Cam Second Lecture.ppt
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Transcript of Cam Second Lecture.ppt
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7/30/2019 Cam Second Lecture.ppt
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Axis of transmission is extended to intersect
effective link 1, which is the ground link.
This intersection is instant center I24 (labeled B)
which by definition has the same velocity in link
2(the cam) and in link 4(the follower) .
Because link 4 is in pure translation, all points on it
have identical velocities vfolower, which are equal to
the velocity of I24 in link 2
We can write the expression for the velocity of I24
in terms of cam angular velocity and the radius b
from cam center to I24
Axis of the motion of the follower does not intersect the center of the cam
Eccentricity: Perpendicular distance between the follower's axis of motion and the centerof the cam
2
3
12
23
34
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It can be expressed in terms of cam angular velocity and the radius b from cam
center to I24
Where s is the instantaneous displacement of the follower from the s diagram and
s dot is its time derivative in units of length/s
Distance b to the instant center I24 is equal to the velocity of the follower, v in
units of length per radian
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Distance b is expressed in termsof cam design parameters, primecircle radius Rp and the
eccentricity
arctanv
s RP2 2
From triangle CDO2
22
PRd
Substitute this in equation for vand rearrange to get pressureangle in terms of camparameters and eccenticity
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arctanv
s RP2 2
As Rp is increased, will be reduced, Practical limitation is the size and cost
If small cam cannot be obtained with acceptable pressure angle, then eccentricity can beintroduced
For positive , a positive value of eccentricity will decrease the pressure angle on the risebut will increase it on the fall. Negative eccentricity does the reverse
This is of little value with a form closed(groove or track) cam, as it is driving the followerin both direction
For a force closed cam with spring return, you can sometimes to afford to have a largerpressure angle on the fall than on the rise because the stored energy in the spring isattempting to speed up the camshaft on the fall
When the cam function is asymmetrical and significant differences exist (with noeccentricity) between maximum pressure angles on rise and fall, introducing eccentricitycan balance the pressure angles and create a smoother running cam
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Overturning Moment-Translating Flat Faced Follower
Pressure angle can be seen to be zerofor all positions of cam and follower
As the contact point moves left andright, the point of application for theforce between cam and followermoves with it
There is an overturning moment onthe follower associated with this off-center force which tends to jam thefollower in its guide just as did toolarge a pressure angle in the roller
follower case
In this case keep the cam as small aspossible in order to minimize themoment arm of the force
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Cam Synthesis
Type Synthesis: Choose the type of cam and follower
Type of follower (translation/oscillation; force/form closed; roller/flat faced)
Type of cam( radial/axial)
Distance between cam shaft and the center of the required oscillatory output
Rotational speed of cam, loading on cam and follower, and masses to be moved
Environmental and economical considerations
Follower Motion
Once a cam and follower pair has been chosen, the follower motion must be synthesized. In
most cases a cam follower is required to be displaced through a specified rise or fall
The shape of the displacement curve not important, but velocity , acceleration are of great
importance
Dimensional Synthesis of the Cam Profile
Except in the case of radially translating point follower, interference of portions of a roller
or flat face follower requires a more detailed cam profile synthesis procedure
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Once the cam profile is synthesized, the design may not be acceptable for
many reasons
The pressure angle may be unacceptable The follower may not be able to follow the cam surface due to local
curvature conditions
Too large a return spring may be required to keep the follower in contact
with the cam surface during the cycle
Excessive dimensions may be required
Usually following parameters can be varied to alleviate such problems
Base circle diameter
The offset of the follower travel (if a straight life translating follower is
used) The relative locations of the fixed pivot of the follower arm to the center
of the cam (if an oscillating follower is employed)
Length of the follower arm
Radius of the follower(if a roller or spherical follower is used)
Cam Analysis
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Choosing the Prime Circle
Start with something about 3 times max lift h.
Compute for all values ofq.
Iterate to an acceptable condition.
Maximum pressure angle for a translating roller
follower should be < = 30 degrees.
Eccentricity can be introduced to correctasymmetry in max and min if desired.