Callidus-Honeywell Thermal Brochure 13

8/2/2019 Callidus-Honeywell Thermal Brochure 13

1/8

Oxidizers or Waste Destruction

Thermal Oxidizer Systems

Catalytic Oxidizer Systems

TODAYS THERMAL OXIDIZER SOLUTIONS

TO MEET TOMORROWS CHALLENGES


2/8


3/8

20 MM BTU/hr sulur plant tail gas incinerator15 MM BTU/hr ume incinerator

9.5 MM BTU/hr ume incinerator

22 MM BTU/hr tail gas unit

Fume Thermal Oxidizer

Callidus Fume Thermal Oxidizers thermally

treat organic umes in air or inert gas

streams at temperatures between 1400F

and 1600F. Destruction eiciencies

typically range rom 99 to 99.99 percent.

Fume Thermal Oxidizer

Typical Equipment

Lowemissionsburner

Ceramicfiberrefractory

Forceddraftoperation

Heatrecoveryequipment

Burnermanagementsystem Stack

Typical Waste Streams

VOCstreams

Processvents

Pharmaceuticalvents

Dryerexhausts

Typical Installation

5to100MMBTU/hrburner

1secondresidencetime

1500Foperatingtemperature

Catalytic Oxidizers

Callidus Catalytic Oxidizers can be used

in cases where the organic level is low

and the ume stream is ree rom dust or

substances potentially poisonous to the

catalyst. Catalytic oxidation is generally

carried out at 550F to 850F and requires

substantially less uel than thermal systems.

Destruction eiciencies greater than 99.99

percent may be required or some organic

wastes. This is achieved by operating

the oxidizer at a higher temperature with

minimal auxiliary uel. Waste heat boilers

or hot oil heaters can be used downstream

to recover heat or other plant operations.

Tail Gas Thermal Oxidizer

Tail Gas rom Sulur Recovery Units

contains a variety o sulur compounds,

which are destroyed in a Callidus Tail Gas

Thermal Oxidizer. Typical oxidizing

temperatures vary rom 1200F to 1500F,

with residence times o 0.6 to 1.0 second.

System designs or both natural or orced

drat are available.

Generally, regulations require H2S in the

lue gas to be 10 ppmv or less; but in

certain cases, levels as low as 2 ppmv

can be achieved.

Tail Gas Thermal Oxidizer

Typical Equipment

Lowemissionsburner

Castableorbrickrefractory

Naturaldraft/forceddraft

Heatrecovery(optional)

Stack


Sulfurplanttailgas

Carbonblacktailgas


Refineries

NaturalGasProcessingPlants


1secondresidencetime

1200F-1500Foperatingtemperature


4/8

Downired Thermal Oxidizer Systems

Thermal destruction o aqueous or organic

waste streams containing inorganic or

organic alkali metal salts requires that the

thermal oxidizer be downired to prevent

accumulation o molten salts in the oxidizer

urnace. Because molten salts tend to

destroy reractory, the Callidus design

minimizes salt contact with reractory lining

which improves reractory lie.

Particulatesentrainedinthefluegasare

removed by either a wet or dry lue gas

clean up system depending on the required

emissions rate. In the Callidus wet system,

salt or ash-laden lue gas rom the oxidizer

irst enters the quench system located

directly below the thermal oxidizer. Here

the hot gas is quenched to its adiabatic

saturation temperature by water injection

or by a Callidus high eiciency submerged

quenchsystem(patentpending).

Then, the saturated lue gas lows through

awetventuriscrubberand/orWESP(Wet

ElectrostaticPrecipitator)beforebeingsent

to a packed column scrubber, i required, or

vented to the atmosphere through a stack.

In the Callidus dry system design, lue gas

rom the oxidizer is typically cooled by air

and/or water injection beore being sent to a

baghouse or an electrostatic precipitator or

particulate removal.

Destruction eiciencies greater than 99.99

percent are routinely achieved or mostorganic waste components at temperatures

ofapproximately1800F.Particlematter

emission rates may vary rom as

low as 0.005 to 0.08 grains/DSCF,

depending on the particle removal

equipment selected to meet the customers

requirements.

Downired Thermal Oxidizer

Typical Equipment

Lowemissionburner

Lowporositybrickrefractory

Forceddraft

Adiabaticquench

Particulateremoval

Typical Waste Stream

Ethyleneplantblowdown

Causticwastestreams


Chemicalplant


2.0secondsresidencetime

1650F-1800Foperatingtemperature

35 MM BTU/hr downfred systemdeNOxidizer/tail gas unit


5/8

Halogenated Waste

Thermal Oxidizer Systems

Callidus has extensive experience in

halogenated organic waste oxidation. The

most common halogen is chlorine. Thermal

oxidation o chlorinated hydrocarbons

produceshydrogenchloridegas(HCl)

and some ree chlorine, which must be

removed. The quantity o HCl in the lue gas

determines whether a single or two-stage

HCl removal system is used. Either an

HCl absorber or a caustic scrubber is used

when a small quantity o HCl is present. A

two-stage system is oten used to reduce

caustic usage when the lue gas contains a

signiicantly large quantity o HCl.

Callidus Halogenated Waste Thermal

Oxidizer Systems are capable o destruction

eiciencies up to 99.99 percent. Operating

temperatures can range rom 1500F to

2200F with residence times o 1.0 to 2.0

seconds depending on the destruction

eiciency required.

Halogenated Waste

Thermal Oxidizer

Typical Equipment

Mediumintensityburner

Forceddraft

Highaluminabrickrefractory


HClrecovery/scrubber

Typical Waste Stream

PVCplantvents

VCMwasteliquids

Pharmaceuticalvents

Bromineliquidwastes


Chemicalplant



1800Foperatingtemperature

80 MM BTU/hr low NOx system

Halogenated Waste Thermal Oxidizer


6/8

Callidus Technologies offers the best in de

Downfred oxidizer in Callidus research acility

Low NOx deNOxidzer Systems

Thermal oxidation o nitrogen-bearing

wastes require a specialized combustion

approach. Single-stage combustion o these

wastes can produce NOx emissions in

excess o those allowed by most regulatory

agencies. To maintain NOx emissions within

acceptable limits, Callidus uses a three-

stage combustion process to destroy these

wastes.

The waste is burned in the irst stage under

substoichiometric, or reducing conditions.

The high temperatures and lack o oxygen

in the irst stage cause the nitrogen-bearing

compounds to orm elemental nitrogen

rather than NOx.

In the second stage, lue gas rom the irst

stage is cooled to approximately 1400F by

injection o water, steam, or cooled recycled

lue gas.

The combustion process is completed in

stage three where the lue gas is oxidized

at a temperature o 1700F to 2000F with

excess oxygen present. NOx in the inal lue

gas typically ranges rom 80 to 200 ppm,

depending on the waste composition. A

destruction eiciency o 99.99 percent can

be achieved or most compounds.

Low NOx Thermal Oxidizer

Typical Equipment

Highintensityburner

Bricklinedfurnace

Forceddraft


3-stageprocess


Ammoniavents

Acrylonitrilevents

Nitrogenboundorganicwastes

Representative Installation

PetrochemicalplantinIndia

10to60MMBTU/hr


2200F/1600Foperating

temperatures

Three stage combustion system at Callidus research acility


7/8

n, quality, performance and delivery.

At Callidus Technologies

We Exceed the Expected

At Callidus, quality assurance and

customer satisaction are our top priorities.

Each step o a project is reviewed to meet

or exceed our customers requirements

and standards. Where applicable,

equipment is pre-assembled and tested.

Fabrication is accomplished either in-house

or by certiied, experienced suppliers.

Our rigorous quality inspection program

is evidenced by our ISO 9001:2008

certiication.

Unequaled Research

and Development

Our industrial scale Thermal Oxidizer

R&D Facility is ully instrumented and

utilizes process control and data logging

systems. The acility is devoted to

research and development o new

products, new combustion processes,

improvement o existing equipment

processes, and problem-solving eorts.

The center also serves as a research

acility or regulatory agencies as well as

private clients.

The Thermal Oxidizer R&D Facility

currently consists o two major combustion

systems: a vertical, downired salt type

unit with complete wet quench system,

and a three-stage, low NOx horizontal

Callidus deNOxidizer system. Both units

are designed to be easily reconigured to

allow numerous process conigurations.

The computer control system and its

leading edge data acquisition system also

enhance the capabilities o the test acility.

A separate pad, complete with stack,

utility hook-ups, and lue gas sampling

equipment, is also available or

equipment checkout and specialty

combustion testing or our customers.

Our R&D acility investment and

capabilities, along with our dedication to

quality and continually improved incinerator

school, underscores Callidus commitment

to being the leader in the worldwide

environmental and combustion industry.

We dont just ollow the standards - we set

them.

Reducing urnace burner at Callidus research acility


8/8

April 2010

2010 Honeywell International Inc.

Callidus 82,000 sq. t. manuacturing and

abrication acility in USACallidus headquarters - Tulsa, Oklahoma. USA

Test Facility

The Callidus test acility is in continual

use or combustion technology research

and development as well as customer

witnessed demonstrations. Our array

o test systems allows us to closely

match actual eld operating conditions,

providing results which will more

accurately predict actual measured

perormance.

Global Coverage

Callidus reaches the global marketthrough our headquarters located in Tulsa,

Oklahoma, USA, regional direct sales

oces in Shanghai, China; Brussels,

Belgium; Mumbai, India and Sao Paulo,

Brazil and with independent sales

representation around the world.

Meeting our customers expectationsand setting the standards or the

combustion industry have always been

our company goals. Each burner, fare,

thermal oxidizer and catalyst system we

design and manuacture is built with

those goals in mind.

Callidus Corporate Headquarters, USA

7130 South Lewis, Suite 335

Tulsa, OK 74136

Phone:+19184967599

Fax:+19184889450

www.callidus.com

Brussels, Belgium:

Phone:+3222550909

Fax:+3222518241

SaoPaulo,Brazil:

Phone:+551134751885

Fax:+551134751901

Shanghai, China:

Phone:+862128943088

Fax:+862158957546

Mumbai, India

Phone:+912225822639

Fax:+912225823345

USA Certifcation China Certifcation

ISO 9001:2008 Certifcation

Callidus-Honeywell Thermal Brochure 13

Documents

Transcript of Callidus-Honeywell Thermal Brochure 13