InstructionsmanuaIInstructionsmanuaIICA260-US1EN1.pdf ICA260-US1EN1.pdfDriving & Maintenance Driving & MaintenanceVibratory RoIIer Vibratory RoIIerCA260 CA260Engine EngineCummins B 5.9TAA Cummins B 5.9TAASeriaI number SeriaI number*78X2US5260* - *78X2US5260* -Dynapac CA260 is a roller in the 11-ton class. CA260 is available in theSTD, D (smooth drum) and P (pads) and PD versions. The mainapplications for the P and PD versions are on cohesive material andweathered stone material.Dynapac CA260 is a roller in the 11-ton class. CA260 is available in theSTD, D (smooth drum) and P (pads) and PD versions. The mainapplications for the P and PD versions are on cohesive material andweathered stone material.All types of base courses and subbase courses can be compacted to agreater depth and the interchangeable drums STD for P, and D for PD,and vice versa, facilitate even greater versatility during the choice ofapplication.All types of base courses and subbase courses can be compacted to agreater depth and the interchangeable drums STD for P, and D for PD,and vice versa, facilitate even greater versatility during the choice ofapplication.The cab and safety related accessories are described in this manual.Other accessories, such as compaction meters, are described in separateinstructions.The cab and safety related accessories are described in this manual.Other accessories, such as compaction meters, are described in separateinstructions.Reservation for changes Reservation for changesPrinted in Sweden Printed in SwedenlCA260-US1EN1.pdf 2006-11-01TabIe of Contentslntroduction .............................................................................................................................. 1Safety - General instructions.................................................................................................... 3Safety - when operating........................................................................................................... 5Special instructions.................................................................................................................. 7Technical specifications - Noise/Vibrations/Electrical ............................................................ 11Technical specifications - Dimensions................................................................................... 13Technical specifications - Weights and volumes ................................................................... 15Technical specifications - Working capacity .......................................................................... 17Technical specifications - General ......................................................................................... 19Machine plate - ldentification ................................................................................................. 23Machine description- Decals.................................................................................................. 25Machine description - lnstruments/Controls........................................................................... 29Machine description - Electrical system................................................................................. 35Operation - Starting................................................................................................................ 39Starting................................................................................................................................... 43Operation - Driving................................................................................................................. 45Operation - Vibration.............................................................................................................. 47Operating - Stopping.............................................................................................................. 49Long-term parking.................................................................................................................. 51Miscellaneous ........................................................................................................................ 53Operating instructions - Summary ......................................................................................... 57Maintenance - Lubricants and symbols ................................................................................. 59Maintenance - Maintenance schedule ................................................................................... 61Maintenance - 10h ................................................................................................................. 65Maintenance - 50h ................................................................................................................. 71Maintenance - 250h ............................................................................................................... 77Maintenance - 500h ............................................................................................................... 83Maintenance - 1000h ............................................................................................................. 85Maintenance - 2000h ............................................................................................................. 91lCA260-US1EN1.pdf 2006-11-01IntroductionlCA260-US1EN1.pdf 2006-11-01IntroductionWarning symboIsWARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.WARNING ! Marks a danger or a hazardousprocedure that can result in life threatening orserious injury if the warning is ignored.CAUTlON ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.CAUTlON ! Marks a danger or hazardousprocedure that can result in damage to themachine or property if the warning is ignored.Safety informationThe safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.The safety manual supplied with the machinemust be read by all roller operators. Alwaysfollow the safety instructions. Do not removethe manual from the machine.We recommend that the operator reads thesafety instructions in this manual carefully.Always follow the safety instructions. Ensurethat this manual is always easily accessible.We recommend that the operator reads thesafety instructions in this manual carefully.Always follow the safety instructions. Ensurethat this manual is always easily accessible.Read the entire manual before starting themachine and before carrying out anymaintenance.Read the entire manual before starting themachine and before carrying out anymaintenance.Ensure good ventilation (extraction of air by fan)where the engine is run indoors.Ensure good ventilation (extraction of air by fan)where the engine is run indoors.GeneraIThis manual contains instructions for machineoperation and maintenance.The machine must be correctly maintained formaximal performance.The machine should be kept clean so that anyleakages, loose bolts and loose connections arediscovered at as early a point in time as possible.lnspect the machine every day, before starting.lnspect the entire machine so that any leakages orother faults are detected.Check the ground under the machine. Leakages aremore easily detected on the ground than on the1IntroductionlCA260-US1EN1.pdf 2006-11-01machine itself.THlNK ENVlRONMENT ! Do not release oil,fuel and other environmentally hazardoussubstances into the environment. Always sendused filters, drain oil and fuel remnants toenvironmentally correct disposal.THlNK ENVlRONMENT ! Do not release oil,fuel and other environmentally hazardoussubstances into the environment. Always sendused filters, drain oil and fuel remnants toenvironmentally correct disposal.This manual contains instructions for periodicmaintenance normally carried out by the operator.Additional instructions for the engine can befound in the manufactuer's engine manual.Additional instructions for the engine can befound in the manufactuer's engine manual.2Safety - GeneraI instructionslCA260-US1EN1.pdf 2006-11-01Safety - GeneraI instructions(AIso read the safety manuaI)1. The operator must be famiIiar with the contents of the OPERATION sectionbefore starting the roIIer.1. The operator must be famiIiar with the contents of the OPERATION sectionbefore starting the roIIer.2. Ensure that aII instructions in the MAINTENANCE section are foIIowed. 2. Ensure that aII instructions in the MAINTENANCE section are foIIowed.3. OnIy trained and/or experienced operators are to operate the roIIer.Passengers are not permitted on the roIIer. Remain seated at aII times whenoperating the roIIer.3. OnIy trained and/or experienced operators are to operate the roIIer.Passengers are not permitted on the roIIer. Remain seated at aII times whenoperating the roIIer.4. Never use the roIIer if it is in need of adjustment or repair. 4. Never use the roIIer if it is in need of adjustment or repair.5. Board and Ieave the roIIer onIy when it is stationary. Use the grips andraiIings provided. AIways use the three-point grip (both feet and one hand orone foot and both hands) when boarding or disembarking the machine.5. Board and Ieave the roIIer onIy when it is stationary. Use the grips andraiIings provided. AIways use the three-point grip (both feet and one hand orone foot and both hands) when boarding or disembarking the machine.6. The ROPS (RoII Over Protective Structure) shouId aIways be used when themachine is operated on unsafe ground.6. The ROPS (RoII Over Protective Structure) shouId aIways be used when themachine is operated on unsafe ground.7. Drive sIowIy in sharp bends. 7. Drive sIowIy in sharp bends.8. Avoid driving across sIopes. Drive straight up or straight down the sIope. 8. Avoid driving across sIopes. Drive straight up or straight down the sIope.9. When driving cIose to edges or hoIes, make sure that at Ieast 2/3 of the drumwidth is on previousIy compacted materiaIs.9. When driving cIose to edges or hoIes, make sure that at Ieast 2/3 of the drumwidth is on previousIy compacted materiaIs.10. Make sure that there are no obstacIes in the direction of traveI, on theground, in front of or behind the roIIer, or overhead.10. Make sure that there are no obstacIes in the direction of traveI, on theground, in front of or behind the roIIer, or overhead.11. Drive particuIarIy carefuIIy on uneven ground. 11. Drive particuIarIy carefuIIy on uneven ground.12. Use the safety equipment provided. The seat beIt must be worn on machinesfitted with ROPS.12. Use the safety equipment provided. The seat beIt must be worn on machinesfitted with ROPS.13. Keep the roIIer cIean. CIean any dirt or grease that accumuIates on theoperator pIatform immediateIy. Keep aII signs and decaIs cIean and IegibIe.13. Keep the roIIer cIean. CIean any dirt or grease that accumuIates on theoperator pIatform immediateIy. Keep aII signs and decaIs cIean and IegibIe.14. Safety measures before refueIing:- Shut off the engine- Do not smoke- No naked fIame in the vicinity of the machine- Ground the fiIIing device nozzIe to the tank to avoid sparks14. Safety measures before refueIing:- Shut off the engine- Do not smoke- No naked fIame in the vicinity of the machine- Ground the fiIIing device nozzIe to the tank to avoid sparks15. Before repairs or service:- Chock the drums/wheeIs and under the strike-off bIade.- Lock the articuIation if necessary15. Before repairs or service:- Chock the drums/wheeIs and under the strike-off bIade.- Lock the articuIation if necessary16. Hearing protection is recommended if the noise IeveI exceeds 85 dB(A). Thenoise IeveI can vary depending on what type of materiaI the machine isbeing used on.16. Hearing protection is recommended if the noise IeveI exceeds 85 dB(A). Thenoise IeveI can vary depending on what type of materiaI the machine isbeing used on.3Safety - GeneraI instructionslCA260-US1EN1.pdf 2006-11-0117. Do not make any changes or modifications to the roIIer that couId affectsafety. Changes are onIy to be made after written approvaI has been givenby Dynapac.17. Do not make any changes or modifications to the roIIer that couId affectsafety. Changes are onIy to be made after written approvaI has been givenby Dynapac.18. Avoid using the roIIer before the hydrauIic fIuid has reached its normaIworking temperature. Braking distances can be Ionger than normaI when thefIuid is coId. Refer to the operating instruction in the STOP section.18. Avoid using the roIIer before the hydrauIic fIuid has reached its normaIworking temperature. Braking distances can be Ionger than normaI when thefIuid is coId. Refer to the operating instruction in the STOP section.4Safety - when operatinglCA260-US1EN1.pdf 2006-11-01Safety - when operatingDriving near edgesFig. Position of drum when driving nearan edgeMinimum 2/3When driving near an edge, minimum 2/3 of the drumwidth must be on solid ground.Keep in mind that the machine's center of gravitymoves outwards when steering. For example, thecenter of gravity moves to the right when yousteer to the left.Keep in mind that the machine's center of gravitymoves outwards when steering. For example, thecenter of gravity moves to the right when yousteer to the left.SIopesFig. Operating on slopesMax 20 or 36%This angle has been measured on a hard, flat surfacewith the machine stationary.The steering angle was zero, the vibration wasswitched OFF and all tanks were full.Always take into consideration that loose ground,steering the machine, vibration on, machine speedacross the ground and raising the center of gravity canall cause the machine to topple at smaller slopeangles than those specified here.To exit the cab in an emergency, release thehammer on the rear right post and break therear window.To exit the cab in an emergency, release thehammer on the rear right post and break therear window.It is recommended that ROPS (Roll OverProtective Structure) or a ROPS-approved cab isalways used when driving on slopes or unsafeground. Always wear a safety belt.It is recommended that ROPS (Roll OverProtective Structure) or a ROPS-approved cab isalways used when driving on slopes or unsafeground. Always wear a safety belt.Where possible, avoid driving across slopes.Drive instead straight up and down slopingground.Where possible, avoid driving across slopes.Drive instead straight up and down slopingground.5Safety - when operatinglCA260-US1EN1.pdf 2006-11-016SpeciaI instructionslCA260-US1EN1.pdf 2006-11-01SpeciaI instructionsStandard Iubricants and other recommendedoiIs and fIuidsBefore leaving the factory, the systems andcomponents are filled with the oils and fluids specifiedin the lubricant specification. These are suitable forambient temperatures in the range -15C to +40C(5F - 104F).Higher ambient temperatures, above +40C(104F)For operation of the machine at higher ambienttemperatures, however maximum +50C (122F), thefollowing recommendations apply:The diesel engine can be run at this temperature usingnormal oil. However, the following fluids must be usedfor other components:Hydraulic system - mineral oil Shell Tellus T100 orsimilar.TemperaturesThe temperature limits apply to standard versions ofrollers.Rollers equipped with additional equipment, such asnoise suppression, may need to be more carefullymonitored in the higher temperature ranges.High pressure cIeaningDo not spray water directly onto electrical componentsor the instrument panels.Place a plastic bag over the fuel filler cap and securewith a rubber band. This is to avoid high pressurewater entering the vent hole in the filler cap. This couldcause malfunctions, such as the blocking of filters.Never aim the water jet directly at the fuel tankcap. This is particularly important when using ahigh-pressure cleaner.Never aim the water jet directly at the fuel tankcap. This is particularly important when using ahigh-pressure cleaner.Fire fightinglf the machine catches fire, use an ABE-class powderfire extinguisher.A BE-class carbon dioxide fire extinguisher can alsobe used.7SpeciaI instructionslCA260-US1EN1.pdf 2006-11-01RoII Over Protective Structure (ROPS), ROPSapproved cabIf the machine is fitted with a Roll OverProtective Structure (ROPS, or ROPS approvedcab) never carry out any welding or drilling inthe structure or cab.If the machine is fitted with a Roll OverProtective Structure (ROPS, or ROPS approvedcab) never carry out any welding or drilling inthe structure or cab.Never attempt to repair a damaged ROPSstructure or cab. These must be replaced withnew ROPS structure or cabs.Never attempt to repair a damaged ROPSstructure or cab. These must be replaced withnew ROPS structure or cabs.Battery handIingWhen removing the battery, always disconnectthe negative cable first.When removing the battery, always disconnectthe negative cable first.When fitting the battery, always connect thepositive cable first.When fitting the battery, always connect thepositive cable first.Dispose of old batteries in an environmentallyfriendly way. Batteries contain toxic lead.Dispose of old batteries in an environmentallyfriendly way. Batteries contain toxic lead.Do not use a quick-charger for charging thebattery. This may shorten battery life.Do not use a quick-charger for charging thebattery. This may shorten battery life.8SpeciaI instructionslCA260-US1EN1.pdf 2006-11-01Jump startingDo not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.Do not connect the negative cable to thenegative terminal on the dead battery. A sparkcan ignite the oxy-hydrogen gas formedaround the battery.Check that the battery used for jump startinghas the same voltage as the dead battery.Check that the battery used for jump startinghas the same voltage as the dead battery.Fig. Jump starting1234Turn the ignition and all power consuming equipmentoff. Switch off the engine on the machine which isproviding jump start power.First connect the jump start battery's positive terminal(1) to the flat battery's positive terminal (2).Thenconnect the jump start battery's negative terminal (3)to, for example, a bolt (4) or the lifjting eye on themachine with the flat battery.Start the engine on the power providing machine. Let itrun for a while. Now try to start the other machine.Disconnect the cables in the reverse order.9SpeciaI instructionslCA260-US1EN1.pdf 2006-11-0110TechnicaI specifications - Noise/Vibrations/EIectricaIlCA260-US1EN1.pdf 2006-11-01TechnicaI specifications -Noise/Vibrations/EIectricaIVibrations - Operator station(ISO 2631)The vibration IeveIs are measured in accordance with the operationaI cycIe described inEU directive 2000/14/EC on machines equipped for the EU market, with vibration switchedon, on soft poIymer materiaI and with the operator's seat in the transport position.The vibration IeveIs are measured in accordance with the operationaI cycIe described inEU directive 2000/14/EC on machines equipped for the EU market, with vibration switchedon, on soft poIymer materiaI and with the operator's seat in the transport position.Measured whole-body vibrations are below the action value of 0.5 m/s as specified in Directive2002/44/EC. (Limit is 1.15 m/s)Measured whole-body vibrations are below the action value of 0.5 m/s as specified in Directive2002/44/EC. (Limit is 1.15 m/s)Measured hand/arm vibrations also were below the action level of 2.5 m/s specified in the samedirective. (Limit is 5 m/s)Measured hand/arm vibrations also were below the action level of 2.5 m/s specified in the samedirective. (Limit is 5 m/s)EIectricaI systemMachines are EMC tested in accordance with EN13309:2000 'Construction machinery'Noise IeveIThe noise IeveI is measured in accordance with the operationaI cycIe described in EUdirective 2000/14/EC on machines equipped for the EU market, on soft poIymer materiaIwith vibration switched on and the operator's seat in the transport position.The noise IeveI is measured in accordance with the operationaI cycIe described in EUdirective 2000/14/EC on machines equipped for the EU market, on soft poIymer materiaIwith vibration switched on and the operator's seat in the transport position.Guaranteed sound power level,LwAXXdB (A) Guaranteed sound power level,LwAXXdB (A)Sound pressure level at the operator's ear (platform), LpAXXdB (A) Sound pressure level at the operator's ear (platform), LpAXXdB (A)Sound pressure level at the operator's ear (cab), LpAXXdB (A) Sound pressure level at the operator's ear (cab), LpAXXdB (A)During operation the above vaIues may differ because of the actuaI operationaIconditions.During operation the above vaIues may differ because of the actuaI operationaIconditions.11TechnicaI specifications - Noise/Vibrations/EIectricaIlCA260-US1EN1.pdf 2006-11-0112TechnicaI specifications - DimensionslCA260-US1EN1.pdf 2006-11-01TechnicaI specifications - DimensionsDimensions, side viewDimensions mm in Dimensions mm inA Wheelbase, drum and wheel 2879 113,3 A Wheelbase, drum and wheel 2879 113,3L Length, standard equipped roller 5758 226,7 L Length, standard equipped roller 5758 226,7H1 Height, with ROPS (STD/D) 2916 114,8 H1 Height, with ROPS (STD/D) 2916 114,8H1 Height, with ROPS (P/PD) 2990 117,7 H1 Height, with ROPS (P/PD) 2990 117,7H1 Height, with cab (STD/D) 2958 116,5 H1 Height, with cab (STD/D) 2958 116,5H1 Height, with cab (P/PD) 3008 118,4 H1 Height, with cab (P/PD) 3008 118,4H2 Height, without ROPS (STD/D) 2181 85,8 H2 Height, without ROPS (STD/D) 2181 85,8H2 Height, without ROPS (P/PD) 2238 88,1 H2 Height, without ROPS (P/PD) 2238 88,1D Diameter, drum 1523 59,96 D Diameter, drum 1523 59,96S Thickness, drum amplitude, Nominal 25 0,984 S Thickness, drum amplitude, Nominal 25 0,984P Height, pads (P/PD) 102 4 P Height, pads (P/PD) 102 4K1 Clearance, tractor frame 453 17,83 K1 Clearance, tractor frame 453 17,83K2 Clearance, drum frame (STD/D) 400 15,74 K2 Clearance, drum frame (STD/D) 400 15,74K2 Clearance, drum frame (P/PD) 495 19,48 K2 Clearance, drum frame (P/PD) 495 19,4813TechnicaI specifications - DimensionslCA260-US1EN1.pdf 2006-11-01Dimensions, top viewDimensions mm in Dimensions mm inB Width, standard equipped roller 2384 93,85 B Width, standard equipped roller 2384 93,85O1 Overhang, left frame side 127 5 O1 Overhang, left frame side 127 5O2 Overhang, right frame side 127 5 O2 Overhang, right frame side 127 5R1 Turn radius, external 5400 212,6 R1 Turn radius, external 5400 212,6R2 Turn radius, internal 3100 122 R2 Turn radius, internal 3100 122W1 Width, tractor module 2130 83,86 W1 Width, tractor module 2130 83,86W2 Width, drum 2130 83,86 W2 Width, drum 2130 83,8614TechnicaI specifications - Weights and voIumeslCA260-US1EN1.pdf 2006-11-01TechnicaI specifications - Weights andvoIumesWeights WeightsService weight with ROPS (EN500)(STD)11075kg 24416lbs Service weight with ROPS (EN500)(STD)11075kg 24416lbsService weight with ROPS (EN500)(D)11300kg 24912lbs Service weight with ROPS (EN500)(D)11300kg 24912lbsService weight with ROPS (EN500)(P)12700kg 27998lbs Service weight with ROPS (EN500)(P)12700kg 27998lbsService weight with ROPS (EN500)(PD)12500kg 27557lbs Service weight with ROPS (EN500)(PD)12500kg 27557lbsService weight without ROPS (STD) 10575kg 23314lbs Service weight without ROPS (STD) 10575kg 23314lbsService weight without ROPS (D) 10800kg 23810lbs Service weight without ROPS (D) 10800kg 23810lbsService weight without ROPS (P) 12200kg 26896lbs Service weight without ROPS (P) 12200kg 26896lbsService weight without ROPS (PD) 12000kg 26455lbs Service weight without ROPS (PD) 12000kg 26455lbsService weight with cab (STD) 11125kg 24526lbs Service weight with cab (STD) 11125kg 24526lbsService weight with cab (D) 11350kg 25022lbs Service weight with cab (D) 11350kg 25022lbsService weight with cab (P) 12750kg 28108lbs Service weight with cab (P) 12750kg 28108lbsService weight with cab (PD) 12550kg 27668lbs Service weight with cab (PD) 12550kg 27668lbsFIuid voIumes FIuid voIumesRear axle Rear axle- Differential 12liter 12.7qts - Differential 12liter 12.7qts- Planetary gear (standardaxel)2.0liters/side 2.1qts/side - Planetary gear (standardaxel)2.0liters/side 2.1qts/side- Planetary gear (optionalshaft)1.85liter/side 1.9qts/side - Planetary gear (optionalshaft)1.85liter/side 1.9qts/sideDrum gearbox 3.0liter 3,2qts Drum gearbox 3.0liter 3,2qtsDrum cartridge 2.3liters/side 2.4qts/side Drum cartridge 2.3liters/side 2.4qts/sideHydraulic reservoir 52liters 13.7gal Hydraulic reservoir 52liters 13.7galOil in hydraulic system 23liters 6gal Oil in hydraulic system 23liters 6galLubrication oil, dieselengine14liter 14,8qts Lubrication oil, dieselengine14liter 14,8qtsCoolant, diesel engine 28liter 7,7gal Coolant, diesel engine 28liter 7,7galFuel tank 320liters 84,5gal Fuel tank 320liters 84,5gal15TechnicaI specifications - Weights and voIumeslCA260-US1EN1.pdf 2006-11-0116TechnicaI specifications - Working capacitylCA260-US1EN1.pdf 2006-11-01TechnicaI specifications - WorkingcapacityCompaction data Compaction dataStatic linear load (STD) 27,4 kg/cm 155 pli Static linear load (STD) 27,4 kg/cm 155 pliStatic linear load (D) 28,5 kg/cm 160 pli Static linear load (D) 28,5 kg/cm 160 pliStatic linear load (P/PD) - kg/cm - pli Static linear load (P/PD) - kg/cm - pliStatic linear load, with ROPS (STD) 28,0 kg/cm 157 pli Static linear load, with ROPS (STD) 28,0 kg/cm 157 pliStatic linear load, with ROPS (D) 29,1 kg/cm 163 pli Static linear load, with ROPS (D) 29,1 kg/cm 163 pliStatic linear load, with ROPS (P/PD) - kg/cm - pli Static linear load, with ROPS (P/PD) - kg/cm - pliStatic linear load, with cab (STD) 28,1 kg/cm 157 pli Static linear load, with cab (STD) 28,1 kg/cm 157 pliStatic linear load, with cab (D) 29,2 kg/cm 164 pli Static linear load, with cab (D) 29,2 kg/cm 164 pliStatic linear load, with cab (P/PD) - kg/cm - pli Static linear load, with cab (P/PD) - kg/cm - pliAmplitude, high (STD/D) 1,7 mm 0,066 in Amplitude, high (STD/D) 1,7 mm 0,066 inAmplitude, high (P/PD) 1,6 mm 0,062 in Amplitude, high (P/PD) 1,6 mm 0,062 inAmplitude, low (STD/D) 0,8 mm 0,031 in Amplitude, low (STD/D) 0,8 mm 0,031 inAmplitude, low (P/PD) 0,8 mm 0,031 in Amplitude, low (P/PD) 0,8 mm 0,031 inVibration frequency, high amplitude 33 Hz 1980 vpm Vibration frequency, high amplitude 33 Hz 1980 vpmVibration frequency, low amplitude 33 Hz 1980 vpm Vibration frequency, low amplitude 33 Hz 1980 vpmCentrifugal force, high amplitude (STD/D) 246 kN 55303 lb Centrifugal force, high amplitude (STD/D) 246 kN 55303 lbCentrifugal force, high amplitude (P/PD) 300 kN 67442 lb Centrifugal force, high amplitude (P/PD) 300 kN 67442 lbCentrifugal force, low amplitude (STD/D) 119 kN 26752 lb Centrifugal force, low amplitude (STD/D) 119 kN 26752 lbCentrifugal force, low amplitude (P/PD) 146 kN 32822 lb Centrifugal force, low amplitude (P/PD) 146 kN 32822 lb17TechnicaI specifications - Working capacitylCA260-US1EN1.pdf 2006-11-0118TechnicaI specifications - GeneraIlCA260-US1EN1.pdf 2006-11-01TechnicaI specifications - GeneraIEngine EngineManufacturer/Model Cummins B 5.9 TAA Water cooled turbo diesel with aftercoolerManufacturer/Model Cummins B 5.9 TAA Water cooled turbo diesel with aftercoolerPower (SAE J1995) 112 kW 150 hp Power (SAE J1995) 112 kW 150 hpEngine speed 2200 rpm Engine speed 2200 rpmEIectricaI system EIectricaI systemBattery 12V 170Ah Battery 12V 170AhAlternator 14V 95A Alternator 14V 95AFuses See the Electrical system section - fuses Fuses See the Electrical system section - fusesTire Tire dimensions Tire pressure Tire Tire dimensions Tire pressureStd-type 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi) Std-type 23.1 x 26.0 8 ply 110 kPa (1.1 kp/cm) (16 psi)Tractor type 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi) Tractor type 23.1 x 26.0 12 ply 110 kPa (1.1 kp/cm) (16 psi)The tires can be optionally filled with fluid, (extraweight up to 500 kg/tire) (1102 lbs/tire). Whenservicing, bear this extra weight in mind.The tires can be optionally filled with fluid, (extraweight up to 500 kg/tire) (1102 lbs/tire). Whenservicing, bear this extra weight in mind.19TechnicaI specifications - GeneraIlCA260-US1EN1.pdf 2006-11-01HydrauIic systemOpening pressure MPa Opening pressure MPaDrive system 38,0 Drive system 38,0Supply system 2.0 Supply system 2.0Vibration system 42,5 Vibration system 42,5Control systems 17,5 Control systems 17,5Brake release 1,4 Brake release 1,4ROPS - boItsBolt dimensions : M24 (PN 904562) Bolt dimensions : M24 (PN 904562)Strength class : 10.9 Strength class : 10.9Tightening torque : 800 Nm (Dacromettreated)Tightening torque : 800 Nm (Dacromettreated)ROPS-bolts which are to be torque tightenedmust be dry.ROPS-bolts which are to be torque tightenedmust be dry.20TechnicaI specifications - GeneraIlCA260-US1EN1.pdf 2006-11-01Tightening torqueTightening torque in Nm for oiled, bright galvanizedbolts tightened using a torque wrench.M - thread 8.8 10.9 12.9 M - thread 8.8 10.9 12.9M6 8,4 12 14,6 M6 8,4 12 14,6M8 21 28 34 M8 21 28 34M10 40 56 68 M10 40 56 68M12 70 98 117 M12 70 98 117M16 169 240 290 M16 169 240 290M20 330 470 560 M20 330 470 560M24 570 800 960 M24 570 800 960M30 1130 1580 1900 M30 1130 1580 1900M36 1960 2800 - M36 1960 2800 -STRENGTH CLASS21TechnicaI specifications - GeneraIlCA260-US1EN1.pdf 2006-11-0122Machine pIate - IdentificationlCA260-US1EN1.pdf 2006-11-01Machine pIate - Identification1Fig. Front frame1. PINProduct identification number on the frameThe machine PlN (product identification number) (1) ispunched on the right edge of the front frame.1Fig. Operator platform 1. Machine plateMachine pIateThe machine type plate (1) is attached to the front leftside of the frame, beside the steering joint.The plate specifies the manufacturers name andaddress, the type of machine, the PlN productidentification number (serial number), operatingweight, engine power and year of manufacture. (lf themachine is supplied to outside the EU, there are noCE markings and in some cases no year ofmanufacture.)Fig. Machine platePIease state the machine's PIN when orderingspares.23Machine pIate - IdentificationlCA260-US1EN1.pdf 2006-11-01Engine pIatesThe engine plate (1) is affixed to the right side of theengine.The plate specifies the type of engine, its serialnumber and the engine specification.12Fig. Engine 1. Type plate 2. EPA plate (USA)Please specify the engine serial number whenordering spares. Refer also to the engine manual.24Machine description- DecaIslCA260-US1EN1.pdf 2006-11-01Machine description- DecaIsLocation - decaIs35132171281111114, 4123616115791511101125561451. Warning, Crush zone 7. Product sign 13. Handbook compartment 1. Warning, Crush zone 7. Product sign 13. Handbook compartment2. Warning, Rotating enginecomponents8. Diesel fuel 14. Tire pressure 2. Warning, Rotating enginecomponents8. Diesel fuel 14. Tire pressure3. Warning, Hot surfaces 9. Hydraulic fluid/Biohydraulic fluid 15. Hoisting plate 3. Warning, Hot surfaces 9. Hydraulic fluid/Biohydraulic fluid 15. Hoisting plate4. Warning, Ballasted tire. 10. Lifting point 16. Warning sign 4. Warning, Ballasted tire. 10. Lifting point 16. Warning sign5. Warning, Read instructionsmanual11. Fixing point 17. Hydraulicfluid/Biohydraulic5. Warning, Read instructionsmanual11. Fixing point 17. Hydraulicfluid/Biohydraulic6. Warning, locking 12. Master switch 6. Warning, locking 12. Master switch25Machine description- DecaIslCA260-US1EN1.pdf 2006-11-01Safety decaIs903422Warning - Crush zone, articuIation/drum.Maintain a safe distance from the crush zone.(Two crush zones on machines fitted with pivotal steering)903423Warning - Rotating engine components.Keep your hands at a safe distance from thedanger zone.903424Warning - Hot surfaces in the engine compartment.Keep your hands at a safe distance from thedanger zone.903459Warning - Instruction manuaIThe operator must read the safety, operation andmaintenance instructions before operating themachine.908229Warning - LockingThe articuIation must be Iocked when Iifting.Read the instruction manuaI.904165Warning - Toxic gas (accessory, ACC)Read the instruction manuaI.26Machine description- DecaIslCA260-US1EN1.pdf 2006-11-01903590-Emergency exit903985Warning - BaIIasted tire.Read the instruction manual.27Machine description- DecaIslCA260-US1EN1.pdf 2006-11-01Info decaIsCooIant DieseI fueI Lifting point CooIant DieseI fueI Lifting pointHoisting pIate Handbook compartment Master switch Hoisting pIate Handbook compartment Master switchHydrauIic fIuid Tire pressure Securing point HydrauIic fIuid Tire pressure Securing pointHydrauIic fIuid IeveI HydrauIic fIuid IeveI28Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-01Machine description -Instruments/ControIsLocations - Instruments and controIsFig. Instruments and control panelFig. Control panelFig. Master switch1234567 89202122101112131415161718192324251. Horn 13. Amplitude selector Low/O/High 1. Horn 13. Amplitude selector Low/O/High2. Starter switch 14.*Speed selector, drum 2. Starter switch 14.*Speed selector, drum3.*Test button, warning lamps, Optional 15.*Speed selector, rear axle 3.*Test button, warning lamps, Optional 15.*Speed selector, rear axle4.*Working lights, Optional 16. Engine RPM control 4.*Working lights, Optional 16. Engine RPM control5. Reserve/parking brake knob 17. Fuel gauge 5. Reserve/parking brake knob 17. Fuel gauge6. lnstrument cover 18. Fuse box 6. lnstrument cover 18. Fuse box7. Warning lamp, charging 19. Vibration ON/OFF 7. Warning lamp, charging 19. Vibration ON/OFF8. Brake warning lamp 20. Forward/Reverse lever 8. Brake warning lamp 20. Forward/Reverse lever9.Warning light, Engine - oil pressure/temperature 21. Test button, warning lamps 9.Warning light, Engine - oil pressure/temperature 21. Test button, warning lamps10. Warning lamp, hydraulic fluid filter 22. Handbook compartment 10. Warning lamp, hydraulic fluid filter 22. Handbook compartment11. Warning lamp, air filter 23. See fig. Control panel 11. Warning lamp, air filter 23. See fig. Control panel12. Warning lamp, hydraulic fluid temperature 24. Master switch 12. Warning lamp, hydraulic fluid temperature 24. Master switch25. Hourmeter 25. Hourmeter*=Optional *=Optional29Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-01Function descriptionsNo Designation SymboI Function No Designation SymboI Function1 Horn, switch Press to sound the horn. 1 Horn, switch Press to sound the horn.2 Starter switch The electric circuit is broken. 2 Starter switch The electric circuit is broken.All instruments and electric controls are supplied withpower.All instruments and electric controls are supplied withpower.Starter motor activation. Starter motor activation.3 Hazard beacon, switch (Optional) Turn to the right to switch on the hazard beacon. 3 Hazard beacon, switch (Optional) Turn to the right to switch on the hazard beacon.4 Working lights (Optional) Turn to theright to switch on the working lights. 4 Working lights (Optional) Turn to theright to switch on the working lights.5 Reserve/parking brake knob Push in to activate the reserve brake.Parking brake isapplied if pushed in when machine is stationary. Bothbrakes are released when knob is pulled out.5 Reserve/parking brake knob Push in to activate the reserve brake.Parking brake isapplied if pushed in when machine is stationary. Bothbrakes are released when knob is pulled out.6 lnstrument cover Folded over the instruments to protect them againstweather and damage.6 lnstrument cover Folded over the instruments to protect them againstweather and damage.7 Warning lamp, battery charging lf the lamp comes on while the engine is running, thealternator is not charging.Stop the engine and locate the fault.7 Warning lamp, battery charging lf the lamp comes on while the engine is running, thealternator is not charging.Stop the engine and locate the fault.8 Brake warning lamp The lamp come on when the parking or emergencybrake knob is depressed and the brakes are applied.8 Brake warning lamp The lamp come on when the parking or emergencybrake knob is depressed and the brakes are applied.9 Warning lamp, engine oilpressure/temperatureThis lamp lights if the engine is too hot or the oilpressure is too low. Stop the engine immediately andlocate the fault.Refer also to the engine manual.9 Warning lamp, engine oilpressure/temperatureThis lamp lights if the engine is too hot or the oilpressure is too low. Stop the engine immediately andlocate the fault.Refer also to the engine manual.10 Warning lamp, hydraulic filter lf the lamp comes on while the diesel engine is runningat full speed, the hydraulic fluid filter must be changed.Change when the oil is at normal operating temperature.10 Warning lamp, hydraulic filter lf the lamp comes on while the diesel engine is runningat full speed, the hydraulic fluid filter must be changed.Change when the oil is at normal operating temperature. 11 Warning air filter lf the lamp comes on while the engine is running at fullspeed, the air filter must be cleaned or replaced.11 Warning air filter lf the lamp comes on while the engine is running at fullspeed, the air filter must be cleaned or replaced.12 Temperature gauge, hydraulic fluid lndicates the temperature of the hydraulic fluid.Normal temperature range 65-80C (149-176F).Stop the diesel engine if the lamp comes on. Locate thefault.12 Temperature gauge, hydraulic fluid lndicates the temperature of the hydraulic fluid.Normal temperature range 65-80C (149-176F).Stop the diesel engine if the lamp comes on. Locate thefault.13 Amplitude / Frequency selector,switchThe left position gives low amplitude / high frequency. 13 Amplitude / Frequency selector,switchThe left position gives low amplitude / high frequency.ln the central position, amplitude / frequency is switchedoff.ln the central position, amplitude / frequency is switchedoff.The right position gives high amplitude / low frequency. The right position gives high amplitude / low frequency.14 Speed selector, drum Transport speed (High) (Option) 14 Speed selector, drum Transport speed (High) (Option)Working speed (Low) Working speed (Low)30Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-01No Designation SymboI Function No Designation SymboI Function15 Speed selector, rear axle Transport speed (High) (Option) 15 Speed selector, rear axle Transport speed (High) (Option)Working speed (Low) Working speed (Low)16 Engins speed control, engine ln the right position, the engine idles.ln the left position, the engine runs at maximum speed.16 Engins speed control, engine ln the right position, the engine idles.ln the left position, the engine runs at maximum speed.17 Fuel gauge Shows level in the fuel tank. 17 Fuel gauge Shows level in the fuel tank.18 Fuse box Unscrew the cover to access the fuses. 18 Fuse box Unscrew the cover to access the fuses.19 Vibration On/Off, switch Push in and release the switch to engage vibration. Press the switch again to disengage vibration. Theabove applies only when the amplitude selector (13) is inposition High or Low.19 Vibration On/Off, switch Push in and release the switch to engage vibration. Press the switch again to disengage vibration. Theabove applies only when the amplitude selector (13) is inposition High or Low.20 Forward/Reverse lever The lever must be in neutral to start the engine. Theengine cannot be started if the forward/reverse lever is inany other position.The forward/reverse lever controls both the roller'sdriving direction and speed. When the lever is movedforward, the roller moves forward.The roller's speed is proportional to the distance thelever is from the neutral position. The further the lever isfrom the neutral position, the higher the speed.20 Forward/Reverse lever The lever must be in neutral to start the engine. Theengine cannot be started if the forward/reverse lever is inany other position.The forward/reverse lever controls both the roller'sdriving direction and speed. When the lever is movedforward, the roller moves forward.The roller's speed is proportional to the distance thelever is from the neutral position. The further the lever isfrom the neutral position, the higher the speed.21 Test button, warning lamps Press in the switch to check the lamps 10. 11. 12 21 Test button, warning lamps Press in the switch to check the lamps 10. 11. 1222 Handbook compartment Storage space for the roller's safety manual andoperator's manual.22 Handbook compartment Storage space for the roller's safety manual andoperator's manual.23 Control panel Warning lamps 23 Control panel Warning lamps24 Master switch ln the shut off position, the key can be removed. Turnthe key a quarter of a turn clockwise to supply the rollerwith power.24 Master switch ln the shut off position, the key can be removed. Turnthe key a quarter of a turn clockwise to supply the rollerwith power.25 Hourmeter Registers the number of hours that the engine isoperated.25 Hourmeter Registers the number of hours that the engine isoperated.31Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-01ControIs in the cabFig. Cab roof, rear 4. Hammer for emergency escape1234Fig. Cab roof, front 1. Front wiper2. Rear wiper (Optional) 3. Front and rear windshield washers56789Fig. Cab, rear9. Switch, cab lighting (Optional)Fig. Cab, right side. Heater (Optional) 5. Control, temperature 6. Control, circulation, 7. Control, fan 8.Switch, AC (Optional)Fig. Cab, left side 10. Windscreen washer fluid container(Optional)Fig. Cab steering column 11. Handbook compartment101132Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-01Function description of instruments andcontroIs in the cabNo Designation SymboI Function No Designation SymboI Function1 Front wiper, switch Press to operate the front screen wiper. 1 Front wiper, switch Press to operate the front screen wiper.2 Rear wiper, switch (Optional) Press to operate the rear screen wiper. 2 Rear wiper, switch (Optional) Press to operate the rear screen wiper.3 Front and rear window screen washers,switchPress at the top to spray the windshield. 3 Front and rear window screen washers,switchPress at the top to spray the windshield. Press at the bottom to spray the rear windshield. Press at the bottom to spray the rear windshield.4 Hammer for emergency exit To escape from the cab in an emergency, releasethe hammer and break the REAR window.4 Hammer for emergency exit To escape from the cab in an emergency, releasethe hammer and break the REAR window.5 Control, temperature (Optional)ln the left position, the heating is OFF.ln the rightposition, maximum heating.5 Control, temperature (Optional)ln the left position, the heating is OFF.ln the rightposition, maximum heating.6 Control, circulation (Optional)ln the left position, the circulation is OFF. ln theright position, maximum circulation6 Control, circulation (Optional)ln the left position, the circulation is OFF. ln theright position, maximum circulation7 Control, fan (Optional) ln the left position, the fan is OFF. ln the rightposition, maximum fan.7 Control, fan (Optional) ln the left position, the fan is OFF. ln the rightposition, maximum fan.8AC, switch (Optinal) 8AC, switch (Optinal)9 Cab lighting, switch (Optional) Push in to turn on cab lighting 9 Cab lighting, switch (Optional) Push in to turn on cab lighting10 Windscreen wiper fluid container(Optional)Fill with screenwash as required. 10 Windscreen wiper fluid container(Optional)Fill with screenwash as required.11 Handbook compartment Stowage space for safety manual and instructionbooks.11 Handbook compartment Stowage space for safety manual and instructionbooks.33Machine description - Instruments/ControIslCA260-US1EN1.pdf 2006-11-0134Machine description - EIectricaI systemlCA260-US1EN1.pdf 2006-11-01Machine description - EIectricaI systemFig. Instrument column 1. Screws for fusebox cover (2) 2. Screws for column cover(12)12Fuses and reIaysThe electrical regulating and control system isprotected against overload by fuses and relays. Thenumber of fuses and relays is dependent on howmuch extra equipment the machine in question has.The fuse boxes and relays are located behind thecolumn cover on the lower part of the instrumentcolumn, as illustrated. The cover for the fuses isremoved with 2 screws (1). To access the relays, openthe entire cover by unscrewing the screws ( 2)according to fig.The machine is equipped with a 12V electrical systemand an AC alternator.Connect the correct polarities (earth) to thebattery. The cable between battery and alternatormust not be disconnected when the engine isrunning.Connect the correct polarities (earth) to thebattery. The cable between battery and alternatormust not be disconnected when the engine isrunning.Location, fuses and reIaysThe figure shows the position of the different relays inthe machine.3. Fuse box, left side 3. Fuse box, left side4. Fuse box, right side 4. Fuse box, right side5. VBS relay 5. VBS relay6. Main relay 6. Main relay7. Hourmeter 7. Hourmeter8. Light relay, optional 8. Light relay, optionalFig. Instrument panel with fuses andrelays.34567835Machine description - EIectricaI systemlCA260-US1EN1.pdf 2006-11-01FusesFig. Fuse box,left and right side.123456789101112The figure shows the position of the fuses. The tablebelow gives fuse amperage and function. All fuses areflat pin fuses. Fuse boxes, Ieft side Fuse boxes, right side Fuse boxes, Ieft side Fuse boxes, right side1.Hourmeter7.5A7.High/Low gear (Optional) 7.5A1.Hourmeter7.5A7.High/Low gear (Optional) 7.5A2.VBS relay 7.5A8.Compaction meter (Optional) 3A2.VBS relay 7.5A8.Compaction meter (Optional) 3A3.Warning lamp 7.5A9.Hazard beacon (Optional) 7.5A3.Warning lamp 7.5A9.Hazard beacon (Optional) 7.5A4.Horn, Fuel gauge 7.5A10.Reversing alarm (Optional) 3A4.Horn, Fuel gauge 7.5A10.Reversing alarm (Optional) 3A5. 11.Working lights (Optional) 20A5. 11.Working lights (Optional) 20A6.Front wiper, cab (Optional) 10A12.Working lights (Optional) 20A6.Front wiper, cab (Optional) 10A12.Working lights (Optional) 20AMain fusesFig. Master switch/fuse box in enginecompartment. 1. Cover 2. Screw12Undo the screws (2) to remove the cover (1) on theMaster switch/fuse box, in order to access main fusesand relays.36Machine description - EIectricaI systemlCA260-US1EN1.pdf 2006-11-01Fig. Master switch 1. Main fuse 2. Fuel solenoid relay 3. Starter relay 4. Master switch2 3 4 1Main fusesThe main fuse (1) is placed by the batterydisconnector (4). The fuse is of the flat pin type. Thefuel solenoid relay (2) and the starter relay (3) are alsofitted here.Main fuse 30A (Green)Fuses and reIay in cab heater box (OptionaI)Fig. Heater box in cab. 1. Plug 2. Screws (x5) 3. Screws (x9) 4. Cover314332To access the fuses (x2) in the heater box, release theplug (1)The relay in the heater box is accessed by releasingthe screws (2) and (3) on the top of the cover, and thescrews (3) on the front of the cover,after which thecover (4) can be lifted off the heater box.Fuses in heater boxFig. Heater box in cab. 1. Plug 5. Fuse (x1) 6. Fuse (x1) 7. Cover for fuse box7615To access the fuses (x2) in the heater box, release theplug (1). Unscrew the cover (7) on the fuse box.5. 20 AFan 5. 20 AFan6. 20 AAC (Optional) 6. 20 AAC (Optional)37Machine description - EIectricaI systemlCA260-US1EN1.pdf 2006-11-01ReIay in heater boxFig. Heater box in cab. 8. Relay 12V8.To access the relay (8) (x1) in the heater box:Unscrew the screws (2) and (3) on the top of thecover, and the screws (3) on the front of the cover.The cover (4) can now be lifted off the heater box.Fig. Battery disconnector/fuse box incooler compartment. 9. Fuse9Fuses, battery disconnector/fuse boxTo access the fuse (9), remove the front of the batterydisconnector/fuse box by unscrewing the screws. Pulloff the top of the fuse holder to see the fuse.9 50 AMain fuse for cab 9 50 AMain fuse for cab38Operation - StartinglCA260-US1EN1.pdf 2006-11-01Operation - StartingBefore startingMasterswitch - Switching on12Fig.Engine compartment1. Master switch 2. HourmeterRemember to carry out daily maintenance. Refer tothe maintenance instructions.The master switch is located in the enginecompartment. Open the engine cover and set the key(1) to the ON position. The entire roller is now suppliedwith power.The hourmeter (2) records the number of hours theengine has been running.The engine hood must be unlocked whenoperating, so that the battery can be quicklydisconnected if necessary.The engine hood must be unlocked whenoperating, so that the battery can be quicklydisconnected if necessary.1Fig. Operator's seat1. Locking lever - length adjustmentOperator's seat- AdjustingAdjust the operator's seat so that the position iscomfortable and so that the controls are within easyreach.The seat can be adjusted longitudinally (1)Always make sure that the seat is secure beforebeginning operation.Always make sure that the seat is secure beforebeginning operation.39Operation - StartinglCA260-US1EN1.pdf 2006-11-0112Fig. Operator's seat1. Locking lever - length adjustment2. Safety beltOperator's seat in cab/ROPS - AdjustingAdjust the operator's seat so that the position iscomfortable and so that the controls are within easyreach.The seat can be adjusted as follows. - Length adjustment (1)Release locking lever (3) to adjust the steeringcolumn. Lock in the new position.Always make sure that the seat is secure beforebeginning operation.Always make sure that the seat is secure beforebeginning operation.Don't forget to wear the safety belt (2). Don't forget to wear the safety belt (2).Instruments and Iamps - Checking2.1721111012Fig. Instrument panel2. Starter switch 10. Warning lamp, hydraulic fluid filter 11. Warning lamp, air filter 12. Warning lamp, hydraulic fluidtemperature 17. Fuel gauge 21. Test button, warning lampTurn the starter switch (2) to position l. Push in the testbutton (21) and check that all the control lamps comeon.Check that the fuel gauge (17) gives a reading.Check that the warning lamps for charging (7), oilpressure (9) and the parking brake (8) come on.40Operation - StartinglCA260-US1EN1.pdf 2006-11-01Parking brake - Check58Fig. Control panel 5. Emergency/Parking brake knob 8. Warning lamp, brake systemMake sure that the emergency/parking brake knob(5) really is in the depressed position and that thewarning lamp for the brake system (8) is on. Theroller can start to roll when the engine is startedon sloping ground, if the emergency/parking brakeis not applied.Make sure that the emergency/parking brake knob(5) really is in the depressed position and that thewarning lamp for the brake system (8) is on. Theroller can start to roll when the engine is startedon sloping ground, if the emergency/parking brakeis not applied.Operator position1324Fig. Operator's station1. Seat belt2. ROPS3. Rubber element4. Anti-sliplf a ROPS (2) (Roll Over Protective Structure) or a cabis fitted to the roller, always wear the seat belt (1)provided and wear a protective helmet.Replace the seat belt (1) if it shows signs ofwear or has been subjected to high levels offorce.Replace the seat belt (1) if it shows signs ofwear or has been subjected to high levels offorce.Check that rubber elements (3) on the platformare intact. Worn elements will impair comfort.Check that rubber elements (3) on the platformare intact. Worn elements will impair comfort.Ensure that the anti-slip (4) on the platform is ingood condition. Replace where anti-slip friction ispoor.Ensure that the anti-slip (4) on the platform is ingood condition. Replace where anti-slip friction ispoor.If the machine is fitted with a cab, make sure thatthe door is closed when in motion.If the machine is fitted with a cab, make sure thatthe door is closed when in motion.41Operation - StartinglCA260-US1EN1.pdf 2006-11-01ViewFig. viewBefore starting, make sure that the view forwards andbackwards is unobstructed.All cab windows should be clean and the rear viewmirrors should be correctly adjusted.InterIock (OptionaI)The roller can be equipped with lnterlock.The engine switches off 7 seconds after the operatorrises from the seat.The engine stops whether the forward/reverse lever isin the neutral or the drive position.The engine does not stop if the parking brake isactivated.42StartinglCA260-US1EN1.pdf 2006-11-01StartingStarting the engine2789131620Fig. Instrument panel 2. Starter switch 7. Charging lamp 8. Brake warning lamp 9. Oil pressure/ temperature lamp 13. Ampitude selector 16. Speed control 20. Forward/reverse leverSet the forward/reverse lever (20) in neutral. Theengine can only be started when the lever is in neutral.Set the amplitude selector (13) for Low/High vibrationto position O.Set the engine speed control (16) to the idling mode.Turn the starter switch (2) to the right to position l. Then activate the starter motor by turning one positionfurther.Do not run the starter motor for too long. lf theengine does not start immediately, wait a minuteor so before trying again.Do not run the starter motor for too long. lf theengine does not start immediately, wait a minuteor so before trying again.Let the engine idle for a few minutes to warm, longer ifthe ambient temperature is below +10C (50F).While the engine is warming up, check that thewarning lamps for oil pressure (9) and charging (7) areturned off. The warning lamp (8) for thereserve/parking brake should still be lit.Ensue that there is good ventilation (air extraction)if the engine is run indoors. Risk of carbonmonoxide poisoning.Ensue that there is good ventilation (air extraction)if the engine is run indoors. Risk of carbonmonoxide poisoning.When starting up and driving a coldmachine,which implies cold hydraulic fluid, the brakingdistance will be longer than normal until themachine reaches working temperature.When starting up and driving a coldmachine,which implies cold hydraulic fluid, the brakingdistance will be longer than normal until themachine reaches working temperature.43StartinglCA260-US1EN1.pdf 2006-11-0144Operation - DrivinglCA260-US1EN1.pdf 2006-11-01Operation - DrivingOperating the roIIer5Fig. Instrument panel 5. Emergency/parking brake knob 11. Warning lamp, air filter 14. Speed selector, drum (Optional) 15. Speed selector, rear axle(Optional) 16. Speed control 20. Forward/reverse lever1114151620Under no circumstances is the machine to beoperated from the ground. The operator must beseated inside the machine during all operation.Under no circumstances is the machine to beoperated from the ground. The operator must beseated inside the machine during all operation.Turn the speed control (16) upwards and lock it in itsend position, whereby the engine speed should be2,300 rpm. During idling the speed should be approx.900 rpm.Check that the steering is working correctly by turningthe steering wheel once to the right and once to theleft while the roller is stationary.Make sure that the work area in front and behindthe roller is clear.Make sure that the work area in front and behindthe roller is clear.Pull up the emergency/parking brake knob (5) andcheck that the parking brake warning lamp is off.Remember that the roller can start to roll.Pull up the emergency/parking brake knob (5) andcheck that the parking brake warning lamp is off.Remember that the roller can start to roll.Set the High/Low speed selectors (14) and (15) to thedesired mode, see decal on the instrument panel.Max. speed/hour Max. speed/hourLow drum/Low rear axle 5 Low drum/Low rear axle 5High drum/Low rear axle 6(Only with accessory)High drum/Low rear axle 6(Only with accessory)Low drum/High rear axle 9(Only with accessory)Low drum/High rear axle 9(Only with accessory)High drum/High rear axle16(Only with accessory)High drum/High rear axle16(Only with accessory)The High/High mode may only be used fortransport runs on an even surface.The High/High mode may only be used fortransport runs on an even surface.When starting and driving a machine that is cold,remember that the hydraulic fluid is also cold andthat braking distances can be longer than normaluntil the machine reaches the working temperature.When starting and driving a machine that is cold,remember that the hydraulic fluid is also cold andthat braking distances can be longer than normaluntil the machine reaches the working temperature.Carefully move the forward/reverse lever (20) forwardsor backwards, depending on which direction of travelis required. Speed increases as the lever is moved45Operation - DrivinglCA260-US1EN1.pdf 2006-11-01away from the neutral position.The speed should always be controlled using theforward/reverse lever and never by changing theengine speed.The speed should always be controlled using theforward/reverse lever and never by changing theengine speed.Test the reserve brake by pressing thereserve/parking brake knob (5) while the roller isrunning slowly forward.Test the reserve brake by pressing thereserve/parking brake knob (5) while the roller isrunning slowly forward.Check while driving that the gauges show normalreadings. lf the oil pressure lamp comes on or if thebuzzer sounds, immediately stop the roller and turn offthe diesel engine. Check and remedy any fault; seealso the chapter on maintenance and the enginemanual.lf the warning lamp for the air filter (11)comes on during operation (when the dieselengine is running at full speed), the mainfilter must be cleaned or replaced. See theMaintenance Manual.lf the warning lamp for the air filter (11)comes on during operation (when the dieselengine is running at full speed), the mainfilter must be cleaned or replaced. See theMaintenance Manual.46Operation - VibrationlCA260-US1EN1.pdf 2006-11-01Operation - VibrationAmpIitude/frequency - Changeover1913Fig. Instrument panel 13. Amplitude selector 19. Vibration On/OffThere are two settings for the drum vibration, use theswitch (13) to select.Turn the knob to the left for low amplitude/highfrequency and to the right for high amplitude/lowfrequency.The amplitude setting must not be changed whenvibration is in operation.Switch the vibration off (19) and wait untilvibration stops before adjusting the amplitude.The amplitude setting must not be changed whenvibration is in operation.Switch the vibration off (19) and wait untilvibration stops before adjusting the amplitude.Engagement and disengagement of the vibration ismade with the switch (19) on the top of theforward/reverse lever.Always switch off the vibration before the roller comesto a standstill.Vibration should not be active when the roller isstationary. This can damage both the surface andthe machine.Vibration should not be active when the roller isstationary. This can damage both the surface andthe machine.1514Fig. Instrument panel14. Speed selector, drum (Optional)15. Speed selector, rear axle (Optional)Driving on difficuIt surfaceslf the machine becomes stuck and is equipped withtwo-speed drum drive, set the drive knobs asdescribed below- lf the drum spins, put the drum drive to high and therear axle to low.- lf the tires spin, turn the drum drive to low and therear axle to high.When the machine has regained grip, set the knobs totheir original position.47Operation - VibrationlCA260-US1EN1.pdf 2006-11-0148Operating - StoppinglCA260-US1EN1.pdf 2006-11-01Operating - StoppingBraking51920Fig. Control panel5. Reserve/parking brake knob 19. Switch, vibration On/Off. 20. Forward/reverse leverEmergency brakeBraking is normally activated using theforward/reverse lever. The hydrostatic transmissionretards and slows the roller when the lever is movedtowards the neutral position.There are also disc brakes in the drum motor and therear axle that act as an emergency brake when inmotion and as a parking brake when stationary.To perform emergency braking, press thereserve/parking brake knob (5), hold the steeringwheel firmly and be prepared for a sudden stop.To perform emergency braking, press thereserve/parking brake knob (5), hold the steeringwheel firmly and be prepared for a sudden stop.After braking, return the forward/reverse lever to theneutral position and pull up the emergency/parkingbrake knob.NormaI brakingPress the switch (19) to switch off the vibration.Move the forward/reverse lever (20) to the neutralposition to stop the roller.Always press the reserve/parking brake knob (5)even for brief stops when on sloping ground.Always press the reserve/parking brake knob (5)even for brief stops when on sloping ground.Turn the engine speed control back to idling. Allow theengine to idle for a few minutes to cool down.When starting and driving a machine that is cold,remember that the hydraulic fluid is also cold andthat braking distances can be longer than normaluntil the machine reaches the working temperature.When starting and driving a machine that is cold,remember that the hydraulic fluid is also cold andthat braking distances can be longer than normaluntil the machine reaches the working temperature.49Operating - StoppinglCA260-US1EN1.pdf 2006-11-012Fig. Instrument panel2. Starter switchSwitching offCheck instruments and warning lamps to see if anyfaults are indicated. Switch off all lights and otherelectrical functions.Turn the starter switch (2) to the left to the off positionO. Lower the instrument cover (on rollers without cab)and lock it.ParkingMaster switch1Fig.Engine compartment1. Master switchBefore leaving the roller for the day, switch the masterswitch (1) to the disconnected position and remove thekey. This will prevent battery discharging and will alsomake it difficult for unauthorized persons to start andoperate the machine. Also lock the engine hood.Fig. Arrangement1. Chock1Chocking the drumsNever disembark from the machine when the isengine running, unless the reserve/parking brakeknob is depressed.Never disembark from the machine when the isengine running, unless the reserve/parking brakeknob is depressed.Make sure that the roller is parked in a safe placewith respect to other road users. Chock the drumsif the roller is parked on sloping ground.Make sure that the roller is parked in a safe placewith respect to other road users. Chock the drumsif the roller is parked on sloping ground.Keep in mind that there is a risk of freezing duringthe winter. Fill the engine cooling system and thescreenwash bottle in the cab with suitableanti-freeze mixtures. See also the maintenanceinstructions.Keep in mind that there is a risk of freezing duringthe winter. Fill the engine cooling system and thescreenwash bottle in the cab with suitableanti-freeze mixtures. See also the maintenanceinstructions.50Long-term parkinglCA260-US1EN1.pdf 2006-11-01Long-term parkingThe following instructions should be followedwhen long term parking (more than one month).The following instructions should be followedwhen long term parking (more than one month).Fig. Roller weather protectionThese measures apply when parking for a period of upto 6 months.Before re-commissioning the roller, the points markedwith an asterisk * must be returned to the pre-storagestate.Engine* Refer to the manufacturer's instructions in the enginemanual that is supplied with the roller.Battery* Remove the battery from the machine. Clean thebattery, check that the electrolyte level is correct (seeunder the heading 'Every 50 hours of operation') andtrickle-charge the battery once a month.Air cIeaner, exhaust pipe* Cover the air cleaner (see under the heading 'Every50 hours of operation' or 'Every 1000 hours ofoperation') or its opening with plastic or tape. Alsocover the exhaust pipe opening. This is to avoidmoisture entering the engine.FueI tankFill the fuel tank completely full to preventcondensation.HydrauIic reservoirFill the hydraulic reservoir to the uppermost level mark(see under the heading 'Every 10 hours of operation.')51Long-term parkinglCA260-US1EN1.pdf 2006-11-01Steering cyIinder, hinges, etc.Lubricate the steering joint bearings and both bearingson the steering cylinder with grease (see under theheading 'Every 50 hours of operation').Grease the steering cylinder piston with conservationgrease.Grease the hinges on the doors to the enginecompartment and the cab. Grease both ends of theforward/reverse control (bright parts) (see under theheading 'Every 500 hours of operation').Hoods, tarpauIin* Lower the instrument cover over the instrumentpanel.* Cover the entire roller with a tarpaulin. A gap mustbe left between the tarpaulin and the ground.* lf possible, store the roller indoors and ideally in abuilding where the temperature is constant.Tires (AII-weather)Check that tire pressure is 110 kPa (1.1 kp/cm 2 ), (16psi).52MisceIIaneouslCA260-US1EN1.pdf 2006-11-01MisceIIaneousLifting1 234Fig. Articulation in the locked position1. Locking arm2. Locking pin3. Locking stud4. Locking lugLocking the articuIationArticulation must be locked to prevent inadvertentturning before lifting the roller.Articulation must be locked to prevent inadvertentturning before lifting the roller.Turn the steering wheel to the straight ahead position.Push in the emergency/parking brake knob.Pull out the lowermost locking pin (2), which has a awire attached. Pull up the locking dowel (3) which alsohas a wire attached.Fold out the locking arm (1) and secure it to the upperlocking lug (4) on steering joint.Fit the locking stub (3) in the holes through the lockingarm (1) and locking lug (4) and secure the stud inposition with the locking pin (2).1Weight: refer to the hoisting plate on theroller1Fig. Roller prepared for lifting 1. Hoisting plateLifting the roIIerThe machine's gross weight is specified on thehoisting plate (1). Refer also to the Technicalspecifications.The machine's gross weight is specified on thehoisting plate (1). Refer also to the Technicalspecifications.Lifting equipment such as chains, steel wires,straps and lifting hooks must be dimensioned inaccordance with the relevant safety regulationsfor the lifting equipment.Lifting equipment such as chains, steel wires,straps and lifting hooks must be dimensioned inaccordance with the relevant safety regulationsfor the lifting equipment.Stand well clear of the hoisted machine! Make surethat the lifting hooks are properly secured.Stand well clear of the hoisted machine! Make surethat the lifting hooks are properly secured.53MisceIIaneouslCA260-US1EN1.pdf 2006-11-01UnIocking the articuIation1342Fig. Articulation in the open position1. Locking arm2. Locking pin3. Locking stud4. Locking lugRemember to unlock the articulation beforeoperating.Remember to unlock the articulation beforeoperating.Fold the locking arm (1) back and secure it in thelocking lug (4) with the locking stud (3). lnsert thelowermost locking pin (2) fitted with a wire, to securethe locking stud (3). The locking lug (4) is located onthe tractor frame.TowingThe roller can be moved up to 300 meters (1,000 ft)using the instructions below.2211Fig. Propulsion pump 1. Towing valve 2. LocknutAIternative 1Short distance towing with the engine runningDepress the emergency/parking brake knob andtemporarily shut off the engine. Chock the drumsto prevent the roller from movingDepress the emergency/parking brake knob andtemporarily shut off the engine. Chock the drumsto prevent the roller from movingTurn both towing valves (1) (middle hexagonal nuts)three turns counter clockwise, while holding themultifunction valve (2) (lowermost hexagonal nut) inplace. The valves are placed on the forward drivepump.Start the engine and allow it to idle.The roller can now be towed and can also be steeredif the steering system is otherwise functioning.54MisceIIaneouslCA260-US1EN1.pdf 2006-11-0134Fig. Rear axle3. Locknut4. Adjusting screw34 mm34AIternative 2Towing short distances where the engine isinoperativeChock the drums to prevent the roller from movingwhen the brakes are mechanically disengaged.Chock the drums to prevent the roller from movingwhen the brakes are mechanically disengaged.First release both towing valves as per alternative 1.Rear axIe brakeUndo the lock nut (3) and screw the adjustmentscrews (4) by hand until resistance increases, andthen one additional turn. The adjustment screws arelocated on the rear axle, two screws on each side ofthe differential housing.55Fig. Drum brake 5. ScrewDrum gearbox brakeThe drum brake is disengaged by screwing out the 4hexagonal socket screws (5) approx. 5 mm, and thenpulling out the engine adapter towards the screwheads. The brakes are now disengaged and the roller can betowed.After towing, remember to reset the towing valves(1). Unscrew the adjusting screw (4) to its originalposition 34 mm from the contact surface andtighten the lock nuts (3). Tighten the fourhexagonal socket screws (5). See section "shortdistance towing" alternative 1 and 2.After towing, remember to reset the towing valves(1). Unscrew the adjusting screw (4) to its originalposition 34 mm from the contact surface andtighten the lock nuts (3). Tighten the fourhexagonal socket screws (5). See section "shortdistance towing" alternative 1 and 2.55MisceIIaneouslCA260-US1EN1.pdf 2006-11-01Towing the roIIerWhen towing/recovering, the roller must be brakedby the towing vehicle. A towing bar must be usedas the roller has no brakes.When towing/recovering, the roller must be brakedby the towing vehicle. A towing bar must be usedas the roller has no brakes.The roller must be towed slowly, max. 3 km/h (2mph) and only towed short distances, max. 300 m(330 yards).The roller must be towed slowly, max. 3 km/h (2mph) and only towed short distances, max. 300 m(330 yards).Fig.TowingWhen towing/retrieving a machine, the towing devicemust be connected to both lifting holes. The pullingforce must act longitudinally on the machine as shownin the figure. Maximum gross pulling force 207 kN(46535 lbf).Restore the items for towing according toalternative 1 or 2 on the preceding pages.Restore the items for towing according toalternative 1 or 2 on the preceding pages.RoIIer prepared for transportFig. Transport1. Chock 2. Block up3. Lashing wire2 1 1 3 3Lock the articulation before lifting andtransporting. Follow the instructions under therelevant heading.Lock the articulation before lifting andtransporting. Follow the instructions under therelevant heading.Chock the drums (1) and secure the chocks to thetransport vehicle.Block up under the drum frame (2), to avoid overloadon the rubber suspension of the drum when lashing.Clamp down the roller with lashing strap at all fourcorners; decals (3) indicate the fixing points.Remember to return the articulation to itsunlocked position before starting the roller.Remember to return the articulation to itsunlocked position before starting the roller.56Operating instructions - SummarylCA260-US1EN1.pdf 2006-11-01Operating instructions - Summary1. FoIIow the SAFETY INSTRUCTIONS specified in the Safety ManuaI. 1. FoIIow the SAFETY INSTRUCTIONS specified in the Safety ManuaI.2. Make sure that all instructions in the MAlNTENANCE section are followed. 2. Make sure that all instructions in the MAlNTENANCE section are followed.3. Turn the master switch to the ON position. 3. Turn the master switch to the ON position.4. Move the forward/reverse lever to the NEUTRAL position. 4. Move the forward/reverse lever to the NEUTRAL position.5. Set the switch for Manual/Automatic vibration to the 0 position. 5. Set the switch for Manual/Automatic vibration to the 0 position.6. Set the engine speed control to idle. 6. Set the engine speed control to idle.7. Start the engine and allow it to warm up. 7. Start the engine and allow it to warm up.8. Set the engine speed control to the operating position. 8. Set the engine speed control to the operating position.9. Set the emergency/parking brake knob in the pulled-out position. 9. Set the emergency/parking brake knob in the pulled-out position.10. Drive the roIIer. Operate the forward/reverse Iever with care. 10. Drive the roIIer. Operate the forward/reverse Iever with care.11. Test the brakes. Remember that the braking distance wiII be Ionger if theroIIer is coId.11. Test the brakes. Remember that the braking distance wiII be Ionger if theroIIer is coId.12. Use vibration only when the roller is in motion. 12. Use vibration only when the roller is in motion.13. IN AN EMERGENCY:- Push in the EMERGENCY/PARKING BRAKE KNOB- HoId the steering wheeI firmIy.- Brace yourseIf for a sudden stop.13. IN AN EMERGENCY:- Push in the EMERGENCY/PARKING BRAKE KNOB- HoId the steering wheeI firmIy.- Brace yourseIf for a sudden stop.14. When parking:- Push in the reserve/parking brake knob.- Stop the engine and chock the drum and wheels.14. When parking:- Push in the reserve/parking brake knob.- Stop the engine and chock the drum and wheels.15. When lifting: - Refer to the relevant section in the lnstruction Manual. 15. When lifting: - Refer to the relevant section in the lnstruction Manual.16. When towing: - Refer to the relevant section in the lnstruction Manual. 16. When towing: - Refer to the relevant section in the lnstruction Manual.17. When transporting: - Refer to the relevant section in the lnstruction Manual. 17. When transporting: - Refer to the relevant section in the lnstruction Manual.18. When recovering - Refer to the relevant section in the lnstruction Manual. 18. When recovering - Refer to the relevant section in the lnstruction Manual.57Operating instructions - SummarylCA260-US1EN1.pdf 2006-11-0158Maintenance - Lubricants and symboIslCA260-US1EN1.pdf 2006-11-01Maintenance - Lubricants and symboIsAlways use high-quality lubricants and theamounts recommended. Too much grease oroil can cause overheating, resulting in rapidwear.Always use high-quality lubricants and theamounts recommended. Too much grease oroil can cause overheating, resulting in rapidwear.ENGINE OIL Air temperature -15C - +50C (5F-122F)Shell Rimula Super 15W/40, APl CH-4 or equivalent.ENGINE OIL Air temperature -15C - +50C (5F-122F)Shell Rimula Super 15W/40, APl CH-4 or equivalent.HYDRAULIC FLUID Air temperature -15C-+40C (5F-104F)Shell Tellus TX68 or equivalent.Air temperature above +40C (104F)Shell Tellus T100 or equivalent.HYDRAULIC FLUID Air temperature -15C-+40C (5F-104F)Shell Tellus TX68 or equivalent.Air temperature above +40C (104F)Shell Tellus T100 or equivalent.TRANSMISSION OIL Air temperature -15C - +40C (5F-104F)Shell Spirax AX 80W/90, APl GL-5 or equivalent.Air temperature 0C (32F) - above +40C (104F)Shell Spirax AX 85W/140, APl GL-5 or equivalent.TRANSMISSION OIL Air temperature -15C - +40C (5F-104F)Shell Spirax AX 80W/90, APl GL-5 or equivalent.Air temperature 0C (32F) - above +40C (104F)Shell Spirax AX 85W/140, APl GL-5 or equivalent.DRUM OIL Mobil SHC 629 DRUM OIL Mobil SHC 629GREASE SKF LGHB2 (NLGl-Klass 2) or equivalent for thearticulated joint.Shell Retinax LX2 or equivalent for other greasepoints.GREASE SKF LGHB2 (NLGl-Klass 2) or equivalent for thearticulated joint.Shell Retinax LX2 or equivalent for other greasepoints.FUEL See engine manual. FUEL See engine manual.COOLANT GlycoShell or equivalent, (mixed 50/50 with water).Anti-freeze protection down to about -37C (-34.6F).COOLANT GlycoShell or equivalent, (mixed 50/50 with water).Anti-freeze protection down to about -37C (-34.6F).Other fuel and lubricants are required whenoperating in areas with extremely high orextremely low ambient temperatures. See the'Special instructions' chapter, or consultDynapac.Other fuel and lubricants are required whenoperating in areas with extremely high orextremely low ambient temperatures. See the'Special instructions' chapter, or consultDynapac.59Maintenance - Lubricants and symboIslCA260-US1EN1.pdf 2006-11-01Maintenance symboIsEngine, oil level Tyre pressure Engine, oil level Tyre pressureEngine, oil filter Air filter Engine, oil filter Air filterHydraulic reservoir, level Battery Hydraulic reservoir, level BatteryHydraulic fluid, filter Recycling Hydraulic fluid, filter RecyclingTransmission, oil level Fuel filter Transmission, oil level Fuel filterDrum, oil level Coolant, level Drum, oil level Coolant, levelOil for lubrication Oil for lubrication60Maintenance - Maintenance scheduIelCA260-US1EN1.pdf 2006-11-01Maintenance - Maintenance scheduIeService and maintenance points123456 7 8 9 1011 1213 1415 16 1718 1920 21 22 23 24 25 262728293031323334Fig. Service and maintenance points1. Cooler grille 13. Scrapers 25. Draining, fuel tank 1. Cooler grille 13. Scrapers 25. Draining, fuel tank2. Fuel filter, fuel prefilter 14. Drum cartridge oil, level plug, x2 26. Diesel engine suspension, x4 2. Fuel filter, fuel prefilter 14. Drum cartridge oil, level plug, x2 26. Diesel engine suspension, x43. Oil level, diesel engine 15. Shock absorbers and attachmentscrews27. Feed pump, fuel 3. Oil level, diesel engine 15. Shock absorbers and attachmentscrews27. Feed pump, fuel4. Air filter 16. Steering joint 28. Diesel engine, filling 4. Air filter 16. Steering joint 28. Diesel engine, filling5. Hydraulic reservoir, sightglass17. Steering cylinders, x2 29. Battery 5. Hydraulic reservoir, sightglass17. Steering cylinders, x2 29. Battery6. Bleeder filter 18. Flywheel casing, hydraulic pumps 30. Cooler 6. Bleeder filter 18. Flywheel casing, hydraulic pumps 30. Cooler7. Hydraulic fluid filter, x1 19. Wheel-nuts 31. Hydraulic fluid cooler 7. Hydraulic fluid filter, x1 19. Wheel-nuts 31. Hydraulic fluid cooler8. Draining, hydraulic fluidreservoir20. Tires, air pressure 32. Drive belts, cooling, alternator 8. Draining, hydraulic fluidreservoir20. Tires, air pressure 32. Drive belts, cooling, alternator9. Hydraulic fluid, filling 21. Rear axle, differential 33. Forward/Reverse lever 9. Hydraulic fluid, filling 21. Rear axle, differential 33. Forward/Reverse lever10. Fuse box 22. Rear axle, planetary gears, x2 34. Engine hood, hinge 10. Fuse box 22. Rear axle, planetary gears, x2 34. Engine hood, hinge11. Drum cassette oil, filling, x2 23. Rear axle suspension, 2 sides 11. Drum cassette oil, filling, x2 23. Rear axle suspension, 2 sides12. Drum gearbox 24. Oil filter, diesel engine 12. Drum gearbox 24. Oil filter, diesel engine61Maintenance - Maintenance scheduIelCA260-US1EN1.pdf 2006-11-01GeneraIPeriodic maintenance should be carried out after thenumber of hours specified. Use the daily, weekly etc.periods where number of hours cannot be used.Remove all dirt before filling, when checkingoils and fuel and when lubricating using oil orgrease.Remove all dirt before filling, when checkingoils and fuel and when lubricating using oil orgrease.The manufacturer's instructions found in theengine manual also apply.The manufacturer's instructions found in theengine manual also apply.Every 10 hours of operation (DaiIy)Refer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction CommentBefore starting up for the first time on that day Before starting up for the first time on that day13 Check the scraper setting 13 Check the scraper setting1 Check for free circulation of cooling air 1 Check for free circulation of cooling air30 Check coolant level Refer to the engine manual 30 Check coolant level Refer to the engine manual2 Check the engine oil level Refer to the engine manual 2 Check the engine oil level Refer to the engine manual28 Refuel 28 Refuel5 Check the hydraulic reservoir level 5 Check the hydraulic reservoir levelTest the brakes Test the brakesAfter the FIRST 50 hours of operationRefer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction Comment2 Change the engine oil and oil filter Refer to the engine manual 2 Change the engine oil and oil filter Refer to the engine manual3 Change the fuel filter Refer to the engine manual 3 Change the fuel filter Refer to the engine manual8 Change the hydraulic fluid filter 8 Change the hydraulic fluid filter12 Change the drum oil 12 Change the drum oil62Maintenance - Maintenance scheduIelCA260-US1EN1.pdf 2006-11-01Every 50 hours of operation (WeekIy)Refer to the contents to find the page number of thesections referred to!Pos.in figAction Comment Pos.in figAction Comment4 Check that hoses and couplings are not leaking 4 Check that hoses and couplings are not leaking6 lnspect/clean the filter element in the air cleaner Replace as required 6 lnspect/clean the filter element in the air cleaner Replace as required16 Lubricate the articulation 16 Lubricate the articulation17 Lubricate the steering cylinder mounts 17 Lubricate the steering cylinder mounts19 Check the wheel-nuts are tightened 19 Check the wheel-nuts are tightened20 Check the tire pressure 20 Check the tire pressureCheck the air conditioning Tillbehr Check the air conditioning TillbehrEvery 250 hours of operation (MonthIy)Refer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction Comment22 Check oil level in rear axle/planetary gearing 22 Check oil level in rear axle/planetary gearing12 Check oil level in drum gearbox Accessories D/PD 12 Check oil level in drum gearbox Accessories D/PD14 Check oil level in the drum cartridge 14 Check oil level in the drum cartridge31 Clean the coolers 31 Clean the coolers19 Check the bolted joints The above applies to new orreconditioned componentsonly19 Check the bolted joints The above applies to new orreconditioned componentsonly23 Check the bolted joints The above applies to new orreconditioned componentsonly23 Check the bolted joints The above applies to new orreconditioned componentsonly15 Check rubber elements and bolted joints 15 Check rubber elements and bolted joints29 Check battery 29 Check battery39 Check the AC Optional 39 Check the AC Optional63Maintenance - Maintenance scheduIelCA260-US1EN1.pdf 2006-11-01Every 500 hours of operation (Every threemonths)Refer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction Comment24 Change the engine oil and oil filter Refer to the engine manual 24 Change the engine oil and oil filter Refer to the engine manual3 Replace the fuel filter Refer to the engine manual 3 Replace the fuel filter Refer to the engine manual3 Clean the fuel pre-filter. 3 Clean the fuel pre-filter.6 Check bleeder filter on hydraulic reservoir Optional 6 Check bleeder filter on hydraulic reservoir OptionalEvery 1000 hours of operation (Every sixmonths)Refer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction Comment7 Change the hydraulic fluid filter 7 Change the hydraulic fluid filter8 Drain the condensate from hydraulic reservoir 8 Drain the condensate from hydraulic reservoir25 Drain condensate from fuel tank 25 Drain condensate from fuel tank4 Replace the main filter in the air cleaner 4 Replace the main filter in the air cleaner21 Change oil in rear axle differential 21 Change oil in rear axle differential22 Change oil in the rear axle planetary gearing 22 Change oil in the rear axle planetary gearingCheck engine valve clearances Refer to the engine manual Check engine valve clearances Refer to the engine manual32 Check belt tension for drive system Refer to the engine manual 32 Check belt tension for drive system Refer to the engine manualEvery 2000 hours of operation (YearIy)Refer to the contents to find the page number of thesections referred to !Pos.in figAction Comment Pos.in figAction Comment8, 9 Change the hydraulic fluid 8, 9 Change the hydraulic fluid12 Change the oil in the drum cartridge 12 Change the oil in the drum cartridge12 Change the oil in the drum gearboxAccessories D/PD 12 Change the oil in the drum gearboxAccessories D/PD33 Lubricate the Forward/Reverse lever 33 Lubricate the Forward/Reverse leverOverhaul air conditioning Option Overhaul air conditioning Option64Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01Maintenance - 10hPark the roller on a level surface.When checking and making adjustments, theengine should be switched off and theemergency/parking brake should be applied, ifnot otherwise specified.Park the roller on a level surface.When checking and making adjustments, theengine should be switched off and theemergency/parking brake should be applied, ifnot otherwise specified.Ensue that there is good ventilation (airextraction) if the engine is run indoors. Risk ofcarbon monoxide poisoning.Ensue that there is good ventilation (airextraction) if the engine is run indoors. Risk ofcarbon monoxide poisoning.Scrapers - Check, adjustmentlt is important to consider movement of the drumwhen the machine turns, i.e., the scrapers can bedamaged or wear of the drum may increase ifadjustment is made closer than the values stated.lt is important to consider movement of the drumwhen the machine turns, i.e., the scrapers can bedamaged or wear of the drum may increase ifadjustment is made closer than the values stated.Fig. Skrapers 1. Skraper blades 2. Screws (4)12lf necessary, adjust distance to the drum as follows:Undo the screws (2) on the scraper attachment.Then adjust the scraper blade (1) to 20 mm from thedrum.Tighten the screws (2).65Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01SteeI scrapers (OptionaI)Fig. Scrapers 1. Scraper blades (x4) 2. Screws1 2lf necessary, adjust distance to the drum as follows:Undo the screws (2) on the scraper attachment.Then adjust the scraper blade (1) to 20 mm from thedrum.Tighten the screws (2).Repeat the procedure for the other scraper blades (x4).Scrapers, Pad-drumFig. Scrapers 1. Screws 2. Scraper teeth (x18)12Undo the screws (1), then adjust each scraper tooth(2) to 25 mm (1.0 in) between scraper tooth and drum.Center each scraper tooth (2) between the pads.Tighten the screws (1).66Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01Soften scrapers (OptionaI)Fig. Scrapers 1. Scraper blade 2. Screws1122Loosen the screws (2).Then, adjust the scraper blade (1) so that it lightlytouches the drum.Tighten the screws (2).Air circuIation - CheckFig. Cooler grille 1. Filler cap, coolant1 Ensure that the diesel engine has free circulation ofcooling air through the vents in the hood.Observe extreme caution if the filler cap must beopened when the engine is hot. NOTE, the enginemust be switched off. Wear protective gloves andgoggles.Observe extreme caution if the filler cap must beopened when the engine is hot. NOTE, the enginemust be switched off. Wear protective gloves andgoggles.67Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01CooIant IeveI - CheckFig. Coolant container 1. Level mark in coolant container (min/max markings) 2. Filler cap12The cooler container is located over the engine'scooling fan and is most easily visible from the left sideof the roller.The filler cap (2) is accessible from the top of theengine hood.Check the coolant level with the engine stopped andcold.Check that the coolant level is between the max/minmarkings (1).Make sure that cooling air flows freely through theprotective grille to the engine.The coolant is hot and under pressure atworking temperature and the escaping steamcan cause serious scalding. Open the filler capcarefully to release the pressure. Wearprotective goggles and protective gloves.The coolant is hot and under pressure atworking temperature and the escaping steamcan cause serious scalding. Open the filler capcarefully to release the pressure. Wearprotective goggles and protective gloves.Fill with a mixture of 50% water and 50% antifreeze.See instructions for lubricant and symbols.68Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01Fig. Engine compartment 1. Dipstick1DieseI engineCheck oiI IeveITake care not to touch any hot parts of the engineor the radiator when removing the dipstick. Riskfor burns.Take care not to touch any hot parts of the engineor the radiator when removing the dipstick. Riskfor burns.The dipstick is located on the engine's right side.Pull up the dipstick (1) and check that the oil level isbetween the upper and lower marks. For furtherdetails, refer to the engine's instruction manual.FueI tank - FiIIingFig. Filling with fuel 1.Filler pipe1Refuel daily with diesel fuel up to the lower edge of thefiller pipe (1). Follow the engine manufacturer'sspecification with regard to the quality of diesel fuel.Stop the diesel engine. Short-circuit (press) thefiller gun against a non-insulated part of the rollerbefore filling, and against the filler pipe (1) whilefilling.Stop the diesel engine. Short-circuit (press) thefiller gun against a non-insulated part of the rollerbefore filling, and against the filler pipe (1) whilefilling.Never refuel while the engine is running. Do notsmoke and avoid spilling fuel.Never refuel while the engine is running. Do notsmoke and avoid spilling fuel.The tank hoIds 320 Iiters of fueI.69Maintenance - 10hlCA260-US1EN1.pdf 2006-11-01HydrauIic reservoir - Check fIuid IeveIFig. Sight glass hydraulic reservoir 1. Sight glass12The sight glass is located on the right-hand side of theroller behind the operator's seat.Place the roller on a flat surface and check the fluidlevel in the sight glass (1). lf the level is too low, top upwith the type of hydraulic fluid specified in the lubricantspecification.Brakes - CheckFig. Control panel 1. Emergency/parking brake knob 2. Forward/Reverse lever 3. Brakewarning lamp123Check the brakes by carrying out the following : Check the brakes by carrying out the following :Drive the roller sIowIy forwards.Depress the emergency/parking brake knob (1). Thewarning lamp (3) on the instrument panel should comeon and the roller should stop.After testing the brakes, set the forward/reverse lever(2) in neutral.Pull up the emergency/parking brake knob.The roller is now ready for operation.70Maintenance - 50hlCA260-US1EN1.pdf 2006-11-01Maintenance - 50hPark the roller on a level surface.When checking and making adjustments, theengine should be switched off and theemergency/parking brake should be applied, ifnot otherwise specified.Park the roller on a level surface.When checking and making adjustments, theengin