Cast Fab Fabrication Overview

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Our Corporate Family Our Corporate Family

Transcript of Cast Fab Fabrication Overview

Page 1: Cast Fab Fabrication Overview

Our Corporate FamilyOur Corporate Family

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Family-owned business formed in 1988 from the former Cincinnati Milacron Met-Fab Division.

2007 marked the 100th anniversary of pouring iron.

One of the first ISO Certified Foundries in the U.S. (1993)

Combined divisions have over 300 employees serving a variety of OEM producers.

Gray and Ductile Iron Castings Plate and Sheet Fabrications Water / Wastewater Control Products Banking Equipment

Our BackgroundOur Background

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Cast-Fab employs a diverse group of dedicated individuals with extensive metal casting foundry experience, metal fabrication and machining backgrounds.

Employees are committed to the growth of the company and to the consistent quality of each Cast-Fab product.

As a world leader in the industry, Cast-Fab has a strong commitment to constantly improve the quality of its products. The ISO 9001:2000 certification has only enhanced this commitment.

The company utilizes the latest technological advances in support of its commitment to continuous improvement and providing the highest quality castings and fabrications.

Safeguarding of all confidential customer information is vital. All possible precautions are taken to ensure protection of customers' products.

Committed to Excellence in Process & PeopleCommitted to Excellence in Process & People

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Cast-Fab is one of the largest jobbing Foundries in the United States with over 500,000 square feet of modern manufacturing facility.

Specializes in the manufacture of engineered gray iron, ductile iron and green sand castings.

Heavy steel metal and sheet metal fabrications.

Lead Times – 3 to 6 Weeks.

Precision CNC machining; and related value-added products.

Value Added Solutions for Your Castings or Fabrications

Engineering Design; AutoCAD, Pro-E, Solid Edge

Complete Pattern Making Shop

Heat-treating, Painting, Machining and Assembly

Cast-Fab can impartially consult with your engineers and provide you with "The Best Total Solution”

Cast-Fab: “The Best Total Solution”Cast-Fab: “The Best Total Solution”A Combined Metal Casting Foundry & Metal Fabrication Job ShopA Combined Metal Casting Foundry & Metal Fabrication Job Shop

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Cast-Fab Technologies, Inc.Cast-Fab Technologies, Inc. is committed to being the Best TotalBest Total SolutionSolution for our Customers. We do this by providing a system that assures we are:

CCOMMITTEDOMMITTED

Following a FFRAMEWORKRAMEWORK

Using quality TTOOLSOOLS

to meeting customer requirements

to establish and review Quality Objectives

to make improvements to better serve the customer

Cast-Fab’s Commitment to QualityCast-Fab’s Commitment to Quality

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ISO 9001:2000ISO 9001:2000

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Blade Length, 3.5m 1980 > 54 m 2004Blade Length, 3.5m 1980 > 54 m 2004

Wind Wind EnergyEnergy

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Modular Armored Personnel Carrier

TransportationTransportation

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Public UtilitiesPublic Utilities

Flow GateFlow Gate Circular Flap GateCircular Flap Gate

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MiningMining

Electrical CabinetElectrical Cabinet

Wheel HubsWheel Hubs

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Financial Services

Bank Vaults, Safes, Deposit Boxes, Drive-Up EquipmentBank Vaults, Safes, Deposit Boxes, Drive-Up Equipment

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Equipped for low volume to semi-production order quantities.Equipped for low volume to semi-production order quantities.

Fabrication CapabilityFabrication Capability

HEAVY PLATE FABRICATINGHEAVY PLATE FABRICATING Medium to Heavy fabrications Weight Range to 80,000 pounds Thickness to 20 inches

SHEET METAL FABRICATINGSHEET METAL FABRICATING 20 Gauge through .25” thick material

PRODUCTSPRODUCTS

- Jib Cranes- Electrical Cabinets- Hydraulic Tanks- Pans- Machine Guarding &

Enclosures- Boxes

- Brackets- Machine Bases- Beds- Slides- Columns- Tables

- Rails- Rams- Gear Housings- Platforms- Frames- Supports

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Pro-E (Wildfire 3.0) 3D Solid Modeling software. (4) Seats in Fabrication.

AUTOCAD Release 2006 through 2010 2D Cad Software. (9) Seats in Fabrication.

Striker (AutoCAD based) FabCad programming software. (2) Seats in Fabrication.

NX (Siemens, previously IDEAS).

Engineering CapabilitiesEngineering Capabilities

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80,000# Beds to 20Ga Control Boxes80,000# Beds to 20Ga Control Boxes Press Brakes from 1500 Ton to 150 TonPress Brakes from 1500 Ton to 150 Ton (4) Torch Oxy Table X 240” X 268”(4) Torch Oxy Table X 240” X 268” High Definition PlasmaHigh Definition Plasma (2) High Speed Lasers (Bystronic & Cincinnati)(2) High Speed Lasers (Bystronic & Cincinnati) CNC Muratek Panel Master – Plasma/Punch/TappingCNC Muratek Panel Master – Plasma/Punch/Tapping ¼” X 10’ Cincinnati Shear¼” X 10’ Cincinnati Shear Robotic Weld Cell – 8 Ft CubeRobotic Weld Cell – 8 Ft Cube AWS D1.1 CertifiedAWS D1.1 Certified GMAW, SMAW, TIG, SAWGMAW, SMAW, TIG, SAW Powder Paint BoothPowder Paint Booth Wet Paint BoothWet Paint Booth

Fabrication Equipment ResourcesFabrication Equipment Resources

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8’ X 20’ Gantry Mill8’ X 20’ Gantry Mill LeBlond Horiz Pallet MillLeBlond Horiz Pallet Mill 8’ X 24’ Cincinnati Floor Mill8’ X 24’ Cincinnati Floor Mill HydrotelHydrotel LeBlond 156 CNC Vert MillLeBlond 156 CNC Vert Mill Bullard 56” Vert TurningBullard 56” Vert Turning Milltronic Gantry Drilling TappingMilltronic Gantry Drilling Tapping Multiple LathesMultiple Lathes Multiple Milling MachinesMultiple Milling Machines

Machining Equipment ResourcesMachining Equipment Resources

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3500 Tons/Month Capacity3500 Tons/Month Capacity 5 – 80,000 Pound Weight Range5 – 80,000 Pound Weight Range (3) Molding Lines(3) Molding Lines Gray Iron Class 30 to Class 50Gray Iron Class 30 to Class 50

ISO EN 1563 GJS-400-18 at –20C through GJS-700-2ISO EN 1563 GJS-400-18 at –20C through GJS-700-2

Ductile Iron ASTM 60-40-18 to 120-90-02Ductile Iron ASTM 60-40-18 to 120-90-02 Prime & Finish PaintPrime & Finish Paint Panghorn #513-MRS @ 50,000 pound CapacityPanghorn #513-MRS @ 50,000 pound Capacity 96” Wheelabrator, Single Arm, Tray Lift96” Wheelabrator, Single Arm, Tray Lift CNC Pattern RouterCNC Pattern Router

Foundry Equipment ResourcesFoundry Equipment Resources

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LARGE CASTINGSLARGE CASTINGS No-bake, Large Flask and Pit Molding 74" x 65" x 7"/7" to 144" x 144" x 48"/48" Weight Range: 4,000 to 80,000 pounds

MEDIUM CASTINGSMEDIUM CASTINGS No-bake, Semi-Automatic Line for Flaskless Molds 27" X 27" x 10"/10" to 84" x 72" x 27"/27" Weight Range: 300 to 4,000 pounds

SMALL/MEDIUM CASTINGSSMALL/MEDIUM CASTINGS Green Sand Cope & Drag Molding Line 30" X 42 " X 14"/14" Weight Range: 35 to 300 pounds

ENGINEERING CAPABILITIESENGINEERING CAPABILITIES Solid Edge CAD

Worknc CAD/CAM software

Accept popular CAD exchange file types including IGES, STEP, X_T, DXF, DWG, PRT, PRT. *, etc.

Foundry CapabilityFoundry Capability

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LasersLasers

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1500 Ton

Press BrakesPress Brakes

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Plasma - High Def TechnologyPlasma - High Def Technology

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FabricationsFabrications

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Types of ProductsTypes of Products

StructuralStructural

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Types of ProductsTypes of Products

Life SheltersLife Shelters

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Types of ProductsTypes of Products

DraglineDragline

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Contact InformationContact Information

Cast-Fab Technologies, Inc.3040 Forrer Street

Cincinnati, Ohio 45209513-758-1000

www.cast-fab.com

Please contact us with any questions or requests for quotation.We look forward to discussing your requirements.

John M. BrewerJohn M. BrewerManager, Marketing & Planning

[email protected]

Ken ReckmanKen ReckmanAccount Manager, Fabrications

[email protected]