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Capital-Efficient Subsea Solutions Interactive Brochure
Transcript of Capital-Efficient Subsea Solutions Interactive Brochure
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Capital-Efficient Subsea Solutions
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The OneSubsea portfolio of capital-efficient designs supports streamlined processes, documentation, and manufacturing to deliver integrated production systems that enable achieving first oil as soon
as 24 months after contract award.
Each solution is built from a suite of preauthored quality control, material, welding, and coating specifications that simplify and
expedite our execution processes. OneSubsea works with approved vendors to ensure that they can manufacture the required
components, enabling high confidence in quality and lead time.
Months0
Contract Award
6
Wellheads and Connectors
12
Trees and Controls
18
Manifolds and Pumps
21
Jumpers
24
First Oil
Timeline of Technology Delivery
Table of Contents
WellheadsIntroduction
Since 1960, OneSubsea has developed a legacy of efficient wellhead delivery, supplying more than 1,000 wellheads around the globe.
OneSubsea can deliver standard subsea wellheads anywhere in the world within 6 months.
Click to view models and specifications
18 3/4-in WellAnchor subsea wellhead system
Introduction
Flexible Functionality
Quality Control
Materials
Welding
Lightweight corrosion cap
18 3/4-in wellhead housing
Wear bushing
18 3/4-in parallel-bore MTM seal assembly
18 3/4-in parallel-bore MTM seal assembly
13 3/8-in casing hanger
28-in casing hanger
16-in receptacle
16-in casing hanger
36-in casing
Datum
Annulus ball valve
28-in casing
20-in casing
16-in casing
13 3/8-in casing
16-in parallel-bore MTM seal assembly
Flow ring
36-in conductor housing
Flush plug
Slope indicator and bracket
Mudmat
9 5/8-in casing hanger
Explore different components of the WellAnchor system by clicking on the white hotspots.
Contact Information
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Wellheads
Introduction
Since 1998, more than 2,500 OneSubsea connectors have been installed in more than 80 projects worldwide for connecting flowlines and export lines.
OneSubsea can deliver standard subsea connection systems anywhere globally within 6 months.
Click to view models and specifications
■ OCS-V (4–20 in) clamp system—vertical
■ OCS-H (4–30 in) clamp system—horizontal
■ CVC (6–20 in) flowline connector—vertical
■ OSS SBC (2–3 in) small-bore connector
■ Connection capping equipment
■ Dual metal gasket (DMG)
Introduction
Flexible Functionality
Quality Control
Materials
Welding
Coating
Connectors
OCS-V (4–20 in)Clamp system—vertical
Functional Specifications ■ Simplified installation that requires no heavy running or guiding tools
■ Compact, high-load-capacity design
■ Simple makeup with no pipe deflection needed
■ Accommodation of rigid and flexible flowlines with gooseneck termination
■ 5,000- to 20,000-psi [345- to 1,379-bar] working pressure
■ Water depth rating of up to 15,000 ft [4,572 m]
■ Ability to change out subsea seal without having to retrieve jumper
■ Proprietary dual metal-to-metal (MTM) sealing technology
■ Backseat testing capability
OCS-V Connection System Specifications
Deployment System and Tooling Size
Model Nominal Pipe Size (NPS), in
Small OCS-100 4 to 6
Midsize OCS-200 OCS-300
6 to 12 (multibore)
Large OCS-500 OCS-700
12 to 20 (multibore)
OCS-H (4–30 in)Clamp system—horizontal
Functional Specifications ■ Simplified installation that requires no heavy running or guiding tools
■ Compact, high-load-capacity design
■ Configurations for monobore, multibore, and umbilical termination head variants
■ Accommodation of rigid and flexible flowlines
■ Ability to change out subsea seal, clean hub, and retrieve manifold or tree without having to retrieve jumper
■ 5,000- to 20,000-psi [345- to 1,379-bar] working pressure
■ Water depth rating of up to 15,000 ft [4,572 m]
■ Proprietary dual MTM sealing technology
■ Backseat testing capability
OCS-H Connection System Specifications
Deployment System and Tooling Size
Model NPS, in
Small OCS-100 OCS-200 OCS-300
4 to 12 (multibore)
Midsize OCS-500 OCS-700
12 to 20 (multibore)
Large OCS-1200 20 to 36 (multibore)
CVC (6–20 in)Flowline connector—vertical
Functional Specifications ■ Simple makeup that requires no
pipe deflection
■ Accommodation of rigid and flexible flowlines with gooseneck termination
■ 5,000- to 15,000-psi [345- to 1,034-bar] working pressure
■ Water depth rating of 10,000 ft [3,048 m]
■ ROV-operated tools
■ Primary MTM seal with an elastomeric backup (S-AX gasket)
■ Ability to change out subsea seal without having to retrieve jumper
CVC Connector Specifications
Size, in Pressure, psi [bar]
6 10,000 [689]
15,000 [1,034]
8 10,000 [689]
15,000 [1,034]
10 5,000 [345]
10,000 [689]
12 15,000 [1,034]
6,500 [448]
10,000 [689]
16 10,000 [689]
20 5,000 [345]
OSS SBC (2–3 in)Small-bore connector
Functional Specifications ■ Simple, easy-to-install, ROV-friendly design
■ Secondary release mechanism
■ Ability to change out subsea seal and clean hub without having to retrieve jumper
■ Up to 15,000-psi [1,034-bar] working pressure
■ Water depth rating of 10,000 ft [3,048 m]
■ Ability to be used in either horizontal or vertical orientation
■ Proprietary dual MTM sealing technology
■ Backseat testing capability
Connection Capping Equipment
Short-Term Pressure Cap Specifications
Item Description
Seal Elastomeric
Size range, in Vertical 6 to 20
Horizontal 6 to 30
Max. operating pressure, psi [bar] 20,000 [1,379]
Long-Term Pressure Cap Specifications
Item Description
Seal MTM
Size range, in Vertical 6 to 20
Horizontal 6 to 30
Max. operating pressure, psi [bar] 20,000 [1,379]
Temperature, degF [degC] -50 to 350 [-46 to 177]
API 6A material class EE, HH
Dual Metal Gasket (DMG)
Functional Specifications ■ Independently tested dual seal
■ Retained within outboard connector and can be replaced and retrieved using specialized subsea tooling
■ Elastic design capable of multiple uses
■ Suitability for HPHT applications
MTM Sealing Specifications
Item Description
Temperature, degF [degC] −50 to 350 [−46 to 177]
Sizes, in 2 to 30
Design pressure, psi [bar] Up to 20,000 [1,379]
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Connectors
Preconfigured Solutions
Guidelineless installation. Guideline-compatible installation.
Guideline-compatible installation with overtrawlable options.
TreesIntroduction
Flexible Functionality
Quality Control
Materials
Welding
Preconfigured Solutions
Coating
Flowline Hub
Diver makeup and swivel flange
OCS vertical hub OCS horizontal hub
CVC flowline connector hub
OR
OR
Standard Horizontal Tree
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Trees
ControlsIntroduction
Since 1999, OneSubsea has designed and delivered more than 900 subsea control modules in more than 50 projects worldwide.
We can deliver a complete control system solution, from topside through subsea distribution to subsea equipment mounted controls, within 12 months.
Click to view models and specifications
■ Manifold- and tree-mounted controls
■ Topside controls
■ Subsea distribution
Introduction
Flexible Functionality
Quality Control
Materials
Welding
Coating
Subsea control module.
■ Subsea control module (SCM)
■ SCM mounting base
■ Subsea accumulator module (SAM)
■ Downhole interface unit
■ Electrical and hydraulic connections
■ Various instruments
● Pressure and temperature transducer
● Acoustic sand detector
● Pig detector
● Leak detector
● Corrosion monitor
● Erosion monitor
● Single-phase and multiphase flowmeter
● Chemical injection metering valve
SCM SpecificationsElectronic reliability Dual redundancy
Hydraulic supply (dual), psi [bar]
Low pressure 3,000–5,000 [207–345]
High pressure 7,500–15,000 [517–1,034]
Functions Up to 32 hydraulic
Electrical power supply (dual), V
300–850 AC (689 nominal)
400–1,200 DC (1,100 nominal)
Electrical connection locations
Top, bottom, or side
Communication Copper wire or DSL
Instrument interfaces API 17F (Level 1, 2, 3) and Intelligent Well Interface Standardization
Downhole gauge interface card
Integrated Schlumberger
Additional cards can be accommodated
Manifold- and Tree-Mounted Controls
The OneSubsea topside controls provide you with a suite of equipment mounted on the host structure to communicate with your subsea infrastructure. The system interface is user friendly and provides the control and monitoring required for surface and subsea installed equipment. It comprises five main components:
■ Master control station (MCS)—fully redundant Linux®-based operating system with full obsolescence management, which supports all relevant interfaces like the MCS and distributed control system (DCS) interface standardization (MDIS) to the DCS
■ Electrical power unit (EPU)—fully redundant system that provides conditioned AC or DC power to the subsea infrastructure
■ Chemical injection unit (CIU)—turnkey solution for chemical delivery and distribution
■ Hydraulic power unit (HPU)
■ Topside umbilical termination assembly (TUTA).
Topside Controls
Electrical power unit. Master control station.
The OneSubsea distribution system provides you with a fully integrated subsea system to control, communicate with, and optimize your field. It is made up of six main field-proven components:
■ Umbilicals—dynamic, static, and infield umbilicals can be supplied with the required project configuration of tubes, hoses, electrical cables, and fiber optics to simplify interfaces and reduce delivery time
■ Umbilical termination assembly (UTA)—supporting sizes B and D per the standard outlined by the Umbilical Termination Size Reduction joint industry partnership, with one to four hydraulic stabplates and electrical and fiber-optic termination and distribution
■ Umbilical termination head (UTH)—umbilical termination head for direct connections of infield umbilicals to subsea structures
■ Subsea distribution unit (SDU)—modular design for up to 12 hydraulic stabplates with the capability to mount CDUs or SAMs as well as electrical distribution
■ Communication distribution unit (CDU)—highly reliable communication distribution for FO and DSL Ethernet communication, including power switching capabilities
■ Flying leads—various configurations for hydraulic, steel tube, electrical, and fiber-optic flying leads to match the layout and connection requirements.
Subsea Distribution
Subsea distribution unit.
Communication distribution unit.
Umbilical termination assembly.
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Controls
Welding
Our welding procedure for subsea manifolds conforms to API 6A, ASME IX, ASME B31.8, ASME B31.3, and NACE MR0175/ISO 15156. Adhering to proven, tested, and repeatable processes enables OneSubsea to standardize welding specifications within and across product lines and vendors provide a superior engineering design that meets or exceeds industry specifications at a lower cost deliver increased value by enhancing the product without incurring added costs.
Introduction
Flexible Functionality
Quality Control
Materials
Welding
Coating
Manifolds
Manifold Model Examples
Four-slot single-header manifold.
Four-slot single-header manifold assembly.
Six-slot single-header manifold.
Six-slot single-header manifold assembly.
Six-slot dual-header manifold with gas lift.
Six-slot dual-header manifold assembly with gas lift.
Note: Images shown are reference examples only. Manifold components can be completely configured to meet project requirements.
Configurable Production Pipework Components
Large-Bore Gate ValvesTrim FF; HH
Sizes, in 21/16; 51/8; 71/16
Pressure, psi [bar] 5,000 [345]; 7,500 [517]; 10,000 [689]
Depth, ft [m] 10,000 [3,048]
Temperature, degF [degC] −50 to 302 [−46 to 150]
Operation Manual or hydraulic
Large-Bore Ball ValvesTrim FF; HH
Sizes, in 8; 10; 12
Pressure, psi [bar] 5,000 [345]; 7,500 [517]
Depth, ft [m] 10,000 [3,048]
Temperature, degF [degC] −50 to 302 [−46 to 150]
Operation Manual or hydraulic
Large-Bore PipingTrim EE; FF; HH
Nominal sizes, in 2; 21/2; 6; 8; 10; 12
Pressure, psi [bar] 5,000 [345]; 7,500 [517]; 10,000 [689]
Header-Mounted EquipmentPart Details51/8-in CC40SRC 10,000-psi [689-bar] HH choke
51/8-in CC40SR 10,000-psi [689-bar] HH choke
21/16-in CC30SRC 10,000-psi [689-bar] FF gas choke
21/16-in CC30SR 10,000-psi [689-bar] FF gas choke
Multiphase flowmeter base
10,000-psi [689-bar] 6-in hubs
Connection EquipmentType CVC flowline connector; OCS-V; OCS-H See Standard Subsea Connection Systems brochure for more information.
A matching suite of fittings, elbows, and bends is available in nominal sizes ranging from 2 to 12 in for EE, FF, and HH trims and pressures up to 10,000 psi [689 bar].
Subassembly Components
Controls—Manifold-Mounted EquipmentPart DetailsSubsea control module mounting base
OneSubsea standard
Pressure and temperature transmitter assembly, psi [bar]
10,000 [689]; intrusive
Chemical injection metering valve (CIMV) receptacle
Low flow; medium flow; high flow
Pig detector Nonintrusive probe
Pig detector clamp Nonintrusive
Stabplates I/O logicSee Standard Subsea Control Systems brochure for more information. Integrated controls distribution optional.
Small-Bore Valves—Slab GateTrim HH
Sizes, in 3/4; 1
Pressure, psi [bar] 15,000 [1,034]
Depth, ft [m] 10,000 [3,048]
Temperature, degF [degC] −50 to 350 [−46 to 150]
Mounting Block or panel
End Four-bolt flange
Connections BX 151
Operation Manual or hydraulic
Configurable Structural Frame Components
A suite of small-bore tubing and fittings are available for various pressure classes and materials.
A custom frame will be designed to suit the header layout and field architecture needs.
Top-Level Assembly Components
Retrievable Controls EquipmentPart DetailsSubsea control module OneSubsea standard
Communication distribution unit
Various power and communication options available
CIMV Low flow; medium flow; high flow
Choke insert CC40SRC; CC30SRC; CC40SR; CC30SR
Multiphase flowmeter 6 in
Long-term covers I/O stabplate covers
Logic cap OneSubsea standardSee Standard Subsea Control Systems brochure for more information.
Connection Capping EquipmentConnector type CVC connector; OCS-V; OCS-H
Cap type Full suite of functional capping solutions available
See Standard Subsea Connection Systems brochure for more information.
Four-slot single-header manifold assembly.
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Manifolds
PumpsIntroduction
OneSubsea pumping solutions improve the economics of deepwater development by reducing backpressure on the reservoirs, thus increasing well flow rates and total recoverable reserves. Our pump modules and stations can be engineered, manufactured, and delivered globally within 18 months.
Flexible Functionality
Introduction
Quality Control
Materials
Coating
PumpsContact Information
■ Send us an e-mail about capital-efficient subsea pumps
■ Sign up to stay informed about OneSubsea technology
*Mark of Schlumberger. CVC and CHC are marks of Schlumberger.Other company, product, and service names are the properties of their respective owners.Copyright © 2017 Schlumberger. All rights reserved. 17-OSS-294096
Capital-Efficient Subsea Solutions
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