Catalog 2011 Maharashtra Multi Distributors Ltd
Transcript of Catalog 2011 Maharashtra Multi Distributors Ltd
TM
Catalog2011
TM
Its all about Gas Engineering...
Sales Office : Sales : Admin : Accounts :
Enquiries/Telefax.: Email
EmailEmail
www.mahamulti.com
11, Kaveri Apartments, (Opp. HDFC Bank-Quarter Gate Branch), 896 Nana Peth, Pune - 411 002. India. +91 20 2633 4455 +91 20 2633 2212 +91 20 2633 4433
020- 2633 4456 (sales): [email protected]
(Accounts & Administration): [email protected] (Enquiries):
TM
VAT TIN NO. : 27760083823 V DT.1.04.2006
CST TIN NO. : 27760083823 C DT.1.04.2006IEC CODE : 3107000272 DATE OF ISSUE : 09.04.2007.
An ISO 9001 : 2008 Company
Index2
" We promise only what we can deliver.Then deliver more than what we have promised"
Chairman’s Message
About Us
Vision & Mission
Quality Policy
ISO Certification
MCCIA Certification
Burners
Fittings
Pigtails & Hoses
Commercial Valves
Manifolds & Fittings
Commercial Equipment
LOT & Bulk LPG Fittings
Pumps & Compressors
Kosan Products
Elektrogas Products
Parth Products
Jetix Products
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First edition Jan 1998 Second edition Jan 1999 Third edition July 1999 Fourth edition April 2001 Fifth edition Sept. 2004Sixth edition Sept. 2005Seventh edition Jun. 2009Eighth edition Jan 2010Ninth edition May 2011
Index3
Disclaimer :Our company accepts no liability for the content of this publication, or for the consequences of any actions taken on the basis of the information provided, unless that information is subsequently confirmed in writing. It is notified that disclosing, copying, distributing or taking any action in reliance on the contents of this information is strictly prohibited
" We always believe in the principle:Rather lose money than the confidence of the customer."
Swastik Products
Gas Train
Reticulated Gas Systems
LP Gas Flow Meters
Vanaz Products
Leak Detectors
Line Drawings
Technical Data
Pune Gasparts and Services Pvt. Ltd.
Our Valuable Clients
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Success Is Journey, Not A Destination.
4 Chairman's Message
I am happy to present before you our latest catalog for 2011.
It is my endeavour to continuously explore opportunities for growth by synergising and blending multiple core competencies to create new epicenters of growth.
The employees of MMDL are inspired by the vision of nurturing this company into one of India’s premier institutions and are willing to go the extra mile to generate value for the economy, in the process creating growing value for the shareholders.
20 years, 1 mission, quality, delivery and economics for the benefit of the customer.
Last but not least I would like to personally acknowledge the invaluable contribution of the entire Vanaz Family, specially Shri M.S. Khandekar, Shri. S.J. Vispute and lastly Mr. Naren Kalapi of Technova Imaging Systems without whom this organisation would not have reached where it stands today.
N.R. Sampat
5 About us
The Company was started as a distributing company for Vanaz products and Bottled Gas products in 1991.
Since then we have been marketing various products for several companies to direct customers and dealers all over India and abroad.
In 1991 we had a modest repertoire of products which today has mushroomed to more than 500 products encompassing the entire range of gas instrumentation.
We commenced operations by supplying to local Pune market, today we take pride in announcing that our products have reached every continent of the globe.
It will be our constant endeavour to bring you more and more quality products from the leaders of technology in the world markets to your doorstep faster and more economical than any of our competitors.
Jaisinh Sampat
Mission
Our Future Plans
To provide the highest quality of products and services that combine performance with value pricing while establishing a long standing successful relationship with our customers and suppliers.
To constantly strive to meet and exceed our customers needs and expectations of quality, price, service and energy solutions.
To stay ahead of the competiton by introducing new products and services based on the current needs of our customers and changing market demands.
To provide work environment where our employees can meet their fullest potential to serve our customers and thrive in an atmosphere of excellence while doing the same.
Striving to set the Industry Standards in offering the best service and maintaining a superior level of integrity in interactions with our customers while conducting our business as model corporate citizens.
Vision
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To become India's premier organisation for every component used in Gas Instrumentation and systems
Backward Integration - Manufacturing and installing of complex Gas Systems in India and abroad.
Creating a work culture that will thrive on skill, knowledge, ethics and loyalty.
Quality Policy
We, at MAHARASHTRA MULTI DISTRIBUTORS LTD. are committed to, deliver the products,
to our external and internal customers satisfying their clearly established requirements all the time.
Quality improvement is our basic business principle and everyone's job.
To achieve this we will evolve processes and create an environment that naturally inspires all our people
and suppliers to prevent defects.
We commit ourselves, as a company and as individuals to "do it right the first time every time"
Quality comes first.
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9
BurnersCommercial / Industrial
T-22 T-35
Torch Type Burner Models T-22 & T-35Ideal heavy-duty burners for bulk frying and general heating requirements of industries and pharmaceuticals, produce powerful torch type blue flames. Available in two capacities.
These burners are recommended to be used at a pressure of 320 to 2 490 gm/cm (4.5 psig), however, this may be varied by ±25%; the
heat output being varied accordingly.
These burners are also termed as T-22 or T-1 and T-35 or T-2. Also available in model T50, T78.
Burner Head
InletCoupling
Jet Holder
Jet
Air Intake
Air AdjusterClamp
Ventury
Mixing Tube
Check NutCheck Nut
H -
Ad
just
ab
le
Stand
150 mm DIA
D
Cross Section Of Torch Type Burner Model T-35
Specifications:(4.57 psig)
2 Operating pressure (Variable: 320 to 490 gm/cm :
3Connection: /8” BSPM Compression Inlet.
These burners could be manufactured for piped natural gas or LP gas
T-22 Burner T-35 Burner
18500 to 23600
1.58 to 1.97
11700 to 14600
1 to 1.25
Consumption K. Cals/Hr
(Kg/Hr)
73,00046,000Btu/Hr Rated heat output
82mm62mmDiameter of Burner Head
235 to 275mm220 to 240mmHeight (Adjustable)
Ring Type Burner Models M-22 & M-35Most appropriate for heavy heating requirements of commercial cooking and industries: General & Pharmaceuticals and Dairy. Produces lovely blue Sunflower shaped flame; available in two capacities.
These burners are recommended to be used at a pressure of 320 gm/cm2 (4.5 psig), however this may be varied by ± 25%; the heat output being varied accordingly.
These burners are also known as M-22 or M-1 and M-35 or M-2 . Also available in model M50 & M78.
M-22M-35
D
155 m
mH
- A
dju
sta
ble
L
Stand
150 mm DIA
L
Burner Head
InletCoupling
Jet HolderJet
Air Intake
Air AdjusterClamp
Ventury
Mixing Tube
Check NutCheck Nut
3Connection /8” BSPM Compression Inlet Burners in this model of higher capacity can be supplied on demand.
These burners could be manufactured for piped natural gas or LP gas
Cross Section Of Ring Type Burner Model M-352Specifications: Operation pressure: 320 gm/cm (4.5 psig)
M-1 Burner M-2 Burner
18555
1.58
11700
1.0
Consumption K. Cals/Hr
(Kg/Hr)
73,00046,000Btu/Hr Rated heat output
80mm60mmDiameter of Burner Head
260 to 280mm235 to 275mmHeight (Variable)
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G-9 G-11
BurnersCommercial / Industrial
Sunflower Burner Model No. G-9, G-10 and G-11Ideal heavy-duty burners for bulk frying and general heating requirements of industries and pharmaceuticals, produce powerful torch type blue flames. Available in two capacities.
These burners are recommended to be used at a pressure of 320 to 2490 gm/cm (4.5 psig), however, this may be varied by ±25%; the
heat output being varied accordingly.Also available in Model G 10.
100 mm DIA
155
mm24
5 m
m
StandBurner Head
InletCoupling
Jet HolderJet
Air Intake
Air AdjusterClamp
Ventury
Mixing Tube
Check NutCheck Nut
Cross Section Of Burner Model G-92Operating pressure (Variable: 320 to 490 gm/cm : (4.57 psig)
High Pressure Bulk Heating BurnerModels M-100 and M-140(High Heat Output, Flame Spreading Ring, Burner)
These burners are recommended to be used at 320 to 490 2gm/cm (4.5 psig), however this may be increased by 50%; the
heat output being varied accordingly.
These burners could be manufactured for piped natural gas or LP gas.
Fishtail BurnersModel Nos. FT-75, FT-150, FT-230 and FT-300
FT-150
FT-300
M-140
SPECIFICATIONS
Model No.
Length HeadDiameter
OptimumWorkingPressure
ConsumptionPer Hour
Rated Heat
Output
G-10230 mm
9.05 ins
96 mm
3.78 ins
20.3 Kg/cm
4.5 psig
2.24 Kg
5.00 lbs
25,200 kcal/hr
1,00,000 btu/hr
G-11245 mm
9.65 ins
135 mm
5.33 ins
20.3 Kg/cm
4.5 psig
3.56 Kg
7.80 lbs
40,350 kcal/hr
1,60,000 btu/hr
SPECIFICATIONS
Model No.
RibbonLength
BurnerHeight
OptimumWorkingPressure
ConsumptionPer Hour
Rated Heat Output
FT-7575 mm
3.0 ins
190 mm
7.48 ins
20.3 Kg/cm
4.5 psig
0.20 Kg
0.40 lbs
2,500 kcal/hr
10,000 btu/hr
FT-150150 mm
5.9 ins
190 mm
7.48 ins
20.3 Kg/cm
4.5 psig
0.45 Kg
1.0 lbs
5,040 kcal/hr
20,000 btu/hr
FT-230230 mm
9.06 ins
190 mm
7.48 ins
20.3 Kg/cm
4.5 psig
0.68 Kg
1.5 lbs
7,560 kcal/hr
30,000 btu/hr
FT-300300 mm
11.81 ins
190 mm
7.48 ins
20.3 Kg/cm
4.5 psig
0.90 Kg
2.0 lbs
10,560 kcal/hr
40,000 btu/hr
Apart from the standard models listed above, these burners can be supplied in any Ribbon Length from 75mm to 400mm (3” to 15.75”). Side entry or bottom entry. Also made as per customers individual design and specifications.
SPECIFICATIONS
Model No.
Length HeightOptimumWorkingPressure
ConsumptionPer Hour
Rated Heat
Output
M-100530 mm
20.87 ins
220 mm
8.66 ins
0.3 Kg/cm2
4.5 psig
4.5 Kg
10.0 lbs
50,400 kcal/hr
2,00,000 btu/hr
M-140
HeadDiameter
166 mm
6.54 ins
530 mm
20.87 ins
230 mm
9.00 ins
166 mm
6.54 ins
0.3 Kg/cm2
4.5 psig
6.3 Kg
14.0 lbs
70,560 kcal/hr
2,80,500 btu/hr
These burners could be manufactured for piped natural gas or LP gas
M-100
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Ribbon BurnerV TYPEBurner Model Nos. RV-1 (300) RV-2 (600) RV-3 (900) RV-4 (1200) Ideal for use in Restaurant and Hotels, under the Hot Plate for preparation of pancakes, hamburgers, dosa, omelettes, chapatis, etc. Useful for hot cases, drying ovens, bain maries and tin bath heating in industries. Produces two linear flames with wider heat distribution. Flame stability, increased efficiency and long life ensured by stainless steel corrugated ribbons.
Available in four sizes providing different flame lengths.
Specifications:2Rated operation pressure: 320 to 490 gm/cm (4.5 psig)
3Connection /8” BSP Compression Inlet. The above burners are available in side loading and bottom loading models. Both in two ribbons and single ribbon. Also available in pencil models.
RL-2 RL-3
Cross Section Of Ribbon Burner (V Type)
85 mm
10
5 m
m
Flame Length
D
Inlet Coupling
Blind NutBurner BodyCheck NutJet Holder
Coupling
Ventury
Air AdjusterClamp
Air Intake
Mixing Tube
Jet
D
L TYPE
RV-3Bottom Entry
RV-4Side Entry
RV-2Side Entry
Apart from the standard models listed above this burner can be supplied in any ribbon length upto a maximum of 2100mm (83 ins). Single Flame Ribbon Burner (L Type) We can also make them as per customers design and specifications.
PENCIL TYPE RIBBON BURNER
SPECIFICATIONS
Model No.
RibbonLength
OptimumWorkingPressure
ConsumptionPer Hour
Rated Heat Output
RV-300300 mm
11.81 ins
20.3 Kg/cm
4.5 psig
1.58 Kg
3.5 lbs
17,650 kcal/hr
70,000 btu/hr
RV-600600 mm
23.62 ins
20.3 Kg/cm
4.5 psig
1.58 Kg
3.5 lbs
17,650 kcal/hr
70,000 btu/hr
RV-900900 mm
35.43 ins
20.3 Kg/cm
4.5 psig
1.58 Kg
3.5 lbs
17,650 kcal/hr
70,000 btu/hr
RV-12001200 mm
47.24 ins
20.3 Kg/cm
4.5 psig
1.58 Kg
3.5 lbs
17,650 kcal/hr
70,000 btu/hr
These burners can be manufactured for piped natural gas or LP gas
12 Burners
Commercial / Industrial
Blower BurnersModel No.: ST-2.5, ST- 5, ST-10, ST-20, ST-40, ST-80, ST-160These burners produce long, reducing, low velocity flames for an excellent transfer efficiency in heating dies, moulds, plates, castings and large fabricated components. These burners can be made in longer lengths.
Model No.: S-2.5, S- 5, S-10, S-20, S-40, S-80, S-160These burners produce short turbulent oxidizing flames ideal for high intensity weld preheating, wherever hydrogen cracking is to be avoided. It can also be used as an immersion heater or a space heater where secondary air is low. These burners can be made in longer lengths.
These burners could be manufactured for piped natural gas or LP gas.
ST-40S-80
SPECIFICATIONS
Model No.
Length HeadDiameter
Consumption per hour Rated Heat Output
S-20210 mm
8.27 ins
33 mm
1.30 ins
20.14 Kg/cm
2.0 psig
0.68 Kg
1.5 lbs
Working Pressure
Min. Max. Min. Max.
1.89 Kg
4.2 lbs
Min. Max.
7,560 kcal/hr
30,000 btu/hr
21.40 Kg/cm
20.0 psig
21,100 kcal/hr
83,600 btu/hr
S-40268 mm
10.55 ins
43 mm
1.70 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
1.35 Kg
3.0 lbs
3.83 Kg
8.5 lbs
15,100 kcal/hr
60,000 btu/hr
42,840 kcal/hr
1,70,000 btu/hr
S-60300 mm
12.00 ins
50 mm
2.0 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig2.00 Kg
4.5 lbs
5.70 Kg
11.25 lbs
22,650 kcal/hr
90,000 btu/hr
64,260 kcal/hr
2,55,000 btu/hr
S-80383 mm
15.08 ins
60 mm
2.36 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
2.70 Kg
6.0 lbs
7.61 Kg
16.9 lbs
30,240 kcal/hr
1,20,000 btu/hr
84,670 kcal/hr
3,36,000 btu/hr
S-160483 mm
19.02 ins
79 mm
3.11 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
5.40 Kg
12.0 lbs
15.21 Kg
33.8 lbs
60,500 kcal/hr
2,40,000 btu/hr
1,70,000 kcal/hr
6,73,000 btu/hr
SPECIFICATIONS
Model No.
Length HeadDiameter
Consumption per hour Rated Heat Output
ST-2.5149 mm
5.87 ins
28 mm
1.10 ins
20.14 Kg/cm
2.0 psig
0.09 Kg
0.20 lbs
Working Pressure
Min. Max. Min. Max.
0.24 Kg
0.53 lbs
Min. Max.
1,000 kcal/hr
4,000 btu/hr
21.40 Kg/cm
20.0 psig
2,660 kcal/hr
10,550 btu/hr
ST-5169 mm
6.65 ins
32 mm
1.26 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
0.17 Kg
0.37 lbs
0.48 Kg
1.06 lbs
1,855 kcal/hr
7,360 btu/hr
5,290 kcal/hr
21,000 btu/hr
ST-10204 mm
8.03 ins
41 mm
1.61 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
0.34 Kg
0.75 lbs
0.95 Kg
2.11 lbs
3,750 kcal/hr
14,900 btu/hr
10,580 kcal/hr
42,000 btu/hr
ST-20250 mm
9.84 ins
48 mm
1.89 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
0.68 Kg
1.50 lbs
1.89 Kg
4.20 lbs
7,560 kcal/hr
30,000 btu/hr
21,100 kcal/hr
83,600 btu/hr
ST-40318 mm
12.52 ins
58 mm
2.28 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
1.35 Kg
3.00 lbs
3.83 Kg
8.50 lbs
15,100 kcal/hr
60,000 btu/hr
42,840 kcal/hr
1,70,000 btu/hr
ST-80438 mm
17.24 ins
76 mm
2.99 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
2.70 Kg
6.00 lbs
7.61 Kg
16.90 lbs
30,250 kcal/hr
1,20,000 btu/hr
84,670 kcal/hr
3,36,000 btu/hr
ST-160540 mm
21.26 ins
88 mm
3.46 ins
20.14 Kg/cm
2.0 psig
21.40 Kg/cm
20.0 psig
5.40 Kg
12.00 lbs
15.21 Kg
33.80 lbs
60,500 kcal/hr
2,40,000 btu/hr
1,70,000 kcal/hr
6,73,000 btu/hr
13 Burners
Commercial / Industrial
Low Pressure Burner
Brooder Burner / Grill BurnerAvailable in Indian and imported makes. Automatic and Non-Automatic.
Similar models can be manufactured as per customers prices and specifications
IB 60
Infra Red Radiant BurnerModel No. IB. 60Gas operated Infra Red Radiant Burners (can be adapted to radiant heat if required). Industrial uses include brooding, curing, drying, food processing, almost all purposes where metal fabricating and finishing, textile drying and weld pre-heating. Also available in longer length. This item is also available in as per customer requirement .
SPECIFICATIONS
Length Width HeightOptimumWorkingPressure
ConsumptionPer Hour
Rated Heat
Output
127 mm
5.0 ins
76 mm
3.0 ins
0.035 Kg/cm2
0.5 psig
0.38 Kg
0.85 lbs
4,280 kcal/hr
17,000 btu/hr
483 mm
19.0 ins
Torch BurnerMultipurpose heating burners for varied applications in many industries. Example: Die heating, paint cleaning, tank cleaning, poultry dirt burning, oven firing, torching, etc. These burners are to be screwed on the torch handle.
Torch HandleThis hand held torch burner is suitable for heating applications such as brazing, pre-heating prior to welding, annealing, p ipe bending, s tress relieving, soft soldering, hardening and tempering.
Custom Built
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These burners are made as per customers specifications and sizes specially for Shwarma machines, drying conveyor belts and special applications for roasting and printing preheating.
BurnersCommercial / Industrial
Multipurpose Canteen Burners (Medium Pressure)
SUPER
SUNBEAM
MINI
TABLE MODEL CANTEEN BURNER
DELUX
SHAKTI CANTEEN BURNERS (low Pressure)
3 LEG SHAKTI
4 LEG SHAKTI
SPECIFICATIONS
ModelNo.
Details of ModelOptimumWorkingPressure
ConsumptionPer Hour
Rated Heat
Output
With centre and
side flame
0.035 Kg/cm2
0.5 psig
0.47 Kg
1.05 lbs
5,300 kcal/hr
21,000 btu/hr2
Canteen Burner Low PressureIdeal for tea stalls, snack-bars, pavbhaji. Sturdy cast iron body fitted with adjustable screws for supporting utensils of various shapes. Control tap with safety push-in arrangement.
Specifications: 2 2Operation Pressure : 30gms/cm to 300gms/cm
Consumption : 450gms/hr to 1000gms/hr3Connection : Nozzle to suit 6.4 mm tube or /8”
BSPM
LP with gas cock as well as MP/HP with needle valves.
These burners could be manufactured for piped natural gas or LP gas. These canteen burners are also available with prefabricated stool type supports.
15 Burners
Commercial / Industrial
These burners can be manufactured for piped natural gas or LP gas
Comet Burner1/2/3 Ring Burner Models
Specifications:2Rated operating pressure: 320 to 490 gm /cm (4.5 psig)
Consumption at rated inlet pressure: 10000 Kcal/h
Consumption in kg/hrsKg/h: 1.03Inlet connection : /8” BSP compression.
The stand shown can be fabricated on request. These burners can be manufactured for piped natural gas or LP gas.
Pilot BurnerLow Pressure (PL 1) / High Pressure (PL 2)
Laboratory EquipmentBUNSEN BURNER (with nozzle or with tap)
• Ideal for use in Laboratories – Educational Research and Pathological Laboratories.
• Most suitable to keep liquids boiling in urns, kettles etc.
• Flame can be controlled by a tap installed in the line or installed on the burner.
• Heavy metal base prevents toppling.
• Brass burner tube warrants long life. Also available in stainless steel tube and base.
• Attractive electroplated finish prevents corrosion due to fumes.
• Available in two sizes.
SPECIFICATIONS
Model No.
LengthOptimumWorkingPressure
ConsumptionPer Hour
Rated Heat Output
PL-192 mm
3.62 ins
20.035 Kg/cm
0.50 psig
0.043 Kg
0.094 lbs
480 kcal/hr
1,895 btu/hr
PL-292 mm
3.62 ins
Diameter
16 mm
0.63 ins
16 mm
0.63 ins
20.3 Kg/cm
4.50 psig
0.400 Kg
0.950 lbs
4500 kcal/hr
17,765 btu/hr
SPECIFICATIONS
Model No.
LengthOptimumWorkingPressure
ConsumptionPer Hour
Rated Heat Output
B-1150 mm
6.0 ins
20.035 Kg/cm
0.50 psig
0.06 Kg
0.13 lbs
680 kcal/hr
2,700 btu/hr
B-2
Diameter
80 mm
3 ins
150 mm
6.0 ins
80 mm
3 ins
20.035 Kg/cm
0.50 psig
0.1 Kg
0.235 lbs
1,250 kcal/hr
4,950 btu/hr
These burners could be manufactured for piped natural gas or LP gas.
Bunsen Burner TapsAvailable in sizes 3 1/8” x nozzle or /8” x nozzle.
Table TerminalsTo be used as a junction on table for connecting
3 1Bunsen Burner Taps. Inlet /8” CU x Outlet 4 Nos. /8” 3 1BSPF Inlet /8” CU x Outlet 2 Nos. /8” BSPF.
New Terminal (Brass)
1 1Inlet /2” BSP TM Outlet /8” BSPF (2 Nos.)
3 1Inlet /8” BSP TM Outlet /8” BSPF (2 Nos.)
Used as a Central Terminal for Gas Tap in Pipeline.
Triple Burner
Dum Biryani Burner
Comet Deluxe
Brass Tube SS Tube
16
Bunsen Burner
Burners
17 PNG Burners
For use in Food Industry, Bulk Cooking & FryingThese burners are used for bulk cooking and frying by firing pressurised natural gas at less than 1 bar. Could be installed in fabricated equipment or civil cooling platform.
Imported fully automatic LPG - NG burners for furnaces, powder coating etc
C.I 6”x15” Pilot C.I 4”x7” Pilot
Also available C.I 8”x22” Pilot
Fittings
Fittings
Adapters
BRASS ADAPTERS AND COUPLINGS
There are individual fittings for fixing on M.S. pipeline for obtaining different types of outlets and are used to connect valves regulators and any other fittings on to the pipeline.
In Forged Brass
1/8”
1/4” MT x MCV
3/8” MT x MCV
MT x MCV
Couplings In Forged Brass & MS Plated
MALE NOZZLES
Nozzles used for rubber hose connections (suitable for 6.4mm and 7mm bore rubber tubing. Please specify requirement).1/8” BSPMT
3/8” BSPMT
1/2” BSPMT
1/4” BSPMT
Inlet Nozzles In Forged Brass & MS Plated
1/2” MT x MCV
3/4” MT x MCV
1” MT x MCV
1 1/8” MT x /4” CU
1 3/8” MT x /8” CU
31/4” MT x /8” CU
3 3/8” MT x /8” CU
3 1/8” BSPF x /4” MT
1 1/2” MT x /2” MT
1 3/2” MT x /8” CU
3 3/8” MT x /8” MT
31” MT x /8” MT
31” MT x /8” CU
FEMALE NOZZLES
Nozzles used for rubber hose connections (suitable for 6.4mm and 7mm bore rubber tubing. Please specify requirement).1/8” F Parallel
3/8” F Parallel
1/4” F Parallel
1/2” F Parallel
Two Branch Connectors12” STRAIGHT
Manufactured for connecting two manifolds or two pipelines as per customer’s specifications or readily available in 12” straight or 18” bent.
18
Pigtails & Hoses
Copper Burner PigtailsAvailable in length size 12”-18”-24”-36”-48”-60”.
For 3/8 BSPM connections. Copper tube with brass bullnoze and nut.
Copper Cylinder PigtailsFor MECV Connections
Copper tube with brass bullnoze and nut.
Industrial Gas HosesManufactured in Copper or wire braided hose with standard end fittings as per customer’s specifications. Stainless steel braided Teflon hoses for ammonia and Carbon dioxide.
Stainless steel or G.I. braided flexible high pressure hoses for industrial gases. Internal tube could be of teflon, nylon or rubber in various forms for all gases as mentioned in table on next page.
TEMPERATURE RANGEFor Hydraulic Oil Lines: -40° C to 100° C
FOR WATER EMULSIONSPressure Lines: Max. Temp. Limit + 93° CReturn Lines: Max. Temp. Limit + 82° C
We also manufacture all types of pneumatic hoses with different end connections in different grades and sizes as per
2requirements up to 2” size and pressure of 250 kg/cm
Liquid off-take hosesHeat resistant flange end hoses
Flexible Cylinder PigtailsAvailable in size length of 2ft, 3ft and 5ft. or as per customer’s requirement.
Used in cylinder connection to get more flexibility between steady manifold and cylinder.
This pigtail is specially used in Railway Pantry Car, Mobile Canteen Van, etc.
Also available with one side 3/8” BSPPF and other side FECV. Alfa Gomma make pigtails for all industrial Gases in similar end fittings.
These pigtails are available in G.I. Braiding, SS Braiding and R1 Alfa Gomma hose or Suraksha hose.
Flexible Burner PigtailsMetal Braided available in : 3/8” BSPF x 3/8” BSPF - Length 24”, 48”, 72” & 120” or as per customer requirement.
These pigtails are available in G.I. Braiding, SS Braiding and R1 Alfa Gomma Hose or Suraksha Hose.
Low pressure hoses for imported automatic burners.
19
Made as per customer’s specifications in GI and SS braiding with rubber hose and end fittings in brass or MS plated.
Specifications For R1 HoseC1T One Wire Braid Hose - SAE 100R1 Type AT
Specification For R2 HoseC2AT Two Wire Braid Hose - SAE 100R2 Type AT
SPECIFICATIONS
Model No.
WorkingPressure
Minimum Burst Pressure
Minimum Bend Radius
HoseO.D.
4C1T
5C1T
8C1T
10C1T
12C1T
16C1T
20C1T
24C1T
0.59 in.15.0 mm
3,275 psi225 bar
13,100 psi905 bar
2.0 in
6C1T
7C1T
HoseI.D.
¼ in.
6.4mm5/16 in.
7.9mm3/8 in.
9.5 mm
½ in.
12.7 mm5/8 in.
15.9 mm3/4 in.
19.0 mm
1 in.
25.4 mm
1¼ in.
31.8 mm
1½ in. 38.1 mm
2 in.
50.8 mm
0.69 in.17.5 mm
0.82 in.20.8 mm
0.94 in.23.9 mm
1.10 in.27.9 mm
1.41 in.35.8 mm
1.72 in.43.7 mm
1.96 in.49.8 mm
2.52 in.64.0 mm
0.53 in.13.5 mm
3,125 psi215 bar
2,600 psi180 bar
2,325 psi160 bar
1,900 psi130 bar
1,525 psi105 bar
1,275 psi88 bar
925 psi63 bar
725 psi50 bar
600 psi40 bar
12,500 psi862 bar
10,400 psi720 bar
9,300 psi640 bar
7,600 psi524 bar
6,100 psi421 bar
5,100 psi352 bar
3,700 psi255 bar
2,900 psi200 bar
2,400 psi165 bar
2.2
2.5
3.5
4
4.7
6
8
10
12.5
SPECIFICATIONS
Desc
riptio
n
WorkingPressure
Minimum Burst Pressure
Minimum Bend Radius
HoseO.D.
4C2AT
5C2AT
10C2AT
10C2AT
12C2AT
16C2AT
20C2AT
24C2AT
0.65 in.16.5 mm
5,800 psi400 bar
23,200 psi1,600 bar
2.0 in
6C2AT
8C2AT
HoseI.D.
¼ in.
6.4mm5/16 in.
7.9mm3/8 in.
9.5 mm
½ in.
12.7 mm5/8 in.
15.9 mm3/4 in.
19.0 mm
1 in.
25.4 mm
1¼ in.
31.8 mm
1½ in. 38.1 mm
2 in.
50.8 mm
0.73 in.18.5 mm
0.86 in.21.8 mm
0.98 in.24.9 mm
1.14 in.29.0 mm
1.48 in.37.6 mm
1.87 in.45.5 mm
2.15 in.54.6 mm
2.65 in.67.3 mm
0.58 in.14.7 mm
5,100 psi350 bar
4,800 psi330 bar
4,000 psi275 bar
3,625 psi250 bar
3,100 psi215 bar
2,400 psi165 bar
1,825 psi125 bar
1,300 psi90 bar
1,175 psi80 bar
20,400 psi1,400 bar
19,200 psi1,325 bar
16,000 psi1,104 bar
14,500 psi1,000 bar
12,400 psi855 bar
9,600 psi662 bar
7,300 psi500 bar
5,200 psi360 bar
4,700 psi324 bar
2.2
2.5
3.5
4
4.7
6
8
10
12.5
MATERIAL COMPATIBILITY OF MANIFOLDS & PIGTAILS
No chart can cover all conditions of concentrations, temperature, humidity, impurities and aeration. It is recommended that this chart be used only to select possible for use and then more extensive investigation and testing be done under the specific conditions be encountered.
A: Good B: Fair C: Poor D: Insufficient Data
METALS
Acetylene
Air
3AmmoniaNH
Argon Ar
4 10N-Butane C H
2Carbon DioxideCO
2Chlorine Cl
Helium He
2Hydrogen H
Propane
2Nitrogen N
2Nitrous Oxide N O
2Oxygen O
1 4Propylene S H
2 2C H
SYNTHETIC
Aluminum Brass Monel CopperCarbon Steel
ButiyBunan316 S. St Neoprene Nylon Polyethylene PVC Teflon VitonName of Gas
Pigtails & Hoses
54
20
Commercial Valves
Q.T. Ball ValvesItalian Ball ValveThese two piece LPG Ball Valves have their bodies fabricated from carbon steel and working parts from stainless steel. Seats and gland washers are P.T.F.E. These valves are full bore, anti-static and fire safe. The lever and spindle have a dual lock system for quarter turn operation. Also available in nozzle outlet for hose connections.
SPECIFICATIONS
Model No. Inlet Size
BVT-1
Outlet SIze
½”B.S.P.P.F. ½”B.S.P.P.F.
1”B.S.P.P.F.BVT-2 1”B.S.P.P.F.
BVT-3
BVT-5
BVT-4
BVT-6
BVN-3
1½”B.S.P.P.F.
¼”B.S.P.P.F.
1½”B.S.P.P.F.
¼”B.S.P.P.F.
2”B.S.P.P.F.
”B.S.P.P.F.
¼” or B.S.P.P.F.
2”B.S.P.P.F.
”B.S.P.P.F.
Nozzle
Needle Control ValvesUsed for controlling flow of gas to high-pressure burners available in following sizes in male or female inlet-outlet.3 3 3/8” MT x 3/8” CU /8” BSPF x /8” BSPF
3½” MT x 3/8” CU /8” MT x ¼” CU Right Angle3½” MT x ½” CU /8” CU x ¼” CU Right Angle
½” MECV x ½” MECV
½” MT x ½” MT3/8” MT x ½” MT
F. Valves(Main Cylinder Valve)
Used on cylinder manifold to control (shut off or open one side of cylinder bank)
Inlet – ¾” NGT and Outlet – MECV make Vanaz.
21
3/8 3/8
3/8
ManifoldsFor LPG in LOT or VOT Systems + Industrial Gases like O , H , N , Ar, CO , etc.2
Suitable for any number of S.C.V. type cylinders to be used at a time. Centre distance between the consecutive lugs is 350mm (14”) or 425mm (17”), 2 x 2, 3 x 3, 4 x 4, 5 x 5, 6 x 6, 7 x 7, 8 x 8 etc. Also manufactured as per customers requirement. We also manufacture manifolds for all industrial gases in stainless steel pipe and forged blocks. As depicted below :
2 2 2
Manifold Fittings for LPG• Manifold Lug MECV MS Adopter
• Union Pin Set With Nut
• Non return valve for VOT manifold3• M.S. Adopter /8” B.S.P.P.M. X Bull nose for FECV Nut. Available
for ½" and 1" pipelines
• Bung: Manifold bung for F valve fitting size ¾” B.S.P.T.M or ½”B.S.P.T.M.
Manifolds & Fittings
High Pressure Single Lock AdapterHfitted on to SC. type cylinder to convert them into battery of cylinders for manifold installation. Both type of Adoptors as on this
3page are available in 22mm and 25.6mm inlet size and /8” or MECV outlet size.
igh-pressure adoptors. Releases pressure upto 90 psig. To be
Multi Lock Bearing AdapterThese die-cast multi-point adopters enable the connection of the cylinders fitted with self-closing valves to a high pressure system through a standard M.E.C.V. thread with unreduced pressure and a high flow rate. The adopters are fitted with a non return valve to ensure that there is no return flow of LPG whilst cylinders are being disconnected. The salient features of these adopters is the multi-point locking mechanism which combined with a face seal ensures that the adopter will not leak even if it is loaded off axis. The quick disconnecting arrangement coupled with a safety interlock ensures that the device can only be disconnected after turning off the gas flow. Both adopters featured above are available in 22 mm
3and 25.6 mm seats, and /8” or MECV outlet size.
Makes available : Vanaz, Kosan or Vel.
22
Industrial Gas Cylinder Cascades
Industrial Gas Cylinder Manifolds
Ammonia Manifold
L.P. Gas & Natural Gas Fired Convection Baking OvenIt's hard to beat the economy and efficiency of Swirl Stream gas fired oven.
There are several reasons: • High quality products are baked at lower temperatures, reducing energy costs. • Food is cooked in less time, increasing productivity. • High evenness throughout the oven cavity. • Compact design requires less floor space to yield up to five times the product of a standard oven using the same amount of space.
Commercial EquipmentAs continuous development to improve products is our policy. Specifications & Dimensions are subject to change without notice.
SPECIFICATIONS
0.75 Kw
220V / 50Hz. Single phase3LPG / NG /8”" BSP
About 0.5 kg/hr
SS 430
400 mm X 600 mm
100 mm
8 trays
32 loaves
About 0.91 Sq.m
Electrical Power Rating
Supply Voltage
Gas Supply (average)
Gas Consumption (average)
Material of construction(internal and external)
Tray size
Spacing between trays
Confectionary capacity
Loaf bread Capacity (450g)
Floor area
0.5 Kw
220 V / 50Hz. Single phase3LPG / NG /8”" BSP
About 0.4 kg/hr
SS 430
400mm X 600mm
100mm
6 trays
24 loaves
About 0.91 Sq.m
6 TRAY OVEN 8 TRAY OVEN
L.P. Gas & Natural Gas Fired Baking Deck OvenYou can be sure that it's hard to beat the economy and efficiency of the gas fired Bake Wizard Oven.
There are several reasons: • Ideal for entire range of bakery products • Fully safe with automatic flame sensing microprocessor controller • Even heating in a linear turbulent manner ensuring no uncooked portions remain
SPECIFICATIONS OF 6 TRAY OVEN
Baking Decks
Baking Area
Baking Surface
Tray Size
No. Of Trays
Additional deck space available
Floor space
Inverter
2
1070mm X 510mm
1.1sq.m
332mm X 510mm
6
0.520sq.m
1525mm X 1180mm
100VA
2
1070mm X 660mm
1.41sq.m
332mm X 510mm
8
0.700sq.m
1525mm X 1340mm
100VA
Available in 12 and 16 tray capacities also.
23
Bakery Pizza Oven (Gas Fired)L.P. Gas & Natural Gas Fired Baking Oven
It's hard to beat the economy and efficiency of our gas fired Kiton Oven.
There are several reasons: •Ideal for entire range of baked dishes, continental food and even pizzas. •Fully safe with automatic flame sensing microprocessor controller. •Even heating in a linear turbulent manner ensuring no uncooked portions remain.
SPECIFICATIONS FOR OVEN WITH TWO TRAYS
Power Rating Electrical
Supply Voltage
Gas Supply (average)
Gas Consumption (average)
Material of construction - external
Material of construction - internal
Tray size
Confectionary capacity
Pizza Capacity ( 8" )
Floor area
35 Watts
220 V / 50 Hz. Single phase3LPG /8" BSP
About 120 g/hr
SS 430
14 gauge thick steel plate treated with high temp. Coating
330 mm X 432 mm
2 trays
6 Pizzas
About 0.8 sq.m
SPECIFICATIONS FOR OVEN WITH THREE TRAYS
Power Rating Electrical
Supply Voltage
Gas Supply (average)
Gas Consumption (average)
Material of construction - external
Material of construction - internal
Tray size
Confectionary capacity
Pizza Capacity ( 8" )
Floor area
35 Watts
220 V / 50 Hz. Single phase3LPG /8" BSP
About 180 g/hr
SS 430
14 gauge thick steel plate treated with high temp. Coating
330 mm X 432 mm
3 trays
10 Pizzas
About 1.1 sq.m
Deep Fat Frier (Gas Fired)
L.P. Gas & Natural Gas Fired Tube Type
Once more we emphasize that its hard to beat the economy and efficiency of the gas fired deep fat fryer.
There are several reasons: High quality products are fried at controlled temperatures, reducing energy costs, increasing productivity. The compact design requires less floor space making it cleaner to use.
•
•
SPECIFICATIONS
Power Rating Electrical
Supply Voltage
Gas Supply (average)
Gas Consunption (average)
Material of construction (internal and external)
Tank size
Oil capacity
Oil cold zone
Performance
Fuel efficiency
35 Watts
220 V / 50 Hz. Single phase3LPG /8" BSP
About 200 g/hr
SS 430
356 mm X 356 mm X 102 mm
25 litres
Yes ( min. 23% of total oil )
Fries about 40 kgs of fries/hour
80.00 %
Table Top Model
24 Commercial Equipment
As continuous development to improve products is our policy. Specifications & Dimensions are subject to change without notice.
Shwarma Machine
Dosa Plate
Chapati Plate With Puffer
Griddle plates for dosas, chapatis, puffers, cutlets, uttapas, omelettes, etc.Available in sizes: 27” x 14”, 27” x 27”, 39” x 14”, 39” x 27”, 52” x 27”Only dosa plates have 1” angle border.All sizes in chapati plates are available with or without puffer. Body fabricated in MS and SS.
Single Stock PotAvailable in various sizes made as per order
Stock pot cooking platform size 2’ x 2’ in mild steel and stainless steel made as per order and specifications.
Farsan / Mithai BhattiFor kadai frying and mithai making in 2’x2’ platform and 17” ring type support non tilting with LPG / NG burner.
Kabab TandoorLPG / NG fired Kabab Tandoor manufactured as per customer’s order.
25
Model 1
Model 2
Model 3
Commercial EquipmentAs continuous development to improve products is our policy. Specifications & Dimensions are subject to change without notice.
Cooking PlatformIndian Type
4’x2’ 2 Burners M.S.5’x2’ 2 Burners M.S.6’x2’ 3 Burners M.S.7’x2’ 3 Burners M.S.8’x2’ 4 Burners M.S.9’x2’ 4 Burners M.S.
Without back splash.
4’x2’ 2 Burners S.S.6’x2’ 3 Burners S.S.8’x2’ 4 Burners S.S.
With or without back splash.
Cylinder Cabins
Bain MarieManufactured as per customer’s order. 2/3/4/6/8 pots with or without trayslide
Manufactured in MS or SS body with suitable domes and backsplash as per customer’s order.
Chinese Type Cooking Platform
For storage of LPG cylinder in stacking form or side by side.Available in various sizes, from 2 cylinders till 48 cylinders in MS or SS body
26
Roomali Roti Domes Available in MS & SS
Commercial EquipmentAs continuous development to improve products is our policy. Specifications & Dimensions are subject to change without notice.
Liquid Off-take Installations In 19kgs, 35kgs, 47.5kgs capacities.
Liquid Off-take Installations In 450 kg capacity
LOT+Bulk LPG Fittings27
Y-Strainer
Adaptor
Safety Relief Valve
Non-return Valve
Liquid offtake hoses
Excess-flow Check Valve
28
Temperature Controller, Indicator, Ignition Panel
LOT Manifold Valves
Vaas
VB
Casco
Auto Changeover
LOT+Bulk LPG Fittings
GASOR Vapouriser are user friendly equipments designed to the customers operating needs and have an industrial experience to back the product for optimum use.
• Electrically Heated
GASOR gives a continuous uninterrupted flow of gas at constant pressure and operates automatically between a turn down ratio ranging from 25% to 100% of the rated capacity.
GASOR Vapouriser are designed and manufactured to Pressure Vessel Codes and to the recommendation of NFPA 58 Guidelines.
Vapouriser also known, as Evaporators are Equipment to convert liquified compressed gases from liquid to gaseous state. GASOR Vapouriser offers the following models :
ELECTRICAL MODEL : for flow of 50 kgs/hr, 100 kgs/hr, 150 kgs / hr, 200 kgs/hr & 300 kgs/hr
Gasor Vaporiser
Zimmer VaporizersAlgas-SDI vaporizers are safe, simple and reliable thus allowing the LP-Gas professional and end user the peace of mind and freedom to focus on what they do best. These vaporizers are designed with decades of experience with LPG and various conditions all around the world. Electrically heated vaporiser with 40kg/hr flow capacity.
Flow Glass
Quick Release Coupling
Filter
Vaporiser
29 LOT+Bulk LPG Fittings
LPG Bulk Equipments Plus SparesWe carry out overhead & mounded storage installations for LPG in India and abroad. We also offer consultancy for setting up of bottling plants for filling LPG cylinders
Mechanical Sealsfor Pumps, Compressor and Agitators, Seal Supply Systems and Components.
LPG Liquid Trap Safety Relief Valve for Bulk Bullets
Unloading & Decanting HosesAcme Nuts & CouplingsSize: 4mts & 5mts length and 1½” - 2” end fittings.
Bulk LPG FittingsRotogauges for bulk LPG bullets, Thermostats & Heating Coils for Vaporisers, and all fitting for Decanting, Unloading Hoses, Acme Couplings and Clamps are also available. We also test and certify LPG Safety Valves, Vaporisers, Unloading Hoses & LPG Bullets as per Chief Controller of Explosives Rules.
30
Solenoid Valves1 WAY TEKNO MAGNETIC TYPEDirect ActingNormally Closed
1 3Body Brass Size: ¼”, /8”, /8” & ½” BSP
1 WAY TEKNO DIAPHRAGM TYPENormally Closed
1 3Body Brass Size: ½”, ¼”, /8”, /8” BSP
LOT+Bulk LPG Fittings
LPG Pumps & CompressorsLPG PUMPS, LPG COMPRESSORS, ACCESSORIES for LPG tanker uploading, Bobtail, Autogas, Cylinder filling, Trailer loading / unloading, Industrial Process and Vapor Recovery System Application.
BE, Syall Engineering, Bharat and Anil Engineering Pumps
Corken
LOT Installation sample layout drawing
5.00
3.00
Concret or
Brick Pitch Floor
Section A - AFFL +0.3m
TRV
½”
Details “2” of TRV
NRV
0.5 m
Manifold (SCH. 80 / SCH 40)MS Seamless Pipe SA 106
CS Ball Valve, 15 NB, 300 #
Flexible Hose
Detail ‘1’
Blindend
3.00
3.00
Concret or
Brick Pitch Floor
Section B - B FFL +0.3m
Vaporisor
5.00
5.0
0
5.0
0
20 15
10
3.00
3.00
10
BB
A
A
F E
F E
Vaporisor
TRV
TRV
PG
S
TRVPG
B B
PG
II
B B
PG
II
FOR FUTURE EXPANSION
Flexible HoseConnection
Usage Area
Chainlink Fencing 1.5 m High ( All Around )
Detail ‘1’
Detail of TRV
Gate
F S I
Non Return Valve
“Y” Type Strainer 300#
F Sight Flow Indicator 300#
SSafety Relief Valve 300#
with 3.0m Height Vent
I I Stage Regulator
Shut Of Valve
CS Ball Valve 300#
II II Stage Regulation
B Burner
Excess Flow Check Valve
PG Pressure Guage
F E DCP Fire Extinguiser (10 kg)
TRV Thermal Relief Valve
Notes: 1. All Dimensions in meters. 2. All Pipe Lines 50 NB & Above Shall be SCH 4C & Below 50 NB Shall be SCH 80. 3. FLP Fittings To Be Used. 4. NRV To Be Provided At Each Cylinder Tapping In Manifold
31LOT+Bulk LPG Fittings
Pumps & Compressors
INTRODUCTIONA positive displacement pump especially designed for handling highly compressed and liquefiable gases. It meets the stringent requirement of safety for use with gases such as LPG, Ammonia, Ethylene Oxide and other. The design takes into consideration of non-sparking characteristics up to -30°C and flamability problems due to leakage.
Materials of constructions used are to suite particular gas application. Main shaft is of stainless steel 304, Rotor is Ni.Ci. The main body is of cast steel.
INSTALLATION1. The pump should be installed on a concrete foundation and levelled. It
should be anchored by four ½”x6” long foundation bolts.
2. A strainer must be fitted in the suction line of pump to prevent any dirt entering the pump system.
3. This pump is uni-directional and its rotary direction is marked on the pump. Before starting, the direction of the motor rotation must be checked.
4. The piping should be of adequate size for the inlet and outlet.
5. The piping should be leveled and no misalignment be allowed, else the stresses will be transmitted to the pump.
6. A Back Pressure Check Valve down stream of the pump must be installed in the pipe line.
7. The pulleys are sent loose, while fitting the same, no hammering should be done, else mechanical seal setting can be disturbed or damaged.
8. Check for correct alignment of motor and pulleys.
9. All pipe lines should be flushed clean by air to prevent dirt, welding flux etc. entering the pump.
10. Avoid unnecessary bends, both in suction and discharge lines. Use long bends wherever required.
11. Must provide shut-off valve at inlet and outlet.
12. Care should be taken to see that the valves provided are of correct size having full port openings. This will prevent loss in suction and delivery lines.
13. It is recommended to have a small shed to cover the pump. This will protect the pump and motor from rain and dirt.
OPERATING INSTRUCTIONS1. The pump is belt driven to run at approximately 600/700 RPM. The 58
Model delivers at 7kg - 100gpm. The 55 Model delivers at 7kg - 60gpm.
2. The pump should never be allowed to run dry.
3. Before starting the pump, ensure that the following conditions are satisfied. (a) Valves at pump inlet and outlet are open. (b) Valves on the top of the tank and any other valves between pump and tank are open. (c) Vapour return line from storage tank is connected to the road tanker and all valves in this line are open. (d) Check belt tension. Belts should not be loose or very tight. (e) Rotate pulleys 2 turns in proper direction to ensure that rotation is free.
4. As soon as the liquid from the tanker is drained out, the pump should be first stopped and all valves upstream and downstream shut.
PUMP MAINTENANCE1. Grease cups are provided for lubricating bearings. These must be filled
every two weeks. Use Lithium based grease Gr.2 IS:1002
2. Check belt tension before starting the pump. Also check that the pump rotates freely by hand, this should be done every two weeks.
3. Strainer at the pump inlet should be cleaned after 3-4 filling operations.
RECOMMENDED SPARES FOR 2 YEARS1. ‘O’ Ring sets - 2 sets
2. Vanes - 1 set of 6 nos.
3. Bearings - 1 set
4. Mechanical seal - 2 sets
(a) Voltage is too low or fluctuations Check the voltage
(b) Motor fan is loose on the shaft Tighten the grub screw
(c) Overloading due to loose discharge for reasons mentioned above at 1& 2
Same as mentioned at 1 & 2
(a) Carbon ring lapped face is damages Replace the carbon ring
(b) Carbon ring broken Replace the carbon ring
(c) ‘O’ ring is hardened / damaged Replace ‘O’ ring
(d) Rubber seal behind metal seat is hardened / damaged
Replace the seal
(a) Pump RPM is less (this should be approximately 600)
Check belt tension and adjust if found be loose
(b) Motor RPM is less (this should be 1440 to 1500, as mentioned on the motor name plate
Check if voltage supply is less
(c) All vanes are not sliding freelyLightly tap on the pump with wooden or nylon headed hammer
(d) Setting of differential pressures (by-pass valve) is lower
Open the hex plug, turn the screw (No.16) 2 or 3 turns clockwise with a screwdriver and check any increment in the discharge
(e) One or more valves on suction line are not fully open
Open the valves fully
(f) One or more valves on delivery side are not fully open
Open the valves fully
(g) Excessive frictional losses in delivery line
Alter piping design suitably
(e) Strainer at pump inlet is clogged completely
Open and clean the strainer element and replace it.
TROUBLE SHOOTINGPump should be stopped before taking any correction action.
(a) One or more valves in suction side are in closed position
c) Vanes are not free to slide
CAUSE CORRECTION
Open the valve fully.
(b) One or more valves on delivery side are in closed position
Open the valve fully.
Lightly tap the pump with wooden mallet or nylon headed hammer
(d) Differential pressure valve (by-pass valve) is operating prematurely
Open the hex plug, turn the screw 2 or 3 turns clockwise with a screwdriver, and check the discharge to see if there is increment.
(f) Pump is rotating in wrong direction Inter change connections of any two phases of electric supply.
2. Pump Delivery Is Less Than Rated
3. Leakage Through Mechanical Seal
4. Leakage Through Side Cover Replace ‘O’ ring
5. Leakage through inlet/outlet flanges
Replace ‘O’ ring
6. Motor is getting over heated
1. No Discharge From Pump Outlet
32
Kosan Products
LPG Cylinder Valves• Meet the design requirements of international specifications
EN13153, EN13152 & EN12864 etc.
• The new design incorporates two lock pins
• Safety setting is conducted on 100% production and is in accordance with CGA/BS/EN norms.
• For Cylinders in inverted condition valves with dip-tube or flow limiters are available.
• Third party inspection and certification can be arranged at extra charge.
• Carry standard markings. Special markings with bulk orders can be arranged.
Industrial Gas Cylinder ValveManually Operated Industrial Cylinder Valve Wrench Type Without Safety DeviceWRENCH TYPE WITHOUT SAFETY DEVICE
• Simple design, robust, reliable and durable •Body of wrought brass rods, spindles of stainless steel, gland of Teflon for oxygen, acetylene, hydrogen, and Nitrogen •Body of aluminum silicon bronze alloy, spindle of monel metal for chlorine, boron Trifluoride • Spares such as spindles, gland packing, gland washers, top nuts, etc. separately available •Third party inspect ion and certification can be arranged at extra charge
HANDWHEEL TYPE WITH OR WITHOUT SAFETY DEVICE
• Application same as wrench type •Handwheel preempts excess torque applied with wrench •Dual spindle arrangement. upper spindle, with no movement, has gland and back up O ring that provide vacuum cylinder conditions •Available with male and female outlets. •Optional safety devices available with rupture discs •Third party inspection and certification can be arranged at extra charge.
Code No. Description
51107/TY51 Screw on type wrench operated. without safety use for chlorine & Boron trifloride gases.As per BSEN- 849 / IS : 3224 / BS: 341Approved by BIS & CCEAluminum Silicon Bronze BodyMonel Metal SpindleWith security nut along with lead / asbestos washerINLETS: As per customer’s requirement
51107/TY59 BS:341;(1.25”) 31.75 mm Nom; 1:8 Taper
51107/TY60 BS:341;(1”) 25.4 mm Nom; 1:8 Taper
51107/TY61 BS:341;(0.715”) 18.16 mm Nom; 1:8 Taper5Male outlets /8” BSP R.H. Ext.
Chlorine
Chemical Formula
GasService
Pressure BarOutlet Size
Cl2MO2
G 5/8” RH External 35
Refrigerant Gases(Fluorocarbons)
CHCLF2 30
Specific customer requirement, different from that shown in the table above, could be offered.
Boron Trifloride Gas
BF3 165
G 5/8” RH External
G 5/8” RH External
Manually Operated LPG Cylinder Valve
Code No. Description
46240/53 Screw On Type Handwheel OperatedTwo Pin TypeAs per BSEN:13153. without safetyTest pressure 17.5 bar or as per customer’s requirementINLETS: as per customer’s requirement
46240/53 DIN 477; 19.8 mm Nom; 3:25 Taper
46240/54 DIN 477; 28.8 mm Nom; 3:25 Taper
46240/55 French; 23.2 mm Nom; 1:10 Taper
46240/56 French; 24.2 mm Nom; 1:10 Taper
46240/57 French; 24.6 mm Nom; 1:10 Taper
46240/58 French; 26.2 mm Nom; 1:10 Taper
46240/59 BS: 341;(1.25”) 31.75 mm Nom; 1:8 Taper
46240/60 BS: 341;(1”) 25.4 mm Nom; 1:8 Taper
46240/61 BS: 341;(0.715”) 18.16 mm Nom; 1:8 Taper
46240/62 BS: 341; SI 17.63 mm Nom;6° Incl. AngleOUTLETS: as per customer’s requirement
1SI 20 x /14” LH EXT1SI 21.8 x /14” LH EXT
1W 20 x /14” LH EXT1W 21.8 x /14” LH EXT1SI 21.7 x /14” LH EXT
¾” BSP0.903 - 14 NGO - CGA-55521.76 - 14 NGO0.860 - 14 TPI W No. 8 of BS 3410.825 - 14 NGO RH CGA - 3000.825 - 14 NGO RH CGA - 3200.903 - 14 NGO RH CGA - 540
Also available in ring type (non repairable)
33
Manually Operated Industrial Cylinder Valve Handwheel Type Without Safety Device
Code No. Description
47001/54 Screw on type wrench operated. without safety used for Oxygen, Acetylene, Hydrogen, Nitrogen GasesAs per BSEN-849 / IS: 3224 / BS: 341. Approved by BIS & CCEInlets: as per customer’s requirement
47001/59 BS: 341;(1.25”) 31.75 mm Nom; 1:8 Taper
47001/60 BS: 341;(1”) 25.4 mm Nom; 1:8 Taper
47001/61 BS: 341;(0.715”) 18.16 mm Nom; 1:8 Taper
47001/62 BS: 341; SI 17.63 mm Nom;60 Incl. AngleFemale outlets as per customer’s requirement5/8” BSP L.H.INT. 0.885-14NGO - L.H.INT.
G 5/8 L.H. No. 2 of BS - 341 G 5/8 R.H. No. 3 of BS-3413/4” BSP
OxygenHydrogenCarbon Monoxide
Chemical Formula
GasService
Pressure BarOutlet Size
O2
H2
COG 5/8” RH Internal 200
Acetylene C H2 2 G 5/8” LH Internal 60
Specific customer requirement, different from that shown in the table above, could be offered
Hand Wheel Operated Male Outlet With Safety Liquid Withdrawal Type Valve Coupled With Built-in Excess Flow Device
Code No. Description
46241A/01 Screw on type handwheel operated with safetyAs per BSEN: 13153 / IS: 8737Liquid withdrawal typeTest Pressure 17.5 bar or as per customer’s requirement with safety
1Outlet - 1 /4” ACME
46241A/01 INLET: ANSI standard3V- 1; /4” NGT; 1:16 Taper
Self Closing Quick Filling LPG Cylinder Valve Without Safety Mk-2 Type
Code No. Description
450XX/50 BS: 341;(1”) 25.4 mm Nom; 1:8 Taper
450XX/51 BS: 341;(0.715”) 18.16 mm Nom; 1::8 Taper
450XX/52 BS: 341; SI 17.63 mm Nom;6° Incl. Angle
34
These valves are also available in wrench type operation.
Kosan Products
Code No. Description
SRV 102 Safety Relief ValveUse For Tank Fitting or pipeline PRSSuitable to LPG / Propane (C H ) Gas3 8
To protect from exposure to external heat or over fillingInlet: ¼” - 1” NPT Ext.
2Por up pressure setting & test at 19.5 Kgf/cm
• Third party inspection and certification can be arranged at extra charge• Applied for stationary and transport tanks or charged pipeline• No need of any special safeguard• Design to protect container which might be created by hydrostatic pressure
due to overfilling or by pressures resulting from exposure to external heat
Safety Relief Valve
Excess Flow Check Valve
Working pressure - 17 bar
CAPACITY
EFV 206 54 GPMEFV 404 18 GPM
Code No. Description
EFV 804 Excess flow valveUse for tank fitting / LPG LineSuitable to LPG / Propane (C3H8) GasInlet: ¾” - 2” NPT Ext.Outlet: ¾” - 2” NPT Ext.
• Essential safety device to protect pressurised tank or container against loss of its contents in the event of a pipeline fracture.
• Permits flow in either direction but controls its rate in one direction when it exceeds a predetermined limit.
Regulators3For direct cylinder mounting with /8” outlet for variable pressure
release from 0 to 2 Bar.
High Pressure Adjustable Regulator With Knob Operated Type
Code No. Description
43021A Multi Point Lock High Pressure RegulatorUse On LPG quick coupling cylinder valveAdjustable flow controlInlet As Per BSEN: 12864Inlet Size 25.6 mmOutlet 21.8 X 1.814 SI LH or as per customer’s requirement
LPG High Pressure Adaptor Multi Point Lock
Code No. Description
42070 Multi Point Lock / High Pressure Adapter (unreduced pressure)Use On LPG Quick Coupling Cylinder ValveInlet Size or as per customer’s requirement
42070 22 mm
42075 25.6 mm
42065 21.5 mm
OUTLET: 21.8x1.814 SI LH or as per customer’s requirement with or without NRV
35Kosan Products
The VMR type valve is a fast opening solenoid valve that is normally closed. When the coil is not energized the spring works on the disc keeping the gas passage closed. When the coil is powered the valve opens. When power is switched off the valve rapidly shuts.
This type of device is suitable for gas and air blocking and adjusting controls in atmospheric burners or fan assisted burners, in industrial kilns and in all gas equipments which use gas solenoid valves (qualified for continuous service-100% ED).
MATERIAL / CONNECTIONS1 1CuZn Rp /4 … Rp /2
3AlSi Rp /8 … Rp2½DN40 … DN150
OPERATING PRESSURE0 … 200 mbar0 ... 360 mbar
GAS TYPEAir and non-aggressive gases (Family 1-2-3, EN 437) Special version for Biogas / COG
APPROVALSEC-type tested and certified according to EN 161
Safety solenoid valves
for air and gas fast opening and fast closing type
36Elektrogas Products
Gas filters
Filters for gas pipelines with very high holding capacity of dustand impurities, suitable for protection of devices installed downstream.
The filter cartridge is a steel supported frame covered with a high performance non-woven made of polyolefine fibres, which satisfy the stringent requirements of Fire Class F1 according to DIN 53438 and thus are self-extinguishing.
Inlet and outlet pressure chambers can be provided with G1/8 gauges, to connect a gas differential pressure switch to monitor the pressure difference.
When the dust storage capacity is exceeded, the filter element must be replaced. FGS1-2 models are provided with a washable mesh filter cartridge.
MATERIAL / CONNECTIONS
AlSi Rp1/2 … Rp 2
OPERATING PRESSURE: 0 … 2 bar, 0 ... 6 bar
GAS TYPE
Air and non-aggressive gases (Family 1-2-3, EN 437) Biogas. Special version for COG
APPROVALS
Tested and certified according to 97/23/EC
VMR Class A - Group 2 FGFGS
Direct Cylinder Mounted Industrial Gas Pressure Regulators• Inlet pressure 200 bar maximum • Delivery pressure adjustable 1 to 10 bar• Fluid media, non corrosive gases
o o• Temperature range -40 c to +70 c• Body ports " / " npt female • Pressure gauges 50 mm diameter • Wetted area parts ultrasonically cleaned corrosion resistance
1 1/4 /2
Test pressure is 50% above manifold pressure. Normal cylinder / manifold pressure is:
2Argon : 151 kg/cm2Helium : 151 kg/cm2Hydrogen : 151 kg/cm2Nitrogen : 151 kg/cm2Oxygen : 151 kg/cm
2Carbon-dioxide : 60 kg/cm2Dissolved acetylene : 20 kg/cm2Ammonia : 25 kg/cm2LP Gas : 17 kg/cm
Parth Products
MATERIAL
•Varieties of non-corrosive materials to select from
•All materials confirm to IS specifications
•Materials compatible to fluids
•All materials environment friendly
MANUFACTURING
•Manufactured to exact drawing specification
•Threads confirm to IS specifications
•Total interchangeability within same type and size
CONNECTIONS
Standard in 3/8” BSP LH and RM
•Wide range of external, internal as well combination of threads, for industrial & domestic usage
DESIGN ADVANTAGES
•Compatible materials
•No soldiered, brazed or welded joints
•Leak tight integrity
•No gas contamination
•Compact size
•Useful for all fluids
•Pressure suitability
•Maintenance free
TEST
•100% factory tested
•Factory test certificates available on demand
•Available in 2 models - 20 bar & 200 bar test pressure.
Flashback arrester with non return valves
37
Model No.
JPR - 100 JPR - 100 JPR - 100 JPR - 200 JPR - 200 JPR - 200 JPR - 200 JPR - 200 JPR - 100 JPR - 100 JPR - 300
GG 75A
Product Series
GS 21A GS 21B MG 21A GS 22A MM 28A GS 22B MG 21B GS 21C CG 21A 28A
Inlet Pressure Range
0.5 to 2.2 bar
0.5 to 5 bar 0.5 to 5 bar26 to 100
mbar26 to 110
mbar35 to 100
mbar26 to 100
mbar26 to 100
mbar0.5 to 5 bar 0.5 to 4 bar 0.5 to 4 bar
Regulator set Outlet Pressure
75 mbar 21 mbar 21 mbar 21 mbar 22 mbar 22 mbar28 mbar 21 mbar 21 mbar 21 mbar 28 mbar
Outlet Pressure Working range
50 to 105 mbar
19 to 24.5 mbar
19 to 24.5 mbar
18 to 29 mbar
19 to 29 mbar
21 to 35 mbar
18 to 29 mbar
19 to 24 mbar
19 to 24.5 mbar
16 to 31 mbar
23 to 33 mbar
Nominal Flow Capacity
38 m /hr 31.6 m /hr 31.6 m /hr 32.5 m /hr 32.5 m /hr 36 m /hr 32.5 m /hr 32.5 m /hr 31.6 m /hr 31.6 m /hr 30.5 m /hr
OPSO (Over Pressure
Shut-off) Operating Pressure range
120 to 130 mbar
65 to 75 mbar
65 to 75 mbar
NO NO NO NO NO65 to 75
mbarNO NO
CRV (Creep Relief
Valve) Operating Pressure range
NO35 to 45
mbar35 to 45
mbarNO NO NO NO NO
35 to 45 mbar
35 to 45 mbar
NO
CRV Outlet Thread Size
NO 1/8” BSP 1/8” BSP NO NO NO NO NO 1/8” BSP 1/8” BSP NO
UPSO (Under Pressure
Shut-off) Operating Pressure range
NO NO NO11 to 15
mbar11 to 15
mbar17 to 21
mbar11 to 15
mbar11 to 15
mbar11 to 16
mbarNONO
½” BSPT ½” BSPT½” BSPT
(With Fitting & Coupler)
¾” BSPT ¾” BSPT ¾” BSP ¾” BSPT½” NPT
(With Fitting & Coupler)
½” BSPT ½” BSPT½” BSPT
(With Fitting & Coupler)
Inlet Thread Size
Outlet Thread Size
½” BSPT ½” BSPT½” BSPT
(With Fitting & Coupler)
¾” BSPT ¾” BSPT ¾” BSP ¾” BSPT¾” NPT
(With Fitting & Coupler)
½” BSPT ½” BSPT½” BSPT
(With Fitting & Coupler)
Mounting Position
Inlet & Outlet Inline
Inlet & Outlet Inline
Inlet & Outlet Inline
90° Angular 90° Angular 90° Angular 90° Angular 90° AngularInlet & Outlet
InlineInlet & Outlet
InlineInlet & Outlet
Inline
Paint QualityPU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
PU Paint / Powder Coating
Colour As Required As Required As Required As Required As Required As Required As Required As Required As Required As Required As Required
Jetix Products
JPR - 100 JPR - 100 JPR - 100
JPR - 200 JPR - 200 JPR - 300
38
Service Regulators with UPSO/OPSO for LPG/NG Reticulated Systems
Swastik Products
STANDARDSValve Design BS1868Face To Face ANSI B 16.10End Connections ANSI B 16.5Pressure & Temperature Ratings ANSI B 16.34Testing Standards API 598
Check Valve Lift Type Class 150
Sr. No. Parts Name Material Specifications
1 Body ASTM A 216 GR WCB / A 352 LCB / A 217 WC6 / A 351 CF8 / A 351 CF8M / A 351 CF3 / A 351 CF3M / IS 210 Gr. 2202 Cover
3 Plug AISI - 410 / 304 / 316
4 Gasket CAF - 20 / 59, Spiral Wound SS with Graphite filler
5 Seat AISI - 410 / 304 / 316
Stud & Nut Washer6 ASTM-A-193 Gr. B7, ASTM-A-194 Gr. 2H
SizemmInch
15 20 25 40 50 65 80 100 125 150 200
ƽ” ƾ” Æ1” Æ1.5” Æ2” Æ2.5” Æ3” Æ4” Æ5” Æ6” Æ8”
108 117 127 165 203 216 241 292 365 406 49580 84 101.5114.2 151.5 170 164 186 197 250 267
FH
Class 150
Ball Valve Full Bore Class 150 / 300
STANDARDSValve Design BS5351 (Single Piece)
Face To Face ASME B 16.10End Connections ASME B 16.50Testing Standards BS 5146 / API 598
Flange End Features:• Rotary actuator can be mounted • Electro plating for SS ball valves • Three way ‘L’ port and ‘T’ port • Special seating arrangement for low torque • Fire sage design • Easy maintenance • Solid ball with micro finish • Jacket provision available
Sr. No. Parts Name Material Specifications
1
2
Body
End Nut
ASTM A 216 GR WCB / A 351 Gr. C18 / A 351 Gr. CF8M
Gland Ring7 PTFE / Grafoil / Viton
3 Ball AISI - 202 / 410 / 304 / 316
4 Stem
5
6
Seat Ring
Body RingPTFE / Glass Filled PTFE / Carbon Filled PTFE
ASTM A 216 Gr. WCB / A 351 Gr. Cf8 / A 351 Gr. CF8M
Gland Nut8 AISI 304 /316
Handle9 MS / ASTM A 351 Ca 15 / Cf8 / CF8M
Sleeve10 Plastic
Nut & Washer11 ASTM-A-193 Gr. B7, ASTM-A-194 Gr. 2H
SizemmInch
F
H (approx)
L (approx)
Class 150
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
110 120 130 167 177 190 203 229 267 292
65 77 85 103 118 134 153 167 250 312
137 165 165 202 283 300 300 350 800 875
Sizemm
Inch
Class 300
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
F
H (approx)
L (approx)
140 155 165 190 215 241 285 305 405 419
63 69 86 102 116 134 137 167 250 312
137 137 162 205 205 300 300 350 800 875
39
NOTE: Standard material specifications can be changed according to service conditions.
Swastik Products
STANDARDSValve Design BS 5351 (Single Piece)Face To Face Given below in the tableEnd Connections ASME B 16.11Testing Standards BS 5146 / API 598
Ball Valve Full Bore
SizemmInch
FHL
Class 150
Flange End Features:• Rotary actuator can be mounted • Electro plating for SS ball valves • Three way ‘L’ port and ‘T’ port • Special seating arrangement for low torque • Fire sage design • Socket weld / Butt weld ends
Sr. No. Parts Name Material Specifications
1
2
Body
End Nut
ASTM A 216 GR WCB / A 351 Gr. Cf8 / A 351 Gr. CF8M
Gland Ring7 PTFE / Grafoil / Viton
3 Ball AISI - 202 / 410 / 304 / 316
4 Stem
5
6
Seat Ring
Body RingPTFE / Glass Filled PTFE / Carbon Filled PTFE
ASTM A 216 Gr. WCB / A 351 Gr. Cf8 / A 351 Gr. CF8M
Gland Nut8 AISI 304 /316
Handle9 MS / ASTM A 351 Ca 15 / Cf8 / CF8M
Sleeve10 Plastic
Nut & Washer11 ASTM-A-193 Gr. B7, ASTM-A-194 Gr. 2H
15 20 25 40 50 80
ƽ” ƾ” Æ1” Æ1½” Æ2” Æ3”
65 76 85 114 125 181
59 70 80 91 107 143
139 139 163 205 224 297
Ball Valve Full Bore Class 150 / 300
STANDARDSValve Design BS5351 (Single Piece)
Face To Face ASME B 16.10End Connections ASME B 16.50Testing Standards BS 5146 / API 598
Flange End Features:• Rotary actuator can be mounted • Electro plating for SS ball valves • Three way ‘L’ port and ‘T’ port • Special seating arrangement for low torque • Fire sage design • Easy maintenance
Sr. No. Parts Name Material Specifications
1
2
Body
AdapterASTM A 216 GR WCB / ASTM A 351 CF8 / CF8M
3 Ball AISI - 202 / 410 / 304 / 316
4
5
Seat Ring
Body RingPTFE / Glass Filled PTFE / Carbon Filled PTFE
Handle6 MS / ASTM A 351 CA 15 / CF8 / CF8M
Sleeve7 Plastic
Stem11 ASTM-A-216 GR WCB / ASTM A 351 CF8 / CF8M
Stud, Nut, Washer8 ASTM-A-193 Gr. B7, ASTM A
Gland9 PTFE / Grafoil / Viton
Gland Nut10 ASI 202 / 410 / 304 / 316
SizemmInch
F
H (approx)
L (approx)
Class 150
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
110 120 130 167 177 190 203 229 267 292
63 69 86 102 116 134 137 167 250 312
137 137 162 205 205 300 300 350 800 875
Sizemm
Inch
Class 300
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
F
H (approx)
L (approx)
140 155 165 190 215 241 285 305 405 419
63 69 86 102 116 134 137 167 250 312
137 137 162 205 205 300 300 350 800 875
NOTE: Standard material specifications can be changed according to service conditions.
40
Swastik Products
Ball Valve Full Bore Class 150 / 300
STANDARDSValve Design BS5351 (Three Piece)
Face To Face ASME B 16.10End Connections ASME B 16.50Testing Standards BS 5146 / API 598
Flange End Features:• Rotary actuator can be mounted • Electro plating for SS ball valves • Three way ‘L’ port and ‘T’ port • Special seating arrangement for low torque • Fire sage design • Easy maintenance
SizemmInch
F
H (approx)
L (approx)
Class 150
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
110 120 130 167 177 190 203 229 267 292
63 69 86 102 116 134 137 167 250 312
137 137 162 205 205 300 300 350 800 875
Sizemm
Inch
Class 300
15 20 25 40 50 65 80 100 150 200
½” ¾” 1” 1½” 2” 2½” 3” 4” 6” 8”
F
H (approx)
L (approx)
140 155 165 190 215 241 285 305 405 419
63 69 86 102 116 134 137 167 250 312
137 137 162 205 205 300 300 350 800 875
Sr. No. Parts Name Material Specifications
1
2
Body
Adapter
ASTM A 216 G WCB / A 351 Gr. CF8M
r. ASTM A 351 Gr. Cf8 /
3 Ball AISI - 202 / 410 / 304 / 316
4
Seat Ring
Body RingPTFE / Glass Filled PTFE / Carbon Filled PTFE
7
11
StemASTM-A-216 GR WCB / A 351 Gr. Cf8 / A 351 Gr. CF8M
Stud, Nut & Spring
8
ASTM-A-193 Gr. B7, ASTM A
Washer
9
194 Gr. 2H
Gland Nut
10
S.S. 304 / 316
Gland Ring PTFE / Grafoil / Viton
Handle MS / ASTM A 351 Ca 15 / Cf8 / CF8M
12 Sleeve Plastic
5
6
FilterSTANDARDSFace To Face Given below in the tableEnd Connections ANSI B 16.5 / DIN 2501
Sr. Parts Name Material Specifications
1 BodyIS 210 Gr. 220
ASTM A Gr. WCB
2 MeshANSI SS 304
ANSI SS 316
3
Top Cover4IS 210 Gr. 220
ASTM A Gr. 216 WCB
Top Cover Seal Neoprene / Nitrile
6 Tail Piece IS 210 Gr. 220
5 Bolt Gold / Zinc Plated MS
SizemmInch
F
H1
L2
25 40 50 80 100
1” 1½” 2” 3” 4”
190 244 274 350 406
64.5 74 90.5 121.5 135
93.5 103 116.5 161.5 330
Sizemm
Inch Æ1½” Æ2” Æ2½” Æ3” Æ4” Æ5” Æ6” Æ7” Æ8” Æ10”
40 50 65 80 100 125 150 175 200 250
F
H
200 230 290 310 350 400 480 550 600 730
202 224 263 299 399 416 468 528 580 660
Features: Standard filter pads are available in multiples of 10 for sizes up to 50mm and multiples of 5 for sizes from 65mm and above depending upon end uses to prevent dust and dirt in the gas from entering the regulator.
Applications: Water Line, Food Industry, Marine Industry, Process Equipment, Paint, Ink & Latex, Electric Utilities, Pha r maceu t i ca l , Re f r i ge ra t i on , Petroleum, Pulp & Paper, Ceramics, Chemical Plants, etc.
Sr. Parts Name Material Specifications
1 BodyIS 210 Gr. 220
ASTM A 216 Gr. WCB
2 GasketCAF 20/59, spiral wounded SS with Gr. Filler, Nitrile Neoprene
3
Drain Plug4IS 210 Gr. 220ASTM A 216 Gr. WCB
Mesh AISI 304 / 316
6 Eye Bolt & Nut Zinc Plated Steel
5 Top Cover IS 210 Gr. 220ASTM A 216 Gr. WCB
7Stud Nut & Washer
ASTM-A-193 Gr.B7 ASTM-A-194 Gr.2H
NOTE: Standard material specifications can be changed according to service conditions.
41
Strainers Y TypeSTANDARDS
Face To Face Given below in the tableEnd Connections ANSI B 16.5 / DIN 2501 / BS 10Socket Weld Ends ANSI B 16.11Screwed Ends ANSI B 2.1Pressure Rating 0 to 600 PSI g
NOTE: Standard material specifications can be changed according to service conditions. Soft seat arrangement is made for low pressure, low temperature and critical applications.
Sr. Parts Name Material Specifications
1 Body
2 Top Cover
3
Gasket4CAF - 20/59, spiral wounded
SS with Graphite filler / PTFE
Element AISI-410, 304, 316
5Stud, Nut & Washer
Gold / Zinc Plated MS
ASTM A 216 GR WCB /
A 352 LCB / A 217 WC6 /
A 351 CF8 / A 351 CF8M /
A 351 CF8 / A 351 CF3M /
IS 210 Gr. 220
Sizemm
Inch Æ1 1½” Æ2” Æ2½” Æ3” Æ4” Æ6” Æ8”
25 40 50 65 80 100 150 200
F
H
160 200 230 270 290 350 440 600
125 150 170 200 210 287 320 413
SizemmInch
F
H1
ÆC” BSP
5 0 0 0
ƽ” ƾ” Æ1” Æ1½” Æ2”
1 2 25 4 5
85 100 131 152 212
60.5 75 101 119 168
½” ¾” 1” 1½” 2”
Pressure Reducing Valve Pilot OperatedSTANDARDS
Material of Construction Table 1Body Size and End Confections Table 2Face to Face and Height Table 3Capacities (I&II) Table 4Pressure & Temperature Ratings Table 5
Body SizeInches (dn) End Connection Style
1” (25)Æ1½”(40)Æ2” (50)Æ3” (80)Æ4” (100)
Æ
ANSI B 16.5 / BS 10
TABLE 2
Sr. Parts Name Material Specifications
1
2
3
4
Body
Bottom Plate
Spring
Housing
Cap
5 Piston
6
Piston Ring7 Hard Chrome Iron
Sleeve AISI-410, 304, 316
ASTM A 216 GR WCB /
A 352 LCB / A 217 WC6 /
A 351 CF8 / A 351 CF8M /
A 351 CF3 / A 351 CF3M /
IS 210 Gr. 220
AISI-410, 304, 316
Pilot Valve8 AISI-410, 304, 316
Pilot Valve Seat
9 AISI-410, 304, 316
Pilot Valve Spring
10 AISI-410, 304, 316
Diaphragm11 Phosphorus Bronze
Adjusting Spring
12Spring Steel Cadmium Coated
Pilot Valve Housing
13 AISI-410, 304, 316
Main Valve Seat
14 AISI-410, 304, 316
Main Valve Return Spring
15 AISI-410, 304, 316
Top Plate16Mild Steel / AISI-410, 304, 316
Main Plug17 AISI-410, 304, 316
Adjusting Screw
18 AISI-410, 304, 316
Spring Button19 AISI-410, 304, 316
Hp Port Plug20 AISI-410, 304, 316
Remote Control Plug
21 AISI-410, 304, 316
Jam Nut22 AISI-410, 304, 316
Stud, Nut & Washer
23ASTM-A-193 Gr.B7, ASTM-A-194 Gr. 2H
Gasket24CAF - 20/59, PTFE / Nitrile / Neoprene
TABLE 1
Sizemm
Inch
F
H1
H2
5 0
Æ1” Æ1½” Æ2” Æ3” Æ4”
2 4 50 80 100
200 208 220 320 363
90 120 140 165 160
365 400 425 445 480
TABLE 3
Sr. Parts Name Material Specifications
1
2
Body
End Nut
3 Element
4 Gasket CAF - 20/59 / PTFE
ASTM A 216 GR WCB /
A 352 LCB / A 217 WC6 /
A 351 CF8 / A 351 CF8M /
ASI-410, 304, 316
42 Swastik Products
NOTE: Standard material specifications can be changed according to service conditions. Soft seat arrangement is made for low pressure, low temperature and critical applications.
Pressure Reducing Valve Pilot Operated
STANDARDS
Material of Construction - Table 1
Body Size and End Confections - Table 2
Face to Face and Height -Table 3Capacities (I&II) -Table 4Pressure & Temperature Ratings -Table 5
Sizemm
Inch
F
H1
H2
5 0
ƽ” ƾ” Æ1”
1 2 25
155 155 155
85 85 85
350 350 350
TABLE 3
Body SizeInches (dn) End Connection Style
½” (15)Æ1” (25)Æ BSP Screwed or
Npt Screwed
TABLE 2
Sr. Parts Name Material Specifications
1
2
3
4
Body
Tail Piece
Spring Housing
Cap
5 Piston
6
Piston Ring7 Hard Chrome Iron
Sleeve AISI-410, 304, 316
ASTM A 216 GR WCB / A 352 LCB /
A 217 WC6 / A 351 CF8 / A 351 CF8M /
A 351 CF3 / A 351 CF3M / IS 210 Gr. 220
AISI-410, 304, 316
Pilot Valve8 AISI-410, 304, 316
Pilot Valve Seat9 AISI-410, 304, 316
Pilot Valve Spring10 AISI-410, 304, 316
Diaphragm11 Phosphorus Bronze
Adjusting Spring12 Spring Steel Cadmium Coated
Pilot Valve Housing13 AISI-410, 304, 316
Main Valve Seat14 AISI-410, 304, 316
Main Valve Return Spring15 AISI-410, 304, 316
Gasket16 CAF - 20/59, PTFE / Nitrile
Main Plug17 AISI-410, 304, 316
Adjusting Screw18 AISI-410, 304, 316
AISI-410, 304, 316
Hp Port Plug20 AISI-410, 304, 316
Remote Control Plug21 AISI-410, 304, 316
Jam Nut22 AISI-410, 304, 316
Stud, Nut & Washer23 ASTM-A-193 Gr.B7, ASTM-A-194 Gr. 2H
TABLE 1
19 Spring Button
Sr. Parts Name Material Specifications
1
2
3
4
Main Body Valve
Bowl
Doom
Tail Piece
5 Plug Nut
6
Plug7 AISI-410, 304, 316
Seal Neoprene / Nitrile / Viton
ASTM A 216 GR WCB / A 352 LCB /
A 217 WC6 / A 351 CF8 / A 351 CF8M / A 351
CF3 / A 351 CF3M / IS 210 Gr. 220
AISI-410, 304, 316
Main Valve Spindle8 AISI-410, 304, 316
Main Valve DIaphragm9 Neoprene / Nitrile / Viton
Main Valve Retainer10 AISI-410, 304, 316
Sense Nozzle11 AISI-410, 304, 316
Connector12 AISI-410, 304, 316
Main Valve Seat13 AISI-410, 304, 316
Stud Nut Washer14 MS Gold / Zinc Plated
Sense Plate15 AISI-410, 304, 316
Sense Washer16 AISI-410, 304, 316
Diaphragm17 Neoprene / Nitrile / Viton
Spring18 Carbon Steel
Gun Metal
Cap20 Aluminum
TABLE 1
19 Setting Nut
H1
H2
80.5 117 107.5 140 162
273 308 296 375 330
Sizemm
Inch
F
5 0
Æ1” Æ1½” Æ2” Æ3” Æ4”
2 4 50 80 100
200 207 222 275 310
140 150 165 --- ---
TABLE 3
Flanged End
Screwed End
Body SizeInches (dn)
End Connection Style
½” (15)ÆBSP Screwed or NPT Screwed
TABLE 2
1” (25)Æ1½”(40)Æ1” (50)
Æ BSP Screwed or NPT Screwed ANSI B 16.5 150# or BS:10”h”Table
3” (80)Æ4” (40)Æ
BSP Screwed or NPT Screwed ANSI B 16.5 150# or BS:10”h”Table
STANDARDS
Material of Construction - Table 1
Body Size and End Confections - Table 2
Face to Face and Height - Table 3Capacities (I&II) - Table 4
Gas Pressure Regulator (Governor)
43 Swastik Products
SAFETY RELIEF VALVE
SLAM SHUT OFF VALVE
FILTER IMPULSE LINE TOSLAM SHUTOFF VALVE
1St. STAGE REGULATOR 2ND STAGE REGULATOR
FLAME ARRESTOR
PRESSURE REDUCING SYSTEM DOUBLE STAGE
PRESSURE REDUCING STATION SINGLE STAGE
REGULATOR
FLAME ARRESTOR
SAFETY RELIEF VALVE
SLAM SHUT OFF VALVE
FILTER IMPULSE LINE TOSLAM SHUTOFF VALVE
Introduction: Pressure Reducing Regulator / Direct Operated Regulator are ideal for industrial and commercial applications supplying gas to furnace, burners and other applications. A balancing system enables the regulator to control gas pressure accurately for maximum combustion efficiency despite varying inlet pressure.
Control Application: For selection it is necessary to identify the function of the regulator. The answer to this question defines which of the following regulators is required - •Pressure Reducing Regulator • B a c k P r e s s u r e R e g u l a t o r •Pressure Relief Valve •Vacuum Regulator
Capacity Determination: The required flow capacity influence and determines the following - •Size of the regulator •Orifice size •Style of regulator (Direct operated / Pilot operated)
Pressure Regulator Selection: Based on the application the pressure reducing regulator is designed. Every application calls for a pressure reducing regulator b a s e d o n t h e p a r a m e t e r s mentioned below.
•Outlet pressure to be maintained •Inlet pressure •Capacity required •Shut off capability required •Process media •Process media temperature •Required pressure p ipe s ize •End connect ion •Material of construction
Outlet Pressure To Be Maintained: The first parameter is to define the required outlet pressure. When the outlet pressure is known we can ascertain the requirement fro the under mentioned.
•Spring Required •Casing pressure rating •Body outlet rating •Orifice rating and size •Regulator size
Sr. Description
1
2
3
4
5
6
7
8
9
10
Ball Valve
Pressure Gauge
Gauge Isolator
Gas Filler
Safety Shutoff Valve
Gas Pressure Regulator / Governor
Impulse Line To Safety Shutoff Valve
Impulse Line To Gas Regulator
Safety Relief Valve
Flame Trap
Multiply Flow of
Converting Volumes Of GasCFH to CFH or CFM to CFM
Air
By To Obtain Flow Of
Butane
Natural Gas
Propane
Air
Natural Gas
Propane
Air
Butane
Propane
Air
Butane
Natural Gas
0.707
1.290
0.808
1.414
1.826
1.140
0.775
0.547
0.625
1.237
0.874
1.598
Natural Gas
Propane
Butane
Gas Train Layout
Gas Train
Gas Train For Pressure Reducing System A gas train consist of Filter, Slam-shut off valve, pressure regulator, safety relief valve & flame arrester. Filter helps to remove the dust/dirt particles in the gas which may damage the regulator parts. The slam-shut off valve normally remains open. Incase the outlet pressure of the regulator exceeds the permissible limits, the slam-shutoff valve senses it through the impulse line & instantly shuts off the supply to the downstream system. The safety relief valve’s provided for additional safety. It is to be set at higher pressure than the slam-shut off valve pressure so that the safety relief valve will operate only when slam-shut off valve fails to operate. The outlet of the safety relief valve is vented well above the root through the flame arrestor.
44
Please refer to Gas Train drawings on Pages 66 & 67
Reticulated Gas System
Fittings for Reticulated System
Auto change over
Vanaz
Comap
Meter Adaptor
Regulator with under pressure shutoff valve and over pressure shutoff valves
Meter Regulator
45
RockwinMedium Pressure Medium Flow LPG & NG miniature RPD FlowmetersLRZ-09 Series
(Conversion Software offered free with each meter)
• Small Capacity Flowmeters
• Proven Rotary Piston Design
• High Accuracy
• Suitable for Natural Gas, LPG and other non aggressive gases
• Ideal for NG / LPG distribution and burner consumption measurements
Operating Principle
Two figure eight shaped rotors are geared through external synchronisation gears. The clearance between the rotors and the housing is small in order to minimise leakage. For every full revolution, each rotor transports a defined volume from inlet to outlet. The rotors in turn drive a counter. The counter is geared to indicate the volume passed through the meter in the appropriate units. To be installed vertically, top to bottom flow only.
PERFORMANCE
ModelQ max
3AM / hrQ nom
3AM / hrQ min
3AM / hrAccuracy
max>Q 0.05 Qmax
LRZ-09-G 2.5
LRZ-09-G 4.5
LRZ-09-G 6.5
4.0
6.0
10.0
2.5
4.0
6.0
0.06
0.07
0.08
1.5%
1.5%
1.5%
DIMENSIONS
CONSTRUCTION
Housing AluminumRotors AluminumBearings Stainless SteelMax. Operating Pressure 1.0 BarEnd Connections G ¾” (M)Installation Vertical Flow top to bottomCounter 8 Digits, Non resettable
Gas Flow Meters
LRZ G-6
MEDIUM PRESSURE
46
RADIAL-BLADE TURBINE GAS METER
The gas meters need not be built-in until measurement is required
Meter sizes G/Q 16-4003Measuring range: 3-650 m /h
Four different pulse generators: •2xNF (low frequent) •MF (middle frequent) •HF (high frequent)
There is a solution for every demand
OVER-RUN BRAKE (OPTION)
Suppression of the after-running error at intermittent operation without restriction of the measuring range.
MONOPIPE FITTING EAS
Component of the pipeline
Flanged DB 50-DN 100
Threaded G 1½” and G 2”
In preparation of the measuring point the mono-pipe fitting can be installed in advance in the pipeline with an overflow cap or lid cap.
INSTALLATION AND MAINTENANCE
Can be installed in any position from horizontal to vertical
Simple exchange of the meters on site. The heavyweight mono-pipe adapter remains in the pipeline.
The disconnection of the meter and mono-pipe adapter allows a strain-free meter installation.
Quanto Monopipe EQZ for internal and industrial measurements
With over-run brake NLB
Gas Flow Meters
MOUNTING AND MAINTENANCE
• Mounting / dismounting of the meter element possible without disconnecting the monopipe fitting
• The monopipe fitting remaining in the pipe network enables mounting/dismounting of the meter element without tension from the pipe network
• Can be installed in any position from horizonatal to vertical (turbine axis not suspended and roller counter axle always horizontal
LOAD RANGE
Qmax3(m /h)
Pmaxbar
PRESSURE PULSE GENERATORS (OPTION)
LF1 pulse
3=m
nd2 LF1pulse
3=m
MF1 pulse
3=m
HFapprox. f
at Qmax(Hz)Size
Qmin3(m /h)
40/50
40/50
40/50
40/50
50
80
80
80
80
100
100
100
100
25
40
65
100
160
100
160
250
400
160
250
400
650
6
6
6
6
6
6
6
6
6
6
6
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
0.01
350
550
850
1300
1300
200
320
500
800
280
440
380
610
Q 16
Q 25
Q 40
Q 65
Q 100
Q 65
Q 100
Q 160
Q 250
Q 100
Q 160
Q 250
Q 400
3
4
5
6
10
10
12
15
20
13
15
20
25
DN(mm)
3
2
1
0
-1
-2
-3Ind
ica
tion
err
or
(%)
Load factor in % of Qmax
30 40 50 60 70 80 90
5 10 20
100
1.5
-1.5
NORMS Developed and produced according to Quality Standard ISO 9001
HIGH PRESSURE
TECHNICAL CHARACTERISTICS• Principle of velocity measurement• For internal measurement (without verification)
• Sizes Q16 up to Q400 for flow.• Connections DN 40, 50, 80 and 100• Different Q-sizes per nominal width:
-DN 40: Q 16 up to Q 65-DN 50: Q 16 up to Q 100-DN 80: Q 65 up to Q 250-DN 100: Q 100 up to Q 400
• Operational Pressure: Maximum 6 bar• Meter without mono-pipe fitting can be calibrated• Pressure extraction connection inside the meter• Counting device is in a gas free space• Low starting value• High measurement stability and operational security due to• High-quality, wear resistant components; self lubricating ball
bearings• Designed for simple servicing (measurement-cartridge principle)
• Standard integrated flow strainer• Short straight inlet lengths (2xDN)
• Operation temperature range: Gas temperature from -10°C to +60°C. Ambient temperature from -20°C to + 70°C.
OPTIONS•Over-run brake: Mechanical over-run brake without measuring range restriction for intermittent operation
•Pulse generators: 2XLF-IPG, 1X can be retrofitted without breaking the manufacturing seal - MF-IPG & HF-IPG
•Temperature sensor pockets in the mono-pipe fitting
47
(Conversion Software offered free with each meter)
Residential Diaphragm Gas MeterThe ITRON is a compact residential gas meter designed to measure accurately volumes of natural gas, LPG and all non-corrosive gases.
ITRON (MID approved)]Steel Version
Basic Features
Design
Quality
3Compact size: 1.2 dm cyclic volumeRange: G1.6, G2.5, G4EN 1359 & O.I.M.L compliance
Long -term accuracy & safetyReady for remote reading & data management
World-class, ISO9001 certified, European Engineering and Manufacturing
I T R O N
Accuracy CurveError in%
4
3
2
1
0
-1
-2
-3
-4Qmin 0.1 Qmax 0.2 Qmax Qmax
3Flow m /h
Pressure LossPressure loss in mbar
2.0
1.5
1.0
0.5
0.06
3Flow m /h
enatuB
enaporP
riA
)6.0=d( GN
3Q m /h
EN 1359 Approval limits
Gas Flow Meters
APPLICATION
The ITRON, with an installed base of over 30 millon units, is a versatile meter that makes it the preferred choice of many large utilities world-wide.
METROLOGY
The ITRON meets O.I.M.L, EN 1359 and MID (certificate delivered by the LNE), and more than 25 national metrological standards (DVGW,NMI Class 1....).
Its design and the careful choice of materials enable the ITRON to meet the highest demand in international markets in terms of accuracy and long-term stability.
During thje preliminary test controls on the sonic nozzle test benches, all meters are tested at Qmin, 0.2 Qmax and Qmax.
OPERATING PRINCIPLE
The ITRON is a positive displacement diaphragm gas meter with a stand-alone twin chamber measuring unit.
The twin chambers are each fitted with a flexible and gas-tight diaphragm which is moved by the differential between the inlet and outlet pressure. The Gas enters one side of the diaphragm pan while on the other side it comes out through a separate port on the valve. When one side is full, the rotating mono-valve moves on to the next position, allowing the gas to fill the empty side.A transmission gear and a mechanical coupling or stuffing box transfer the reciprocating motion to the mechanical retrofitable index. The measuring unit is housed in a robust gas-tight casing.
CONSTRUCTION
With its casing in steel, high protection against corrosion is ensured by 500 hours salt fog spray test resistant cataphoresis treatment. The aluminum version can withstand up to 1000 hours salt fog spray test.
The extreme strength of the case joint is achieved by rolling the belt & compressing the flanges into contact with a sealant applied between the faces. This forms a joint which is both gas-tight and fire- resistant.
MEASURING UNIT
The achievement of the fixed stroke mechanism is the result of precision and high quality automation, and eliminates the need for an adjustable tangent. This confines all registration adjustments to the accessible change wheels behind the index.
The long life synthetic diaphragms, coupled to the well-proven movement design, combine to give excellent stability and accuracy during the whole life of the metre.
All materials have been selected for their superior resistance to chemicals and gas. The valve and the grid, thanks to a special Bakelite formulation, enjoy high gliding properties and are protected against premature wear.
Finally, a back-run stop prevents the metre from running backwards in case of tampering.
INDEX
The metres are available with metric or cubic inch indexes. They come with a permanent magnet for pulse generation and can be retrofitted with a pulse transmitter. Ip54 and Ip67 versions are available for specific environments.
QUALITY ASSURANCE
Quality assurance procedures- such as ISO 9001- and strict controls throughout the manufacturing process ensure a very high quality level.
DOMESTIC
48
(Conversion Software offered free with each meter)
C
B
A
ED
VERSIONS AND OPTIONS
• Aluminum version• LPG version• Prepayment version• Asia version• South America version• Retrofittable pulse transmitter• Automatic Meter Reading through radio or telephone reading systems
ACCESSORIES
Meter bars for two-pipe meters, Valves, pipe connections, installation cabinets, domestic governors and safety shut-off valves.
(Conversion Software offered free with each meter)
A B C D E Weight Connection Threads according to ISO 228Case Material
DIMENSIONS
Steel Co-axial 230 mm 67 mm 190 mm 152±4 mm 1.45 kg DN 25
Steel 100 mm 212±2 mm 67 mm 190 mm 156 mm 1.45 kg DN 20 - G 1”¼
Steel 110 mm 219±9 mm 67 mm 190 mm 156 mm 1.45 kg 7DN 20 - M20x1.5 G1” - G¾” - G1” ¼ - G /8” - BS 1” - BS ¾”
Steel 130 mm 225 mm 80 mm 240 mm 156 mm 1.60 kg G1” ¼
Steel 6” 240 mm 80 mm 240 mm 156 mm 1.60 kg BS1”
Steel 160 mm 225±2 mm 80 mm 240 mm 156 mm 1.60 kg 7DN 20 - G 1” - - G /8”
Steel 220 mm 270 mm 72 mm 283 mm 170 mm 2.60 kg G ¾”
Steel 250 mm 259 mm 78 mm 331 mm 178 mm 2.65 kg G 1”¼
Aluminum 110 mm 219 mm 77 mm 196 mm 177 mm 2.20 kg G ¾” - G 1” - G 1” ¼
Aluminum 6” 232 mm 72 mm 219 mm 167 mm 2.00 kg G ¾” - G 1” - G 1” ¼
Please consult us for any other requests.
ORDERING INFORMATION
Measuring Range: (G1.6, G2.5, G4)
Maximum working pressure: (0.5-1-1.5bar)
Meter interaxis and connection type: Specific marking (serial number, logo, bar code)
TECHNICAL CHARACTERISTICS
Gas Type Natural gas, LPG and all non-corrosive gases3Cylic Volume 1.2 dm
Operating Temperature -25°C to + 55°CStorage Temperature -30°C to + 70°CMax. Operating Pressure 0.5 bar for steel & 1.5 bar for aluminum version
3 3Measuring Range G1.6 - Qmin 0.016m /h - Qmax 2.5m /h3 3G2.5 - Qmin 0.025m /h - Qmax 4m /h
3 3G4 - Qmin 0.04 m /h - Qmax 6 m /h3 3Pulse Generator Standard 0.01 m /pulse, Optional 0.1 m /pulse
Pulse TransmitterRetrofittableLF-system,12 3 Vdcmax -10mA max.Standard 0.01 m /pulse
wire fixation by jack plug or connecting blockColour RAL 9002
Gas Flow Meters49
DOMESTIC
Gas Flow Meters50
DOMESTICPREPAID GAS METER
Type Approval of G 1.6 meter per BS EN 1359 Standard :
Our meter is approved (as per BS EN 1359) fromFCRI for Accuracy Test, Pressure Absorption, MetrologicalStability, Starting flow - rate, External leak tightness, Resistance to Internal pressure, Resistance to Impact,Resistant to Mishandling, Bending Moment test.
High temperature resistance test approval :Our meter is approved for High Temperature Resistanceas per BS EN 1359 requirements from DVGW, Germany.
IP 55 approval :Our meter is approved by ARAI for IP 55 requirements.
Corrosion resistance and humidity tests approval:Our meter is approved for Salt spray and Humiditytests as per ASTM B-117-03. The plated and powdercoated components are approved.
Features & Benifits
Prepaid system consists of :
Meter Basic Details
The prepayment gas meter is a gas meter with Electronic Control Unit (ECU) on the traditional diaphragm type gas meter, realizing digital and intelligent management of gas measurement. It adopts high quality diaphragm type gas meter as its base meter which is manufactured in compliance with the IS 14439 - I & II / BS EN 1359:1999 international standards. The key components of the meter are made of intensified special material with the worlds advance production level with the best test lab equipment.
Thus the mechanical meters have reformed the traditional supply of gas, generation of bill for the gas consumed and collect payments against the supplied gas. Prepaid gas meters with modernization, safety, reliability performances and modern management characteristics can ensure that the benefits of both supply and demand sides would not be violated and revenues are intact.
Basic mechanical gas meter with internal or external motorized valve.
IC cards (Management cards for distribution office, user card for the consumer).
IC card reader-writer and
Software
Model Type
Standard
Connections
Centre distance between
connections
Casework
Pmax
Max. flow
Min. flow
Cyclic Volume
Operating temperature
Finish
Color
Max. Index reading
G 1.6
BS EN 1359
BS 746 / As per
requirement
3/4”
110 mm
Steel
0.2 bar / 0.5 bar
2.50 m3 / hr (2500 litres / hr)
0.016 m3 / hr (16 litres / hr)
0.52 dm3
-20°C to +50°C
Powder coated
Beige (RAL 1001)
99999.999 m3
(Conversion Software offered free with each meter)
Advanced FunctionsPrepayment Gas sale and charge are managed
through IC card to facilitate the end users as well as the gas companies.
Smart Shut-Off Controlling Valve
Built-in electro-motor valve closes or opens automatically under control of ECY under certain circumstances.
Alarm for attention In case of the under-limited residual gas and the abnormal condition, the buzzer will alarm to call for attention to recharge the account and handle the abnormal case.
Automatic Calculation of Gas Consumption
When gas is in use, the residual gas in the meter w i l l decrease automatically; meanwhile the accumulative gas volume will increase automatically.
Info Storage, Checking and Display
The gas meter will save its data automatically. Info of valve status, r e s i d u a l g a s v o l u m e a n d accumulative gas consumption can be checked and displayed on the LCD screen through inserting the user card or pressing the inquiry button.
Battery under Voltage Protection
When the battery is low voltage or taken away by users, the shut-off valve will close in very short time (1-2 seconds).
Anti Electromagnetic Interface Protection (Protection against external magnet)
W h e n g a s m e t e r i s u n d e r i n t e r f e r e n c e o f e x t e r n a l electromagnetic f ield, it can measure regularly or close the valve according to the strength of interference source. Also if cable is cut the valve closes automatically and gas supply stops immediately.
Meter Reading Data of the gas meters can be read through meter reading card and then input into the management system for statistic, analysis and printing.
Management system functions and features
No need of manual accounting bill, reduce redundant labour, improver work efficiency and management level. The system module can operate stably with complete function: easy sale, inquiry, statistic and printing. The system can link with the bank, stores, vendors etc.; which will collect the fee or the gas charges. The system has local version and network version with the function of upgrade and multi-place management. The meter wil l automatically store the data log of two months i.e 60 days in its built memory.
IC Card for the prepaid gas meter
TYPES OF CARDS:
• Employee Card
• Customer Card
• Read Meter Card
• Tamper Download Card
• Tamper Reset Card
TYPES OF TAMPER SAFEGUARDS:
• Magnetic Tamper
• Battery Tamper
• Card Tamper
51
Sensus MetersRange - Cubix & SonixModel : G 2.5, G 4, G 6, G 10, G 16 & G 25
COMMERCIAL GAS FLOW METERS:
We distribute G2.5, G4, G6, G10, G16, G25, G40, G65, G100 meters conforming to BS EN 1359
M 4
2Maximum Pressure: 2 kg/cm3Maximum Flow: 4m /hr
HIGH PRESSURE CLESSE DRESSER METER
Gas Flow Meters
COMMERCIAL DIAPHRAGM TYPE
(SENSUS)
(SENSUS)
Type
SPECIFICATION
G 2.5
Nominal Diameter
Connection Size
Capacity
Cyclic Volume
Pressure Size
Pressure Loss
Pipe Distance
DN
ISO 228
Qmin
Qmax
mm
mm
3Q – m /hr
3Q - m /hr
3V – dm
Bar
mbar
mm
20/25
1” / 1¼”
0.025
4
1.2
0.5
<2.0
110
G 4
20/25/32
1”, 1¼”, 1½”
0.04
6
2.4 (2.0)
0.5
<2.0
250
G 6
25
1¼”, 1½”
0.06
10
3.5
0.5
<2.0
250
G 10
40
1¾”, 2”
0.1
16
6
0.5
<3.0
280
G 16
40
1¾”, 2”
0.16
25
6
0.5
<3.0
280
G 25
50
2½”
0.25
40
12
0.5
<3.0
335
G 40
80
0.4
65
30
0.5
510
G 65
80
0.65
100
60
0.5
640
G 100
100
1
160
120
0.5
710
52
(Conversion Software offered free with each meter)
Vanaz Products
Domestic RegulatorsVanaz is the pioneer manufacturer of domestic pressure regulators in India. These regulators are mainly used for household purpose and are suitable for single burner / two -burner gas stoves as well as grill cum cooking ranges having total consumption of 500 Itr / hr of LPG. R - 0605 is Meter Regulator mainly developed for Natural gas distribution through pipeline. In addition to pressure control system, it is having built in low - pressure cut off valve, which ensures the working safety.
VANAZ R-03062Inlet Pressure Range 0.5-17 kg/cm
Outlet Pressure Range 30 mbar (300 mm w.c.)3Gas flow rate 0.5 Nm / hr
End Connection Inlet:Union Nut 21.8 x 14 TPI (LH)Outlet:Nozzle to suit ½” hose pipe
Gas LPG
VANAZ R-0605
Inlet Pressure Range 35-100 mbar
(350-1000 mm w.c.)
Outlet Pressure Range 20-30 mbar (200-300 mm w.c.)3Gas flow rate 6 Nm /hr
End Connection ¾” BSP(INT) ¾” BSPT (INT)
Gas Natural Gas, LPG
VANAZ R-03022Inlet Pressure Range 0.5-4 kg/cm
Outlet Pressure Range 30 mbar (300 mm w.c.)3Gas flow rate 0.5 Nm /hr
End Connection ½” BSPT (INT)
Gas Natural Gas, LPG
AdaptorsSelf closing valves as per IS:8737 are having outlet connections as a plain collar diameter, which needs a specific device to connect threaded fittings of regulator/pig tails to these valves. Adaptors are used for this purpose. The adaptors are to be fitted on the valve which makes leak proof coupling between valve outlet & adaptor inlet. By rotating the knob of the adaptor the Self Closing valve spindle gets pressed and flow through adaptor starts at unreduced pressure. Vanaz adaptors are having brass forged body for high pressure chamber. The outlet connection is an integral part of the brass forged body and so the life of adaptors is considerably more. Each adaptor is fitted with non return valve at the outlet side which restricts the reverse flow through the outlet of adaptor.
VANAZ R-1714
Working Pressure Range 0.5-17 kg/cm2
Inlet Connection To suit self closing valve of collar dia. as per IS: 8737 R: 1714-25.6mm
Outlet Connection 21.8 x 14TPI (L. H.) Ext.
Gas LPG
VANAZ R-2206
Regulator R-2206 is available with specifications similar to that of R-2202 except inlet connections. The inlet connection for R-2206 is similar to that of Adaptor R-1703, so it can be directly mounted on LPG cylinder.
Input Pressure : 1 - 17 kg/cm2
Output Pressure : 0.05 - 2 kg/cm2
Gas Flow Rate : 0 - 15 m/hr3Outlet Size : /8” BSPM / Nozzle to suit to 1/4” rubber hose
Gas : LPG
We can supply pressure regulators suitable for any gas as per following specifications -
2 2Inlet Pressure : 17Kg/cm max. for LPG, 200Kg/cm max. for CNG & Industrial Gases like 0 , H , CO , N etc.2 2 2 2
2Outlet Pressure : From few mm WC of vacuum to 50 Kg/cm3Flow Rate : 2500Nm / hr (max.)
Pipeline Size : 6mm N.B. (½”N.B.) to 150mm N.B. (6”N.B.)
53
Adjustable Pressure Regulators(For Low Flowrate Requirements)
These regulators are having wider outlets pressure range. The outlet pressure can be easily adjusted by rotating the knob of spring adjusting screw. By rotating the knob anticlockwise the outlet pressure is reduced & by rotating it clockwise the outlet pressure is increased. R-2101 & R-2111 are mainly used for gas cutting or welding purpose. These regulators have built in safety relief valve and flow control needle valve at the outlet. R-2202 is mainly used as adjustable pressure regulator for LPG / Natural Gas in canteen restaurants & for small furnaces. R-2105 is suitable for high pressure application.
VANAZ R-21012Inlet Pressure Range 1-161 kg/cm
2Outlet Pressure Range 0.5-8 kg/cm3Gas Flow Rate 25 Nm /hr.
End Connection Inlet: To suit outlet of std. cyl. valves as per IS:3224Outlet: Nozzle to suit 6mm l.D. hose pipe.
Gas Oxygen, Hydrogen, Air, Nitrogen, Argon.
Model supplied will be without pressure gauge
VANAZ R-21112Inlet Pressure Range 1-55 kg/cm2Outlet Pressure Range 0.2-2 kg/cm
3Gas Flow Rate 25 Nm /hr.
End Connection Inlet: BSP Ext. (LH) with BullnoseOutlet:Nozzle to suit 6mm l.D. hose pipe
Gas Acetylene
Model supplied will be without pressure gauge
5/8”
Vanaz Products
VANAZ R-2105 / 21142Inlet Pressure Range 10-161 kg/cm
2Outlet Pressure Range 5-125 kg/cm3Gas Flow Rate 25 Nm /hr.
End Connection Inlet : To suit outlet of std. cyl. valves as per IS:3224Outlet : BSP (INT) or ¼” BSP (INT)
Gas Oxygen, Hydrogen, Air, Nitrogen, Argon.
3/8”
VANAZ R-2202
Inlet Pressure Range 0.5-17 kg/cm2
Outlet Pressure Range 0.2-2 kg/cm23Gas Flow Rate 20 Nm /hr.
End Connection Inlet: 21.8 x 14TPI L.H. Union nut Outlet: BSP(INT)
Gas LPG
1/4”
Zero GovernorsZero Governors are used to supply gases at atmospheric pressure to the mixing chambers. These are mainly used for the furnaces in glass industry. They are very sensitive and precisely maintain the required outlet pressure.
VANAZ R-62042Max Inlet Pressure 0.5 kg/cm
Outlet Pressure ±25 mmwc (±2.5 mbar) 3Gas Flow Rate 30 Nm /hr.
End Connection 1½” - 2” BSP(INT)
Gas LPG / Natural Gas, Nitrogen, Oxygen, Hydrogen, Carbon dioxide
VANAZ R-6205
Max Inlet Pressure 0.5 kg/cm2
Outlet Pressure + 50 mmwc (+ 5 mbar) 3Gas Flow Rate 100 Nm /hr.
End Connection 3” NB flanged as per ANSI
100 rating
Gas LPG / Natural Gas, Nitrogen, Oxygen, Hydrogen, Carbon dioxide
54
High Pressure Cylinder ValvesThese Valves conform to the Indian Standard Specifications IS:3224 (equivalent to BS:341, Part I) for Cylinder valves, in every respect.
All raw materials are fully tested for their chemical composition before being put to use. Simple construction & interchangeability of components make maintenance and repairs easy & fast. All valve bodies are of forged construction, duly heat treated stress relieved. The valve bodies have high strength, superior wear resistance and High impact values. We perform rigorous quality checks. Forged valve blanks are tested from every lot for actual physical values before machining. Each valve is tested at it's full working pressure before despatch. All valves are soft to work because of good surface finish.
VANAZ V-1229G
Name of Gas Chlorine, Fluorocarbon2Test Pressure 35 kg/cm2Working Pressure 20 kg/cm5Outlet Thread External /8” BSP outlet
No.5 as per IS:3224:1979
VANAZ V-6601 - 6613 - 0107 / 6603 / 4003
Name of Gas Oxygen / Acetylene / Hydrogen / Argon / Nitrogen2Test Pressure 161 kg/cm
3 2Working Pressure Oxygen / Hydrogen 161 Kg/cm / Acetylene 30 kg/cm5Outlet Thread Oxygen: Internal /8” BSP Outlet No.3 as per I S : 3224 :1979
5Acetylene & Hydrogen Internal /8” BSP L.H. Outlet No.2 as per IS:3224:1979
VANAZ V-1117
Name of Gas Carbon Dioxide2Test Pressure 155 kg/cm2Working Pressure 105 kg/cm
Outlet Thread External 21.8 mm x l.81
4pitch Whitworth Profile
Outlet No.7 as per IS:3224:1979
Valves are available in all the stub threads to suit British, American and DIN specifications. Valves for corrosive and poisonous gases like SO - NH , phosgene are also available.2 3
High Pressure Needle ValvesNeedle valves are used as flow control device. We manufacture two types of Needle valves, suitable for high pressure applications upto
2250 kg/cm V-6104 is having inlet & outlet at right angle. V-6105 is having inlet & outlet in straight line. We can supply needle valves for all gases. The material of construction depends on the nature of gas for which it is to be used.
VANAZ V-61052Working Pressure 250 kg/cm
End Connection ¼” - ½” BSP INT/ EXT threaded as per requirement.
Medium CNG, Chlorine, Hydrogen, Air, Nitrogen, Oxygen
VANAZ V-6104
1 3 1 3/8” /8” /8” /8”
2Working Pressure 250 kg/cm
End Connection - BSP (EXT) - BSP (INT) as per requirement.
Medium CNG, Chlorine, Hydrogen, Air, Nitrogen, Oxygen
High Pressure Line ValvesLine valves are used as isolation valves. There are two types of Line valves. V-4905 is low pressure valve, with soft seat & is suitable upto
2pressure of 20 kg/cm . V-4913 is having brass forged body and metallic seat. It is suitable for high pressure application i.e. 200
2kg/cm .
VANAZ V-4913
Working Pressure 200 kg/cm2
End Connection 1” BSP INT/ ” or 1 ” BSP (EXT) as per requirement.
Medium Nitrogen, Oxygen CNG,
Hydrogen, Air, Carbon Dioxide
1¼ ½
Oxygen
Carbon Dioxide
Hydrogen Nitrogen
55 Vanaz Products
Safety Relief ValveThree types of safety-relief valves are available. The V-7713 is having metal to metal seat and is suitable for high pressure
2applications upto 200 kg/cm V-7732 is having soft seat. It is 2suitable for maximum set pressure of 20 kg/cm . We can supply
Safety Relief valves for all types of gases. The material of construction depends on the nature of media/gas for which it is to be used.
VANAZ V-7732
Maximum Set Pressure up to 10 bar
End Connection ½” - 2” BSP as per requirement.
Medium LPG, Natural Gas,
Hydrogen, Nitrogen,
Oxygen, Carbon Dioxide
VANAZ V-7713
Maximum Set Pressure 200 bar
End Connection ½”, ¾”, 1” BSP as per requirement.
Medium CNG, LPG, Carbon Dioxide, Nitrogen, Air etc.
FiltersFilter must be fitted prior to the regulators on the upstream side, to ensure that only clean dust free gas is entering the regulator. The presence of dust /dirt in pipeline results in malfunctioning of the regulator because of damage caused to the regulator seat and rubber seating pad. Also movement of the linkage is restricted due to the deposition of dust / dirt on the moving parts and affects performance of the regulator. Hence the use of filter is strongly recommended. We also make made - to - order filters.
VANAZ F-0105 Threaded or Flanged End
Max Working Pressure 20 bar 3 ,Flow Capacity For 1” - 100Nm /hr,
3For 1½” - 250Nm /hr3For 2” - 300 Nm /hr
Type & End Connection F-0105: 1” BSP (INT)F-0104: 1½” BSP (INT)F-0104A: 2” BSP (INT)
Gas LPG / Natural Gas / Nitrogen / Oxygen
VANAZ F-0106 / F-0107 / F-0108
Max Working Pressure 20 bar3Flow Capacity For 3” - 500 Nm /hr,
3For 1½” - 250 Nm /hr, 3For 2” - 300 Nm /hr
Type & End Connection F-0106: 3” NB flanged endF-0107: 1½” NB flanged endF- 0108: 2” NB flanged end
Gas LPG / Natural Gas / Nitrogen / Oxygen
VANAZ V-7715
Maximum Set Pressure up to 20 bar
End Connection ½”, ¾” BSP as per requirement.
Medium CNG, LPG, Carbon Dioxide, Nitrogen, Air etc.
Special Purpose Pressure Regulators.The regulators R-2402 R-4108 are mainly used for ammonia gas. The trim parts for these regulators are of stainless steel R-4108 is preset type regulator and is mainly used as second stage pressure regulator. R-2402 is adjustable pressure regulator and is mainly used as first stage pressure regulator. R-2703 is a fine control adjustable pressure regulator which is used when precision pressure control is required for instrumentation purpose like Air-Guages. We also manufacture regulators suitable for corrosive gases like Cl SO etc.2 2
VANAZ R-24022Max Inlet Pressure 22 kg/cm
2Outlet Pressure 0.5-4 kg/cm3Gas Flow Rate 25 Nm /hr.
End Connection ½” BSP (Union Nut)
Gas Ammonia
VANAZ R-41082Max Inlet Pressure 1-5 kg/cm
2Outlet Pressure 0.5-4 kg/cm
Gas Flow Rate (a) 30-150 mbar, (b)0.15- 0.3 mbar, (c)0.3-0.7 mbar, (d) 0.7-1 mbar
End Connection ½” BSP (Union Nut)
Gas Ammonia
Model No. R-2301 is also available
for Ammonia in SS trim as
Per customer’s specifications.
56 Vanaz Products
Adjustable Regulators For High Pressure & High FlowratesRegulators R-2307 & R-2310 are mainly used in "Soft Drink Industries" for Carbon Di Oxide gas pressure reducing system. They are also used in steel industries for high pressure oxygen lancing purpose and for pressure reducing systems for high pressure Gas manifolds.
VANAZ R-23072Inlet Pressure Range 200 kg/cm
2Outlet Pressure Range 0.5-30 kg/cm3Gas Flow Rate 150 Nm /hr.
End Connection 1” BSP (INT)
Gas Oxygen, Natural Gas, Nitrogen, Hydrogen, Carbon dioxide, LPG
VANAZ R-23102Inlet Pressure Range 200 kg/cm
2Outlet Pressure Range 0.5-50 kg/cm3Gas Flow Rate 300 Nm /hr.
End Connection Inlet: 1”, 1½” BSP(EXT)
Outlet: 1”, 1½” BSP(EXT)
Gas Oxygen, Natural Gas, Nitrogen,
Hydrogen, Carbon dioxide, LPG
Adjustable Pressure Regulator For High FlowratesThese regulators are having wider outlet pressure range. The outlet pressure can be easily adjusted by rotating the knob of spring adjusting screw. By rotating the knob anticlockwise the outlet pressure is reduced & by rotating it clockwise the outlet pressure is increased.
These regulators are mainly used as first stage pressure regulator in the LPG / Natural gas pressure reducing system.
VANAZ R-23012Inlet Pressure Range 1-17 kg/cm
2Outlet Pressure Range 0.5-10 kg/cm3Gas Flow Rate 100 Nm /hr.
End Connection 1” BSP (INT)
Gas LPG, Natural Gas, Nitrogen Oxygen, Hydrogen, Carbon dioxide, Argon
Also available for Oxygen in aluminum bonnet, brass bodyCarbon Dioxide in CS bonnet, brass bodyMedical Oxygen in brass body, brass bonnetAmmonia in SS trim
VANAZ R-23042Inlet Pressure Range 1-17 kg/cm
2Outlet Pressure Range 0.5-10 kg/cm3Gas Flow Rate 250 Nm /hr.
End Connection 1½”/ 2” BSP (INT)
Gas LPG, Natural Gas, Nitrogen Oxygen, Hydrogen, Carbon Dioxide, Argon
VANAZ R-2316 / R-23172Inlet Pressure Range 1-17 kg/cm
2Outlet Pressure Range 0.5-10 kg/cm3Gas Flow Rate 250 Nm /hr.
End Connection For R-2316 40mm NB flanged end, For R-2317 50mm NB flanged end.
Gas LPG, Natural Gas, Nitrogen Oxygen, Hydrogen, Carbon Dioxide, Argon
VANAZ R-64122Inlet Pressure Range 1-17 kg/cm
2Outlet Pressure Range 0.5-10 kg/cm3Gas Flow Rate 600 Nm /hr.
End Connection 3" BSP(lNT) or flanged end as per requirement.
Gas LPG, Natural Gas, Nitrogen Oxygen, Hydrogen, Carbon dioxide, Argon
R-2304 MODIFIED2Inlet Pressure Range 15-30 kg/cm
2Outlet Pressure Range 5-15 kg/cm3Gas Flow Rate 500 Nm /hr.
End Connection 1½” / 2"BSP(lNT)
Gas LPG, Natural Gas, Nitrogen Oxygen, Hydrogen, Carbon dioxide, Argon
57 Vanaz Products
Service RegulatorsThese regulators are used in pressure reducing system for Natural gas or LPG. They are used to reduce the natural gas pressure from
24 kg/cm to 75mbar before supplying it to the domestic feeder line. These regulators are having built in slam shut off valve and creep relief valve (safety relief valve). These regulators are available in two models R-4405 & R-4403 depending upon flow requirements.
VANAZ R-4405 (4109)2Inlet Pressure Range 0.5- 4 kg/cm
Outlet Pressure Range 200-750 mmwc3Gas Flow Rate 20 Nm /hr.
End Connection Inlet: ½” BSP(INT), Outlet: ¾” BSP(INT)
Gas Natural Gas, LPG
OPSO set at 1500mm water column pressure
CRV set at 1300mm water column pressure
VANAZ R-4403 (4110)2Inlet Pressure Range 4 kg/cm
Outlet Pressure Range 200-750 mmwc3Gas Flow Rate 40 Nm /hr.
End Connection ¾” BSP(INT) or 1” BSP(INT)
Gas Natural Gas, LPG
OPSO set at 1500mm water column pressure
CRV set at 1300mm water column pressure
Preset Pressure RegulatorsThese regulators are having preset outlet pressure. However the outlet pressure can be slightly adjusted by rotating the spring adjusting screw. The Industrial Pressure Regulator R-4109 is available with 4 different types of preset outlet pressures. These are suitable for canteen, restaurants & small Industrial furnaces.
R-4110/R-4301 are a low pressure medium flow pressure regulators, mainly used for industrial furnaces & other gas appliances. R-4202 regulator is mainly suitable for Natural Gas.
VANAZ R-4109
Inlet Pressure Range 1-17 kg/cm22 2 2 Outlet Pressure Range (a) 0.03 kg/cm , (b) 0.3 kg/cm , (c) 0.7 kg/cm
2(d) 1kg/cm3 , 3 3 Max Flow Rate (a) 8 Nm /hr. (b) 28 Nm /hr., (c) 28 Nm /hr.,
3(d) 28 Nm /hr.
End Connection Inlet: 21.8x1 4TPI (L.H) Union Nut, Outlet: ½” BSP (lNT)
Gas LPG, Oxygen, Nitrogen, Hydrogen, Carbon Dioxide
VANAZ R-41102Inlet Pressure Range 1-17 kg/cm
2Outlet Pressure Range 0.03- 0.3 kg/cm3Max Flow Rate 30 Nm /hr.
End Connection Inlet: ½” BSP (INT) / Outlet: ¾” BSP (lNT)
Gas LPG, Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon Dioxide
Also available in ½” or 1” end connections in BSP or flanged
VANAZ R-4202
Inlet Pressure Range 1-17 kg/cm22 2Outlet Pressure Range (a) 0.03 kg/cm , (b) 0.5 kg/cm
3 3Max Flow Rate (a) 10 Nm /hr. (b) 30 Nm /hr.
End Connection ½” BSP (INT) or ¾” BSPT (INT)
Gas Natural Gas, LPG, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
58 Vanaz Products
Preset Pressure Regulator For Low Pressure, High FlowThese regulators are low pressure high flow rate, pressure regulators. These are mainly used where the inlet pressure is varying in a wider range. These regulators are suitable for medium size to bigger size furnace.
VANAZ R-51022Inlet Pressure Range 1-5 kg/cm
2Outlet Pressure Range 0.15 - 0.5 kg/cm (150 - 500mbar)3Gas Flow Rate 60 Nm /hr.
End Connection 1½” BSP(INT) or 2” BSP(INT) flanged end as per ANSI/BS Std.
Gas LPG, Natural Gas, Nitrogen, Oxygen, Hydrogen
VANAZ R-64102Inlet Pressure Range 1-2 kg/cm
2Outlet Pressure Range 0.03 - 0.1 kg/cm (30-100mbar)3Gas Flow Rate 600 Nm /hr.
End Connection 3” BSP(INT) or flanged end as per ANSI/BS Std.
Gas LPG, Natural Gas, Nitrogen, Oxygen, Hydrogen
VANAZ R-51032Inlet Pressure Range 1-5 kg/cm
2Outlet Pressure Range 0.15 - 0.3 kg/cm (150-300mbar)3Gas Flow Rate 120 Nm /hr.
End Connection 1½” BSP(INT) or 2” BSP(INT)
flanged end as per ANSI/BS Std.
Gas LPG, Natural Gas, Nitrogen, Oxygen, Hydrogen
Apart from the regulators shown we could also supply low pressure high flow regulators with specifications as per the end customer usage for Oxygen, Nitrogen, and Air.
59
Slam Shut Off Valve For High FlowVANAZ V-4307P
Working Pressure 1 - 30 Bar3Flow Rate 50 - 5000 Scm /hr
2Shut Off Pressure Setting 1 - 12 kg/cm
End Connection 3” or 4” flanged end on both side.
Medium LPG, Natural Gas, Oxygen, Nitrogen, Carbon dioxide Hydrogen, Air
Available in Self sensing & External sensing
Vanaz Products
Slam Shut-Off ValveSlam Sut-off valve is installed immediately after the filter & prior to the Regulator. It normally remains open, incase the outlet pressure of the regulator exceeds the permissible limits, the slam shut off valve senses it through the impulse line & immediately shuts off the flow to downstream. When the regulator is repaired, the slam shut off valve is to be open manually by pulling the knob. Once the flow starts through the slam shut off valve it will remain open till the outlet pressure of the regulator is within limits.
VANAZ V-43062Working Pressure 20 kg/cm
3Flow Rate 0 - 500 Scm /hr
Shut Off Pressure Setting 0.05 - 5 bar
End Connection 1½” or 2” BSP both side.
Medium LPG, Natural Gas, Carbondioxide Hydrogen, Air
VANAZ V-43082Working Pressure 20 kg/cm
3Flow Rate 50 - 5000 Scm /hr 2Shut Off Pressure Setting 0.05 - 5 baror 0.5-25 kg/cm
End Connection 3” or 4” flanged end on both side.
Medium LPG, Natural Gas, Oxygen, Nitrogen, Carbon dioxide Hydrogen, Air
Available in Self sensing & External sensing. Will be supplied for assembly in gas train only.
Non-Return ValveThere are two types of Non-Return valves. V-6301 is having metal to metal seat and is suitable for high pressure applications upto
2200 kg/cm V-6304 is having soft seat. It is suitable for maximum 2working pressure of 20kg/cm . We can supply Non return Valves for
all gases. The material of construction depends on the nature of media/gas for which it is to be used.
VANAZ V-6301
Max Working Pressure 200 bar
End Connection ½” - 2” BSP INT / EXT as per requirement.
Medium CNG, Nitrogen, Oxygen, Air, Hydrogen, Carbondioxide
VANAZ V-6304
Max Working Pressure 20 bar
End Connection ½” - 2” BSP INT / EXT as per requirement.
Medium Natural Gas, LPG etc.
VANAZ V-9102
Maximum Set Pressure 17 bar
End Connection ½” BSP INT / EXT as per requirement.
Medium LPG, Natural Gas
VANAZ V-9106
Maximum Set Pressure 17 bar
End Connection 1”-2” BSP INT / EXT as per requirement.
Medium LPG, Natural Gas
Flame ArrestersFlame arrestors are used to arrest the flame from reaching the highly dense area of fuel, incase of backfire and thus avoid accident and explosions. When a flammable gas escapes through the safety relief valve to atmosphere it must pass through the flame arrestor which will prevent the occurence of accidents/backfire.
Apart from the above pictures we could also deliver Flame Arresters in MS and CS body with five to seven mesh operation in threaded or flanged end connections ranging from ½” to 3”
VANAZ V-7744
Maximum Set Pressure 200 bar
End Connection ¼”, ½”, ¾” BSP INT / EXT
Medium CNG, Oxygen, Nitrogen, Hydrogen, Argon
60Vanaz Products
Pre-set Regulators For Low Pressure & High FlowratesThese regulators are low pressure high flow precision control pressure regulators and are mainly used as second stage pressure regulators. These are also used in medium to bigger size furnaces. These regulators control the outlet pressure very precisely. These are very sensitive regulators and should be used preferably with suitable filters installed before the regulator.
VANAZ R-61062Max Inlet Pressure 1.5 kg/cm
2Outlet Pressure Range 0.09-0.2 kg/cm (20-200mbar)
3Gas Flow Rate 120 Nm /hr.
End Connection 1½ -2” BSP (INT) or flanged end as perANSI/BS Std.
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
VANAZ R-61072Max Inlet Pressure 1.5 kg/cm
2Outlet Pressure Range 0.01-0.05 kg/cm (10-50mbar)
3Gas Flow Rate 150 Nm /hr.
End Connection 1½ - 2” BSP (INT) or flanged end as pe r ANSI/BS Std.
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
VANAZ R-6410 Bush Type
Pilot Operated2Max Inlet Pressure 1 - 5 kg/cm
2Outlet Pressure Range 0.03-0.1 kg/cm (30-100mbar)
3Gas Flow Rate 600 Nm /hr.
End Connection 3” BSP (INT) or flanged end as per ANSI/BS Std.
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
Apart from the regulators shown we could also supply low pressure high flow regulators with specifications as per the end customer usage for Oxygen, Nitrogen and Air
VANAZ R-61112Max Inlet Pressure 1.5 kg/cm
2Outlet Pressure Range 0.03-0.3 kg/cm (30-300mbar)
3Gas Flow Rate 60 Nm /hr.
End Connection 1½ - 2” BSP(INT) or flanged end as per ANSI/BS Std.
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
VANAZ R-66082Max Inlet Pressure 3 - 10 kg/cm
2Outlet Pressure Range 0.5 - 4 kg/cm3Gas Flow Rate 1500 - 5000 Nm /hr.
End Connection 3” - 4” flanged end as per ANSI / BS standard
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
VANAZ R-64132Max Inlet Pressure 1 - 10 kg/cm2Outlet Pressure Range 0.1 - 4 kg/cm
3Gas Flow Rate 1000 - 1500 Nm /hr.
End Connection 3” - 4” flanged end as per ANSI / BS standard
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
VANAZ R-6413A2Max Inlet Pressure 1 - 4 kg/cm
2Outlet Pressure Range 0.5 - 2 kg/cm3Gas Flow Rate 1000 Nm /hr.
End Connection 2” flanged end as per ANSI / BS standard
Gas LPG / Natural Gas, Oxygen, Nitrogen, Hydrogen, Carbon dioxide
61Vanaz Products
LPG / NATURAL GAS LEAK DETECTION ALARMSALIENT FEATURES
Suitable For LPG And Natural Gas.
Excellent selectivity against other gases hence no false alarms.
Power Fluctuations - Built in regulator continuously monitors supply voltage and compensates for fluctuation in supply voltage.
Model working on 12-volt battery also available.
Longer life span.
Automatic 1 minute intial warm up delay.
Loud alarm of 90 db when presence of gas is detected.
Visible led (light emitting diode) warning on gas detection.
Unaffected by change in humidity upto 90% Rh (Relative Humidity).
Safe alarm point - alarm point comes factory set at 1500 ppm i.e 10 % ( subject to change) of L.E.L. (Lower Explosive Limit). This provides sufficient time to take action avoid danger. Does not cause false alarms due to minor leakages which may occur while lightning the burner.
Gas guard is capable of detecting even the minor leaks of LPG/Natural Gas. The device has the ability to operate even at very low concentration of the explosive LPG / Natural Gas and adjustment can be made for alarm at desired concentration level.
The strong (R & D) team working continuously towards innovation and quality up gradation of the product.
‘Gas Guard’ - a quality product tested for its highest standards - can help avert / minimize such loss of life and save wealth of the nation.
GAS GUARD STANDARD FEATURES
• Highly Specific to Flammable Gases
• Long Sensor Life
• Simple Operation
• Easy Maintenance
• Built-in Audible and Visual Alarms Works on Domestic Power Supply
•Built in System Check
It is designed for detecting and early warning of cooking gas leaks. This microprocessor based, low priced, wall mounted device is specially designed for domestic application. The detector can directly be plugged into the socket of 230VAC, 50Hz domestic supply.
SPECIFICATIONS
Gases detected:LPG, CNG and other Flammable Hydrocarbons
Detection Method:Calorimetric
Response Time:Less than 10 sec
Buzzer Sound Level:90db at 30cm
Alarm Set Points:Factory Set Alarm at 10% LEL of Methane
Additional Output:AUX. output for external buzzer
Alarm Mode:latched or Unlatched (by default Latched)
Power Supply:Mains Operated, 230V AC, 50Hz
Size:L=95mm, H=180mm, D=38mm
(Due to continuing development we reserve the right to change specifications without prior notice) enquire for industrial type leak detectors for all industrial gases
In today’s fast paced world, where you’re struggling to balance the demands of your home and career, you need some solid support. For eventualities like a gas leak. Because, this is something that can affect any of us.
Also, most gas tragedies happen in the dead of the night, while you are in deep sleep. More often than not, the thermostat in your fridge, or simply switching on the light for a glass of water can trigger off an explosion.
Gas Guard, Therefore, is a must for every household, that has responsible housewife and mother. Because, who else but you can see the reason to protect the lives of your loved ones.
Gas Guard is simple electronic device that can be fitted anywhere near the source of gas. Its extremely sensitive sensors can detect a leakage of even 10% LEL (i.e. 0.2% by volume in air) of the lower explosive limit. The minute it detect this, a loud alarm is triggered off, giving you the time to call emergency services, to help avert this potentially dangerous situation. This alarm goes on till the gas level reaches safe proportion or till the situation has been brought under control.
Leak Detectors62
High Pressure bypass for GWF Turbine Meter
Low Pressure bypass for Diaphragm type commercial range Meter
Meter
Ball Valve
Ball Valve
Meter
Meter + Housing
Ball Valve
Ball Valve
Line Drawings
MeterBall Valve
Ball Valve
Ball Valve
Ball Valve
To b
e f
itted
vert
ica
lly o
nly
Medium Pressure bypass for Rockwin RPD Meter
Horizontally mounted
Horizontally mounted
It is a must to install a suitable filter and regulator
before any LPG / NG flow meter
63
20 cylinders by 20 banksof 47.5 kg cylinders each
20 cylinders by 6 banksof 47.5 kg cylinders each
1.5MTR
1’X2’ VENTILATION AT BOTTOM LEVEL IN EACH COMPARTMENT 3 SIDES90” HIGH WALL AND AS SHOW ARE OF SINGLE BRICK ROOF ABOVE STORAGE AREA IN G.I SHEET.
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
X
X
X
XX
X
MANIFOLD & PIPING FOR L.P.G. OF SIZE 1”
FILTER
PRESSURE REDUCING STATION
FLASH BACK ARRESTOR
SLUM SHUT OFF VALVE
BALL VALVE
HIGH PRESSURE GUAGE
LOW PRESSURE REGULATOR
LOW PRESSURE GUAGE
HOSE FENCING WITH RWO GATES 4’ HIGH ON FRONT SIDE
1.5MTR
NRV
FLEXIBLE HOUSE
ADOPTOR
16
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
1’X2’ VENTILATION AT BOTTOM LEVEL IN EACH COMPARTMENT 3 SIDES90” HIGH WALL AND AS SHOW ARE OF SINGLE BRICK ROOF ABOVE STORAGE AREA IN G.I SHEET.
FENCING WITH RWO GATES 4’ HIGH ON FRONT SIDE
X
X
X
XX
X
MANIFOLD & PIPING FOR L.P.G. OF SIZE 1”
FILTER
PRESSURE REDUCING STATION
FLASH BACK ARRESTOR
SLAM SHUT OFF VALVE
BALL VALVE
HIGH PRESSURE GUAGE
LOW PRESSURE REGULATOR
LOW PRESSURE GUAGE
HOSE
NRV
FLEXIBLE HOUSE
ADOPTOR
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
XXXX
X
6.5
MT
R
6.5
MT
R
Line Drawings 64
Line Drawings65
Schematic representation of multi cylinder manifold installations
1’X2’ VENTILATION AT BOTTOM LEVEL IN EACH COMPARTMENT 3 SIDES90” HIGH WALL AND AS SHOW ARE OF SINGLE BRICK ROOF ABOVE STORAGE AREA IN G.I SHEET.
20 cylinders by 10 banksof 47.5 kg cylinders each
MANIFOLD & PIPING FOR L.P.G.
FLASH BACK ARRESTOR
SLAM SHUT OFF VALVE
H.P. REGULATOR
BALL VALVE
REGULATOR
BURNER
PRESSURE GUAGE
HOSE
Internal M.S. Pipeline
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
6.5
MT
R
FILTER
PRESSURE REDUCING STATION
BALL VALVE
BALL VALVE
Underground S.S. Pipeline
We can also design supply and install multi cylinder manifold installations for 19 kgs, 33 kgs and 47.5 kgs cylinders in different size banks as required.
Line Drawings66
CLIENT :
TITLE :
COMPANY NAME :
SCALE: DATE: REV:
1 - Ball Valve
2 - Filter
3 - Slam Shut of Valve
4 - Regulator
5 - Pressure Gauge with Isolated Valve
6 - Expansion Joint
7 - Safety Relief Valve
8 - Pilot P.R.V.
FILTER
FILTER
1
2
3 4 45
7 7
431 1 5
1
1
2
3 4
5
5
7 7
1 1
1
53
1
2
FILTER
FILTER
CLIENT :
TITLE :
COMPANY NAME :
SCALE: DATE: REV:
1 - Ball Valve
2 - Filter
3 - Slam Shut of Valve
4 - Regulator
5 - Pressure Gauge with Isolated Valve
6 - Expansion Joint
7 - Safety Relief Valve
8 - Pilot P.R.V.
1 2
3 4 4
5 57 7
84
31
51
1
12
3 4
5 7
43
5 7
6
8
3
4
Natural Gas Trains
Line Drawings67
1 - Ball Valve
2 - Filter
3 - Slam Shut of Valve
4 - Regulator
5 - Pressure Gauge with Isolated Valve
6 - Expansion Joint
7 - Safety Relief Valve
8 - Pilot P.R.V.
CLIENT :
TITLE :
COMPANY NAME :
SCALE: DATE: REV:
N
FILTER
5
1
1
2 3 4 4
5 5
7 7 75
43
5
8
1
6
6
NonReturn Valve
FILTER
FILTER
CLIENT :
TITLE :
COMPANY NAME :
SCALE: DATE: REV:
1
2
3 4 4
51 1
555
6
2
3 4 41 1
555
6
FILTER
1
5
6
2
3
5 5
4 4
5
1
7
6
1 - Ball Valve
2 - Filter
3 - Slam Shut of Valve
4 - Regulator
5 - Pressure Gauge with Isolated Valve
6 - Expansion Joint
7 - Safety Relief Valve
8 - Pilot P.R.V.
COMPOSITION (% volume)
Propane 27.5%
ISO butane 14.7%
N. Butane 55.7%
CS 2.0%
Liquid Density @ 15ºC 0.5622Vapour Pressure @ 100ºC 83 kg/cm
LIQUIFIED PETROLEUM GAS (LPG)
The term LPG applies to a mixture of light hydrocarbons derived from petroleum which are gaseous at ambient temperature and atmospheric pressure, however can be condensed to liquid state at ambient temperature by application of moderate pressure. LPG available in India is normally a mixture of commercial butane and propane, with composition as per the following.
TECHNICAL INFORMATION ABOUT CONNECTIONS
The valves in the LPG installations play a vital part in the system since the material is handled under high pressure conditions. Decades ago, the oil companies used a hand wheel operated valve on their cylinders. The valve used to have left male threads at the outlet where the regulator used to be connected. When LPG came to be drawn under high pressure, a flexible high pressure connection with a suitable coupling arrangement used to be screwed on to the outlet. This developed into a standard connection and came to be termed as ‘Male Cylinder Valve’ (MECV) connection.
ABBREVIATIONS:
The following abbreviations are used in this catalogue.
Cu - Copper or Compression fitting
B.S.P.T.M. - British Standard Pipe Taper Male
B.S.P.T.F. - British Standard Pipe Taper Female
B.S.P.P.M. - British Standard Pipe Parallel Male
B.S.P.P.F. - British Standard Pipe Parallel Female
M.E.C.V. - Male European Cylinder Valve (Left hand)
F.E.C.V. - Female European Cylinder Valve (Left hand)
CONVERSION FACTORS FOR DIFFERENT UNITS
Heat Unit: 1 Kcal = 3.97 B.T.U. (British Thermal Unit)2 Pressure: 1 kg / cm = 14.22 Pounds / Sq. Inch
1 Atmosphere = 760 mm of Mercury = 29.92 Inches of Mercury
2300 mm Water = 30 gm / cmColumn = 11.81 Inches Water Column
= 0.43 / Sq. Inch
CALORIFIC VALUES OF VARIOUS SOLID AND LIQUID FUELS
KCal/kg Btu/lb
Wood (dry) 4400 8,000-9,000Lignite 4900 9,000-13,000Coal 3800 12,000-13,000Coke 6600 12,000-12,750Diesel 10300 19,300Light Fuel Oil 9500 17,800Heavy Fuel Oil 10000 18,750Petrol 11400 21,300Kerosene 10550 19,700
LPG
Btu/lb 21,300 Kcal/lb 5,368Btu/kg 46,800 Kcal/kg 11,400
3 3Btu/ft 3,200 Kcal/ft 806Btu/litre 122 Kcal/litre 308
o 3Max. Temp. in Air 2000 C Kcal/mt 30,600oMax. Temp. in Oxygen 2800 C
oIgnition Temperature 461 C
TECHNICAL DATA
Calorific Value : Kcal / Kg (Btu / Lb): Kcal / Litre of Vapour (Btu / Cft of Vapour)
Specific Gravity : Liquid (Water = 1): Vapour (Air = 1)
Specific Volume : Litres of Vapour / Kg of Liquid: Cft of Vapour / Lb of Liquid
LEFT HAND PARALLEL THREAD
Specifications for the LPG burners, fittings, accessories and allied equipment are given in the imperial system with their equivalence, where possible in the metric system.
Technical Data
With the advancement in technology, the MECV valves with left hand threads were replaced by the Self Closing (SC) ‘Click on type’ valve. Yet several installations continue to use the left hand threaded connection where high pressure LPG is involved.
The threads in these valves conform to the British Standard Pipe (B.S.P.) threads. These are of two types :
1) Taper threads used for direct pressure tight joints on lines.
2) Parallel threads or fastening threads (B.S.P.-F) generally used for fastening. There are also the compression type threads where flexible connections are to be provided
68
All the technical data you need to know is here for your reference. We have gleaned this information over the past 25 years from various sources / publications for your convenience
Disclaimer :Our company accepts no liability for the content of this publication, or for the consequences of any actions taken on the basis of the information provided, unless that information is subsequently confirmed in writing. It is notified that disclosing, copying, distributing or taking any action in reliance on the contents of this information is strictly prohibited
PHYSICAL PROPERTIES OF LPG
BOILING POINT AND VAPOUR PRESSURE
Normal boiling points of pure propane and butane are :
Propane n-Butane Isobutaneo o o-42 C -0.5 C -12 C
From the user’s point of view, a high vapour pressure is an advantage and therefore LPG should contain as much propane as
possible. IS : 4576 specifies the maximum permissible vapour o 2pressure of LPG at 65 C to be 16.87kg/cm gauge (17.6 bar
absolute). Assuming that butane is entirely n-butane, the upper limit of propane in LPG is 60% by weight. Usually, LPG contains 27.5% propane and the balance is largely butane with small quantities of ethane, ethylene, pentane and pentene.
VAPORISATION
In one of the most common methods of storage and handling, LPG ois held under pressure at near ambient temperature. At 30 C, this
pressure would be in the region of 4.7 to 6.4 bar gauge depending upon compositions. If there is a leak, the escaping liquid would be exposed to atmospheric pressure and maximum temperature which the liquid can have at this pressure is its normal boiling point,
o oe.g. -42 C in the case of propane and -0.5 C in the case of butane. Therefore, the escaping liquid will undergo a large drop in
otemperature. If propane at 30 C leaks to atmosphere, the otemperature of the liquid will drop to -42 C.
Heat available from within the liquid as a result of this cooling is used up in instantaneously vaporising a part of the liquid. This phenomenon of instantaneous vaporisation of a part of the liquid is known as flashing of the liquid. When pressurised LPG is released to atmosphere, the proportion of liquid, which vaporises due to flashing amounts to 20% to 40% depending upon the composition of the liquid.
The vapour generated due to flashing and the remaining liquid will be at the normal boiling point temperature of the liquid. This low temperature will cause cooling of the ambient temperature and condensation of moisture in the air. The resultant walling around leakage source indicates that a leakage is taking place.
In a second method of storing LPG, Refregerated Storage, less common though, the pressure in the storage tank is practically atmospheric. Under refrigeration, at a temperature at which the vapour pressure of the liquid is nearly equal to the atmospheric pressure. Any leakage in this case does not cause any flash vaporisation because the liquid is already at its normal boiling point. If the spillage occur on the ground, the liquid will spread under gravity and vaporisation will occur by supply of heat from the ground. If the spillage occurs on water, water underneath the LPG layer will freeze and the latent heat of freezing of the water will supply the heat requirement for LPG vaporisation.
Thus contrary to flashing, vaporisation in the case of a refrigerated liquid spillage will occur at a rate determined by the rate of heat supply to spill from the underlying ground or water.
DENSITY
MELTING OR FREEZING POINT
3Liquid LPG is immiscible with water and its density is 535 kg/m at 30 ºC. Therefore, any water present in a pressurised LPG tank at room temperature settles as a bottom layer. This water can be drained by opening the outlet at the bottom of the tank provided the valve is closed before the interface reaches the valve.
The density of LPG vapour is 1.7 times that of air. Therefore, any LPG vapour released to atmosphere will form a heavy cloud at ground level. This is an important property to be borne in mind in modeling the dispersion of LPG vapour.
LPG can exist as a liquid over a wide range of temperatures. The lowest temperature in the range at which liquid assumes the solid state is known as the melting point. It is such a low temperature that it is not encountered in normal operations / handling and, therefore does not have any practical significance.
BOILING POINT
A The temperature at which the vapour pressure of a liquid becomes equal to the external pressure is its boiling point. This temperature differs for the same liquid under different pressures. The normal boiling point is the temperature at which the vapour pressure reaches 760 mm of Mercury or one atmosphere.
B The boiling point of LPG presently marketed is very nearly 0 ºC. At temperatures near 0 ºC or at sub-zero temperatures, the pressure inside the container will be almost the same as atmospheric pressure. Therefore, this product cannot be used at places where the ambient temperature is near or sub-zero.
SENSIBLE PROPERTIES
Colour (Sight) : Like air LP gases are colourless, therefore, they cannot be seen. However, when liquid LPG is released from a container or a pipe it vapourises almost immediately. This produces a cooling of the surrounding air and may cause water vapour in the air to condense, freeze and become visible. In this way, LPG leak may be detected even though the gas itself is invisible.
Odour (Smell) : LPG is distinctively odourised to give warning in case of leakage. LPG is generally odourised by adding mercaptans. Its smell is detectable in air at concentrations down to 1/5th of the lower limit of flammability. In other words, it can be smelt sufficiently before it becomes dangerous enough to catch fire.
Ignition Temperature : For the combustion process or burning of LPG to occur it is necessary that an ignition source is applied. The flammable mixture of LPG vapour and air will not ignite or explode unless the ignition source is present. The source may be a spark, flame or heated material possessing sufficient heat to equal or exceed the required ignition temperature, which is in the range of 410 ºC to 580 ºC.
Calorific Value : Calorific value is defined as the amount of heat produced by complete combustion of unit mass of the fuel. It is expressed in kcal / kg The calorific value of LPG is very high and uniform which makes it an ideal fuel.
Technical Data69
MOLECULAR WEIGHT, ATMOSPHERIC BOILING POINT, CRITICAL CONDITION
Molecular Weight 44.097 58.124 58.124 44 58
Boiling Point, 1 atm, C° -42.045 –0.50 –11.72 –45 –0.7
Critical Temp. °C 152.03 134.99 –95 15096.67
Critical Pressure, atm. 37.47 –40 –3541.94 36
Property Propane N-Butane IsobutaneCommercialPropane
CommercialButane
0.203 0.255 0.263 –0.20 –0.26Critical Volume,1 Lt. / Mole
MATERIAL IDENTIFICATION AND USE (This is as per normal LPG supplied by the oil companies)
Chemical Name : Commercial Mixture Butane and Propane.
UN No. : 1075
Chemical Identity : Hydrocarbons C3H8 and C4H10 (Mixture ).
Use of Product : Multi faceted energy use
Hazardous Ingredients of : EAC (HAZCHEM) 2 WE
Material Physical State : Liquid & Gas (When Pressurised )
Odour and appearance : Odourless / Colour less
Specific Gravity : 0.525 to 0.58 at 15ºC2Vapour Pressure : 16.87 Kg. / cm at 65ºC
3 Vapour Density : Butane 2.703 Kg/NM3Propane 2.099 Kg/NM
Evaporation Rate : - 2ºC Temp. in deg C for 95% by Volume at 760 mm-kg
Boiling Point : Butane Propane- 0.5ºC - 42.1ºC
Freezing Point (CD) : - 137ºC - 187ºC
Solubility : Insoluble in water at 20ºC.
Density ( g /ml ) : 0.565 @ 15ºC
Coefficient of water / Oil : 0.565 @ 15ºCdistribution
CALORIFIC VALUE AND WOBBE NUMBER
Kcal / Kg.
3Kcal / m
Wobbe Number
Calorific Value Propane N-Butane IsobutaneCommercialPropane
CommercialButane
11945 11740 11715 11900 11800
23700 30600 30500 24000 30200
19100 21290 21180 19200 21000
FIRE AND EXPLOSION HAZARD OF LPG
Flammability : Gas at 1.8% to 9% mixture with air is inflammable.
Means of Extinction : Dry Chemical Powder type Fire Extinguishers,
Carbon dioxide, Water spray.
Lower Explosive Limit : 1.8% (% by volume)
Upper / Higher Explosive Limit : 9.0% (% by volume)
Auto Ignition Temperature : 461ºC
Flamability Classification : 2
Hazardous product of Combustion: Carbon Monoxide,
Carbon Dioxide.
Sensitivity to static discharge :High
Routes of entry :Inhalation acute
Effects :Giddiness
CONVERSION FROM VARIOUS FUELS TO LPG
Equivalent LPG requirement in Kgs.LPG Kgs. Unit.
Cal Value inK Cal / Kg.
Efficiency%Fuel
FO 9500 60
LSHS 10300 65
LDO 9500 60
WOOD 4400 40
COAL 3800 40
LPG 11400 95
600 kg - 1000Ltrs FO
650 kg - 1000Ltrs. LSHS
600 kg - 1000Ltrs. LDO
175 kg - 1000Kgs. of wood
150 kg - 1000Kgs. of Coal
COMMON PROPERTIES OF COMMERCIAL LPGO(Vapour at 1 atmosphere, 15.5 C) as per oil company records
LPGCommercial
PropaneCommercial
Butane
Density 3lb/ft 0.115 0.155 0.142
3kg/m 2.0 2.6 2.26
Specific Volume3ft /lb 8.6 6.5 7.10
3mt /kg 0.5 0.38 0.45
Specific Gravity(Air = 1) 1.5 2.0 1.7
Specific HeatBtu/Lb (kcal/kg)CP 0.38 0.39 0.39CV 0.34 0.35 0.35
Calorific Value, Nett3Btu / ft 2,300 3,000 3,200
3Kcal/mt 22,600 29,000 30,600
IMPORTANT CONVERSION FACTORS
Pressure 1 lb/in ABS = 27.68 in W.C. = 2.307 FT W.C.2= 0.070306 kg/cm
Energy 1Btu = 2.93 x 10.4 kwh = 0.251996 Kcal.1 kcal = 1.1628 x 10.3 kwh = 3.9683 Btu
Withdrawal rate of LPG from 19 kg cylinder should not exceed 0.5 kg/hr as it may cause drop in pressure of LPG inside cylinder.
Books Used For Reference While Preparing This Catalogue
1 ISI - 6044 Part 1 - 20002 ISI - 6044 Part 2 - 20013 OISD - 162 - 19954 Handbook on Industrial & Commercial LPG5 Technical Ref. Matheson Gas Data Book6 Gas Engineers Handbook.7 Gas cylinder rules 20048 Safety in the Installation & use of gas system & appliances9 Industrial & Commercial gas installation practice
Technical Data70
• The ground should be fairly leveled.
• The licenced area mentioned should be clearly measured.
• Approach road for truck should be available.
• No open fire such as furnace should be next to the yard.
• Electric or Telephone cables should not pass over the allocated area.
• Water of 50,000 ltrs. Should be available for fire fighting pumps.
• Power requirement of minimum 25 KW should be available.
AREA REQUIREMENT FOR BULK INSTALLATION
Minimum distance between vesselsMinimum distance from line of adjoining property or group of building not associated with storage and operationSI
Water Capacity of vessel (In liters)
Aboveground VesselUnderground or above ground
vessel covered with earth (mound)
Above ground vessel
Underground or aboveground vessel covered with
earth (mound)
Not above 2000
Above 2000 but not above 7500
Above 7500 but not above 10000
Above 10,000 but not above 20,000
About 20,000 but not above 40,000
About 40,000 but not above 3,50,000
Above 3,50,000 but not above 4,50,000
Above 4,50,000 butnot above 7,50,000
Above 7,50,000 butnot above 38,00,000
Above 38,00,000
5 meters
10 meters
10 meters
15 meters
20 meters
30 meters
40 meters
60 meters
90 meters
120 meters
3 meters
3 meters
5 meters
7.5 meters
10 meters
15 meters
15 meters
15 meters
15 meters
15 meters
1 meters
1 meters
1 meters
1.5 meters
2 meters
th 2 meters or ¼ of the
sum of diameter of
adjacent vessel or half
the diameter of the two
ad jacen t vesse ls ,
which ever is greater
1 meter
1 meter
1 meter
1 meter
1 meter
1 meter
1 meter
1 meter
1 meter
1 meter
COMPARISON OF LPG AND ELECTRICAL ENERGY
1 KW = 860 K Cal
1 Kg of LPG = 11,400 kcal
1 KW Electricity = Rs. 8.00
1 KW of LPG = as under
a) at domestic rate of LPG = Rs. 350 /14.2 kg = Rs. 1.85 ps. (Rs. 24.64/ Kg)
b) at commercial rate of LPG = Rs. 1,200 / 19 kg. Rs. 4.76 ps. (Rs. 63.15/ Kg)
After assessing the requirement of LPG we can offer supply of LPG either in 19 kg / 33 kg / 47.5 kg or in bulk. The minimum area required for bulk installation is given below :
Technical Data71
LP GAS: AN EXCEPTIONAL ENERGY
PORTABLE
CLEAN
ACCESSIBLE
EFFICIENT
CONVENIENT
For many years, LP Gas has played a valuable role in meeting the world's energy needs. In the future, LP Gas has the opportunity to enhance this role because of its obvious benefits as an efficient and cleaner fuel as well as its immediate contributions to delivering real greenhouse gas emissions reductions.
Global awareness about rising energy costs, the reliability of energy supplies, health and climate change are encouraging nations to make choices and LP Gas can be the solution in many applications and regions of the world. LP Gas is therefore a healthy fuel option compared to some traditional fuels used in both the developing world, where negative health consequences caused by indoor air pollution is a grave problem, and in the developed world in congested, built-up cities. The World LP Gas Association (WLPGA) demonstrates these clear benefits of LP Gas, a cleaner and modern energy through its activities and interaction with its stakeholders every day.
LP Gas unique properties allow it to be used everywhere:
LP Gas can be transported, stored, and used virtually anywhere in the world. It does not require a fixed network and will not deteriorate over time.
LP Gas is very clean burning and has lower greenhouse gas emissions than any other fossil fuel when measured on a total fuel cycle. Originating mainly from natural gas production, it is also non-toxic and will not contaminate soil or aquifers in the event of a leak.
LP Gas can be accessible to everyone everywhere today without major infrastructure investment. Nothing needs to be invented and there are enough reserves to last many decades.
LP Gas is cost-effective, since a high proportion of its energy content is converted into heat. LP Gas can be up to five times more efficient than traditional fuels, resulting in less energy wastage and better use of our planet's resources.
LP Gas is a multi-purpose energy. There are more than a thousand applications, from cooking, heating, air conditioning and transportation, to cigarette lighters and even the Olympic torch.
LP Gas is a derivative of two large energy industries: natural gas processing and crude oil refining.
When natural gas is drawn from the earth, it is a mixture of several gases and liquids. Methane, which is sold by gas utilities as “natural gas” constitutes about 90 percent of this mixture. Of the remaining 10 percent, 5 percent is propane and 5 percent is other gases such as butane and ethane. Before natural gas can be transported or used, the LP Gases (which are slightly heavier than methane, the major component of natural gas) are separated out. Depending on the ”wetness” of a producing gas field, gas liquids generally contain 1%-3% of the unprocessed gas stream. Some LP Gases are also trapped in crude oil. In order to stabilise the crude oil for pipeline or tanker distribution, these “associated” or ”natural
gases” are further processed into LP Gas. Worldwide, gas processing is a source of approximately 60% of LP Gas produced.
In crude oil refining the LP Gases are the first products produced on the way to making the heavier fuels such as diesel, jet fuel, fuel oil, and gasoline. Roughly 3% of a typical barrel of crude oil is refined into LP Gas although as much as 40% of a barrel could be converted into LP Gas. Worldwide, crude oil refining is the source for the other roughly 40% of LP Gas supplies although the ratio between gas processing and refining varies among regions.
LP Gas production from these sources is a natural derivative. That means production of LP Gas is assured since the primary motive for gas processors and refiners is to produce fuels other than LP Gas but first the LP Gases are produced. Although tied to the production of natural gas and crude oil, LP Gas has its own distinct marketing advantages and can perform nearly every fuel function of the primary fuels from which it is derived.
LP Gas plays a valuable role in meeting the world's energy needs. In the future LP Gas has the opportunity to enhance this role by also helping to combat climate change.
The clean burning nature of LP Gas makes it an ideal substitute for solid fuels in domestic cooking and heating applications. Household solid fuel use, overwhelmingly concentrated in developing countries, accounts for up to 30% of black carbon emissions worldwide according to some statistics. Switching to LP Gas could lower global greenhouse gas emissions as well as help to diminish deforestation thus preserving the trees needed to maintain a global climatic equilibrium and combat climate change.
LP Gas used in combination with renewable sources can improve energy reliability while reducing the overall life-cycle costs. LP Gas is portable, making it a perfect complement to distributed renewable energy sources such as solar, wind and wave energy (and soon fuel cells), thereby reducing our reliance on centrally produced electricity.
LP Gas produces lower greenhouse gas emissions compared to conventional energy supplies in every application it is used, from stationary applications such as water heating, space heating, cooking and industrial boilers to transportation applications. Any industry can switch to clean-burning LP Gas as a means to meet greenhouse gas targets.
LP Gas can claim to be ahead of its time, for its clean-burning, low-carbon advantage is available at once, so that even using today's technology, most industries can exceed Kyoto greenhouse gas reduction targets by switching to LP Gas. In most cases LP Gas can make major and immediate contributions to delivering real greenhouse gasses emissions reductions.
Technical Data72
PRESSURE BUILDING INFORMATION FOR C02
The following information is based on liquid withdrawn from the tank being pressurised with saturated liquid at 285-295 psig. For everypound of liquid CO drawn, 0.0536 pounds of gas will need to 2
be put back into the tank to maintain the tank pressure.
TRIM HEATER INFORMATION FOR CO2
BTU required to heat 1 Lb. Of CO gas at 1 degree =0.20404452
Example : 500 lbs of gas per hour heated at 60 degrees 500 x 60x 0.2040445 = 6121.33 BTU or 1.79 kilowatts
ENGINEERING DATA FOR C02
BTU per kilowatt : 3412BTU per pound of steam : 1000BTU per pound of water per degree : 1BTU required to vaporise 1 pound of CO : 1202
BTU required to vaporise 1 pound of water : 960
NOTE : If the customer is using gas off the top of the tank, the pressure build unit will have to deliver the same number of pounds of gas being used. A straight 1 to 1 ratio is required.
Note : One pound of steam = one pound of water. Average heat required to vaporise one pound of CO to 70 degrees farenheit = 135 BTU2
700 lbs. Of liquid withdrawn
1000 lbs.Of liquid withdrawn
5 000 lbs.Of liquid withdrawn
BTU per lb. of pressure built
37.52 lbs. Pressure required
53 lbs. Pressure required
268 lbs. Pressure required
120 BTU
Triple Point(or Melting Point)
GasDensityat 600F
14.7 PSIA lb
1/ft
3
LOW TEMPERATURE PHYSICAL PROPERTIES OF GASESNormal Boiling Point Critical Point
LatentLiquid Heat
Molecular Temp. Density BTU1 Temp. Pressure Temp. PressureName Formula Weight 0F lb1/ft.3 lb-mole F PSIA F PSIA
Acetylene C2H226.04 -119.2† 38.7† 9180† 96.0 906 -114.6 17.4 10.4 0.0692
Air (1) 28.97 -317.9 54.6 2556 6.86 0.0763Ammonia NH3 17.03 -28.1 42.6 10037 270.3 1639 -108.0 8.81x10-1 8.44 0.0454Argon Ar 39.94 -302.6 87.5 2804 -187.6 705 -308.9 9.99 4.90 0.1054Carbon Dioxide CO
244.01 -109.3† 97.5† 10854† 87.9 1071 -69.9 75.1 8.78 0.1165
Carbon Monoxide CO 28.01 -311.9 49.3 2597 220.4 508 -337.1 2.23 6.84 0.0738Carbonyl Sulphide COS 60.07 -58.3 73.0 7961 221.0 896 (-271.8) 9.74 0.1550Chlorine Cl2 70.91 -29.3 97.4 8780 291.2 1118 -149.8 2.02x10-1 8.05 0.1888Deuterium D2 4.03 -417.3 10.7 540 -390.8 239 -426.0 2.48 6.84 0.0106Ethane C2H6 30.07 -127.6 33.8 6315 90.1 708 -297.9 1.20x10-4 12.37 0.0797Ethylene C
2H
428.05 -154.8 35.2 5826 49.1 735 -272.5 1.70x10-2 10.2 0.0742
Fluorine F2 38.00 -306.6 93.8 2815 -200.2 808 (-363.3) 7.35 0.1010Freon-12 CCI2F2 120.92 -21.6 92.9 8592 233.6 597 (-252.4) 17.34 0.324Freon-13 CCIF3 104.47 -114.6 95.0 6670 83.9 561 (-294.0) 15.75 0.278Freon-14 CF4 88.01 -198.4 122.4 5160 -49.9 542 -299.2 1.70x10-2 14.32 0.232Freon-22 CHCIF
286.48 -41.4 88.2 8704 204.8 716 (-256.0) 13.11 0.233
Helium He 4.00 -452.1 7.80 396 -450.2 33 -455.8* 7.35x10-11 4.89 0.0105
SpecificHeat
(Cp at 60F,14.7 PSIA)= BTU/lbmole F
Hydrochloric Acid HCl 36.46 -120.9 74.3 6948 124.5 1199 (-173.7) 6.77 0.0968Hydrogen H
22.02 -423.0 4.43 389 -399.8 188 -434.5 1.044 6.76 0.0053
Hydrogen SulphideH2S 34.08 -75.4 60.0 8033 212.7 1307 -122.0 3.36 8.05 0.0908Krypton Kr 83.70 -244.0 135.0 3884 -82.8 796 -250.9 10.62 4.89 0.2190Methane CH
416.04 -258.6 26.5 3519 -116.6 670 -296.5 1.69 8.44 0.0424
Methyl Chloride CH3Cl 50.49 -11.5 62.2 9293 289.6 967 -144.0 1.27 9.79 0.1352
Neon Ne 20.18 -410.7 74.9 748 -379.7 395 -415.4 6.27 4.89 0.0532Nitric Oxide NO 30.01 -241.0 79.3 5953 -137.2 945 -263.6 3.16 6.96 0.0791Nitrogen N2 28.02 -320.5 50.4 2405 -232.6 491 -345.9 1.82 6.85 0.0739Nitrogen Trifluoride NF2 71.01 -199.2 96.0 4984 -38.7 657 (-343.3) 1.77x10-5 -0.1901Nitrous Oxide N
2O 44.02 -127.2 76.8 7110 97.7 1054 -131.6 12.74 9.02 0.1168
Oxygen O2
32.00 -297.3 71.2 2932 -181.1 737 -361.8 2.10x10-2 6.89 0.0844Ozone O
348.00 -169.4 101.8 6174 10.2 791 (-314.5) - 0.1262
Propane C3H8 44.09 -43.7 36.2 8076 206.2 617 -305.8 8.39x10-11 17.08 0.1175Propylene C3H6 42.08 -53.8 37.5 7925 197.4 667 -301.0 2.44x10-8 15.01 0.1089Sulphur Dioxide SO
264.06 13.9 89.3 10728 315.0 1142 -103.8 2.43x15-1 9.42 0.1715
Xenon Xe 131.30 -163.0 191.0 5436 61.9 847 -169.2 11.82 4.89 0.3451
(1) Approximate Composition of Dry Air (in Mole Percent)78.09 N2, 20.95 O2, 0.93 A, 0.03 CO2 † Denotes sublimation and solid density *(Lambda) Point
The steam pressure does not affect these numbers. The steam pressure affects the sizing of the steam train and the condensate return system. Lower pressure steam will require a larger steam train and condensate system.
Technical Data73
SPECIFICATIONS OF GASES
Acetyience
Air
Ammonia
Argon
Arsine
Boron Trichloride
Boron Trifluoride
Bromine Trifluoride
Butane
Carbon Dioxide
Carbon Monoxide
Chlorine
Chlorine Trifluoride
Deuterium
Diborane
Dichlorosilane
Disttane
Ethane
Ethyl chloride
Ethylene
Fluorine
Halocarbon-23
Halocarbon-116
Helium
Hydrogen
Hydrogen Chloride
Hydrogen Fluoride
Hydrogen Sulfide
Iodine Pentafluoride
Krypton
Methane
Methyl Chloride
Neon
Nitrogen
Nitrogen Trifluoride
Nitrous Oxide
Octafluoropane
Oxygen
Phosphine
Phosphorus Pentafluoride
Propane
Propylene
Silane
Silicon Tetrachoride
Silicon Tetrafluoride
Sulfur Dioxide
Sulfur Hexafluride
Sulfur Tetrafluoride
Tetrafluoromethane
Tungsten Hexafluoride
Xenon
C H2 2
—
NH3
Ar
AsH3
Bcl3
BF3
BrF3
C H4 10
CO2
CO
Cl2
ClF3
D2
B H2 6
SiH Cl2 2
Si H2 6
C H2 6
C H Cl2 5
C H2 4
F2
CHF3
C F2 6
He
H2
Hcl
HF
H S2
IF5
Kr
CH4
CH Cl3
Ne
N2
NF3
N O2
C F3 8
O2
PH3
PH5
C H3 8
C H3 5
SIH4
SICl4
SiF4
SO2
SF6
SF4
CF4
WF6
Xe
26.04
28.96
17.03
39.95
77.94
117.17
67.81
136.90
58.12
44.01
28.01
70.91
92.45
4.03
27.67
101.01
62.22
30.07
64.51
28.05
38.00
70.01
138.02
4.00
2.016
36.46
20.01
34.07
221.90
83.80
16.04
50.49
20.18
28.01
71.00
44.01
188.02
32.00
34.00
125.97
44.10
42.08
32.12
169.89
104.08
64.06
146.05
108.1
88.00
297.84
131.30
95.97
—
270.13
-188.37
221.82
353.84
9.95
622.00
305.93
87.89
-220.41
291.20
308.30
-390.80
62.1
348.8
303.53
90.42
369.0
49.10
-199.91
78.66
67.5
-450.31
-399.95
124.52
370.4
212.81
573.23
-82.8
116.17
290.84
-379.75
-232.45
-38.5
97.61
161.38
-181.82
124.9
292.1
206.57
197.53
25.8
453.0
6.53
315.53
114.03
195.6
-50.19
337.7
61.88
906.0
—
1636.00
705.77
957.30
561.30
723.02
----
549.93
1071.00
507.00
1118.40
838.0
241.5
580.8
678.2
746.96
707.90
754.2
736.00
756.40
701.42
432.2
32.99
190.75
1199.20
940.5
1306.47
742.00
798.0
673.09
964.00
384.89
492.34
646.9
1053.27
386.06
729.10
947.9
492.3
617.57
666.27
702.5
521.1
539.30
1142.00
545.20
—
543.16
619.3
847.08
14.39
—
14.67
33.17
37.44
16.80
36.90
—
14.20
29.20
18.79
35.79
37.5
4.2
10.4
28.9
21.1
12.70
20.1
14.17
35.81
32.21
38.0
4.33
1.88
26.22
18.2
21.77
57.34
57.4
10.10
22.04
30.15
19.40
34.1
28.61
39.20
26.80
18.8
38.96
13.70
14.51
15.1
32.5
42.66
32.78
46.04
—
39.06
81.6
68.65
-118.4
-317.8
-28.1
-302.2
-80.5
54.50
-148.5
260.6
31.2
-109.3
-312.6
-29.3
53.2
-417.24
-135.1
46.9
6.3
-127.4
54.09
-154.6
-306.8
-115.9
-108.76
-452.1
-422.97
-121.1
67.14
-76.5
220.1
-244.0
-258.6
-11.2
-410.9
-320.5
-200.3
-127.4
-34.1
-297.7
-125.9
-120.1
-43.7
-53.8
-160.9
135.68
-138.6
13.9
-83.0
40.7
-198.5
62.5
-162.6
352.5
87.8
590.3
69.4
92.1
87.8
109.3
134.1
165.9
246.3
92.1
123.7
115.7
130.9
230.3
—
147.8
210.1
165.0
207.5
74.8
104.7
50.4
8.8
195.3
190.6
161.0
235.9
70.3
46.35
219.5
184.1
36.9
85.6
70.1
160.2
45.2
91.5
177.3
58.7
183.0
188.3
164.6
70.5
64.6
167.5
48.5
105.3
58.5
38.1
41.4
-113.35
—
-107.91
-308.79
-178.48
-160.6
-199.7
47.8
-217.03
-69.97
-337.09
-149.73
-105.4
-425.97
-264.8
-187.6
-206.7
-297.85
-213.52
-272.45
363.41
-247.32
-149.3
----
-434.5
-173.63
-118.43
-121.99
48.98
-251.3
296.45
-143.86
-415.50
-345.91
-340.2
-131.60
-233.84
361.93
-208.8
-136.8
305.82
301.43
301.0
-94.0
-124.24
-103.92
-58.92
-184.9
-298.46
35.62
-169.37
640.0
—
129.1
—
220.5
19.9
—
0.13
31.3
853.5
—
100.2
21.5
—
—
24.2
49.3
560.5
20.26
—
—
631.6
—
—
—
612.1
15.54
261.4
0.4
—
—
74.1
—
—
—
754.6
114.0
—
607.4
414.7
124.9
152.5
—
3.89
—
49.7
312.9
154.7
—
17.3
—
126.2
—
510.0
—
70.2
85.9
—
134.1
157.1
63.2
—
109.0
125.5
—
—
—
—
85.0
161.8
—
—
30.5
—
—
—
108.5
161.0
180.8
81.4
—
—
163.7
—
—
—
71.7
34.0
—
—
—
147.1
146.0
—
75.6
—
155.0
28.2
—
—
37.7
—
24.9
—
38.0
—
84.1
82.7
—
—
36.0
47.6
—
88.8
—
—
—
—
—
20.9
55.8
—
—
63.2
—
—
—
56.9
59.9
48.9
200.1
—
—
56.8
—
—
—
49.5
81.5
—
—
—
31.1
32.1
—
92.2
—
84.7
86.1
—
—
216.2
—
0.068
0.081
0.044
0.103
0.204
0.303
0.1745
—
0.155
0.114
0.072
0.186
0.2381
0.0104
0.0712
0.2602
—
0.078
0.167
0.073
0.098
0.182
0.361
0.0103
0.005
0.095
0.199
0.0893
—
0.2172
0.042
0.133
0.0521
0.072
0.1843
0.114
0.498
0.083
0.0890
0.323
0.116
0.110
0.0838
—
0.271
0.168
0.382
0.278
0.228
0.800
0.341
14.76
12.39
22.49
9.7
4.91
3.30
5.73
—
6.44
8.74
13.80
5.38
4.20
96.15
14.05
3.84
—
12.76
5.99
13.71
10.17
5.48
2.77
96.71
191.98
10.55
5.02
11.20
—
4.60
24.06
7.54
19.18
13.81
5.43
8.74
2.01
12.08
11.23
3.10
8.62
9.05
11.9
—
3.69
5.94
2.61
3.60
4.38
1.25
2.93
0.905
1.00
0.593
1.380
2.718
4.045
2.32
4.72
2.072
1.527
0.967
2.479
3.18
0.139
0.95
3.47
—
1.046
2.23
0.974
1.312
2.436
4.82
0.138
0.070
1.266
1.858
1.192
—
2.90
0.555
1.771
0.696
0.967
2.46
1.528
6.652
1.105
1.19
4.31
1.548
1.475
1.12
—
3.615
2.249
5.105
3.71
3.050
10.674
4.558
10.60
6.96
8.66
4.98
9.27
14.9
12.1
15.9
23.81
8.91
6.97
8.19
—
6.97
8.64
—
—
12.61
14.97
10.27
7.49
12.34
25.12
4.98
6.88
7.16
—
8.27
41.99
4.95
8.55
9.98
4.97
6.96
12.8
9.15
35.55
7.02
8.87
----
17.61
15.46
10.23
—
17.58
9.78
22.81
—
14.46
29.01
5.02
FormulaMolecular
weight(lb/lb mol)
CriticalTemp
(F)
CriticalProssure
CriticalDensity
-3(lb/ft )
Boillingpoint
1atm ( F)
Heat ofVaporization
at BP(Btu/lb)
Mealtingpoint( F)
VaporPressure
(psig)
Heat ofVaporization
(Btu/lb)
GasDensity
-3(lb/ft )
LiquidDensity
-3(lb/ft )
SpecificVolume
-4(ft /lb)
SpecificGravity
(Air=1.0)
SpecificHeat, Cp(btu/lb
0mol F)
0 0 0Product
Technical Data74
WEIGHT AND VOLUME EQUIVALENT TABLES FOR INDUSTRIAL GASES
OXYGEN HELIUMWeight Volume of Liquid † Volume of Gas* Weight Volume of Liquid † Volume of Gas*
Pound Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubic Pounds Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubicgrams Gallons Metres grams Gallons Metres
0.01400 0.397 0.08743 11.850 0.3356 1.0000 0.4540 0.12810 3.625 0.79730 94.870 2.68700.03090 0.873 0.19230 26.060 0.7380 2.2050 1.0000 0.28300 8.015 1.77200 192.100 5.44001.00000 28.320 6.23200 842.900 23.8700 7.7910 3.5320 1.00000 28.320 6.23200 739.200 20.93000.03530 1.000 0.22010 29.770 0.8431 0.2751 0.1251 0.03530 1.000 0.22010 26.100 0.73920.16050 4.544 1.00000 135.300 3.8320 1.2510 0.5680 0.16050 4.544 1.00000 118.700 3.36900.11860 3.359 0.73900 100.000 2.8320 1.0540 0.4746 0.13430 3.802 0.83700 100.000 2.8320
1.00002.2050
71.14002.5120
11.42008.44002.9800
0.45401.0000
32.30001.14005.18503.83201.3520 0.04188 1.186 0.26090 35.310 1.0000 0.3722 0.1693 0.04790 1.359 0.29910 35.310 1.0000
NITROGEN ARGON
Weight Volume of Liquid † Volume of Gas* Weight Volume of Liquid † Volume of Gas*
Pound Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubic Pounds Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubicgrams Gallons Metres grams Gallons Metres
1.0000 0.4540 0.01980 0.561 0.12320 13.540 0.3834 1.0000 0.4540 0.01140 0.324 0.06890 9.491 0.26862.2050 1.0000 0.04370 1.238 0.27230 29.850 0.8454 2.2050 1.0000 0.02520 0.713 0.15180 20.900 0.5924
50.4500 22.9100 1.00000 28.320 6.23200 683.000 19.3400 87.0900 39.5400 1.00000 28.320 6.23200 826.500 23.46001.7820 0.8090 0.03530 1.000 0.22010 24.120 0.6825 3.0760 1.3970 0.03530 1.000 0.22010 29.190 0.82678.0990 3.6770 0.16050 4.544 1.00000 109.700 3.0940 13.9800 6.3470 0.16050 4.544 1.00000 132.700 3.75807.3900 3.3540 0.14660 4.143 0.91120 100.000 2.8320 10.5400 4.7460 0.12060 3.413 0.75200 100.000 2.83202.6080 1.1830 0.05181 1.467 0.32170 35.310 1.0000 3.7220 1.6900 0.04240 1.242 0.27360 35.310 1.0000
AIR HYDROGEN
Weight Volume of Liquid † Volume of Gas* Weight Volume of Liquid † Volume of Gas*
Pound Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubic Pounds Kilo Cu. Ft. Litres Imp. Cu. Ft. Cubicgrams Gallons Metres grams Gallons Metres
1.0000 0.4540 0.01830 0.518 0.11400 13.100 0.3718 1.0000 0.4540 0.22610 6.400 1.40900 188.400 5.34102.2050 1.0000 0.04040 1.144 0.25180 28.880 0.8178 2.2050 1.0000 0.49820 14.107 3.10900 416.200 11.7800
54.5600 24.2100 1.00000 28.320 6.23200 714.600 20.2400 4.4320 2.0430 1.00000 28.320 6.23200 834.500 23.61001.9270 0.8749 0.03530 1.000 0.22010 25.240 0.7115 0.1565 0.0711 0.03530 1.000 0.22010 29.480 0.8350
8.7600 3.9770 0.16050 4.544 1.00000 114.700 3.2480 0.7116 0.3230 0.16050 4.544 1.00000 134.000 3.79207.6300 3.4640 0.13960 3.952 0.86980 100.000 2.8320 0.5308 0.2411 0.13850 3.921 0.86300 100.000 2.83202.6940 1.2230 0.04931 1.396 0.30690 35.310 1.0000 0.1874 0.0852 0.04240 1.201 0.26440 35.310 1.0000
†Liquid volumes are calculated for normal boiling point at atmospheric pressure. *Gas volumes are calculated for standard conditions of 60ºF and pressure of 14.7 psi.
CARBON DIOXIDE Lb.
1.0
2000.0
2.205
0.1144
4.359
8.470
2.238
97.56
Ton
0.0005
1.0
0.0011023
not available
0.00218
0.004235
0.0011185
0.0488
kg
0.4536
907.2
1.0
0.05189
1.9772
3.842
1.0151
44.25
Cubic ft.
8.741
17483
19.253
1.0
38.04
74.04
19.562
852.8
Cubic meter
0.2294
458.8
0.5058
0.02628
1.0
1.9431
0.5134
22.38
Gallon
0.11806
236.1
0.2603
0.013508
0.5146
1.0
0.2642
11.518
Litre
0.4469
893.9
0.9860
0.05113
1.948
3.785
1.0
43.60
Cubic ft. Solid
0.010246
20.49
0.226
0.0011723
0.04468
0.08678
0.02293
1.0
1 pound
1 ton
1kilogram
1 scf gas
1nm3 of gas
1 gallon liquid
1 litre liquid
1 cu.ft solid
Note : Scf (Standard Cubic Feet) of gas measured at one atmosphere and 70 . Nm3 (Normal Cubic Metre) of gas measured at one atmosphere and zero degrees centigrade. Liquid is measured at 21.42 atmosphere and 1.7ºF. Solid measured at -109.25ºF. All values rounded of to nearest significant numbers.
ºF
Technical Data75
METRIC MEASURESLENGTH
1 millimetre (mm) =0.0394 in1 centimetre (cm) = 10 mm =0.3937 in1metre (m) = 100 cm = 1.0936 yd1 kilometre (km) = 1,000 m = 0.6214 mile
AREA2 2 21 sq cm (cm ) = 100 mm = 0.1550 in
2 2 21 sq metre (m ) = 10,000 cm = 1.1960 yd21 hectare (ha) = 10,000 m = 2.4711 acres
2 21sq km (km ) = 100 hectares = 0.3861 mile
Volume / Capacity3 31 cu cm (cm ) = 0.0610 in
3 3 31 cu decimetre (dm ) = 1,000 cm = 0.0353 ft3 3 31 cu metre (m ) = 1,00 dm = 1.3080 yd
31 litre (l) = 1 dm = 1.76 pt= 2.113 US pt
1 hectolitre (hl) = 100 l = 22 gal= 26.418 US gal
MASS (Weight)
1 milligram (mg) = 0.0154 grain1 gram (g) = 1,000 mg = 0.0353 oz1 metric carat = 0.2g = 3.0865 grains1 kilogram (kg) = 1,000 g = 2.2046 lb1 tonne (t) = 1,000 kg = 0.9842 ton
= 1.1023 short ton
LENGTH
1 inch (in) = 2.54 cm1 foot (ft) = 12 in = 0.3048m1 yard (yd) = 3 ft = 0.9144 m1 furlong = 201 m1 mile = 1,760 yd = 1.6093 km1 int nautical mile = 2,025.4 yd = 1.852 km
AREA2 21 sq inch (in ) = 6.4516 cm
2 2 21 sq foot (ft ) = 144 in = 0.0929 m2 2 21 sq yard (yd ) = 9ft = 0.8361 m
2 21 acre = 4,840 yd = 4046.9 m2 21 sq mile (mile ) = 640 acres = 2.590 km
VOLUME / CAPACITY3 31 cu inch (in ) = 16.387 cm
3 3 31 cu foot (ft ) = 1,728 in = 0.0283 m3 31 cu yard (yd ) = 27 ft3 = 0.7647 m
1 fluid ounce (fl oz) = 28.413 ml1 pint (pt) = 20 fl oz = 0.5683 ltr1 gallon (gal) = 8 pt = 4.546 ltr1 fluid ounce (fl oz) = 2.957 cl1 liquid pint (pt) = 16 fl oz = 0.4732 l1 liquid quart (qt) = 2 pt = 0.946 l1 gallon (gal) = 4 qt = 3.7853 l1 dry pint = 0.5506 l1 bushel (bu) = 64 dry pt = 35.238 l
IMPERIAL AND US MEASURES
MASS (Weight)
1 ounce (oz) = 437.5 grains = 28.35 g1 pound (lb) = 16 oz = 0.4536 kg1 stone = 14 lb = 6.3503 kg
1 hundred weight (cwt) = 112 lb = 50.802 kg1 ton = 20 cwt = 1.016 t
FORCE
Pound:force lbf 1lbf = 4.45 NewtonTon:force tonf 1tonf = 9.96 Kilonewton
PRESSURE
1psig = 9.89 kilopascal1 atmosphere = 101 kilopascal1 ton/sq.inch = 15.4 megapascal1 inch of Hg = 33.9 mega pascal
IMPERIAL AND US MEASURES
METRIC CONVERSIONTo convert to metric, multiply by the factor shown. To convert from metric, divide by the factor.
LENGTH
miles: kilometres 1,6093yards: metres 0.9144feet: metres 0.3048inches: millimetres 25.4inches: centimetres 2.54
AREA
square miles: square kilometres 2.59square miles: hectares 258.999acres: square metres 4046.86acres: hectares 0.4047square yards: square metres 0.8361square feet: square metres 0.0929square feet: square centimetres 929.03square inches: square millimetres 645.16square inches: square centimetres 6.4516
VOLUME
cubic yards: cubic metres 0.7646cubic feet: cubic metres 0.0283cubic feet: cubic decimetres 28.3168cubic inches: cubic centimetres 16.3871
CAPACITY
bushels: cubic metres 0.568gills: litres 0.142fluid ounces: cubic centimetres 28.4131fluid ounces: millimetres 28.41US gallons: litres 3.785quarts: litres 1.137pints: litres 0.568gills: litres 0.142fluid ounces: cubic centimetres 28.4131fluid ounces: millilitres 28.41
Technical Data76
WEIGHTS AND MEASURESMetric Units
LENGTH
10 angstrom = 1 nanometre1.000 nanometres = 1 micrometre1.000 micrometres = 1 millimetre10 millimetres = 1 centimetre10 centimetres = 1 decimetre1.000 millimetres = 1 metre100 centimetres = 1 metre10 decimetres = 1 metre10 metres = 1 dekametre10 dekametres = 1 hectometre10 hectometres = 1 kilometre1.000 kilometres = 1 megametre
Nautical
1.852 metres = 1 international nautical mile
AREA
100 sq. millimetres = 1 sq. centimetre100 sq. centimetres = 1 sq. decimetre100 sq. decimetres = 1 sq. metre100 sq. metres = 1 are10,000 sq. metres = 1 hectare100 acres = 1 hectare100 hectares = 1 sq. kilometre
VOLUME
1.000 cu. millimetres = 1 cu. centimetre1.000 cu. centimetres = 1 cu. decimetre1.000 cu. decimetres = 1 cu. metre1.000 cu. metres = 1 cu. dekametre1.000 cu. dekametres = 1 cu. hectometre
CAPACITY
10 millilitres = 1 centilitre10 centilitres = 1 decilitre10 decilitres = 1 litre1 litre = 1 cu. decimetre10 litres = 1 dekalitre10 dekalitres = 1 hectolitre10 hectolitres = 1 kilolitre1.000 litres = 1 kilolitre1 kilolitre = 1 cu. metre
WEIGHT (Mass)
1.000 milligrams = 1 gram10 grams = 1 dekagram10 dekagrams = 1 hectogram10 hectograms = 1 kilogram100 kilograms = 1 quintal1000 kilograms = 1 tonne
METRIC CONVERSIONTo convert to metric, multiply by the factor shown. To convert from metric, divide by the factor.
VELOCITY
miles per hour: kilometres per hour 1.6093feet per second: metres per second 0.3048feet per minute: metres per second 0.0051feet per minute: metres per minute 0.3048inches per second: millimetres per second 5.4 inches per minute: millimetres per second 0.4233Inches per minute: centimetres per minute 2.54
MASS
tons: kilogrammes 1016.05tons: tonnes 1.0160hundred weights: kilogrammes 50.8023centals: kilogrammes 45.3592quarters: kilogrammes 12.7006stones: kilogrammes 6.3503pounds: kilogrammes 0.4536ounces: grammes 28.3495
ENERGY & POWER
1 BTU = 1.06 kilojoules1 Therm = 106 megajoules1 kilowatt = 3.6 megajoules1 Hp = 0.746 kilowatt
MASS PER UNIT AREA
tons per square mile: kilogrammes per hectare 3.923pounds per square foot: kilogrammes per square metre 4.882ounces per square foot: grammes per square metre 305.152Fuel consumption gallons per mile: litres per kilometre 2.825miles per gallon: kilometres per litre 0.354
US MEASURES
1 US dry pint = 33.60 in3 = 0.5506 l1 US liquid pint = 0.8327 imp pt = 0.4732 l1 US gallon = 0.8327 imp gal = 3.785 l1 short cwt = 100 lb = 45.359 kg1 short ton = 2,000 lb = 907.19 kg
DENSITY
tons per cubic yard: kilogrammes per cubic metre 1328.94pounds per cubic foot: kilogrammes per cubic metre 16.0185pounds per cubic inch: grammes per cubic centimetre 27.6799pounds per gallon: kilogrammes per litre 0.0998
WEIGHTS AND MEASURESUK (imperial)units*
LENGTH
12 inches = 1 foot3 feet = 1 yard22 yards = 1 chain10 chains = 1 furlong5,280 feet = 1 mile1,760 yards = 1 mile8 furlongs = 1 mile
Nautical
6 feet = 1 fathom100 fathoms = 1 cable length6,080 feet = 1 nautical mile
SPEED
15 mph = 22 feet per second1 knot = 1 nautical mph
AREA
144 sq. inches = 1 sq. foot9 sq. feet = 1 sq. yard4.840 sq. yards = 1 acre640 acres = 1 sq. mile
VOLUME
1.728 cu. inches = 1 cu. foot27 cu. feet = 1 cu. yard5.8 cu. feet = 1 bulk barrel shipping1 register ton = 100 cubic feet
WEIGHTS AND MEASURESUK (imperial)units*
CAPACITY
8 fluid drachms = 1 fluid ounce5 fluid ounces = 1 gill4 gills = 1 pint2 pints = 1 quart4 quarts = 1 gallon2 gallons = 1 pack4 packs = 1 bushel8 bushels = 1 quarter36 gallons = 1 bulk barrel
WEIGHT, avoirdupois
437 ½ grains = 1 ounce16 drams = 1 ounce16 ounces = 1 pound14 pounds = 1 stone28 pounds = 1 quarter4 quarters = 1 hundred weight2,240 pounds = ton20 hundredweights = 1 ton
*A gradual change to the metric system is taking place in the United Kingdom.
Technical Data77
1 BTU = 0.252 kcal1 BTU = 107.7 kgm1 BTU/sec. = 1.055 kW1 BTU/Ib = 0.5556 kcal/kg.
31 BTU/cu ft = 8.900 kcal/m21 BTU/sq.ft. h = 2.71 kcal / m h21 BTU/sq.ft.h ºF = 4.886 kcal/m h ºC
1 BTU/ft h ºF = 1.49 kcal/m h ºC1 BTU in/sq. ft. hr. ºF = 0.124 kcal/m h ºC1 BTU/Ib ºF = 1.001 kcal/kg ºC
31 BTUcu.ft ºF = 16.2 kcal/m ºC1 kcal = 3.968 BTU1 kgm = 0.00930 BTU1 kW = 0.948 BTU/sec.1 kcal/kg = 1.80 BTU/Ib
31 kcal/m = 0.112 BTU/cu.ft21 kcal/m h = 0.369 BTU/sq.ft.h.21 kcal/m h ºC = 0.205 BTU/sq ft. h ºF
1 kcal/m h ºC = 0.67 BTU/ft h ºF21 kcalm/h ºC m = 8.07 BTU in/sq ft g ºF
1 kcal/kg ºC = 0.999 BTU/Ib ºF31 kcal/m ºC = 0.0624 BTU/cu ft ºF
COMMON UNITS OF HEAT
PSI
Kg/cm 2
Atmosphere
Bar
mm WC
Pascal
Pieze
CONVERSION OF PRESSURE UNITS
1
14.223
14.69
14.5
14.223x10-4
145 x 10 -6
0.145
0.07031
1
1.033
1.019
1.0 x 10 -4
10.19x10-6
0.01019
0.06804
0.9678
1
0.986
96.78x10 -6
9.869x10-6
0.00986
0.069
0.981
1.0133
1
9.81 x 10 -5
10 -5
0.01
703.1
10000
10330
10200
1
0.1019
102
6896
98087
101325
100000
9.808
1
1000
6.895
98.08
101.32
100
98.40x10-4
0.001
1
2PSI Kg/cmAtmo-sphere Bar mm WC Pascal Pieze
Mbar
psi
in H O2
in Hg
mm Hg
-2Pa(Nm )
atm
Mbar
1.00
68.93
2.49
33.78
1.33
-21 x 10
1013.25
psi
0.015
1.00
0.036
0.49
0.019
-1.45 x 10
14.70
4
In H 02
0.40
27.66
1.00
13.59
0.54
-34.01 x 10
406.64
In Hg
0.03
2.04
0.074
1.00
0.39
-42.95 x 10
29.92
MmHg
0.75
51.70
1.87
25.40
1.00
-37.5 x 10
760
-2Pa(Nm )
100
6892.86
249.38
3386.53
133.32
1.00
10132.5
Atm
9.87 x 10
0.07
-32.46 x 10
0.03
-31.32 x 10
-69.87 x 10
1.00
-4
From To
PRESSURE CONVERSION TABLE
Does method locate leaks?
Is methodquantitative?
Is test cycle fast ?
Is the result operatordependant?
Any size restriction ontest component?
Does test affect sample?
Can method be automated?
Is statistical analysispossible?
Soap Bubbles
YES
NO
NO
YES
NO
YES
NO
NO
Air Pressure
NO
YES
YES
NO
YES
NO
YES
YES
Air Flow
NO
YES
YES
NO
NO
NO
YES
YES
Tracer Gas
YES
YES
YES
NO
NO
NO
YES
YES
Pressurised Water
YES
NO
YES
YES
NO
YES
NO
NO
METHOD TESTING CHART
Technical Data78
CHARCTERISTICS OF FUEL OILS
PROPERTIESFuel Oils
F.O. L.S.H.S. L.D.O.
Density (Approx., kg / lit at 15oC) 0.89-0.95 0.88-0.98 0.85-0.87
Flash Point, (oC) 66 93 66
Pour Point (oC) 20 72 12 (Winter)18 (Summer)
G.C.V. ( kcal.kg) 9,500 10,300 9,500
Sediment, % Wt. Max. 0.25 0.25 0.10
Sulphur Total, % Wt. Max. 4.00 1.00 1.80
Water Content, % Vol Max. 1.00 1.00 0.25
Ash, % Wt. Max 0.10 0.10 0.02
NOTE:
1. The above compositions can very widely depending on the mine, location, source etc.
2. Solid fuels in air dried condition.
# L.P.G. is assumed to be composed of (by volume) 10-40% of Propane 3and 70-60% of Butane. Density - 2.32 KG/NM .
$ Natural Gas is assumed to be composed of (by volume) 76% of 2 2 Methane, 10% of Ethane, 2% of Propane, 6% of CO and 4% of N .
3Denisity - 0.83kg/NM .
TYPICAL COMPOSITIONS OF FUEL
H2
NCV
KCAL/KG
Percentage CombustionFUELS
C S N O2 H2O ASH
Wood 45.60 3.96 0.07 0.45 37.45 9.33 3.14 4400
Lignite 52.21 3.83 0.88 0.46 17.06 18.39 7.17 4900
Coal-4000 44.03 3.10 0.32 0.82 4.77 3.84 43.13 3800
Coal-4500 48.92 3.79 0.51 1.00 5.36 6.04 34.38 4250
Coal-5500 59.38 3.15 0.38 1.04 4.86 6.00 25.19 5300
Husk 36.14 3.70 0.08 0.46 29.34 8.92 19.40 3100
Bagasse 40.94 4.58 0.04 0.23 36.65 10.53 7.03 3550
F.O. 84.00 11.00 3.50 - - 1.00 0.50 9500
L.D.O 85.50 11.50 3.00 - - - - 9500
L.S.H.S. 86.70 11.80 1.00 - - 0.50 - 10300
L.P.G. 1 # 81.50 17.00 - - - 1.50 - 11400
N. GAS $ 66.00 23.00 - - - 1.50 - 6300
kg kcal Joule KW/Hour HP/Hour
kg 1 0.00235 9.81 0.27 x 10-5
0.365x10 -5
kcal 427 1 4179 0.001161 0.001556
Joule 0.102 0.000239 1 27.77 x 10 -8
37.23 x 10 -8
KW/Hour 366,973 860 3,600 x 103
1 1.3411
HP/Hour 273,745 642.5 2,685,500 0.74565 1
CONVERSION OF ENERGY UNITS
CONVERSION OF TEMPERATURES
The number in the centre of the 3 columns can be converted from F into by reading to the left and from C into F by reading to the right. For a difference of temperature, use the following formulae directly, without making use of thetable.
°C =(°F-32)5
9
95
D°F = D°C 59
D°C = D°F
- 90 - 130 - 202- 87.2 - 125 - 193- 84.4 - 120 - 184- 81.7 - 115 - 175- 78.9 - 110 - 166- 76.1 - 105 - 157- 73.3 - 100 - 148- 70.6 - 95 - 139- 67.8 - 90 - 130- 65 - 85 - 121- 62.2 - 80 - 112- 59.4 - 75 - 103- 56.7 - 70 - 94- 53.9 - 65 - 85- 51.1 - 60 - 76- 48.3 - 55 - 67- 45.6 - 50 - 58- 45 - 49 - 56.2- 44.4 - 48 - 54.4- 43.9 - 47 - 52.6- 43.3 - 46 - 50.8- 42.8 - 45 - 49- 42.2 - 44 - 47.2- 41.7 - 43 - 45.4- 41.1 - 42 - 43.6
- 37.8 - 36 - 32.8- 37.2 - 35 - 31- 36.7 - 34 - 29.2- 36.1 - 33 - 27.4- 35.6 - 32 - 25.6- 35 - 31 - 23.8- 34.4 - 30 - 22- 33.9 - 29 - 20.2- 33.3 - 28 - 18.4- 32.8 - 27 - 16.6- 32.2 - 26 - 14.8- 31.7 - 25 - 13- 31.1 - 24 - 11.2- 30.6 - 23 - 9.4- 30 - 22 - 7.6- 29.4 - 21 - 5.8- 28.9 - 20 - 4- 28.3 - 19 - 2.2- 27.8 - 18 - 0.4- 27.2 - 17 1.4- 26.7 - 16 3.2- 26.1 - 15 5- 25.56 - 14 6.8- 25 - 13 8.6- 24.44 - 12 10.4
- 21.11 - 6 21.2- 20.56 - 5 23- 20 - 4 24.8- 19.44 - 3 26.6- 18.89 - 2 28.4- 18.33 - 1 30.2- 17.78 0 32- 17.22 1 33.8- 16.67 2 35.6- 16.11 3 37.4- 15.56 4 39.2- 15 5 41- 14.44 6 42.8- 13.89 7 44.6- 13.33 8 46.4- 12.78 9 48.2- 12.22 10 50- 11.67 11 51.8- 11.11 12 53.6- 10.56 13 55.4- 10 14 57.2- 9.44 15 59- 8.89 16 60.8- 8.33 17 62.6- 7.78 18 64.4
- 40.6 - 41 - 41.8- 40 - 40 - 40- 39.4 - 39 - 38.2- 38.9 - 38 - 36.4- 38.3 - 37 - 34.6
- 23.89 - 11 12.2- 23.33 - 10 14- 22.78 - 9 15.8- 22.22 - 8 17.6- 21.67 - 7 19.4
- 7.22 19 66.2- 6.67 20 68- 6.11 21 69.8- 5.56 22 71.6- 5 23 73.4
°C °F °C °F °C °F
kg / sec kcal/sec Kilowatt HP Ch
kg / sec 1 0.00234 0.00981 0.0131 0.0133
kcal/sec
Kilowatt
HP
Ch
427
101.97
76
75
1
0.239
0.178
0.176
4.17
1
0.746
0.736
5.59
1.341
1
0.986
5.67
1.359
1.014
1
CONVERSION OF POWER UNITS
Technical Data79
WATER-HEATING DATA
1 Btu = heat required to raise 1 lb of water 1°F1 kilowatt hour = 3413 Btu1 kilowatt hour = 860 kcal/hr
Gals. X Temp. Rise °F3413 x Efficiency
KW = Gals. X Temp. Rise °F
3413 x Efficiency x Time in hours
kW x 3413 x Efficiency
Temperature Rise in °F x 10
Gals. x 10 x Temp. Rise °F3413 x Efficiency x kW
1 kilogram calorie = heat required to raise 1 litre of water 1°C1 litre = 1000 cm3
1 kilowatt hour = 860 kilogram calorie/hrLitres x Temp. Rise °C
860 x Efficiency x Time in hours
kW x 860 x EfficiencyTemperature Rise in °C
Litres x Temp. Rise °C860 x Efficiency x kW
Approximate efficiencies : Lagged container 0.9 to 0.95Unlagged container 0.8 to 0.85
kWh =
Gals/hour =
Time in hours =
kWh =
Litres/hr. =
Time in hours =
p180°p
TECHNICAL DATA
Example. 22 gallons, 90°F. rise, 0.8 Efficiency.22 x 10 x 903413 x 0.8
Example 100 litres, 50°C. rise, 0.8 Efficiency100 x 50860 x 0.8
CONVERSION FACTORS1 Calorie = 4.186 Joules1 Btu = 252 Calories = 1055 Joules1 Btu = 778 ft lbf.1 kWh = 3.6 Megajoules1 kWh = 3415 Btu = 2.6552 x 106 ft lbf.1 Joule M 0.73 ft lbf.
1 Radian = , 0r 2 radians = 1 revolution
WATER DATA1 gallon = 277 cubic inches1 gallon of fresh water = 10 lb1 cubic foot = 6.23 lb1 galon = 4.54 litres1 litre = 0.22 gallons1 litre of fresh water = 1kg1 cm3 of fresh water = 1 g1 ft head of water = 0.433 lbf/in2 = 2985 N/m2
1 lbf/in2 = 27.71 inches head of water
Water expands approximately 4 per cent when heated from cold to boiling.
VOLUME HEAT REQUIREMENT3m × Specific heat × difference in temperature = mass × cp × Dt = kwh
kwh × 860 = kcal/hr.
kWh = = 7.26
kWh = = 7.26
LPG will ignite at 2% air, NG will ignite at 15% airFlow calculation for vapour
Q = 2
(sp. gr. of LPG)
3Q = m / hr = volume
a = area = 4
2= .785 x dia in cm
Normal flow 21” pipe at 1 kg/cm = 300 Kg22” pipe at 1 kg/cm = 1200 Kg
CONVERSION TABLESLinear Area
Inches Centimetres Sq. Inches Sq. Centimetres.393700 1 2.54000 .15500 1 6.45160.787402 2 5.08000 .31000 2 12.90320
1.181102 3 7.62000 .46500 3 19.354801.574803 4 10.16000 .62000 4 25.806401.968504 5 12.70000 .77500 5 32.258002.362205 6 15.24000 .93000 6 38.709602.755906 7 17.78000 1.08500 7 45.161203.149606 8 20.32000 1.24000 8 51.612803.543307 9 22.86000 1.39500 9 58.06440
Yards Metres Sq. Feet Sq. Metres1.093613 1 .91440 10.76391 1 .092902.187226 2 1.82880 21.52782 2 .185803.280839 3 2.74320 32.29173 3 .278704.374452 4 3.65760 43.05564 4 .371605.468065 5 4.57200 53.81955 5 .464506.561678 6 5.48640 64.58346 6 .557407.655291 7 6.40080 75.34737 7 .650308.748904 8 7.31520 86.11128 8 .743209.842517 9 8.22960 96.87519 9 .83610
Miles Kilometres Sq. Yards Sq. Metres.621371 1 1.60934 1.19599 1 .83613
1.242742 2 3.21869 2.39198 2 1.672261.864113 3 4.82803 3.58797 3 2.508392.485484 4 6.43738 4.78396 4 3.344523.106855 5 8.04672 5.97995 5 4.180653.728226 6 9.65606 7.17594 6 5.016784.349597 7 11.26541 8.37193 7 5.852914.970968 8 12.87475 9.56792 8 6.689045.592339 9 14.48410 10.76391 9 7.52517
Horsepower Kilowatts Acres Hectares1.341022 1 .7457 2.47105 1 .404692.682044 2 1.4914 4.94210 2 .809384.023066 3 2.2371 7.41315 3 1.214075.364088 4 2.9828 9.88420 4 1.618766.705110 5 3.7285 12.35525 5 2.023458.046132 6 4.4742 14.82630 6 2.428149.387154 7 5.2199 17.29735 7 2.83283
10.728176 8 5.9656 19.76840 8 3.2375212.069198 9 6.7113 22.23945 9 3.64221
Power
Prefix name Prefix Factor by which the Descriptionsymbol unit s multiplied
pico p 0000000000001 one UK billionth* US trillionthnano n 0000000001 one UK milliardth, US billionthmicro u 0000001 one millionthmilli m 0001 one thousandthcenti c 001 one hundredthdeci d 01 one tenthdeca (or deka) da 10 tenhecto h 100 one hundredkilo k 1000 one thousandmyria my 10000 ten thousandmega M 1000000 one milliongiga G 1000000000 one UK milliard, US billiontera T 1000000000000 one UK billion*, US trillion*The definition of one billion as a thousand million is becoming increasingly common in the United Kingdom and continental Europe.
METRIC MULTIPLES AND SUBMULTIPLES
Technical Data80
CONVERSION TABLES
Area Capacity
Sq. Miles Sq. Kilometres Gallons Litres.38610 1 2.58999 .21997 1 4.54609.77220 2 5.17998 .43994 2 9.09218
1.15830 3 7.76997 .65991 3 13.638271.54440 4 10.35996 .87988 4 18.184361.93050 5 12.94995 1.09985 5 22.730452.31660 6 15.53994 1.31982 6 27.276542.70270 7 18.12993 1.53979 7 31.822633.08880 8 20.71992 1.75976 8 36.368723.47490 9 23.30991 1.97973 9 40.91481
Volume Weights
Cu. Feet Cu. Metres Ounces Grams35.31467 1 .02832 .035274 1 28.34952370.62934 2 .05664 .070548 2 56.699046
105.94401 3 .08496 .105822 3 85.048569141.25868 4 .11328 .141096 4 113.398092176.57335 5 .14160 .176370 5 141.747615211.88802 6 .16992 .211644 6 170.097138247.20269 7 .19824 .246918 7 198.446661282.51736 8 .22656 .282192 8 226.796184317.83203 9 .25488 .317466 9 255.145707
Cu. Yards Cu. Metres Pounds Kilograms
1.30795 1 .76455 2.204622 1 .4535922.61590 2 1.52910 4.409244 2 .9071843.92385 3 2.29365 6.613866 3 1.3607765.23180 4 3.05820 8.818488 4 1.8143686.53975 5 3.82275 11.023110 5 2.2679607.84770 6 4.58730 13.227732 6 2.7215529.15565 7 5.35185 15.432354 7 3.175144
10.46360 8 6.11640 17.636976 8 3.62873611.77155 9 6.88095 19.841598 9 4.082328
Capacity
Pints Litres Tons* Kilograms1.75976 1 .56826 .000984 1 1016.04693.51952 2 1.13652 .001968 2 2032.09385.27928 3 1.70478 .002952 3 3048.14077.03904 4 2.27305 .003936 4 4064.18768.79880 5 2.84131 .004920 5 5080.2345
10.55856 6 3.40957 .005904 6 6096.281412.31832 7 3.97783 .006888 7 7112.3283
14.7808 8 4.54609 .007872 8 8128.375215.83784 9 5.11435 .008856 9 9144.4221
*1 metric ton = 1,000 kg.
Multiply Length x Breadth x Height (all in inches) anddivide by 277.
Rectangular to obtaincapacity in gallons
inch3
227
Multiply Length x Breadth x Height (all in cm) anddivide by 1000.
Capacity in litres cm3
1000
Multiply Height x Diameter x Diameter (all in inches)and divide by 350.
Cylindrical to obtaincapacity in gallons
inch3
350
Multiply Height x Diameter x Diameter (all in cm)x 0.7854 and divide by 1000.
Cylindrical capacity inlitres cm3
× 0.78541000
CAPACITIES OF CONTAINERS
PROPERTIES OF WATER BETWEEN 0°C AND 220°CSteam Pressure
Absolute2kg/cm
Temp °CSpecificVolume3 -3m /kgx10
000 0.006228 0.9998 1.0002010 0.012513 0.9996 1.0004020 0.023830 0.9982 1.0018030 0.043250 0.9956 1.0044040 0.075200 0.9922 1.0079050 0.125780 0.9880 1.0121060 0.203100 0.9832 1.0171070 0.317700 0.9777 1.0226080 0.482900 0.9718 1.0290090 0.174900 0.9653 1.0359100 1.033200 0.9583 1.0435110 1.460900 0.9510 1.0515120 2.024500 0.9431 1.0603130 2.754400 0.9348 1.0697140 3.685000 0.9261 1.0798150 4.854000 0.9169 1.0906160 6.302000 0.9074 1.1021170 8.076000 0.8973 1.1144180 10.225000 0.8869 1.1275190 12.800000 0.8760 1.1415200 15.857000 0.8647 1.1565210 19.456000 0.8528 1.1726220 23.659000 0.8403 1.1900
SpecificWeight
3kg/m x 103
Fuel ( in K. Cal / Kg. )(In Btu / Ib )
Commercial Propane 22,300 11,900
Commercial Butane 21,900 11,700Acetylene 22,400 11,950Hydrogen 63,500 34,000Natural Gas 11,800 6,300Furnace Oil 17,800 9,500Light Diesel Oil 17,800 9,500High speed Diesel 17,800 10,300Kerosene 19,700 10,550Petrol 21,300 11,400Charcoal 13,000 6,950Coal 7,100 3,800Coke 12,300 6,660Fire Wood 8,200 4,400Lignite 9,200 4900LPG 21,300 11,400
*Depends on quality
CALORIFIC VALUE OF FUELS*
Technical Data81
TABLE OF INTERNATIONAL GAUGES
British U. S.No. ofGauge S.W.G.
mmB.W.G.
mm
B.G.SHEETS
mmB.S.G.
5/0 10.972 12.7 14.943 — 10.935 —4/0 10.160 11.532 13.757 11.684 10.000 11.6843/0 9.449 10.795 12.7 10.405 9.208 10.4042/0 8.839 9.652 11.308 9.266 8.407 9.266
0 8.229 8.636 10.068 8.255 7.785 8.2521 7.620 7.62 8.971 7.348 7.188 7.3482 7.010 7.213 7.993 6.544 6.668 6.5433 6.401 6.579 7.122 5.829 6.19 5.8274 5.893 6.045 6.35 5.189 5.723 5.1895 5.385 5.588 5.652 4.621 5.258 4.626 4.877 5.156 5.032 4.115 4.877 4.1157 4.470 4.572 4.48 3.665 4.496 3.6658 4.064 4.191 3.988 3.263 4.115 3.2649 3.658 3.759 3.55 2.906 3.767 2.096
10 3.251 3.404 3.175 2.588 3.429 2.58811 2.946 3.048 2.827 2.303 3.061 2.30412 2.642 2.769 2.517 2.052 2.68 2.77813 2.337 2.413 2.24 1.828 2.324 1.82914 2.032 2.108 1.994 1.628 2.032 1.62815 1.829 1.829 1.775 1.45 1.829 1.4516 1.626 1.651 1.588 1.29 1.588 1.2917 1.422 1.473 1.412 1.151 1.372 1.15118 1.219 1.245 1.257 1.024 1.207 1.02419 1.016 1.067 1.118 0.912 1.041 0.91220 0.914 0.889 0.996 0.812 0.884 0.81321 0.814 0.814 0.886 0.723 0.806 0.72422 0.711 0.711 0.794 0.644 0.726 0.64323 0.610 0.635 0.707 0.573 0.655 0.57424 0.559 0.559 0.629 0.511 0.584 0.51125 0.508 0.508 0.56 0.455 0.518 0.455
mmS.W.G.
mm
B.S.G.SHEETS
mm
Manganese 25 Mn 54.93
Actinium 89 Ac 226.00 Mercury 80 Hg 200.61Aluminium 13 Al 26.97 Molybdenum 42 Mo 95.95Antimony 51 Sb 121.76 Neodymium 60 Nd 144.27Silver 47 Ag 107.88 Neon 10 Ne 20.183Argon 18 A 39.944 Nickel 28 Ni 50.69Arsenic 33 As 74.91 Niton or Radon 86 NtorRn 222.00Nitrogen 7 N 14.008 Gold 79 Au 197.20Barium 56 Ba 137.36 Osmium 76 Os 190.20Bismuth 83 Bi 209.00 Oxygen 8 O 16.00Boron 5 B 10.82 Palladium 46 Pd 106.70Bromine 35 Br 79.916 Phosphours 15 P 30.98Cadmium 48 Cd 112.41 Platinum 78 Pt 195.23Calcium 20 Ca 40.08 Lead 82 Pb 207.21Carbon 6 C 12.01 Potassium 19 K 39.096Celtium 72 Ct 178.60 Praseodymium 59 Pr 140.92Cerium 58 Ce 140.13 Proto-actinium 91 Pa 231.00Cesium 55 Cs 132.91 Radium 88 Ra 226.05Chlorine 17 Cl 35.457 Rhenium 75 Re 186.31Chromium 24 Cr 52.01 Rhodium 45 Rh 102.91Cobalt 27 Co 58.94 Rubidium 37 Rd 85.48Colombium 41 Cb 92.91 Ruthenium 44 Ru 101.70Copper 29 Cu 63.57 Samarium 62 Sa 150.43Dysprosium 66 Ds 162.46 Scandium 21 Sc 45.10Erbium 68 Er 167.20 Selenium 34 Se 78.96Tin 50 Sn 118.70 Silicium 14 Si 28.06Europium 63 Eu 152.00 Sodium 11 Na 22.997Iron 26 Fe 55.86 Sulphur 16 S 32.06Fluorine 09 F 19.00 Strontium 38 Sr 87.63Gadolinium 64 Gd 156.90 Tantalum 73 Ta 180.88Gallium 31 Ga 69.72 Tellurium 52 Te 127.61Germanium 32 Ge 72.60 Terbium 65 Tb 159.20Glucinium (1) 4 Gl 9.02 Thallium 81 Ti 204.39Helium 2 He 4.003 Thorium 90 Th 232.12Holmium 67 Ho 163.50 Thullium 69 Tm 169.40Hydrogen 1 H 1.008 Titanium 22 Ti 47.90Indium 49 In 114.76 Tungsten 74 WorTu 183.02lodine 53 I 126.92 Uranium 92 U 238.07Iridium 77 Ir 193.10 Vanadium 23 V 50.95Krypton 36 Kr 83.70 Xenon 54 X 131.30Lanthanum 57 La 138.92 Ytterbium 70 Yb 173.04Lithium 3 Li 6.94 Yttrium 39 Y 88.92Lutesium 71 Lu 174.99 Zinc 30 Zn 65.38Magnesium 12 Mg 24.32 Zirconium 40 Zr 91.22
ATOMIC WEIGHTS OF ELEMENTS
ELEMENT
Ato
mic
Nu
mb
er
Sym
bo
l
AtomicWeight ELEMENT
Ato
mic
Nu
mb
er
Sym
bo
l
AtomicWeight
Technical Data82
PHYSICAL PROPERTIES OF METALS
Mild SteelAluminiumAntinomySilverBariumBismuthBronzeCadmiumCalciumCarbon (graphite)ChromiumCobaltCopperWhite TinIronWroght IronWhite Cast IronGray Cast IronBrassLithiumMagnesium
7.652.76.7
10.53.599.88.78.641.552.2277.1888.98.947.37.97.78
7.4 to 7.86.7 to 7.1
8.6000.5301.736
1,400660
630.5960.5
710271900
320.9810
3,8451,7651,4901,083
231.851,5352,1001,1001,225
900186650
--2,2701,6451,9271,5371,560
--767
1,4393,9272,6602,9002,3362,260Varying
according toComposition
--1,3361,110
0.1440.212 20.0520.005 8--0.03--0.54910.1490.310.12 80.104 10.092 80.053 80.109 6--0.129 8--0.0941,0920.246 9
39.417415.9
365--6.82
5180.3----
77.3--
33356.558.145--
4883.560.2
137
2000
20--0
200----
100-
18201820
-000
50
MaterialSp. wt.at 200C
MeltingPoint
0C
BoilingPoint
0C
ThermalConductivity
at temperature tKcal
m hr 0C
Sp. heatat – 500CKcal/kg 0C t 0C
ManganeseMercury MolybdenumNickelGoldPlatinumLeadPotassiumSiliciumSodiumSulphurStrontiumTantalumCrystal l ine Tel lu r iumThalliumThoriumTitaniumTungstenUraniumVanadiumZinc
7.213.610.228.9
19.321.4511.340.852.3260.9542.072.577
16.66.27
11.8511.74.5
19.318.976.0157.14
1,247–38.832,6251,4551,0631,773327.463.5
1,43097.8
112.8770
3,027449.8
302(1,827)
1,7253,3701,0901,715
419.44
2,032356.94,5402,3402,6004,3001,740762.22,355880
444.551,366
>4,100989.81,457
(>3,000)>3,000(6,700)(3,500)
--907
0.121 10.332 50.064 70.108 60.031 60.0320.0390.192 10.17120.2970.175 10.0550.0330.048 70.032 60.027 60.112 50.037 50.061 90.115 30.093 8
--5.4
12651.5
25460.230.285.172.2
12100.181
--48--
33.6----
149----
96
-180
180
1020
3000--
20--0----
99.8----
20
MaterialSp. wt.at 200C
MeltingPoint
0C
BoilingPoint
0C
ThermalConductivity
at temperature tKcal
m hr 0C
Sp. heatat – 500CKcal/kg 0C
t 0C
Width1 / 2”1 / 2”3 / 4”3 / 4”1”1”1 1 / 4”1 1 / 4”1 1 / 2”1 1 / 2”2”2”2 1 / 2”2 1 / 2”3”3”4”4”5”5”6”6”
AlCuAlCuAlCuAlCuAlCuAlCuAlCuAlCuAlCuAlCuAlCu
0.01650.0580.0250.0870.0330.1160.0420.1450.0500.1740.0660.2320.0840.2900.1000.3480.1320.4640.1680.5800.2000.696
0.0330.1160.0500.1740.0660.2320.0840.2900.1000.3480.1320.4640.1680.5800.2000.6960.2640.9280.3361.1600.4001.392
0.0500.01740.0750.2610.0990.3480.1260.4350.1500.5220.1980.6900.2520.8700.3001.0440.3961.3800.5041.7400.6002.088
0.2320.1000.3480.1320.4640.1680.5800.2000.6960.2640.9280.3361.1600.4001.3920.5281.8560.6722.3200.8002.784
0.0660.2900.1250.4350.1650.5800.2100.7250.2500.8700.3301.1600.4201.4500.5001.7400.6602.3200.8402.9001.0003.480
0.084 1000.3480.1500.5220.2000.6900.2520.8700.3001.0440.3961.3800.5001.7400.6002.0880.7922.7600.1003.4801.2004.176
0. 1320.4640.2000.6960.2650.9280.3361.1600.4001.3920.5281.8560.6722.3200.8002.7841.0563.7121.3454.6401.6005.568
0. 1650.5800.2500.8700.3301.1600.4201.4500.5001.7400.6602.3200.8402.9001.0003.4801.3204.6401.6805.8002.0006.960
0. 2000.6960.3001.0440.4001.3800.5001.7400.6002.0880.7922.7600.1003.4801.2004.1761.6005.5202.0006.9602.4008.352
0.
Thickness 1/16” 1/8” 3/16” 1/4” 5/16” 3/8” ½” 5/8” 3/4”
WEIGHT OF COPPER AND ALUMINIUM STRIPS KGS/FT.
Technical Data83
Technical Data Technical Data
S.W.G
3/ 8”
5 / 16”
1 / 4”
3 / 16”
10 gz
1 / 8”
18 gz
19gz
20gz
21 gz
24 gz
0.375
0.312
0.250
0.187
0.128
0.125
0.048
0.040
0.036
0.032
0.022
9.53
7.93
6.36
4.75
3.25
3.18
1.22
1.02
0.914
0.813
0.559
2.400
1.995
1.596
1.197
0.816
0.798
0.307
0.255
0.230
0.205
0.141
Inch Millimeters Kg/sq.ft
WEIGHT OF ALUMINIUM SHEET
WEIGHT OF S.S SHEET/PLATE
Kg/sq.mtrThickness in mmS.W.G
WEIGHT OF M.S. ANGLES (EQUAL SIZE)
Size in mm Size in mmWeight in kg/mtr Weight in kg/mtr
20x3
25x3
25x5
30x3
35x5
35x6
40x3
40x5
40x6
45x3
45x5
0.90
1.10
1.80
1.40
2.60
3.00
1.80
3.00
3.50
2.10
3.40
4.00
2.30
3.80
4.50
5.70
6.80
8.90
11.00
9.20
12.10
14.90
45x6
50x3
50x5
50x6
75x5
75x6
75x8
75x10
100x6
100x8
100x10
WEIGHT OF M.S CHEQUERED PLATES
Kg/sq.mtrMM
5
6
8
10
12
42.40
56.10
65.90
79.30
103.70
64.00
44.00
32.00
26.00
16.00
12.00
10.00
9.04
8.00
7.04
5.04
8.00
5.00
4.00
3.15
2.00
1.60
1.25
1.12
1.00
0.90
0.63
10
14
16
18
19
20
21
24
WEIGHT OF ROUND AND SQUARE STEELBAR/FT. OF 10 GZ HOLLOW
Size Weight in kgs (Round) Weight in kgs (Square)
0.0241
0.0545
0.0963
0.1512
0.2170
0.3859
0.6026
0.8688
1.542
2.410
3.470
6.170
0.0190
0.0427
0.078
0.1185
0.1702
0.3028
0.4731
0.6820
1.210
1.894
2.720
4.850
¼”
½”
¾”
1”
1¼”
1½”
2”
”8
”163
”165
”83
”85
WEIGHT OF M.S PLATES
15.70
31.40
47.10
62.80
78.50
94.20
2
4
6
8
10
12
Kg/sq.mtrMm
WEIGHT OF M.S SHEETS
Kg/sq.mtrThickness in mmS.W.G
3.15
2.00
1.60
1.25
1.12
1.00
0.90
0.63
10
14
16
18
19
20
21
24
24.75
15.70
12.55
9.80
8.80
7.85
7.05
4.95
Technical Data84
PRESSURE OF GAS AT DIFFERENT TEMPERATURE
MOL. VOL, LITER/MOL
CONTENTS, CU. M.
TEMPERATURE°C
ARGON HELIUM HYDROGEN NITROGEN OXYOGEN
0.15961
6.91
Pressure2Kg/cm
Pressure2Kg/cm
Pressure2Kg/cm
Pressure2Kg/cm
Pressure2Kg/cm
0.18471
6.16
0.18445
5.99
0.16917
6.53
0.15819
6.98
0
2
4
6
8
10
12
14
15
16
18
20
22
24
25
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
132
133
134
136
137
139
140
141
142
143
144
145
147
148
149
151
152
153
155
156
157
159
160
161
163
164
165
167
168
170
171
172
174
175
176
136
137
138
139
140
141
142
143
144
144
145
146
147
148
149
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
136
137
138
139
140
141
142
143
144
144
145
146
147
148
149
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
133
134
135
137
138
139
140
142
142
143
144
146
147
148
149
151
152
153
155
156
157
158
160
161
162
163
165
166
167
169
170
171
172
174
175
132
133
134
136
137
138
140
141
142
143
144
145
147
148
149
151
152
153
155
156
158
159
160
162
163
164
166
167
168
170
171
172
174
175
176
PHYSICAL PROPERTIES OF CERTAIN LIQUIDS
Note: All the properties give above are at 30 °C
LIQUIDSSpecific
Heatkcal / kg °C
Thermal Conductivity
kcal / hr. m °C
SpecificWeight
3kg / m
Acetic Acid 100%
Sulphuric Acid 5%
Sulphuric Acid 10%
Sulphuric Acid 15%
Nitric acid 10%
Nitric acid 20%
Ethyl Alcohol 100%
Hydrochloric Acid 10%
Asphalt
Aniline
Benzene
Cellulose
Vulcanised Rubber
Dowtherm A
Ether
Water
Gasoline
Gelatin
Glycerine
Coal Tar
Cotton Oil
Machine Oil
Olive Oil
Melted Paraffin
25% Solution NaCl
25% Solution CaCl
Carbon Tetrachloride
Turpentine
1050
1030
1070
1100
1050
1120
700
1050
1100-1500
1020
730 -780
1300-1600
1100
995
736
1000
700 - 750
1100
1250
1200
950
920
920
890
1180
1240
1600
860
0.49
0.95
0.92
0.98
0.90
0.81
0.65
0.75
0.22-0.40
0.50
0.45
0.32
0.42
0.63
0.50
1.00
0.53
0.90
0.58
0.35
0.47
0.40
0.47
0.70
0.63
0.65
0.20
0.42
0.148
0.445
0.445
0.445
0.445
0.445
0.150
-
0.640
0.148
0.137
0.030
0.148
0.118
0.117
0.510
0.116
-
0.245
-
0.148
0.148
0.146
0.208
0.416
0.416
0.159
0.100
Technical Data85
MECHANICAL PROPERTIES OF SOME COMMON METALS AND ALLOYS
Working Stress
2kg/mm
Ultimate Stress
2kg/mm
Modulus ofelasticity
2kg/mm
MATERIAL
Ten
sio
n
Co
mp
ress
ion
Sh
ear
Ten
sio
n
Co
mp
ress
ion
Sh
ear
Lo
ng
itu
din
al
Tran
svers
al
Extra mild steel
Mild steel
Semi-mild steel
Semi -hard steel
Hard steel
Very hard steel
Extra hard steel
Cast steel
Cast aluminium
Rolled aluminium
Bronze
Aluminium bronze
Pure rolled copper
Non-annealed copper wire
Hard state duralumin
Normal duralumin
Annealed duralumin
Tin
White cast iron
Grey cast iron
Cast brass
Rolled brass
Non - annealed brasswire
Lead
Lead wire
Zinc
8 8 4 35-40 35-40 20 20,000 8,000
9 9 4.5 40-45 40-45 23 20,000 8,000
11 11 5.5 50-55 50-55 28 20,000 8,000
13 13 6.5 60-65 60-65 33 20,000 8,000
15 15 7.5 70-75 70-75 38 22,000 8,800
17 17 8.5 80-85 80-85 43 22,000 8,800
20 20 10 90-100 90-100 50 22,000 8,800
30 30 15 130 130 65 27,500 11,000
5 5 2.5 20 — 10 6,750 2,700
4 4 2 25 — 13 7,500 3,000
2 2.5 2 25 — 12 6,000 2,400
12 12 6 60 60 30 12,000 4,800
3 6.5 1.5 21 — 11 11,000 4,400
6 6 3 40 — 20 13,000 5,200
9 9 7.5 50 50 40 7,500 3,000
7.5 7.5 4 43 43 22 7,500 3,000
4 4 2 23 23 12 7,500 3,000
0.6 0.6 0.3 3.5 3.5 2 3,200 1,280
3 9 3 15 90 15 10,000 4,000
2.5 7 2.5 12.5 75 12.5 10,000 4,000
3 3 3 13 70 13 8,000 3,200
3 3 1.5 20 — 10 6,500 2,600
6 6 3 50 — 25 10,000 4,000
0.2 0.2 0.1 1.35 5 0.7 500 200
0.25 0.25 0.12 2.2 — 1.1 700 280
1.5 1.5 1.75 5.5 — 3 9,500 3,800
3WEIGHT OF STACKED SUBSTANCES (in Bulk) - kg/m
770 to 860
850
1,700 to 1,80033,600 pieces/m
200 to 250
530 to 750
720
200 to 2,700
700 to 720
350
300
650 to 700
1,600
2000
600 to 800
745 to 785
420
600
2,600
CoalStacked BooksLime and sand mortar
Eggs in caseDomestic garbage
Barley
Paper
Ouarry Stone
PlanksPears & PlumsApples
PotatoesSand, lime (dry)
Sand, lime (wet)
Rye
SaltTobaccoWet PearSheet glass
1,800
2,000
350 to 500
250
570 to 650
700 to 800
720
150 to 200
360 to 530
390
200
500 to 600
200
100 to 120
750 to 950
6702,500 to 3050
710 to 850
Clay, gravel (dry)
Clay, gravel (wet)
Oats
BananasBeetrootWheet
Coffee
Wood Coal
Coke
Pressed Cotton
Unpressed Cotton
FlourPressed cotton thread
Hay and Straw
ManureIce
Granite
Beans, peas, Lentils
CONDUCTIVITY OF CONSTRUCTION MATERIALS
SpecificWeight
3kg/mMATERIAL
Conductivity Kcal/m h °CTemperature of material 10 °C
Dry State
PartitionsExternalWalls
DampWalls
Light brick
Normal brick
Walls of light brick
Walls of normal brick
Limestone
Sandstone
Slate perpendicular to strata
Slate parallel to strata
Mortar, lime, cement
Plaster coat
Plaster siabs
Grit concrete
Compact reinforced concrete
Light aggregate concrete
Cellur Concrete
Isolated isorel
1,200
1,800
1,200
1,800
2,000
2,400
2,700
2,700
1,800
1,200
1,000
2,000
-
1,000
1,000
400
0.22
0.50
0.29
0.52
0.65
0.93
1.3
2.0
0.44
0.37
0.23
0.55
0.9
0.16
0.32
0.039
-
-
0.48
0.86
1.4
2
1.8
3.0
0.85
0.8
0.5
1.25
1.6
0.33
0.69
0.047
-
-
0.42
0.75
1.17
1.67
1.5
2.4
0.72
0.6
0.37
1.0
1.4
0.28
0.58
0.045
-
-
0.35
0.62
1.01
1.44
1.4
2.2
0.58
0.48
0.3
0.85
1.2
0.24
0.5
0.044
Technical Data86
PLEASE NOTE: [1]Insulation material assumed is Glass wool having thermal 3conductivity 0.045 kcal / hr m °C @ 100 °C and average density about 80 - 100 kg m
[2] The surface temperature after insulation is 55-60 °C. [3] Insulation upto 65 mm should be in single layer and above 65 mm multi layer. e.g. for 80 mm two layer of 40 mm each; for 90 mm inner layer of 40 mm and outer of 50 mm.
INSULATION
The table below gives reccommended insulation thickness in mm, required for different pipe sizes and different operating / fluid temperatures.
CONDUCTIVITY OF MATERIAL
25 25 25 25 25 40 40
40 25 25 25 25 50 50
50 25 25 25 25 50 50
80 25 25 40 40 50 65
100 25 25 40 40 50 65
150 25 25 40 40 65 75
200 25 40 40 40 65 75
250 40 40 40 40 65 75
300 40 40 40 40 65 75
Flat 40 40 50 50 65 75
90 150 200 260 315 375
Pipe dia(NB) mm
Operating / fluid temperatures
EQUIVALENT LENGTH (M) FOR ADDITIONAL PRESSURE DROP
DUE TO VALVES AND BENDS % WISE
Pipe Dia(NB)
Medium
GateValve
AngleValve
GlobeValve
Std. TBend90°
Bend45°
10 0.099 2.79 5.33 1.116 0.434 0.230
15 0.122 3.30 6.44 1.369 0.483 0.277
25 0.204 5.04 9.81 2.180 0.763 0.436
40 0.314 7.53 14.65 2.930 1.130 0.628
65 0.515 12.36 24.03 4.806 1.716 1.030
80 0.605 14.52 28.23 5.646 2.016 1.200
100 0.788 18.91 36.77 7.354 2.626 1.576
125 0.975 23.39 45.48 9.097 3.249 1.950
150 1.167 27.99 54.43 10.885 3.888 2.333
CONDUCTIVITY OF MATERIAL
MATERIALConductivity
(K)Kcal/hr m °C
At °C
SpecificWeight
3kg / m
2200
260
1.032-1.204IS-8 Bricks
Hysil Bolcks
Mineral Wool (Rock)
Mineral Wool (Slag)
Mineral wool (Glass)
Fibre Glass
Cork Plate
Asbestos (Wools)
Asbestos (Felt)
Asbestos (Plated Goods)
Sand
Gravel
Asphalt
Bitumen
Tiles
Cardboard
33% Alumina Fireclay
49% Alumina Fireclay
62% Alumina Fireclay
78% Alumina Fireclay
Ramming Mass (70% AI)
100-150
240-300
150-300
400
300
300
800
1,600
1,600
2,000
2,150
1,050
700
2,600 (Dry)
2,200
2,350
2,550
2,600
-
0.096
0.082-0.103
0.069-0.086
0.070-0.082
0.059
0.047
0.047
0.11
0.2
0.23
0.33
0.8
0.14
0.6
0.12
1.35-1.4
0.55
1.16
1.35
1.40
800
800
800
800
800
1,000
500
300
300
300
10
10
10
10
10
10
10
10
10
10
10
COMBUSTION REACTIONS
Water in Vapour
form
Water in Liquidform
+97.6 kcal
+183.6 kcal
+58.2 kcal
+68.2 kcal
+192.5 kcal
+319.7 kcal
+304.8 kcal
+485.1 kcal
+625.7 kcal
(+69.1 ) kcal
(+680.2) kcal
(+528.7) kcal
(+315.7) kcal
(+341.5) kcal
(+214.3) kcal
Carbon
--
Sulphur
--
Hydrogen
Carbon
Monoxide
Methane
Ethylene
Acetylene
Propane
Butane
C+O +4N = CO +4N2 2 2 2
C H +3/2O +26N +4CO +26N +5H O4 10 2 2 2 2 2
C H +5O +20N =3CO +20N +4 H O3 3 2 2 2 2 2
C H +5/2O2+10N =2 CO2+10 N2+4 H O2 2 2 2
C2H +3O +12 N =2CO +12 N +2 H O4 2 2 2 2 2
CH +2O +8N =CO +8 N +2 H O4 2 2 2 2 2
CO+1/2O +2N =CO +2N2 2 2 2
H +1/2O +2N =2N +H O2 2 2 2 2
S +3O +12N =2SO +12N32 2 2 2
S +2O +8N =2SO +8N2 2 2 2 2
C+½O +2N =CO+2N2 2 2
Technical Data87
CFM SystemPress (PSIG) ½” ¾” 1” 1½” 2” 3” 4” 5” 6”
10
50
100
150
200
250
300
500
600
750
1000
1500
2000
2500
3000
4000
5000
7500
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
50
100
150
200
0.67
0.38
0.26
0.20
-
8.2
5.7
4.37
0.16
-
-
-
3.42
1.93
1.35
1.03
-
7.53
5.25
4.02
-
-
11.5
8.85
-
-
-
15.6
-
-
-
-
0.97
0.55
0.38
0.29
3.7
2.09
1.44
1.12
-
4.6
3.20
3.46
-
8.05
5.61
4.30
-
-
8.87
6.72
-
-
12.6
9.66
-
-
-
-
0.12
-
-
-
0.40
0.24
0.17
0.13
0.94
0.53
0.37
0.28
1.63
0.92
0.64
0.49
2.54
1.44
1.00
0.77
3.62
2.05
1.43
1.09
-
5.59
3.89
2.98
-
8.00
5.55
4.26
-
-
-
-
-
-
9.8
7.5
-
-
-
-
-
-
-
-
0.11
-
-
-
0.26
0.15
0.10
-
0.46
0.26
0.18
0.14
0.70
0.40
0.28
0.21
1.01
0.57
0.40
0.31
2.67
1.51
1.05
0.81
3.81
2.15
1.50
1.05
-
-
-
-
-
5.9
4.12
3.16
-
-
9.17
7.02
-
-
16.3
12.5
-
-
-
19.4
0.13
-
-
-
0.36
0.20
0.14
0.11
-
-
-
-
0.78
0.44
0.30
0.23
1.34
0.76
0.53
0.41
2.98
1.68
1.17
0.90
5.29
2.99
2.08
1.60
-
4.67
3.26
2.50
-
6.71
4.68
3.58
-
11.9
8.31
6.36
-
-
13.0
9.95
-
-
-
-
0.20
0.11
-
-
0.34
0.19
0.14
0.10
0.75
0.43
0.30
0.23
1.32
0.75
0.52
0.40
2.04
1.16
0.80
0.62
2.91
1.64
1.14
0.88
5.15
0.90
2.02
1.55
-
4.5
3.14
2.40
-
-
-
-
0.11
-
-
-
0.24
0.13
-
-
0.42
0.24
0.16
0.13
0.64
0.36
0.25
0.19
0.91
0.51
0.36
0.27
1.60
0.90
0.63
0.48
2.47
1.40
0.97
0.75
-
-
-
-
0.16
-
-
-
0.25
0.14
0.10
-
0.36
0.20
0.14
0.11
0.62
0.35
0.25
0.19
0.97
0.55
0.38
0.29
-
-
-
-
% WISE PRESSURE DROP DURING FLOW AT DIFFERENT CFM AND PRESSURE
Technical Data88
(1) For other barometric pressures (b), draft = Z
(2) Since the loss of temperature per m height of chimney is approx 0.5 average temperature of chimney = Foot temperature – ¼ chimney height(3) Useful (*) height above the plane of earth, for instance above the grating level.
°C,
b760
INTENSITY OF DRAFT FOR METALLIC CHIMNEYS(Draft in mm Wg at 27°C and 760 mm of Hg.)
AverageTemp.
inchimney°C
InducedDraftper m
height z
*(Useful) Height of chimney in meter
3 5 7.5 10 15 20 30 40 6050
120
140
160
180
200
220
240
260
280
300
320
340
0.277
0.317
0.360
0.395
0.425
0.458
0.486
0.515
0.535
0.557
0.577
0.599
0.83
0.95
1.08
1.18
1.27
1.37
1.45
1.54
1.60
1.67
1.73
1.80
1.38
1.58
1.80
1.97
2.11
2.29
2.43
2.57
2.67
2.78
2.88
3.00
2.07
2.37
2.70
2.96
3.18
3.43
3.64
3.86
4.01
4.17
4.32
4.49
2.77
3.17
3.60
3.95
4.25
4.58
4.86
5.15
5.35
5.57
5.77
5.99
5.5
6.3
7.2
7.9
8.5
9.1
9.7
10.3
10.7
11.1
11.5
11.9
8.3
9 .5
10.8
11.8
12.7
13.7
14.5
15.4
16.0
16.7
17.3
17.9
11.0
12.6
14.4
15.8
17.0
18.3
19.4
20.6
21.4
22.2
23.0
23.9
13.8
15.8
18.0
19.7
21.1
22.9
24.3
25.7
26.7
27.7
28.8
29.9
16.6
19.0
21.6
23.7
25.5
27.4
29.1
30.9
32.1
33.4
34.6
35.9
4.15
4.75
5.40
5.92
6.36
6.87
7.29
7.72
8.02
8.35
8.65
8.98
GAS PRESSURE VS. TEMPERATURE
TemperatureºC
16
25
32
40
47
55
65
2Propane Kg/cm
6.25
6.75
8.5
10
11
13
17
2Butane Kg/cm
1.5
2
3
3.5
4
5.5
8
LPG
4
5
6
7
9
11
15
Technical Data89
ONGC GAIL
DISTRICT REGULATINGSTATION
CITY GATESTATION
METER CONTROL VALVE METER + REGULATORWITH UPSO
APPLIANCE VALVE
Pressure 100 mbar
(Copper Tube)
(Carbon steel pipe)
Pressure 38 bar
Maximum Operating Pressure (MOP)
Pressure 19 bar
(Carbon steel pipe)
Pressure 19 bar Pressure 4 bar
(MOP)
(P.E. Lower Pressure)
Pressure 21 mbar
(Copper Tube)
(P.E. Medium Pressure)
Pressure 100 mbar
(MS Seamless Pipe)
Home Appliance
Inside the kitchen
Inside the Consumer area
Gas Transmission & Distribution System All pressures indicated are Maximum Operating Pressure ( MOP )
SERVICE REGULATORRISER
ISOLATIONVALVE
LOW PRESSUREREGULATOR WITH
OPSO
Technical Data90
MERITS OF USAGE OF LPG
• High calorific value
• Perfect combustion is possible with stoichiometric ratios of gas and air and it’s not necessary to provide excess air
• No sulphur content (only few parts approx. 0.5 ppm)
• System based on modern technology, hence the fuel efficiency is more (approx. 95%)
• Simple equipment, achieves a homogenous mixture of air and gas, not necessary to elaborate atomizing / swirling devices as in case of liquid fuels.
• Clean and safe system.
• LPG is safer to use. The exclusive range of lpg in air is between 1.8% and 9%. With leaner or richer mixtures, it does not even burn.
• Environmental friendly-fuel and operating system
• Minimum running and operating cost
• Chances of pilferage is nil.
• Assured uninterrupted supply.
• Operational/temperature loss is nil.
• LPG is easy to handle and totally ‘safe’.
Source
Sampling / Receipt & Testing for reference purpose onlyFor theDay :
URAN- TROMBAY LINE
06-Dec-06
Time: 0600
07-Dec-06
Time: 0600
Location ONGC URAN
Sr. No. Comp # Gas Composition (Mole %)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Hexane (C6+)
Nitrogen (N2)
Methane (C1)
Carbon Dioxide (CO2)
Ethane (C2)
Propane (C3)
I - Butane (IC4)
N - Butane (NC4)
I - Pentane (IC5)
N - Pentane (NC5)
Total
Gross Calorific Value (Kcal/M3)
Net Calorific Value (Kcal/M3)
Specific Gravity
0.02368
0.29929
94.69242
0.11622
2.98684
1.20651
0.23932
0.30222
0.07095
0.06250
100.000
9509.240
8578.530
0.59459
NATURAL GASDaily Average Gas Analysis Test Report (MNGL)
Technical Data91
SCHEMATIC DIAGRAM TO SHOW AN IDEAL INSTALLATION (COMMERCIAL)
Shown above is a schematic drawing of an ideal installation as per Indian Standard IS 6044. At the very start S.C. Valve Adapter with inbuilt non-return valve are used to fit onto the cylinder [note the 2 side screw flow adjustment device is illegal as it is not an adapter & ruins cylinder valves]. The adapter is link to the manifold by means of a re-inforced flexible cylinder pigtail. Manifolds come in either staggered or standard formation to suit the space available where the cylinder are stored. At all points in time cylinders whether empty or full must be connected to the system. This is why manifolds are sold in sets of 2 arms, 1 online & 1 in reserve. After the 2 manifolds are connected a primary stage regulator must be used to reduce
2 the pressure in the line ahead to a maximum of 2kgs/cm [or 30psi]. Choosing a regulator is important as the flow requirement of the entire system must not exceed what the regulator can deliver. Outside the cylinder storage side and in each room in which gas is used an emergency valve has to be provided. It is good practice to use second stage regulators in each room so that pressure stability
can be maintained to the burners downstream of the second stage regulators. Finally, even though an appliance might have it’s own controls, each tapping point, from where gas is being drawn, must be terminated in a needle control valve on the line prior to it’s connection with the burner or appliance. By following these few rules together with others laid down in the Indian Standard IS 6044 a safe installation can be assured.
While carrying out commercial and industrial installations it is very necessary to install excellent quality safety products, regulators, governors, flashback arrestors, filters, slam shut off valves and excess flow check valves. An ideal installation will be complete in all respects provided most points mentioned in ISI 6044 Part I 2000, Part II 2001, OISD - 162 1995, Gas Cylinder Rules 2004 and the British Standards pertaining to
A) Safety in installation and use of gas systems and appliancesB) Industrial and commercial gas installation practice
2nd Stage Regulator
FlexibleBurnerPigtail
Low Pressure Burner
Low Pressure Regulator
Main Line Valve
1st Stage Regulator
Male BullnoseCoupling
Copper Cylinder Pigtail
H.P. Adaptor
Double BottleConnection
Non-returnValve
Flexiblecylender
pigtail
Needle Control Valve
Cooking Platform
Click on Adaptor
Flame Arrester 3/8” Female Coupling
Stop / End
Cooking Platform
Technical Data92
Pune Gasparts and Services Pvt. Ltd.
P U N EG.A.SP.L.
TM
Sales & Execution Office :Sales : Projects : Engineering :
Corporate : Administration :Telefax:
Email Email
www.punegas.com
3 Kagalwala Society, 381 Bhawani Peth, Near Juna Motor Stand, Pune 411 002. INDIA +91 20 2633 4433 +91 20 2643 44 33 +91 20 2644 8264
+91 20 2645 4456 +91 20 2633 4456 020 - 2633 2212
(Sales & Enquiries) : (Accounts & Administration) :
[email protected]@yahoo.co.in
An ISO 9001 : 2008 Company
VAT TIN NO. : 27850018444 V DT.1.04.2006
CST TIN NO. : 27850018444 C DT.1.04.2006
IEC CODE : 3102004296 DATE OF ISSUE : 07.08.2002
Our Financial Founder Late Shri. H. L. Kapadia (Nanaji)
931986 - 2011
The two directors namely Mr. Nalin Sampat and Mr Jaisinh Sampat have 50 and 30 years of experience respectively, in this trade. The company over the last 25 years has carried out many installations for industries, government corporations, hotels and oil companies. It has received recommendations from major oil companies.
Over the years it has continuously added to the variety and quality of its products and services resulting in the unmatched range, superior quality and excellent services that it offers today.
Apart from the items mentioned in this catalogue the company also designs and manufactures specific and specialised NG/LP gas equipment. Projects are also undertaken on a turnkey basis, to provide expert guidance right from planning, manufacturing and commissioning - according to the clients specific requirements.
In several community kitchens, industrial canteens, hotels, poultry, restaurants and industrial production places, the company has made an impact through several of thier appliances, equipment and fittings for NG/LP gas and other industrial gases. Apart from NG/LP gas we manufacture and install gas systems for other Gases, Oxygen, Nitrogen, Hydrogen, Acetylene, Argon, Carbon Dioxide and other industrial gases.
Any gas any part. You name it we have it. We offer products and services from small jets to bulk tanks, custom made equipment and burners for specific use, with a special reference to conversion technology from other costlier fuels to lp gas systems.
Gas installations carried out by us are approved by not only HPCL, BPCL, IOCL, but also SHV SUPERGAS, SHELLGAS, TOTAL GAS, PRAXAIR, SYNERGY, and other private bottlers.
We carry out installations as per OIL INDUSTRY SAFETY DIRECTORATE (OISD), IS 6044, GAS CYLINDER RULES, CONTROLLER OF EXPLOSIVES (PESO), DEPARTMENT OF INDUSTRIAL SAFETY AND HEALTH (DISH) FACTORY ACT.
About Us
94
LPGAS BULK TANK: supply maintenance, erection, certification and consultancy services with peso, for installation of bullets, manifolds, pipelines, valves, meters, vaporisers, unloading hoses, pumps, compressors etc.,
LPGAS COMMERCIAL: supply, certification and installation in canteens, hotels, laboratories, equipments and burners for all type of heating and cooking. Piping, valves, regulators and fittings etc as per is and oisd standards.
LPGAS INDUSTRIAL: supply of speciality burners, manifolds,piping, valves and regulators etc., for powder coating, heat t reatment , industrial applications involving any kind of heating, brazing, torching, preheating, baking for industrial ovens.
INDUSTRIAL GASES: supply, erection, certification of piplines, manifolds, vapourisers, valves and regulators, hoses etc., for all industrial gases like oxygen, hydrogen, nitrogen, carbon dioxide, argon, acetylene, lpg, ng etc
RETICULATED SYSTEMS: we supply, install, operate and maintain ng/lpg reticulated systems for housing schemes and commercial Food malls on outright sale and build operate transfer basis.
Services
All lasting business is built on friendship
1986 - 2011
951986 - 2011
96
3 M INDIA LIMITED AL INJAZ CONTRACTING CO. (KUWAIT) ASHA ENTERPRISES - GOA BHUBHANWALA TOOLS PVT LTD
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