SAVINGS• Majorconstructionsavingscanbeobtainedthroughthereductionoreliminationofhandholesormanholes.ApproximateSavings:$700to$3,000each.

• Construction savings in direct buried innerductapplicationsasundulationsinductroutehavelittleeffectonperformance.

•Cablejet performswellinhighqualitysmoothwallducteliminatingtheneedforexoticandexpensivedesigns.Savings:$.05perfoot.

• Savingsareobtainedthroughtheeliminationofpulltapeorpullrope.Savings:$.02-$.09perft.

• Lubricant quantities are drastically reducedwithCablejet to about 10%of normal usage.Savings: Approximately$.015perfoot.

Cablejet isaninternationallypatentedmethodforinstallingfiberopticcablesinductsutilizingabalancebetweenalow-strainpushingforceandhighspeedairflow.Adragforceisdistributedalongtheentirecablelengthmovingthecablethroughtheductwithoutanexponentialbuild-upofpullingforcesincurvesandundulations,suchasoccurwhentraditionalpullingmethodsareused.Cablejet usesno“closed-end”shuttlesoraircapturingdevicesatthecable-end,whichcreatesignificantpullingforces.

WHY SHOULD CABLEJET SYSTEMS BE YOUR METHOD OF CHOICE IN TODAY’S COMPETITIVE

AND SAFETY CONSCIOUS WORKPLACE?BENEFITS

• Installationsofuptoeightmiles(50,000feet)perday.

• Increasedcrewproductionwithaveragecablespeedsof150-300FPM.Laborforcesmayberedistributedtoinstallmorecable.

• Minimizefigure-eightingbycascadingCablejets inseries.

• Fewercablesplicesarerequiredascontinuouscablelengthsmaybe installed limitedonlybycablereellengths.

• Cableisinstalledvirtuallystressfreeleavingthecablerelaxedintheductuponcompletionofthejob.

•Cablejet cannegotiateuptotwenty90ºbendswithonlya20%lossinefficiency.

• Using the “Y”Adapter and aCablejet, a secondcableormicroduct(s)maybeinstalledinaductwithanexistingcable.

CASCADING CABLEJETS

WHAT ISCABLEJET?

GENERAL SPECIFICATIONSCableSpeed:0’–250’perminute/0–76m/minute•MaximumCableDiameter:.39in.–1.25in./10mm–32mm•MaximumOuterDuctDiameter:1in.–2.48in./25mm–63mm•CompressorCFM:200CFM–750CFMperductdimension•Compressorpsi:100psi–175psi/7–12bar•BareUnitWeight:72lbs./32kg.• ShippingWeight: 144 lbs. / 65 kg. •DimensionsofUnit:36in.x16in.17in.(bare)–L715mmxW300mmxH295mm(bare)•DimensionsofCase:361/2in.x18in.x171/2in.•DimensionsofAccessories

HRC-10 HYDRAULIC REMOTE CONTROLSize:81/2in.x17in.x11in.•Weight:18lbs.15oz.•OutputFlow:0–5.5gpm•OutputPressure:0–1500psi•InputFlow:3–6gpm•InputPressure:1500psiminimum.

COMPRESSORSSherman&Reillyoffersafulllineofaircom-pressors tofit any requirement, competitivelypricedwithnationwidedealersupport.Allca-pacitiesavailable.

Cablejet is covered by USA Patents 4,850,569, 4,934,662, 5,917,715 & 7,222,197 B2.

THE WORLD LEADER IN CABLE-AIR TECHNOLOGY

9HP HYDRAULIC POWER PACKEngine:Honda,9hpaircooled@3,900rpm•Hydraulics:6gpmpumpoutput,with11.5gallonreservoirandextensionhoses•Dimensions:42in.x19in.x24in.(bare)1067mmx483mmx610mm(bare)•BareUnitWeight:261lbs./119kg. (including accessories) • ShippingWeight:310lbs./142kg.

HYDRAULIC OIL COOLER (OPTIONAL)Oilcoolercanbeusedwith5.5hpor9hpPowerPackstocoolhydraulicfluidinhighambienttemperatures.Oiltemperaturecanbeloweredasmuchas50degreesF.Oilcoolerscanberetrofitedforexistingpowerpacksorasanoptiononanewunit.

STANDARD HYDRAULIC POWER PACKEngine:Honda,51/2hpaircooled@3,600rpm•Hydraulics:3.5gpmpumpoutput,with5gallonreservoirandextensionhoses•Dimensions:31in.x18in.x25in.(bare)787mmx457mmx635mm(bare)•BareUnitWeight:125lbs./56kg. (including accessories) • ShippingWeight:160lbs./72kg.

SUPERJET W/POWER PACK OR HRC-10HydraulicSuperjet featurestwinopposingcaterpillarpushersandhydraulicmotors,poweredbyeitherahydraulicpowerpackorhydraulicremotecontrol(HRC-10)utilizinganexistingline-truckhydraulictoolcircuit.HydraulicSuperjet isrecommendedforcables.60”to1.25”indiameter,especiallyheavierarmoredcables.Superjet featuresaself-adjustingcylinderforplacingtheproperamountofgrippingpressure,orradialload,onthecable.Superjetalsofeaturesthenewquicktrackchangefeatureandacceptsbundlejettingkitsformicroductinstallations.

Sherman&ReillyoffersthreeCablejet systemstomeetyourrequirements–Cablejet,HydraulicSuperjet,andPneumaticSuperjet.Allthreesystemsarelightweightandcarrycasescanbeusedasstands.Allunitswillfitinmanholeswhennecessary,operateatoddangles,andcanbecascadedinseries.OnlySherman&Reillycangiveyoualloftheseoptionsandadvantages.Allthreesystemsareextremelyversatile–call1.800.251.7780andletushelpyoudeterminewhichbestfitsyourneeds.

THE WORLD LEADER IN CABLE-AIR TECHNOLOGY

CABLEJET featuresapneumaticdrivemotorand is recom-mendedprimarilyforcableswithdiametersof .35” to .70”,9-20mm,especiallyifyourplacingneedsarefordielectriccablesinlargeducts.Cablejetalsoinstallsmicrocablesfrom7-9mmdia.withthenew7-9drivesystemformicrocables.GENERAL SPECIFICATIONSCableSpeed:0’-300’perminute/0–91mperminute•MaximumCableDiameters: .35in.-.70in./9–20mm•MaximumOuterDuctDiameter:.50in.–2.48in./25–63mmCompressorCFM:185CFM–750CFM/12m3/min.•Compressorpsi:30psi–175psi /2-12bar •BareUnitWeight:44lbs./20kg.•ShippingWeight:66lbs./30kg.•DimensionsofUnit:201/2x121/2x10in./520x320x250mm.•DimensionsofCase:231/2x153/4161/2in./600x400x420mm. GENERAL SPECIFICATIONS

CableSpeed:0’–300’/0-91m/minute•CaterpillarPushingForce:0–150lbs.@87psi•MaximumCableDiameter:.39in.–1.25in./10mm–32mm•MaximumOuterDuctDiameter:1in.–2.48in./25mm–63mm•CompressorCFM:200CFM–750CFMperductdimension•Compressorpsi:100–175psi/7–12bar•AirConsumptionofMotor:35CFM@180FPM•DimensionsofUnit:36in.x15in.x15in.(bare)•BareUnitWeight:85lbs./39kg.•ShippingWeight:143lbs./65kg.(includingaccessories)•Dimen-sionsofSuperjetCase:361/2in.x18in.x171/2in.•DimensionsofAccessoryCase:23in.x151/2in.x10in.

ACCESSORIES & TOOLSCablejetandSuperjetscomecompletewithfoursetsofcablesealinginserts,fivesetsofductsealinginserts,andductclampstofitthemajorityofapplications.Alsoincludedarecableseals,sealingma-terials,andcableendcaps.Acompletesetoftoolsisalsoprovidedforchangingandremovinginserts,air-gunforcleaninginthefield,andtwosturdylight-weightaluminumcarrycasescontainJetsandaccessoriescomplete.

Cablejet is covered by USA Patents 4,850,569, 4,934,662, and 5,917,715.

PNEUMATIC SUPERJET W/AIR CONTROL MODULEPneumaticSuperjet featurestwinopposingcaterpillarpushersandpneumaticmotors,whicharepoweredby theaircompressoronly.PneumaticSuperjet hasanair-operatedself-adjustingcylinderforplacingtheproperamountofgrippingpressure,orradialload,onthecable.PneumaticSuperjet isrecommendedforcables.60”to1.00”indiameter,however,duetolowerpushingforcesthanHydraulicSu-perjetwhenproperlyused,PneumaticSuperjetmaybeusedonsmaller,moreflexiblecables.Superjetfeaturesthenewquicktrackchangefeatureandacceptsbundlejettingkitsformicroductinstallations.

RAPID FIBER DEPLOYMENT TRUCKTheSherman&ReillyRFDT requires aminimum24,500GVWRchassiswithamountedHP375CFMat150psiaircompressorandaself-loadingreelhandlingboomthatcanpayout,takeupandbrakereelsupto96”ODx54”wideandweighingupto12,000lbsrelativetochasisG.V.W.R.TheRFDThasasplithydraulicsystemthatcontrolsthereelhandling,theSuperjet powersource,andaccessorytoolcircuit.Thecontrolpanellocatedattherightrearcornerhascontrolsandgauges tooperateandmonitorall functionsof thereelhandling,compressor,andSuperjet.Standardaccessoriesincludean11-footslideoutSuperjet mountingboom,40cubicfeetoftoolboxstorage,ballbearingmountedreelshaft,handthrottle,strobelights,mudflaps,airblower,waterpump,coneholder,chockblockholder,worklight,andSuperjetspeedanddistanceindicator.TheRFDTmaybeusedforshortrunsfrom500feetto6,000feetonaverage,orastheleadunitformultipleunitorcascadingoperationstoinstalllengthsfrom10,000feetto30,000feetorlonger.TheSuperjet and/orhydraulicpay-outonthereelmayalsobeusedtoassistinfigure-eightingofcableswhenextremelylongcablereelsarerequired.TheRFDTmakesthemostefficientuseofmanpowerandequipmentineveryscenariointoday’scompetitivefiberopticcableplacingmarket!

U TIMATEFIBER OPTIC

PLACING SYSTEMS

ULTIMATEFIBER OPTIC

PLACING SYSTEMS

SPECIALTY TOOLSA. RS-1DuctCutterforductswithO.D.supto1.66”

B. RS-2DuctCutterforductswithO.D.supto2.37

C. DuctSlitter(4-658-004)cutsductslongitudinally

D. AlisTool(4-658-004)ratchetoperatedductslitter

E. DH-10DuctHolderToolforinstallingDC-10DuctCouplers

F. DigitalCalipersformeasuringcableandductdiameters

G. Cable end caps are available in the following cablediameters,othersavailableuponrequest:

CEC-.41 CEC-.60 CEC-.82 CEC-.49 CEC-.67 CEC-.88 CEC-.54 CEC-.74 CEC-.92 CEC-1.01H. WhiteLithiumGreaseforSuperjetI. GreaseGunforSuperjet

Copyright2007,Sherman&Reilly,Inc.Chattanooga,Tennessee

Ductintegrityisessentialtotheperformanceofcable-airsystems TheDC-10SplitCouplerandtheDH-10DuctHolderToolwerespecificallydesignedtomeettheneedsoftheCablejet technicianinmanyways ProperlyinstalledtheDC-10SplitCouplerwillholdover110psiinastaticpressuretest Installationisquickandeasybyonetechnician Inaddition,thecouplermayberemovedwithfiberintheductwithnodangerofdamagingthecable,aswithotherdesignswheresawingorcuttingofthecouplerisnecessarytoaccessthefiber ThisisparticularlyimportantwhenplacingslackcoilswithCablejet Reusable,theDC-10isthemosteconomicalchoiceandanintegralpartoftheoverallplacingsystem DC-10couplersareavailabletofitductO D sfrom1”to2 45” Transitioncouplersarealsoavailable

DC-10 DUCT COUPLER AND DH-10 DUCT HOLDER TOOL

TOOLS & ACCESSORIES

S&R DC-10 Sleeve Types Ask Yourself Yes No Yes No

Is the coupler “user-friendly” enough for one technician to install with no assistance?

Properly sized, will the coupler ensure against air loss and blow-out in the duct system?

Can the coupler be easily removed after the installation for placing “slack coils”?

Can the coupler be used to piece together two different o.d. ducts?

Is the coupler really reusable?

Does the coupler require expensive installation tools or electronic processors?

Discover what many users have learned the hard way!

AB

C

D

EF

G

H

I

SPECIALTY ITEMS

A. CABLEJET LUBETM

CablejetLubeTM (PartNo.CJL-1032) optimizesperformancewhenairjettingcables inducts. Non-toxic. CablejetLubeTMcleansupwithwater.SeeMSDSforsafetyinformation.Muchsmallerquantitiesoflubricantarerequiredforjettingcable.

• Achievelongerdistances.• Moreeconomical.• Safer-Nosiliconebeads.• Betterperformancewhenheatisafactor.• Ductstayslubedwhendry.• Easytousesqueezebottles.

C. JETCOAT SPREADERSTM

JetCoatSpreadersareusedtoclean,prove,andlubricateductsquickly and easily. JetCoatSpreaders are available in threesizestofitductdiametersfrom3/4”to2”.JetCoatSpreadersarepackaged10perbagand10bagspercarton.

• JCS-10-100for3/4”to1-1/8”I.D.Duct• JCS-10-125for1-1/4”to1-1/2”I.D.Duct• JCS-10-150for1-1/2”to2”I.D.Duct

SONIC HEAD -U.S.Patent5,197,715SonicHeadsareend-of-the-cablemountedsemi-openshuttles

usedinconjuctionwithCablejet toinstallverylightandflex-iblefiberopticcables.Itallowsaslighttensionforceattheleadendofthecabletohelpkeepthecablestraightintheductwhileallowingalargeportionoftheairflowtopassbysothat thedragforcecanstillactontheentirelengthofthecable.Asthepressurebuildsbehindtheshuttle,aspringloadedvalveopenswidertolimitthetensionforceandallowevenmoreofthedragforcetopassby.TheSonicHeadhasalsoshowntobeausefultoolwheninstallingsomecablesincorrugatedduct,inthatitslowsdowntheairflowandreducesturbulencecausedbytheductcorrugations.Sonic Heads are available to fit the following ducts:

N271.004tofit26mm-32mm/1”to1-1/4”I.D.DuctsN271.003tofit32mm-40mm/1-1/4”to1-1/2”I.D.DuctsN271.005tofit42mm-50mm/1-1/2”to2”I.D.Ducts

BA

C

The FIGARO isapassiveintermediatecablestoragedevicethatisdesignedtostorecablewithoutstartingatthecable-end.Itistypicallysetupinthemiddleofacableroutewherehalfofthecableisinstalled.There-mainderisstoredintheFIGAROtogettothecable-end,whichhasbeenontheinsideofthecablereel.Thebalanceofthecableistheninstalledgoingtheoppositedirectionfromthemid-point,usingtheFIGAROasonewouldacablereel.TheFIGAROallowsforastress-freestorageofthecableinacoilasthecableislaidintheprotectivebasket.TheFIGAROmaybedismantledintofourseparatecomponentsforeasytransport,andweighsonlyapproximately300lbs.ThereareseveralmodelsofFIGAROavailableforvarioussizecablesandprojectlengths.FIGARONEisforcables.60-1.25”diameterandassembleyisrequired.

FIGARONE

THE “Y” ADAPTERThe Sherman&ReillyModel“Y”adaptercoupledtoaCablejet orSuperjet isused forplacingasecondcableormicroductsinaductthatalreadyhasoneexistingcable(subjecttoavailablespace).Achievabledistancesare1500to3000feetonaverage.Onebranchof the “Y” adapter is attachedto theCablejet orSuperjet and isusedtoplacetheadditionalcable.Theotherbranchisusedtosealoffandholdthefirstcable.TheadapterusesthesameinsertsthatareusedwiththeCablejet orSu-perjet systems.The“Y”adapterhasalsobeenusedtoinstalltwocables simultaneously in oneinnerduct.

AIR COOLERMODEL AC-10 The Sherman&ReillyModelAC-10AirCooler is a portableairtoairaftercoolerusedtocoolcompressor airwhen using theCablejet system in hot climates.TheModelAC-10cancool theair to approximately 10oF overambient.Mountedonthecoolerisafilter,regulatorandlubricatorfor themotor air alongwith awater separator to remove themoisture before the air enterstheCablejet system. ThecoolercanbepermanentlymountedonaRapidFiberDeploymentTruck,Cascade Truck, or jet trailerapplication.

SELF-LOADING REEL TRAILERS

General Specifications: 56/96-8k 56/108-10k 56/120-10kGVWR 10,500 lbs. 13,500 lbs. 13,500 lbs.Maximum Reel Size 56” Wide x 96” OD 56” Wide x 108” OD 56” Wide x 120” ODMaximum Reel Weight 8,000 lbs. 10,000 lbs. 10,000 lbs.Overspin Brake (Optional) Hydraulic Hydraulic HydraulicLength 12’7” 14’6” 15’2”Width 102” 102” 102”Height 57” 66” 72”Weight 2,000 lbs. 3,100 lbs. 3,200 lbs.Tire Size 215/75R17.5 M LT-235/85R16 E LT-235/85R16 ETrailer Brakes Electric Electric ElectricReel Shaft Size 2 5/8” 3” 3”Front Jack Manual Screw Manual Screw Manual ScrewReel Brakes Rim Friction Rim Friction Rim FrictionSafety Chains and Hooks Standard Standard StandardAdjustable Pintle Eye Standard Standard StandardHaul in Capacity (Optional) Rim Drive Rim Drive Rim DriveHeight Adjustment 12” 12” 12”Federal FMVSS 108 Lighting Standard Standard Standard

SLRT-56/96-6K or 8K SELF-LOADING REEL TRAILERTheSLRT-56/96openyokedesignisself-loadingwith6,600lb.GVWRandhandlesreelsupto96”O.D.X56”wideweighing5,500lbs.The56/96featuresamanualhydraulicpumpforliftingreels•automaticsafetylatchesforreeltransport•2 1/2”reelshaftwithoilimpregnatedbronzebushings•electrictrailerbrakes•manualfrontjackwithpneumatictire•FederalFMVSS108lighting•pintleeyeandsafetychains•optionsincludeoverspinbrake,8,000lb.capacity,5.5hppowerpackforhydraulicupanddown,quickstopbrake.

SLRT-56/108-10K SELF-LOADING REEL TRAILERTheSLRT-56/108-10Kopenyokedesignisself-loadingwith14,500lb.GVWRandhandlesreelsupto108”O.D.X56”wideweighing10,000lbs.The56/108featuresamanualhydraulicpumpforliftingreels•automaticsafetylatchesforreeltransport•3”reelshaftwithoilimpregnatedbronzebushings•electrictrailerbrakes•manualfrontjackwithpneumatictire•FederalFMVSS108lighting•pintleeyeandsafetychains•optionsincludeoverspinbrake,8,000lb.capacity,9hppowerpackforhydraulicupanddown,quickstopbrake.

SPECIALTY EQUIPMENT

CASCADE TRUCKS AND SPECIALTY TRAILERS

SLRT-3048 SELF-LOADING REEL TRAILERTheSLRT-3048-Tisaself-loadingtrailer able to handle a 48”O.D.full reel of conductor weighingupto3,000lbs.Loadingfeaturesincludeall-hydraulicliftingforeasyand smooth control of reel. Thetrailer is equippedwith a caliperdisc payout brake formaximumcontrol. The trailer is standardequippedwithtwoadjustablerearstabilizingjacks•adjustablepintleeye•D.O.T.lighting.Othermodelsareavailableforlargerreels.

CASCADE TRUCKTheSherman&ReillyCablejet CascadeTruckisavehiclewithadedicateddesignforinstallingcableswithCablejet orSuperjet atintermediatelocations.TheCascadeTruckfeaturesa15,000lb.GVWRcabandchassiswithan84”CAservicebodyequippedwith:HP375CFMcompressor•Op-tional3,500KW110voltgenerator•PTOandtwinpumps•hydraulictoolcircuit•retractablehosereels•curbsidecontrolpanel•rearworklightandemergencyflashers•manholeventfanand25ft.hose•hydraulicwaterpump•8,000lb.winch•pintlehookandelectronicenginerpmcontrol.

TURRET TRAILERS Sherman&ReillyTurretTrailersare available for handling one,two, or three reels in a varietyof sizes and weights. The2-5/8” diameter reel shafts areeasily removedwith the quickrelease sealed bearing pillowblocks. Shaft and drive barscanbecoupledto16”diameterventilated aluminum-bronzecaliper/disctensionbrakes.Thesmooth rotating turrets can belocked in any direction in 15degreeintervals.Theycanalsobe removed with four boltsleaving a flat deck for haulingtransformers,crossarms,orothermaterial. At each corner is anadjustable telescoping jack forstability in tough pulls. Allwalking surfaces aremade ofsteel safety plate and coatedwithananti-slippaint.StandardequipmentincludesDOTlighting,adjustablefrontpintleeye,safetychains and hooks, groundinglugs,andelectricroadbrakes.

JETSHAFT MODEL JS-10TheSherman&ReillyModelJS-10JetShaftisdesignedtoreplaceolderstyle reel carrier “steel on steel”designs.TheJS-10oilimpregnatedbronze bushing design reducesfriction toallowthe Cablejet orSuperjet topulldirectlyoffofthereelinmostcases,orreducemanualpullofflabor.JS-10adaptstomostcarriers,trailers,orstands.

DUCT DAWG MODEL DDH-75TheSherman&ReillyDDH-75 isa7,500lb. undergroundbullwheelpullerhydraulicdrivenwithtwincapstanbullwheelsallowingfor constant continuous pull. Designed topull inner ducts, power or telecomcables,theDDH-75 features: footage counter •dynamometerformeasuringpullingtensionandshut-off•22hpindustrialgasolineengine• twospeedforward transmission•reversedemandpayout•PMTA/“A”-Framesnorkel• adjustablepintle eye • hydraulic levelingjacks•toolbox•vinylcover•DOTlighting•availableastrailerorskidmount.

Since1927,Sherman&Reilly,Inc.hascontinuedtobuilditsreputationoncoordinatingtheneedsandrequirementsofthefieldtechnicianwithexcellenceinengineeringandourqualitymanufacturingprogram.Inaddition,Sherman&Reillyprovidesproducttestingonourfactorytestfieldaswellaswithcustomersintheirenvironment. Addedtothisisourfactory-trainingprogram.Sherman&ReillyhasmoreexperiencewithhighairspeedblowncabletechnologythananyothercompanyinNorthAmericaenablingyoutoeasilymakethetransitiontothisnewtechnology.Ourcustomersareourbestsalesforceandreferencesareavailableuponrequest.Welookforwardtoaddingyourcompany’snametothislongandgrowinglist!

For your free copy of the “Cablejet Revolution” video, please call 1.800. 251.7780.

SHERMAN & REILLY SUPPORT

SHERMAN & REILLY, INC.P.O.Box11267Chattanooga,Tennessee,USA374011.800.251.7780 Toll Free423.756.5300Tennessee423.756.2948Faxhttp://www.sherman-reilly.come-mail:sales@sherman-reilly.com

USA Patents Apply4,850,5694,934,6625,917,7157,222,197 B2

ISO 9001:2000Sherman&Reilly,Inc.reservestherighttomakeanychangesinproduct,designorspecificationforanyreasonwithoutpriornotice.

Copyright2007,Sherman&Reilly,Inc.Chattanooga,Tennessee