Subsea Boosting Systems - · PDF file1 Content Introduction Subsea Boosting and Compression...

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Copyright Framo Engineering 2011 Subsea Boosting Systems Enabling Tiebacks from Deep Water, Marginal and Remote Fields Kuching, 26. January 2011 Mads Hjelmeland Regional Manager

Transcript of Subsea Boosting Systems - · PDF file1 Content Introduction Subsea Boosting and Compression...

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    Subsea

    Boosting

    Systems

    Enabling

    Tiebacks from

    Deep Water,

    Marginal and

    Remote Fields

    Kuching, 26. January 2011

    Mads Hjelmeland

    Regional Manager

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    Content

    Introduction

    Subsea Boosting and Compression Why subsea boosting?

    Subsea Boosting Systems for Subsea Tiebacks Total system approach and key building blocks

    Subsea Boosting and Tiebacks over 15 years At a glance

    Wet Gas Compression Tieback of Stranded Gas Qualified and available

    Summary

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    CUSTOMER SERVICES

    & FRIEND Framo Interactive Enabling Diagnostics

    Real-time remote condition monitoring

    Full project execution capabilities

    MULTIPHASE

    METERING SYSTEMS

    PUMPS & SUBSEA

    SYSTEMS

    FACILITIES

    400 employees in Bergen, Norway

    New test and assembly facilities

    under construction

    A complete range of pumps designed

    for different well conditions

    Advanced multiphase meters for

    measurement of oil, gas and water

    flow rates

    SWIVELS & MARINE

    SYSTEMS Fluid transfer systems for FSO, FPSO

    Offshore Cryogenic Transfer

    Subsea Loading Systems

    Segments

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    Content

    Introduction

    Subsea Boosting and Compression Why subsea boosting?

    Subsea Boosting Systems for Subsea Tiebacks Total system approach and key building blocks

    Subsea Boosting and Tiebacks over 15 years

    At a glance

    Wet Gas Compression Tieback of Stranded Gas

    Qualified and available

    Summary

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    With few exceptions subsea oil fields have up to now been flowing by their own pressure and/or assisted by pressure maintenance such as water/gas injection and to some extent gas lift

    The new challenges: Deeper water Heavier oil Less productive reservoirs Low pressure/extreme high pressure Flow assurance challenges Increased tie-backs/tie-backs of remote satellites Maturing of 1st generation subsea fields Reservoir uncertainties and low recovery factor

    Field Developments and Challenges

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    Reservoir

    Boosting of pipeline pressure

    Long distance tie-back

    Produce to shallow waters

    Increased Recovery

    Minimize effect of vertical riser

    Subsea Boosting System

    Power/Control

    Wells

    Subsea Boosting Systems

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    Pwh Pd

    MPP

    Increased

    production

    MPP diff.

    pressure

    (Pd)

    FLOW FROM WELL

    PR

    ES

    SU

    RE

    Natural production

    Subsea Boosting Systems Flowing wellhead pressure vs system resistance

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    Extended Plateau Production

    Increased Recovery over Field Lifetime

    Early Natural

    Production

    Free Flow To Surface +

    Boosting

    -In Well Lift

    - Boosting

    -Processing

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    Benefits of Subsea Boosting

    Increased Production and Recovery

    Accelerated and prolonged plateau production Increased Recovery

    Tieback of Fields and Production Enabling

    Well kick-off Extended reach of remote fields and wells

    Flexibility wrt Subsea Integration

    Applicable for Green-fields as well as retrofit to Brown-fields XT integrated to Freestanding Modules with well tie-ins, etc

    Commercially attractive solutions

    Relative short payback time Maintenance by ROV and light intervention vessel

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    IOR effect of Subsea Boosting

    The well will flow at lower pressure

    Weak wells can be produced together with strong wells Weak wells can be produced for a longer period before dying Weak/dead wells can be started with the pumps More efficiently reservoir drainage when wells can flow at higher rate More controlled drainage

    The liquid production rate will be higher

    Fields can be produced longer before critical low flow is present (slugging and cool-down problems)

    Economical cut-off will be at a higher water-cut

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    Content

    Introduction

    Subsea Boosting and Compression Why subsea boosting?

    Subsea Boosting Systems for Subsea Tiebacks Total system approach and key building blocks

    Subsea Boosting and Tiebacks over 15 years

    At a glance

    Wet Gas Compression Tieback of Stranded Gas

    Qualified and available

    Summary

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    Subsea Boosting System Total System Approach

    Topside Power & Control Module

    Power & Control Umbilical

    Subsea Transformer

    Subsea Pump Station

    Intervention System

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    Typical Power & Control Module

    Integrated module designed for single lift installation Fully tested and prepared for Plug & Play Minimise offshore work

    VSD

    HVAC

    HPU 1*

    HP

    U 2

    *

    Controls

    *HPU1 : Barrier fluid *HPU2 : Control fluid **F&G : Option

    F&G

    **

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    All services included in one umbilical

    Minimum of interfaces

    Designed for variable frequency power supply

    in combination with controls functions

    Steel tube or hose for hydraulic line

    Integrated Power & Control Umbilical

    Umbilical range from Single Power cables

    to complete Power & Controls umbilical.

    Key power system element

    In-house competence on design, layout,

    handling, testing and commissioning

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    FDS Framo Dual Pump Station

    High capacity

    Max boost pressure

    High flexibility

    Potential redundancy

    Integrated metering (optional)

    Filtering (for water injection)

    FSS Framo Single Pump Station

    Compact System

    High flexibility modularization

    Phased development

    Well suited for UDW applications

    Light lifts

    FMM Framo Multi-Manifold

    Combined production, boosting and metering

    Max integration

    Minimum interfaces

    Subsea Boosting System Pump Stations and Manifolds

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    Pioneering within Subsea Boosting

    1983

    Framo Engineering established to develop subsea oil & gas technology for the next decades

    1984/5

    Screening boosting technologies

    First prototypes tested

    1987

    Selected the Helico-Axial pump principle

    1994

    Developed the electrical power and control system for subsea pumps

    1997

    First commercial subsea multiphase pump installed at Lufeng field

    Track record second to none with more than

    1 million operating hours.

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    0

    50

    100

    150

    200

    250

    10 20 30 40 50 60 70 80 90 100

    GVF [%]

    DP

    [bar

    ]

    HxC Hx

    WGC

    Cx

    Framo has a range of pump and compressors that cover the

    full range from pure liquid to pure gas conditions

    Subsea Boosting System All Process Conditions

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    Same Mechanical Design Same Subsea Interface Different Hydraulics

    Centrifugal

    Pump

    Hybrid

    Pump

    Multiphase

    Pump

    Standardised Interfaces

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    Content

    Introduction

    Subsea Boosting and Compression Why subsea boosting?

    Subsea Boosting Systems for Subsea Tiebacks Total system approach and key building blocks

    Subsea Boosting and Tiebacks over 15 years

    At a glance

    Wet Gas Compression Tieback of Stranded Gas

    Qualified and available

    Summary

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    Subsea Boosting System Experience

    ELSMUBS

    30 ft DRAUGEN

    900 ft LUFENG

    1100 ft TROLL

    1200 ftTOPACIO

    1700 ftCEIBA

    3000 ft

    GoM

    5000

    10000 ft

    GULLFAKS

    0 ft

    AZURITE

    4500 ft

    ELSMUBS

    30 ft DRAUGEN

    900 ft LUFENG

    1100 ft TROLL

    1200 ftTOPACIO

    1700 ftCEIBA

    3000 ft

    GoM

    5000

    10000 ft

    The EvolutionGULLFA