (1) 14-2/0 (1) 12-1/0 44 60 60 (1) 14-2/0 (1) 12-1/0

040E

208V/60 88 110 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM

230V/60 88 110 110 (1) 14-2/0 (1) 4-300MCM 88 110 110 (1) 14-2/0 (1) 4-300MCM

380V/60 56 70 70 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0

460V/60 42 50 50 (1) 14-2/0 (1) 12-1/0 42 50 50 (1) 14-2/0 (1) 12-1/0

575V/60 35 45 45 (1) 14-2/0 (1) 12-1/0 35 45 45 (1) 14-2/0 (1) 12-1/0

400V/50 44 60 60 (1) 14-2/0 (1) 12-1/0 44 60 60 (1) 14-2/0 (1) 12-1/0

045E

208V/60 120 150 150 (1) 14-2/0 (1) 4-300MCM 120 150 150 (1) 14-2/0 (1) 6-350MCM

230V/60 120 150 150 (1) 14-2/0 (1) 4-300MCM 120 150 150 (1) 14-2/0 (1) 6-350MCM

380V/60 62 80 80 (1) 14-2/0 (1) 12-1/0 62 80 80 (1) 14-2/0 (1) 12-1/0

460V/60 48 60 60 (1) 14-2/0 (1) 12-1/0 48 60 60 (1) 14-2/0 (1) 12-1/0

575V/60 39 50 50 (1) 14-2/0 (1) 12-1/0 39 50 50 (1) 14-2/0 (1) 12-1/0

400V/50 49 60 60 (1) 14-2/0 (1) 12-1/0 49 60 60 (1) 14-2/0 (1) 12-1/0

050E

208V/60 127 150 175 (1) 14-2/0 (1) 6-350MCM 127 150 175 (1) 14-2/0 (1) 6-350MCM

230V/60 127 150 175 (1) 14-2/0 (1) 6-350MCM 127 150 175 (1) 14-2/0 (1) 6-350MCM

380V/60 69 90 90 (1) 14-2/0 (1) 12-1/0 69 90 90 (1) 14-2/0 (1) 12-1/0

460V/60 58 70 80 (1) 14-2/0 (1) 12-1/0 58 70 80 (1) 14-2/0 (1) 12-1/0

575V/60 51 60 70 (1) 14-2/0 (1) 12-1/0 51 60 70 (1) 14-2/0 (1) 12-1/0

400V/50 56 70 70 (1) 14-2/0 (1) 12-1/0 56 70 70 (1) 14-2/0 (1) 12-1/0

055E

208V/60 127 150 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

230V/60 127 150 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

380V/60 69 90 90 (1) 14-2/0 (1) 12-1/0 85 110 110 (1) 14-2/0 (1) 4-300MCM

460V/60 58 70 80 (1) 14-2/0 (1) 12-1/0 66 80 90 (1) 14-2/0 (1) 12-1/0

575V/60 51 60 70 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0

400V/50 56 70 70 (1) 14-2/0 (1) 12-1/0 68 80 90 (1) 14-2/0 (1) 12-1/0

060E

208V/60 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

230V/60 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

380V/60 85 110 110 (1) 14-2/0 (1) 4-300MCM 85 110 110 (1) 14-2/0 (1) 4-300MCM

460V/60 66 80 90 (1) 14-2/0 (1) 12-1/0 66 80 90 (1) 14-2/0 (1) 12-1/0

575V/60 59 70 80 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0

400V/50 68 80 90 (1) 14-2/0 (1) 12-1/0 68 80 90 (1) 14-2/0 (1) 12-1/0


eleCTrICal daTa

Table 31: Electrical Data - Multiple Point (60/50 Hz)

NOTE: MCA = Minimum Current Ampacity, RFS = Recommended Fuse Size, MFS = Maximum Fuse Size. For RFS, use the given values for intended standard ambient operation. If the operating ambient is intended to be above 105°F, MFS must be used.

Model Size

Voltage / Frequency





Disconnect Switch

065E

208V/60 141 175 175 (1) 14-2/0 (1) 6-350MCM 141 175 175 (1) 14-2/0 (1) 6-350MCM

230V/60 141 175 175 (1) 14-2/0 (1) 6-350MCM 141 175 175 (1) 14-2/0 (1) 6-350MCM

380V/60 85 110 110 (1) 14-2/0 (1) 4-300MCM 85 110 110 (1) 14-2/0 (1) 4-300MCM

460V/60 68 80 90 (1) 14-2/0 (1) 12-1/0 68 80 90 (1) 14-2/0 (1) 12-1/0

575V/60 59 70 80 (1) 14-2/0 (1) 12-1/0 59 70 80 (1) 14-2/0 (1) 12-1/0

400V/50 68 80 90 (1) 14-2/0 (1) 12-1/0 68 80 90 (1) 14-2/0 (1) 12-1/0

070E

208V/60 162 200 225 (1) 2-600MCM (1) 6-350MCM 162 200 225 (1) 2-600MCM (1) 6-350MCM

230V/60 162 200 225 (1) 2-600MCM (1) 6-350MCM 162 200 225 (1) 2-600MCM (1) 6-350MCM

380V/60 86 110 110 (1) 14-2/0 (1) 4-300MCM 86 110 110 (1) 14-2/0 (1) 4-300MCM

460V/60 73 90 100 (1) 14-2/0 (1) 12-1/0 73 90 100 (1) 14-2/0 (1) 4-300MCM

575V/60 62 80 80 (1) 14-2/0 (1) 12-1/0 62 80 80 (1) 14-2/0 (1) 12-1/0

400V/50 73 90 100 (1) 14-2/0 (1) 12-1/0 73 90 100 (1) 14-2/0 (1) 4-300MCM

075E

208V/60 186 225 250 (1) 2-600MCM (1) 6-350MCM 170 225 225 (1) 14-2/0 (1) 6-350MCM

230V/60 186 225 250 (1) 2-600MCM (1) 6-350MCM 170 225 225 (1) 14-2/0 (1) 6-350MCM

380V/60 92 110 125 (1) 14-2/0 (1) 4-300MCM 91 110 125 (1) 14-2/0 (1) 4-300MCM

460V/60 80 100 110 (1) 14-2/0 (1) 4-300MCM 76 100 100 (1) 14-2/0 (1) 4-300MCM

575V/60 66 80 90 (1) 14-2/0 (1) 12-1/0 65 80 90 (1) 14-2/0 (1) 12-1/0

400V/50 80 100 110 (1) 14-2/0 (1) 4-300MCM 76 100 100 (1) 14-2/0 (1) 4-300MCM

080E

208V/60 186 225 250 (1) 2-600MCM (1) 6-350MCM 186 225 250 (1) 2-600MCM (2) 3/0-500MCM

230V/60 186 225 250 (1) 2-600MCM (1) 6-350MCM 186 225 250 (1) 2-600MCM (2) 3/0-500MCM

380V/60 98 125 125 (1) 14-2/0 (1) 4-300MCM 98 125 125 (1) 14-2/0 (1) 6-350MCM

460V/60 80 100 110 (1) 14-2/0 (1) 4-300MCM 80 100 110 (1) 14-2/0 (1) 4-300MCM

575V/60 66 80 90 (1) 14-2/0 (1) 12-1/0 66 80 90 (1) 14-2/0 (1) 4-300MCM

400V/50 80 100 110 (1) 14-2/0 (1) 4-300MCM 80 100 110 (1) 14-2/0 (1) 4-300MCM

090E

208V/60 203 250 250 (1) 2-600MCM (1) 6-350MCM 203 250 250 (1) 2-600MCM (2) 3/0-500MCM

230V/60 203 250 250 (1) 2-600MCM (1) 6-350MCM 203 250 250 (1) 2-600MCM (2) 3/0-500MCM

380V/60 115 150 150 (1) 14-2/0 (1) 4-300MCM 115 150 150 (1) 14-2/0 (1) 6-350MCM

460V/60 89 110 125 (1) 14-2/0 (1) 4-300MCM 89 110 125 (1) 14-2/0 (1) 4-300MCM

575V/60 78 100 110 (1) 14-2/0 (1) 4-300MCM 78 100 110 (1) 14-2/0 (1) 4-300MCM

400V/50 89 110 125 (1) 14-2/0 (1) 4-300MCM 89 110 125 (1) 14-2/0 (1) 4-300MCM

100E

208V/60 215 300 300 (1) 2-600MCM (2) 3/0-500MCM 248 300 350 (1) 2-600MCM (2) 3/0-500MCM

230V/60 215 300 300 (1) 2-600MCM (2) 3/0-500MCM 248 300 350 (1) 2-600MCM (2) 3/0-500MCM

380V/60 129 175 175 (1) 14-2/0 (1) 6-350MCM 152 200 200 (1) 14-2/0 (2) 3/0-500MCM

460V/60 96 125 125 (1) 14-2/0 (1) 4-300MCM 117 150 150 (1) 14-2/0 (1) 6-350MCM

575V/60 87 110 110 (1) 14-2/0 (1) 4-300MCM 105 150 150 (1) 14-2/0 (1) 6-350MCM

400V/50 96 125 125 (1) 14-2/0 (1) 4-300MCM 117 150 150 (1) 14-2/0 (1) 6-350MCM

110E

208V/60 259 350 350 (1) 2-600MCM (2) 3/0-500MCM 259 350 350 (1) 2-600MCM (2) 3/0-500MCM

230V/60 259 350 350 (1) 2-600MCM (2) 3/0-500MCM 259 350 350 (1) 2-600MCM (2) 3/0-500MCM

380V/60 156 200 225 (1) 14-2/0 (1) 6-350MCM 156 200 225 (1) 14-2/0 (2) 3/0-500MCM

460V/60 120 150 175 (1) 14-2/0 (1) 6-350MCM 120 150 175 (1) 14-2/0 (1) 6-350MCM

575V/60 108 150 150 (1) 14-2/0 (1) 4-300MCM 108 150 150 (1) 14-2/0 (1) 6-350MCM

400V/50 120 150 175 (1) 14-2/0 (1) 6-350MCM 120 150 175 (1) 14-2/0 (1) 6-350MCM

eleCTrICal daTa


Table 32: Electrical Data - Multiple Point (60/50Hz)


Model Size

Voltage / Frequency





Disconnect Switch

120E

208V/60 281 350 350 (1) 2-600MCM (2) 3/0-500MCM 281 350 350 (1) 2-600MCM (2) 3/0-500MCM

230V/60 281 350 350 (1) 2-600MCM (2) 3/0-500MCM 281 350 350 (1) 2-600MCM (2) 3/0-500MCM

380V/60 174 225 225 (1) 14-2/0 (1) 6-350MCM 174 225 225 (1) 14-2/0 (2) 3/0-500MCM

460V/60 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

575V/60 123 150 150 (1) 14-2/0 (1) 4-300MCM 123 150 150 (1) 14-2/0 (1) 6-350MCM

400V/50 137 175 175 (1) 14-2/0 (1) 6-350MCM 137 175 175 (1) 14-2/0 (1) 6-350MCM

130E

208V/60 281 350 350 (1) 2-600MCM (2) 3/0-500MCM 316 400 450 (1) 2-600MCM (2) 3/0-500MCM

230V/60 281 350 350 (1) 2-600MCM (2) 3/0-500MCM 316 400 450 (1) 2-600MCM (2) 3/0-500MCM

380V/60 174 225 225 (1) 14-2/0 (1) 6-350MCM 201 250 250 (1) 2-600MCM (2) 3/0-500MCM

460V/60 137 175 175 (1) 14-2/0 (1) 6-350MCM 160 200 225 (1) 14-2/0 (2) 3/0-500MCM

575V/60 123 150 150 (1) 14-2/0 (1) 4-300MCM 128 175 175 (1) 14-2/0 (1) 6-350MCM

400V/50 137 175 175 (1) 14-2/0 (1) 6-350MCM 160 200 225 (1) 14-2/0 (2) 3/0-500MCM

140E

208V/60 324 400 450 (1) 2-600MCM (2) 3/0-500MCM 324 400 450 (1) 2-600MCM (2) 3/0-500MCM

230V/60 324 400 450 (1) 2-600MCM (2) 3/0-500MCM 324 400 450 (1) 2-600MCM (2) 3/0-500MCM

380V/60 206 250 250 (1) 2-600MCM (1) 6-350MCM 206 250 250 (1) 2-600MCM (2) 3/0-500MCM

460V/60 164 200 225 (1) 14-2/0 (1) 6-350MCM 164 200 225 (1) 14-2/0 (2) 3/0-500MCM

575V/60 131 175 175 (1) 14-2/0 (1) 6-350MCM 131 175 175 (1) 14-2/0 (1) 6-350MCM

400V/50 164 200 225 (1) 14-2/0 (1) 6-350MCM 164 200 225 (1) 14-2/0 (2) 3/0-500MCM

150E

208V/60 324 400 450 (1) 2-600MCM (2) 3/0-500MCM 351 450 450 (1) 2-600MCM (2) 3/0-500MCM

230V/60 324 400 450 (1) 2-600MCM (2) 3/0-500MCM 351 450 450 (1) 2-600MCM (2) 3/0-500MCM

380V/60 206 250 250 (1) 2-600MCM (1) 6-350MCM 228 300 300 (1) 2-600MCM (2) 3/0-500MCM

460V/60 164 200 225 (1) 14-2/0 (1) 6-350MCM 182 225 250 (1) 2-600MCM (2) 3/0-500MCM

575V/60 131 175 175 (1) 14-2/0 (1) 6-350MCM 134 175 175 (1) 14-2/0 (1) 6-350MCM

400V/50 164 200 225 (1) 14-2/0 (1) 6-350MCM 182 225 250 (1) 2-600MCM (2) 3/0-500MCM

161E

208V/60 358 450 450 (1) 2-600MCM (2) 3/0-500MCM 358 450 450 (1) 2-600MCM (2) 3/0-500MCM

230V/60 358 450 450 (1) 2-600MCM (2) 3/0-500MCM 358 450 450 (1) 2-600MCM (2) 3/0-500MCM

380V/60 212 250 250 (1) 2-600MCM (1) 6-350MCM 212 250 250 (1) 2-600MCM (2) 3/0-500MCM

460V/60 165 200 200 (1) 14-2/0 (1) 6-350MCM 165 200 200 (1) 14-2/0 (2) 3/0-500MCM

575V/60 146 175 175 (1) 14-2/0 (1) 6-350MCM 146 175 175 (1) 14-2/0 (1) 6-350MCM

400V/50 165 200 200 (1) 14-2/0 (1) 6-350MCM 165 200 200 (1) 14-2/0 (2) 3/0-500MCM

170E

208V/60 358 450 450 (1) 2-600MCM (2) 3/0-500MCM 405 500 500 (1) 2-600MCM (2) 3/0-500MCM

230V/60 358 450 450 (1) 2-600MCM (2) 3/0-500MCM 405 500 500 (1) 2-600MCM (2) 3/0-500MCM

380V/60 212 250 250 (1) 2-600MCM (1) 6-350MCM 248 300 300 (1) 2-600MCM (2) 3/0-500MCM

460V/60 165 200 200 (1) 14-2/0 (1) 6-350MCM 204 250 250 (1) 2-600MCM (2) 3/0-500MCM

575V/60 146 175 175 (1) 14-2/0 (1) 6-350MCM 176 200 225 (1) 2-600MCM (1) 6-350MCM

400V/50 165 200 200 (1) 14-2/0 (1) 6-350MCM 204 250 250 (1) 2-600MCM (2) 3/0-500MCM

180E

208V/60 453 500 500 (2) 6-500MCM (2) 3/0-500MCM 453 500 500 (2) 6-500MCM (2) 3/0-500MCM

230V/60 453 500 500 (2) 6-500MCM (2) 3/0-500MCM 453 500 500 (2) 6-500MCM (2) 3/0-500MCM

380V/60 248 300 300 (1) 2-600MCM (2) 3/0-500MCM 248 300 300 (1) 2-600MCM (2) 3/0-500MCM

460V/60 204 250 250 (1) 2-600MCM (1) 6-350MCM 204 250 250 (1) 2-600MCM (2) 3/0-500MCM

575V/60 176 200 225 (1) 2-600MCM (1) 6-350MCM 176 200 225 (1) 2-600MCM (2) 3/0-500MCM

400V/50 204 250 250 (1) 2-600MCM (1) 6-350MCM 204 250 250 (1) 2-600MCM (2) 3/0-500MCM


eleCTrICal daTa

Table 33: Electrical Data - Multiple Point (60/50Hz)

Model Size

Voltage / Frequency





Disconnect Switch

191E

208V/60 413 500 500 (1) 2-600MCM (2) 3/0-500MCM 464 600 600 (2) 6-500MCM (3) 2/0-400MCM

230V/60 413 500 500 (1) 2-600MCM (2) 3/0-500MCM 464 600 600 (2) 6-500MCM (3) 2/0-400MCM

380V/60 252 300 300 (1) 2-600MCM (2) 3/0-500MCM 274 350 350 (1) 2-600MCM (2) 3/0-500MCM

460V/60 208 250 250 (1) 2-600MCM (1) 6-350MCM 231 300 300 (1) 2-600MCM (2) 3/0-500MCM

575V/60 179 225 225 (1) 2-600MCM (1) 6-350MCM 182 225 225 (1) 2-600MCM (2) 3/0-500MCM

400V/50 208 250 250 (1) 2-600MCM (1) 6-350MCM 231 300 300 (1) 2-600MCM (2) 3/0-500MCM

211E

208V/60 464 600 600 (2) 6-500MCM (2) 3/0-500MCM 464 600 600 (2) 6-500MCM (3) 2/0-400MCM

230V/60 464 600 600 (2) 6-500MCM (2) 3/0-500MCM 464 600 600 (2) 6-500MCM (3) 2/0-400MCM

380V/60 274 350 350 (1) 2-600MCM (2) 3/0-500MCM 274 350 350 (1) 2-600MCM (2) 3/0-500MCM

460V/60 231 300 300 (1) 2-600MCM (2) 3/0-500MCM 231 300 300 (1) 2-600MCM (2) 3/0-500MCM

575V/60 182 225 225 (1) 2-600MCM (2) 3/0-500MCM 182 225 225 (1) 2-600MCM (2) 3/0-500MCM

400V/50 231 300 300 (1) 2-600MCM (1) 6-350MCM 231 300 300 (1) 2-600MCM (2) 3/0-500MCM

226E

208V/60 483 600 600 (2) 6-500MCM (2) 3/0-500MCM 494 600 600 (2) 6-500MCM (3) 2/0-400MCM

230V/60 483 600 600 (2) 6-500MCM (2) 3/0-500MCM 494 600 600 (2) 6-500MCM (3) 2/0-400MCM

380V/60 278 350 350 (1) 2-600MCM (2) 3/0-500MCM 295 350 350 (1) 2-600MCM (2) 3/0-500MCM

460V/60 235 300 300 (1) 2-600MCM (2) 3/0-500MCM 253 300 300 (1) 2-600MCM (2) 3/0-500MCM

575V/60 185 225 225 (1) 2-600MCM (2) 3/0-500MCM 187 225 225 (1) 2-600MCM (2) 3/0-500MCM

400V/50 235 300 300 (1) 2-600MCM (1) 6-350MCM 253 300 300 (1) 2-600MCM (2) 3/0-500MCM

241E

208V/60 555 700 700 (2) 6-500MCM (3) 2/0-400MCM 555 700 700 (2) 6-500MCM (3) 2/0-400MCM

230V/60 555 700 700 (2) 6-500MCM (3) 2/0-400MCM 555 700 700 (2) 6-500MCM (3) 2/0-400MCM

380V/60 312 400 400 (1) 2-600MCM (2) 3/0-500MCM 312 400 400 (1) 2-600MCM (2) 3/0-500MCM

460V/60 272 300 300 (1) 2-600MCM (2) 3/0-500MCM 272 300 300 (1) 2-600MCM (2) 3/0-500MCM

575V/60 190 225 225 (1) 2-600MCM (2) 3/0-500MCM 190 225 225 (1) 2-600MCM (2) 3/0-500MCM

400V/50 272 300 300 (1) 2-600MCM (1) 6-350MCM 272 300 300 (1) 2-600MCM (2) 3/0-500MCM


opTIons and aCCessorIes



Controls Options & Accessories RapidRestore® and Fast LoadingAllows the unit to restart and to reach full load more quickly than standard in case of a power interruption. After a power loss duration of up to 180 seconds, once power is restored, the time for a Trailblazer® chiller to restart is less than 125 seconds with the chiller reaching full load within 220 seconds from power restoration.

Fast Loading Stand-By ChillerGives the system greater response time by starting a stand-by chiller and reaching full load capacity in 115 seconds (assumes conditions require full load capacity).

Hot Gas Bypass (Factory Installed) Hot gas bypass permits unit operation down to 10% of full load capacity. This option includes a factory-mounted hot gas bypass valve, solenoid valve, and manual shutoff valve (models 075-241 only) for each circuit.

High Efficiency Variable Speed Condenser FansHigh efficiency adds variable speed drives to the condenser fans on the chiller. The MicroTech® III controller adjusts the speed of the condenser fans using the VFDs to optimize chiller efficiency and maintain proper head pressure. This feature improves part load efficiency substantially and offers the ability to operate in low ambient conditions down to -10°F. Models 075-241 only.

All High Efficiency Trailblazer® models with fully variable speed fans also include a sound reduction mode to allow for reduced-sound operation. Based on a user-settable time schedule, the chiller will enter the reduced noise mode, which will limit the speed of the condenser fans in order to reduce sound levels. This feature is especially helpful in areas that have more rigorous sound restrictions during certain times of day. While the lower fan speed may have a slight impact on the maximum unit capacity during hot outdoor conditions, the chiller can be set to automatically override the fan speed restrictions if additional capacity is needed. This way, the unit will always optimize between required capacity and the lowest sound level possible.

Low Ambient Control (Factory Installed)Optional fan VFD control allows unit operation down to -10°F (-23°C). Not available on 380 volt (60 Hz) units.

High Ambient Control PanelIncludes an exhaust fan with rain hood, two inlet screens with filters, necessary controls and wiring. Required for operation from 105°F to 125°F (40°C to 52°C) ambient temperature. This panel is included on units with Low Ambient Control, regardless of ambient temperature, to dissipate additional VFD heat.

Power Factor Correction CapacitorsOption to add power factor correction capacitors to improve the chiller’s power factor. Compressor power factor is corrected to approximately 0.95 at standard conditions.

Water Flow Switch (Factory-Supplied) A factory-included thermal dispersion flow switch is necessary to avoid evaporator freeze-up under low or no flow conditions. The flow switch will be installed on the unit (package models) or shipped along with the unit for field installation (remote evaporator models). Terminals are provided in the unit control center for field hook-up of the water flow switch.

Alarm Bell (Field Installed)Field installed and wired to the control panel to provide remote indication of unit alarm condition.

Remote Operator Interface Panel (Field Installed)A remote interface panel, field wired to the unit, providing all the data viewable on the unit’s controller, including alarm clearing and setpoint change capability. See “Intelligent Equipment®” on page 5 for details.

BAS Interface - Open ChoicesTM (Field Installed)The preferred module is shipped loose for field installation on the Microtech® III controller to provide the interface to the following standard protocols:

• BACnet®/IP• Modbus®

• BACnet® Ethernet• LonMark®

Intelligent Equipment®

Intelligent Equipment (IE) from Daikin Applied is a secure, cloud-based controls solution that enables delivery equipment and/or system information to customers via web or mobile devices. A power measurement module and communications gateway installed on Daikin equipment enables the unit to be directly connected to the Internet via wireless (cellular, Wi-Fi) or local area network (LAN), providing management, monitoring control analysis and decision-making functionality for Daikin chiller systems and the facility.

Electrical Options and AccessoriesSingle-Point Electrical Connection Provides a single power connection to the unit power block with compressor circuit breakers or to a disconnect switch with compressor circuit breakers. Either option also available without circuit breakers.

Multi-Point with Disconnect Switch Provides a disconnect switch mounted inside the power section of the control box with a through-the-door handle for each circuit and no compressor circuit breakers. Requires field-installed circuit protection.

Phase Loss/Voltage ProtectionPhase loss with under/over voltage protection and multiple LED indication of fault type is available as a factory-installed option to guard against compressor motor burnout.



Convenience Outlet 10.0 amp, 115 volt Ground Fault Circuit Interruption (GFCI) outlet in control panel for servicing unit.

Ground Fault Protection Protects equipment from damage from line-to-ground fault currents less than those required for conductor protection.

High Short Circuit Current Rating (HSCCR) Provides control panel with high short circuit current rating with a single-point disconnect breaker switch.

Table 34: Standard and HSCCR Panel Ratings

Panel Type 208V / 230V 380V / 400V / 460V 575VStandard 5kA 5kA 5kAHSCCR 65kA 65kA 25kA

Electronic Expansion ValveAn electronic expansion valve is optional on 030-070 models, which have thermal expansion valves as standard.

Unit Options and Accessories Remote Evaporators Trailblazer® models have an evaporator shipped separately for field installation and piping to the outdoor unit. Refrigerant piping information on models with remote evaporators can be found in the current product Installation and Operation Manual, available at www.DaikinApplied.com.

Pump PackagesThe on-board, integrated chilled water pump package is available with single or dual pump configurations. See page 5 for general information, and refer to the current product Installation and Operation Manual, available on www.DaikinApplied.com, for detailed information.

Partial Heat RecoveryPartial heat recovery (available on 075-241 models) adds optional factory-installed heat exchangers and control logic to provide hot water for many uses such as dehumidification and pre-heating water for a boiler. See page 14 for general information, and refer to the current product Installation and Operation Manual, available on www.DaikinApplied.com, for detailed information.

IBC/OSHPD Seismic CertificationDaikin 030-241 models have been tested and certified by an independent agency — experts in seismic analysis and design — to meet IBC seismic and OSHPD pre-approval. The SDS (design spectral response acceleration at short period) level varies by model size and other factors. The chiller must be installed with either the seismic rated springs, or the neoprene pads provided with the unit. Find more information about seismic requirements and HVAC systems at www.DaikinApplied.com. Seismic option not available with select options. Contact your local sales representative for more details.

Vibration Isolators (Field Installed)Spring or neoprene-in-shear vibration isolators are available for field installation to reduce vibration transmission through the unit base. Seismic rated spring isolators are available for units requiring seimic certification.

Wind Load RatedAGZ-E models have been evaluated to withstand up to 186 mph winds when ordered with this option. Contact the local Daikin Applied sales representative with your specific installation requirements.

Protective Base Guards Optional factory-installed, vinyl-coated, welded-wire base guards provide around lower section protection on ground level installations.

Figure 53: Unit with Base Guards

Louvers (Base and/or Coil)Available for the upper portion or both the upper and lower portions of unit (upper not required on 030 and 035 models). Selecting both will completely enclose the unit with louvers. The louvers protect the coils from hail damage.







Figure 54: Unit with Louvered Panels

Epoxy Coated FinsMicrochannel coils coated with baked epoxy protective coating with 6000+ hour salt spray resistance (ASTM B117-90).

Evaporator InsulationDouble insulation thickness (total of 1.5 inches) for high humidity areas or low fluid temperatures.

Sound Reduction Acoustical blankets are factory installed on each compressor. They are also available for retrofit field installation.

Shut-off Valves Suction valves (one per circuit), liquid line shutoff valves, and discharge shutoff valves can be factory mounted.

Chicago Code Relief Valves Unit will be provided with factory-mounted relief valves to meet Chicago code requirements.

Evaporator Inlet StrainerField-installed evaporator water strainer kit consisting of Y-type strainer, blowdown valve, pipe extension with two Schrader fittings and two grooved couplings. Details on page 12.

Replaceable Core Filter DrierFactory-installed filter drier with a replaceable core allows for fast replacement of filter element and easier serviceability.


engIneerIng guIde speCIfICaTIons


TRAILBLAZER® AIR-COOLED SCROLL COMPRESSOR CHILLERSPART 1--GENERAL1.01 SUMMARY

A. Section includes design, performance criteria, refrigerants, controls, and installation requirements for air-cooled scroll compressor chillers.

1.02 REFERENCESA. Comply with applicable Standards/Codes of AHRI

550/590, ANSI/ASHRAE 15, ETL, cETL, NEC, and OSHA as adopted by the State.

B. Units shall meet the efficiency standards of the current version of ASHRAE Standard 90.1, and FEMP Standard 2012.

1.03 SUBMITTALSA. Submit shop drawings and product data in

accordance with the specifications.B. Submittals shall include the following:

1. Dimensioned plan and elevation view drawings, required clearances, and location of all field connections.

2. Single-line schematic drawing of the power field hookup requirements, indicating all items that are furnished.

3. Schematic diagram of control system indicating points for field interface/connection.

4. Diagram shall fully delineate field and factory wiring.

5. Installation manuals.

1.04 QUALITY ASSURANCEA. Qualifications: Equipment manufacturer must

specialize in the manufacture of the products specified and have five years experience with the type of equipment and refrigerant offered.

B. Regulatory Requirements: Comply with the codes and standards specified.

C. Chiller manufacturer’s plant must be ISO registered.

1.05 DELIVERY AND HANDLINGA. [Packaged Chillers Only: Chiller shall be delivered

to the job site completely assembled and charged with refrigerant and oil by the manufacturer.] [030-070 models only: The outdoor unit shall be delivered to the job site with condensing section completely assembled and a holding charge of inert gas.

B. Comply with the manufacturer’s instructions for rigging and handling equipment.

1.06 WARRANTYA. The refrigeration equipment manufacturer’s guarantee

shall be for a period of one year from date of equipment start-up but not more than 18 months

from shipment. The guarantee shall provide for repair or replacement due to failure by material and workmanship that prove defective within the above period, excluding refrigerant.

1.07 MAINTENANCEA. Maintenance of the chillers shall be the responsibility

of the owner and performed in accordance with the manufacturer’s instructions.

PART 2--PRODUCTS

2.01 ACCEPTABLE MANUFACTURERSA. Daikin AppliedB. (Approved Equal)

2.02 UNIT DESCRIPTIONA. Provide and install as shown on the plans factory

assembled, factory-charged air-cooled packaged chillers in the quantity specified. Each chiller shall consist of hermetic dual or triple scroll compressor sets (total four or six compressors), brazed plate evaporator, air-cooled condenser section, microprocessor-based control system and all components necessary for controlled unit operation.

B. Chiller shall be functionally tested at the factory to ensure trouble-free field operation.

2.03 DESIGN REQUIREMENTSA. General:[Packaged Chillers: Provide a complete

scroll compressor packaged chiller as specified herein and as shown on the drawings. The unit shall be in accordance with the standards referenced in section 1.02 and any local codes in effect.] [030-241 remote models: Provide a complete scroll compressor chiller system consisting of an outdoor compressor-condenser section and a remote indoor evaporator as specified herein and as shown on the drawings. The unit shall be in accordance with the standards referenced in section 1.02 and any local codes in effect.]

B. Performance: Refer to the schedule of performance on the drawings. The chiller shall be capable of stable operation to a minimum percentage of full load (without hot gas bypass) of 25%. [17% for 6 compressor units]. Performance shall be in accordance with AHRI Standard 550/590.

C. Flow Range: The chiller shall have the ability to support variable flow range down to 40% of nominal design (based on AHRI conditions).

D. Operating Range: The chiller shall have the ability to control leaving chilled fluid temperature from 15°F (-9°C) to 65°F (18°C).

E. Acoustics: Sound pressure levels for the unit shall not exceed the following specified levels. The



manufacturer shall provide the necessary sound treatment to meet these levels if required. Sound data shall be provided with the quotation. Test shall be in accordance with AHRI Standard 370.

2.04 CHILLER COMPONENTSA. Compressors

1. The compressors shall be sealed hermetic, scroll type with crankcase oil heater and suction strainer. The compressor motor shall be refrigerant gas cooled, high torque, hermetic induction type, two-pole, with inherent thermal protection on all three phases and shall be mounted on RIS vibration isolator pads. The compressors shall be equipped with an internal module providing compressor protection and communication capability.[Optional] Provide power factor correction capacitors for each compressor in order to raise compressor power factor to 0.95 at standard rating conditions. Capacitors shall be housed in a separate NEMA 3R rated enclosure and shall have fusing to protect the capacitors from over current. Fuse indicator lights shall be provided to provide visual indication that a fuse has blown.

B. Evaporators1. The evaporator shall be a compact, high efficiency,

dual circuit, brazed plate-to-plate type heat exchanger consisting of parallel stainless steel plates.

2. The evaporator shall be protected with an external, electric resistance heater plate and insulated with 3/4-inch (19 mm) thick closed-cell polyurethane insulation. This combination shall provide freeze protection down to -20°F (-29°C) ambient air temperature.

3. The water-side working pressure shall be a minimum of 653 psig (4502 kPa). Vent and drain connections shall be provided in the inlet and outlet chilled water piping by the installing contractor. Evaporators shall be designed and constructed according to, and listed by, Underwriters Laboratories (UL).[OPTIONAL] The evaporator shall have 1.5-inch (38 mm) closed-cell polyurethane insulation.

C. Condenser1. Condenser fans shall be propeller type arranged

for vertical air discharge and individually driven by direct-drive fan motors. The fans shall be equipped with a heavy-gauge vinyl-coated fan guard. Fan motors shall be TEAO type with permanently lubricated ball bearings, inherent overload protection, three-phase, direct-drive, 1140 rpm.

Each fan section shall be partitioned to avoid cross circulation.

2. Coil shall be microchannel design and shall have a series of flat tubes containing multiple, parallel flow microchannels layered between the refrigerant manifolds. Tubes shall be 9153 aluminum alloy. Tubes made of 3102 alloy or other alloys of lower corrosion resistance shall not be accepted. Coils shall consist of a two-pass arrangement. Each condenser coil shall be factory leak tested with high-pressure air under water. [Standard Microchannel Coil] Coils shall withstand 1000+ hour acidified synthetic sea water fog (SWAAT) test (ASTM G85-02) at 120°F (49°C) with 0% fin loss and develop no leaks.[Epoxy-coated Microchannel Option] Condenser coils shall include baked epoxy coating providing 6000+ hour salt spray resistance (ASTM B117-90) applied to both the coil and the coil frames.

D. Refrigerant Circuit1. Each of the two refrigerant circuits shall include

a refrigerant filter drier, sight glass with moisture indicator, liquid line solenoid valve (no exceptions), expansion valve, and insulated suction line. [Optional] Each of the two refrigerant circuits shall include a replaceable-core refrigerant filter drier, sight glass with moisture indicator, liquid line solenoid valve (no exceptions), expansion valve, and insulated suction line.

E. Construction1. Unit casing and all structural members and rails

shall be fabricated of pre-painted or galvanized steel. Painted parts shall be able to meet ASTM B117, 1000-hour salt spray test.

2. Optionsa. Painted steel wraps enclosing the coil end

sections and pipingb. Protective, 12 GA, PVC-coated, wire coil

guards for the vertical upper coil section of the unit

c. Protective, 12 GA, PVC-coated, wire base guards for the lower section of the unit

d. Protective and decorative louvers for upper section of the unit, covering the coils and unit end.

Sound Pressure (at 30 feet)63 Hz

125 Hz

250 Hz

500 Hz

1000 Hz

2000 Hz

4000 Hz

8000 Hz

Overall dBA

75% Load dBA

50% Load dBA

25% Load dBA

Sound Power63 Hz

125 Hz

250 Hz

500 Hz

1000 Hz

2000 Hz

4000 Hz

8000 Hz

Overall dBA

75% Load dBA

50% Load dBA

25% Load dBA



e. Protective and decorative louvers for lower section of the unit

F. Control System1. A centrally located weatherproof control panel

shall contain the field power connection points, control interlock terminals, and control system. Box shall be designed in accordance with NEMA 3R rating. Power and starting components shall include factory circuit breaker for fan motors and control circuit, individual contactors for each fan motor, solid-state compressor three-phase motor overload protection, inherent fan motor overload protection and two power blocks (one per circuit) for connection to remote, contractor supplied disconnect switches. Hinged access doors shall be lockable. Barrier panels or separate enclosures are required to protect against accidental contact with line voltage when accessing the control system.

2. Optionsa. [Shall include standard multi-point power

blocks. ]b. [Shall include single-point power connection to

power block with compressor circuit breakers (Customer-supplied disconnect required).]• [Shall include single-point connection to a

non-fused disconnect switch with through-the-door handle and compressor circuit breakers.]

c. [Shall include multi-point disconnect switches (one per circuit).]

d. [Shall include high short circuit current rating of 65,000 amps (25,000 amps at 575 Volt) with single-point disconnect switch.][Shall include multi-point disconnect switches (one per circuit).]

G. An advanced DDC microprocessor unit controller with a 5-line by 22-character liquid crystal display provides the operating and protection functions. The controller shall take preemptive limiting action in case of high discharge pressure or low evaporator pressure. The controller shall contain the following features as a minimum:1. Equipment Protection

a. The unit shall be protected in two ways: (1) by alarms that shut the unit down and require manual reset to restore unit operation and (2) by limit alarms that reduce unit operation in response to some out-of-limit condition. Shut-down alarms shall activate an alarm signal.

b. Shutdown Alarms:• No evaporator water flow • Sensor failures• Low evaporator pressure• Evaporator freeze protection• High condenser pressure• Outside ambient temperature (auto-restart)

• Motor protection system• Phase voltage protection (Optional)

c. Limit Alarms

• Condenser pressure stage down, unloads unit at high discharge pressures

• Low ambient lockout, shuts off unit at low ambient temperatures

• Low evaporator pressure hold, holds stage #1 until pressure rises

• Low evaporator pressure unload, shuts off one compressor

d. Unit Enable Selection• Enables unit operation from either local

keypad, digital input, or BASe. Unit Mode Selection

• Selects standard cooling, ice, glycol, or test operation mode

f. Analog Inputs

• Reset of leaving water temperature, 4-20 mA• Current Limit

g. Digital Inputs• Unit off switch• Remote start/stop• Flow switch• Ice mode switch, converts operation and

setpoints for ice production• Motor protection

h. Digital Outputs• Shutdown alarm; field wired, activates on an

alarm condition, off when alarm is cleared• Evaporator pump; field wired, starts pump

when unit is set to starti. Condenser Fan Control

• The unit controller shall provide control of condenser fans based on compressor discharge pressure.

j. Building Automation System (BAS) Interface• Factory mounted DDC controller(s) shall

support operation on a BACnet®, Modbus® or LonMark® network via one of the data link / physical layers listed below as specified by the successful Building Automation System (BAS) supplier.

• BACnet® MS/TP master (Clause 9)

• BACnet® IP, (Annex J)

• BACnet® ISO 8802-3, (Ethernet)

• LonMark® FTT-10A. The unit controller shall be LonMark® certified.

• The information communicated between the BAS and the factory mounted unit controllers



shall include the reading and writing of data to allow unit monitoring, control and alarm notification as specified in the unit sequence of operation and the unit points list.

• For chillers communicating over a LonMark® network, the corresponding LonMark® External Interface File (XIF) shall be provided with the chiller submittal data.

• All communication from the chiller unit controller as specified in the points list shall be via standard BACnet® objects. Proprietary BACnet® objects shall not be allowed. BACnet® communications shall conform to the BACnet® protocol (ANSI/ASHRAE135-2001). A BACnet® Protocol Implementation Conformance Statement (PICS) shall be provided along with the unit submittal.

2.05 OPTIONS AND ACCESSORIESThe following optional items shall be furnished:

A. RapidRestore® and Fast Loading: The chiller shall be equipped with the capability to restart and to reach full load more quickly than standard in case of a power interruption. The chiller shall be capable of rapidly restarting after power loss duration of up to 180 seconds. The time to restart the chiller shall be a maximum of 125 seconds, and full load shall be achieved in 220 seconds from power restoration.

B. Fast Loading Stand-By Chiller: The chiller shall be equipped with the capability to start and to reach full load more quickly than standard in the event that the primary chiller system is disabled. The chiller shall be capable of rapidly achieving full capacity. The time to full load shall be achieved in 115 seconds.

C. [075-241 models only] Partial Heat Recovery: An auxilliary brazed-plate heat exchanger shall be added in each unit refrigerant circuit between the compressors and the condenser coils. The heat exchangers shall transfer the compressor discharge gas heat to a separate water loop to be used for various heating applications. Water temperature sensors and piping connections shall be factory installed. The amount of heat produced is dependent on the requested cooling load, the operating temperatures, and the water flow rate through the auxilliary heat exchangers. Chiller controller shall supply 0-10V DC or 4-20ma signal for control of a field provided 3-way valve or pump VFD.

D. Optional Seismic Certification: Provide chiller with seismic rating based on site SDS and importance factor levels. Seismic rating shall consist of OSHPD pre-approval for the model and configuration provided. Ensure rated SDS level is adequate for the installed location. Provide [seismic rated spring isolators] [neoprene pads] for secure mounting of the chiller to the base. Chiller shall be marked with a label showing the applicable OSHPD pre-approval number.

E. Wind Load Rated: Evaluated to withstand wind speeds up to 186 mph. Provide engineer-stamped

certificate that equipment has been evaluated and built to meet the required wind velocity.

F. Hot Gas Bypass: Allows unit operation to 10% of full load. Includes factory-mounted hot gas bypass valve, solenoid valve, and manual shutoff valve for each circuit. Shall be ready for field piping according to manufacturer instructions.

G. Low Ambient Control: Fan VFD allows unit operation down to -10°F (-23°C).

H. High ambient control box for operation in ambient temperatures from 105°F (40°C) to 125°F (52°C).

I. Ground Fault Protection: Factory installed circuit breaker to protect equipment from damage from line-to-ground fault currents less than those required for conductor protection.

J. Phase loss with under/over voltage protection and with LED indication of the fault type to guard against compressor motor burnout.

K. Factory-mounted thermal dispersion flow switchL. Field-mounted, paddle type, chilled water flow switch

field wired to the control panelM. Evaporator inlet strainer, minimum of 0.063”

perforations for brazed plate evaporators with extension pipe and grooved couplings (factory mounted or field installed).

N. Spring vibration isolators (field installed)O. Rubber-in-shear vibration isolators (field installed)P. Seismic-rated spring isolators (field installed)Q. Compressor sound reduction packageR. Remote operator interface panel (field-wired)S. 115V GFI convenience outletT. BAS interface module, factory mounted

2.06 OPTIONAL FACTORY-INSTALLED PUMP PACKAGE

A. The pump package shall be factory mounted and wired on the chiller. The chiller controller shall provide a pump start/stop signal when operation is required. On dual pump systems, the chiller shall also provide automatic alternating of pump starts and duty/standby functionality. The package shall be equipped with:1. Single Pump Model 4380: single spring inside-

seal, vertical, in-line, radially split-case pump, serviceable without breaking pipe connections. The motor and pump rotating assembly shall be serviceable without removing the pump casing from the line - OR -

2. Dual Pumps in a Single Casting Model 4392: single-spring inside-seal vertical, in-line, radially split-case pumps, mounted in a common casing with a common inlet connection and outlet connection and including a flapper valve to prevent recirculation when only one pump is operating. An isolation valve shall be included to allow one pump to operate when the other is removed. The pumps shall be designed for duty/standby, not parallel operation.



B. Pump package shall also be equipped with:1. “Y” type inlet strainer2. Combination triple-duty outlet valve having a

drip-tight discharge shutoff valve, non-slam check valve, and flow throttling valve

3. Combination suction guide with flow stabilizing outlet vanes and stainless steel strainer with a disposable fine-mesh strainer for start-up

4. Factory power and control wiring from the AGZ chiller to the pump package control panel

5. Flow switch mounted and wired6. Interconnecting schedule 40 piping with grooved

couplings7. Insulation of all cold surfaces

C. Pump Package Options1. Water pressure gauges on the pump suction and

discharge2. Expansion tank with size increments from 4.4

to 90 gallons, field installed (small sizes can be factory mounted)

3. Air separator with air vent, field installed4. Storage tanks, vertical, insulated, 150, 300, 600,

1000 gallon sizes with optional immersion heater, field installed.

5. Pump VFD for variable chilled water flow capability.[075-241 models only] Optional Variable Frequency Drive: Flow control through the pump VFD without external pressure sensors. There shall be four selectable operating modes: a. Sensorless Operationb. BAS Input: The pump speed and system flow

will be controlled from a customer-supplied BAS input signal.

c. Remote Sensor Control: The VFD is wired to a pressure sensor mounted in the chilled water piping system. This is the standard VFD control when a sensorless VFD is not used.

d. Locally Selected Constant Speed Control: Provides manual control of the pump speed, overriding any current automatic speed control.

Control software shall provide automatic speed control in variable volume systems without the need for pump mounted (internal/external) or remotely mounted differential pressure system feedback sensor. Control mode setting and minimum / maximum head and flow set-points shall be set at the factory and be user adjustable via the built-in programming interface.

PART 3--EXECUTION

3.01 INSTALLATION A. Install in strict accordance with manufacturer’s

requirements, shop drawings, and contract documents.

B. Adjust and level chiller in alignment on supports.C. Coordinate electrical installation with electrical

contractor.D. Coordinate controls with control contractor. E. Install a required cleanable, field-supplied strainer in

the chilled water return line at the evaporator inlet per the guidelines in the installation manual.

3.02 START-UPA. Provide testing and starting of machine, and instruct

the Owner in its proper operation and maintenance.

DAIKIN APPLIED AMERICAS INC. LIMITED PRODUCT WARRANTY

(North America)

Daikin Applied Americas Inc. dba Daikin Applied (“Company”) warrants to contractor, purchaser and any owner of the product (collectively “Owner”) that Company, at it’s option, will repair or replace defective parts in the event any product manufactured by Company, including products sold under the brand name Daikin and used in the United States or Canada, proves defective in material or workmanship within twelve (12) months from initial startup or eighteen (18) months from the date shipped by Company, whichever occurs first. Authorized replaced parts are warranted for the duration of the original warranty. All shipments of such parts will be made FOB factory, freight prepaid and allowed. Company reserves the right to select carrier and method of shipment.

In addition, labor to repair or replace warranty parts is provided during Company normal working hours on products with rotary screw compressors and centrifugal compressors. Warranty labor is not provided for any other products.

Company’s liability to Owner under this warranty shall not exceed the lesser of the cost of correcting defects in the products sold or the original purchase price of the products.

PRODUCT STARTUP ON CENTRIFUGAL AND SCREW COMPRESSOR PRODUCTS IS MANDATORY and must be performed by a Daikin Applied or a Company authorized service representative.

It is Owner’s responsibility to complete and return the Registration and Startup Forms accompanying the product to Company within ten (10) days of original startup. If this is not done, the ship date and the startup date will be deemed the same for warranty period determination, and this warranty shall expire twelve (12) months from that date.

EXCEPTIONS

1. If free warranty labor is available as set forth above, such free labor does not include diagnostic visits, inspections, travel time andrelated expenses, or unusual access time or costs required by product location.

2. Refrigerants, fluids, oils and expendable items such as filters are not covered by this warranty.3. This warranty shall not apply to products or parts which (a) have been opened, disassembled, repaired, or altered by anyone other

than Company or its authorized service representative; or (b) have been subjected to misuse, negligence, accidents, damage, orabnormal use or service; or (c) have been operated, installed, or startup has been provided in a manner contrary to Company’sprinted instructions, or (d) were manufactured or furnished by others and which are not an integral part of a product manufacturedby Company; (e) have been exposed to contaminates, or corrosive agents, chemicals, or minerals, from the water supply source, or(f) have not been fully paid for by Owner.

ASSISTANCE

To obtain assistance or information regarding this warranty, please contact your local sales representative or a Daikin Applied office.

SOLE REMEDY

THIS WARRANTY CONSTITUTES THE OWNER’S SOLE REMEDY. IT IS GIVEN IN LIEU OF ALL OTHERWARRANTIES. THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT AND UNDER NO CIRCUMSTANCE SHALL COMPANY BE LIABLE FOR INCIDENTAL, INDIRECT, SPECIAL, CONTINGENT OR CONSEQUENTIAL DAMAGES, WHETHER THE THEORY BE BREACH OF THIS OR ANY OTHER WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.

No person (including any agent, sales representative, dealer or distributor) has the authority to expand the Company’s obligation beyond the terms of this express warranty or to state that the performance of the product is other than that published by Company.

For additional consideration, Company will provide an extended warranty(ies) on certain products or components thereof. The terms of the extended warranty(ies) are shown on a separate extended warranty statement.

Form No. 933-430285Y-01-A (05/17)

Daikin Applied Training and DevelopmentNow that you have made an investment in modern, efficient Daikin Applied equipment, its care should be a high priority. For training information on all Daikin Applied HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787). To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certified Facility.

CAT 624-19 (02/20) ©2020 Daikin Applied | (800) 432–1342 | www.DaikinApplied.com

Daikin Applied Training and DevelopmentNow that you have made an investment in modern, efficient Daikin Applied equipment, its care should be a high priority. For training information on all Daikin Applied HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied representative for warranty details. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787). To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certified Facility.






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