C 100 Conveyor Handbook Low 1 27

11

Reduce Operating ExpenseObtain maximum efficiency for every hour of operation.u Decrease expense incurred maintaining inefficient loadersu Reduce dependency on fuelu Control increasing labor expendituresu Ask us for haul truck, loader and TeleStacker conveyor operating cost comparisons

Overcome Costly Material SegregationCapable of consistently creating layered stockpiles, the TeleStacker conveyor is the most effective solution for stockpile segregation problems.u Create fully desegregated stockpilesu Stack up to 30% more material with trapezoidal-shaped pile

Automated IntelligenceThe unlimited flexibility of Superior’s PilePro™ automation package adds efficiency to your operation and produces a higher quality product.u In house programmers and developersu Custom designed programs tailored for the applicationu Flexibility for adjusting programs in the fieldu Easy to use touch screen automation package

Limitless ConfigurationsFrom highly mobile to stationary or fixed, Superior offers the largest range of sizes and options on the market.u Up to 72” x 190’u Patented FD axle, swing axle, pit portable and low profile configurationsu Experience in galvanized finishes and epoxy paint coatingsu Patented FB® Undercarriage is standard on all units

More Sizes Means More Flexibility

TeleStacker® Conveyor

Over 750 in service units and counting...

5,000 TPH 72”

4,000 TPH 60” 60” 60”

2,400 TPH 48” 48” 48” 48” 48”

1,800 TPH 48” 48” 48” 48” 48”

1,500 TPH 42” 42” 42” 42” 42” 42” 42” 42”

1,200 TPH 42” 42” 42” 42” 42” 42” 42” 42”

1,000 TPH 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36”

800 TPH 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36” 36”

500 TPH 36” 30” 30” 36” 36” 36” 36” 36” 30” 36” 36”

110’ 130’ 136’ 150’ 158’ 170’ 190’ 115’ 130’ 135’ 150’ 158’ 170’ 190’ 110’ 130’ 136’ 150’ 158’ 170’ 190’ 110’ 130’ 136’ 150’ 158’ 170’ 190’

TeleStacker Conveyor Competitor One Competitor Two Competitor Three

22

Containerized Units

FD Axleu Highly mobile applicationsu Quick set up between transport and stockpile modesu Enclosed hydraulic planetary wheel driveu Tandem walking beam suspensionu Road portable

Models

Swing Axleu Designed for applications where mobility is less essentialu Load equalizing walking beam arrangementu Hydraulic power travelu Road portable

Pit Portableu Designed for highest capacity, highest tonnage applicationsu Heavy duty, fabricated steelu Stationary applications

Options

Standard Features

Low Profileu Eliminates feed conveyor between portable plant u Minimizes the number of loads in transport u Faster, easier relocation with quick change fifth wheel hitch u Reduces space requirements

Hot-dipped Galvanized Steel

Additional Optionsu 3 Coat Epoxy Finish

u Hydraulic Landing Legs

u Rockguards

u Sentinel™ Belt Speed Sensors

u Sonicscout™ Material Sensors

u Spray Bar

u Urathon® Return Rolls

u Wireless Remote System

FB Undercarriageu Strongest undercarriage support in the industry u Extra beef allows for increased capacityu Added strength and stability

Superior Conveyor Componentsu Idlers, pulleys and belt cleaners u Stocked locally by North American distribution partners

Discharge Chute and Stinger Conveyor Cover

Covered Conveyor and Walkway

Navigator® Return Traineru Provides continuous belt alignment to combat the constant radial movement of the conveyoru Avoids damaging side contact with the belt

Sealing Systemu Eliminates spillage between belt and hopper skirtingu Prevents belt sag in load zoneu Quick change UHMW cartridges designed to fit into idler frame

3

PilePro Automation

Applications

Inline WindrowRadial Conical Inline ConicalRadial Windrow

60x190, Mining

48x150, Barge Loading

36x150, Non-Metallic Minerals 42x170, Rail Unload

36x150, Aggregate

36x190, Ship Loading

Powerfulu Increase your tons per hour and pile volumesu Consistently creates fully desegregated stockpilesu Radial and inline windrow, radial and inline conicalu Easy to use touch screen with optional remoteu Predelivery testing completed at Superior

Flexibleu In-house programmers and developersu Custom designed programs tailored for the applicationu Ability to download upgrades in the fieldu Standard program, creates four different pile typesu Recalls up to four previous pile projects

4

Dimensions

Maximum Stockpile Capacity

FD Axle Units Swing Axle Units

Extended Length (ft) 110 130 136 (LP) 150 130 150 170 190

Axle Weight (lbs) 30,500 34,500 36,000 40,000 37,500 38,000 46,000 47,000

Kingpin Weight (lbs) 12,500 18,300 13,000 24,600 13,600 18,550 19,100 22,500

Total Weight (lbs) 43,000 53,100 49,000 64,600 51,100 56,550 65,100 69,500

Travel Height 12' 3" 13' 8" 13' 1" 13' 10" 12' 5" 13' 11" 13' 11" 13' 11"

Travel Length 60' 70' 80' 80' 80' 80' 100' 100'

Travel Width 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11" 11' 11"

Highest Extended Discharge Height 41' 2" 45' 5" 44' 52' 9" 47' 52' 8" 61' 67' 8"

Lowest Extended Discharge Height 18' 20' 1" 20' 3" 19' 3" 14' 5" 15' 10" 15' 16' 1"

Highest Retracted Discharge Height 25' 27' 3" 27' 1" 30' 10" 30' 9" 31' 3" 39' 39'

Lowest Retracted Discharge Height 11' 8" 13' 1" 12' 8" 12' 6" 10' 4" 11' 2" 11' 3" 11' 3"

Maximum Pile Height 37' 7" 42' 6" 41' 9" 50' 44' 1" 48' 7" 60' 66' 8"

Available Belt Widths by Lengths

Conveyor 30" BW 36" BW 42" BW 48” BW 60" BW 72” BW

110' TSFD x x

130' TSFD x x x

130' TSSA x

136' TSLP x

150' TSFD x x x x

150' TSSA x x

158’ TSLP x

170' TSSA x x x

190' TSSA x x

170’ TSPP x x x

190’ TSPP x x

TeleStacker Conveyor Dimensions

Conveyor 90° Pile 180° Pile 270° Pile

110' 19,670 yards 21,200 tons

34,447 yards 37,700 tons

49,223 yards 87,800 tons

130' 27,252 yards 35,400 tons

48,284 yards 63,100 tons

69,317 yards 90,900 tons

136’ 30,074 yards 35,500 tons

53,263 yards 62,700 tons

76,452 yards 90,400 tons

150’ 40,984 yards 51,800 tons

72,634 yards 92,200 tons

104,283 yards132,600 tons

170’ 56,143 yards 73,600 tons

99,292 yards130,900 tons

142,442 yards188,100 tons

190’ 82,260 yards107,500 tons

145,798 yards190,500 tons

209,337 yards273,400 tons

© 2010 Superior Industries, LLC. B-111

For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558

5

Quick Transition from Road to WorkFrom one location, the hydraulic control center performs all the functions to convert your PowerStacker conveyor from transport to stockpile mode and back again.u Fold to unfoldu Raise and loweru Move conveyor over radial arc

Patented FD axle AssemblyWith one lever and no tools, the PowerStacker conveyor’s FD axle assembly shifts from road ready to radial travel position in a minute.u Avoid using road travel tires for radial travel functionu Enclosed power travel protected from exposure to environmentu Radial travel tires hydraulically engage while road travel tires lift

Patented Power FoldsThis long-lasting system is designed to provide extra protection to the hydraulic cylinders while the conveyor is operating in its stockpile position.u Cylinder rod protected from elements during operationu Lever actuated folding and unfoldingu Double acting cylinders

Warranty and SupportSuperior stands behind their work! Backed by the strongest warranty program in the industry, our products are guaranteed tough.u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network

PowerStacker® Conveyor

Patented power fold protects hydraulic cylinders from contaminants.Patented FD axle assembly quickly transforms from road to work.

6

A

D EC

B

A

EB

D

C

A

D

18˚

C

B

37˚

PowerStacker Conveyor

Transport Specs

Conveyor Length 95' 110' 125' 150'

Travel Length A 78' 7" 60' 9" 70' 9" 80' 6"

Travel Height B 13' 6" 14' 1" 14' 13' 10"

Tail to Kingpin C 5' 1" 6' 6' 5' 9"

Kingpin to Axle D 50' 11" 29' 2" 33' 6" 49' 6"

Axle to Head E 22' 8" 25' 8" 31' 3" 25' 3"

FD Axle Size FD15 FD20 FD40 FD50

Weight at Axle 17,750 19,940 33,000 34,200

Weight at Kingpin 4,000 3,060 3,500 10,200

Conveyor Length A 95' 110' 125' 150'

Conveyor Ground Length B 88' 4" 102' 116' 1" 140' 4"

Raised Height to Center of Pulley C 32' 3" 36' 4" 41' 4" 48'

Lowered Height to Center of Pulley D 13' 8" 17' 2" 17' 7" 15' 2"

Anchor Pivot to Center of Axle E 47' 7" 56' 3" 59' 11" 79' 2"

Operating Specs

A

D EC

B

A

EB

D

C

A

D

18˚

C

B

37˚

Stockpile Dimensions

Conveyor Length A 95' 110' 125' 150'

Stockpile Height B 31' 35' 6" 39' 5" 47' 6"

Radius of Pile C 41' 1" 47' 1" 52' 5" 63'

Anchor Pivot to Center of Pile D 91' 105' 6" 119' 144'

A

D EC

B

A

EB

D

C

A

D

18˚

C

B

37˚

PowerStacker Conveyor 36” x 95’ 30” x 110’ 36” x 125’ 36” x 150’

Conical Pile Volume 2,747 4,125 5,683 9,882

90˚ Stockpile Volume 11,857 17,976 25,025 37,852

Stockpile Volumes (Tons)

Conical Stockpile 90˚ Stockpile Volume

B

B

B

E

E

D

D

D

C

C

C

A

A

A



7

Quality CraftsmanshipSuperior builds products and equipment that hold tough to their conditions in the field.u Beefy, rigid, durable constructionu Four decades of building dependable, long-lasting conveyorsu Superior components (CEMA-rated idlers, Exterra® belt cleaner)u American Society of Mechanical Engineering (ASME) certified our welders to create consistent results.

Custom Engineered ConfigurationsThere are some options you need and some you just do not. Our application engineers will work with you to design a unit suited for your specific application.u Manual or hydraulically powered head or tail foldsu Size ranges from 24”– 42” belt widths and to 40’x150’ in length

Superior CEMA-rated IdlersSuperior’s full line of idlers are a strong, maintenance-friendly solution.u Bullet proof SpinGuard® seal system for long lasting bearing protectionu Angled base frame sheds materialu No pinch points between end stand and outside rollu Upgrade to high density polyethylene Moxie® rolls

Industry Leading Warranty and Local SupportBacked by the strongest warranty and support program in the industry, Superior’s stacking conveyors are built to withstand a harsh working environment for many years to come. u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network

Portable Radial Stacking Conveyor

36” x 80’ PRSC 36” x 95’ PRSC

8

E

A

C

D

D C

A

37˚

B

A

ED

C

B

E

A

C

D

D C

A

37˚

B

A

ED

C

B

Portable Radial Stacking Conveyor

Operating Specs

Conveyor Length A 40' 50' 60' 70' 80' 90’ 95' 100' 110' 125' 150'

Conveyor Ground Length B 36' 2" 45' 8" 55' 2" 64' 7" 74' 85’ 89’ 93’ 102’ 116’ 6” 140’ 4”

Fully Raised Height to Center of Pulley C 14' 5" 17' 11" 21' 24' 5" 28' 1" 29' 5" 33’ 33’ 8" 36' 40' 8" 47' 11"

Lowered Height to Center of Pulley D 11' 6" 12' 5" 12' 5" 15' 14' 1" 14' 3" 14' 6" 14' 7" 16' 10" 17' 6" 18'

Anchor Pivot to Center of Axle E 19' 9" 25' 5" 31' 2" 36' 4" 40' 11" 45' 47' 9" 51' 4" 55' 3" 60' 4" 79' 5"

Transport Specs

Conveyor Length A 40' 50' 60' 70' 80' 90’ 95' 100' 110' 125' 150'

Travel Length A 43' 10" 49' 5" 59' 5" 69' 3" 63' 7" 68' 8" 73' 3" 78' 8" 60' 4" 68' 2" 80' 6"

Travel Height B 12' 7" 11' 8" 11' 10" 12' 8" 14' 1" 13' 8" 13'10" 14' 13' 9" 13' 10" 14'

Tail to Kingpin C 5’ 11” 5' 2" 5' 2" 5' 2" 5' 2" 5' 2" 5' 2" 5' 6" 5' 6" 5' 9" 6'

Kingpin to Axle D 19’ 7” 24' 8" 30' 11" 36' 12" 40' 9" 44'- 8" 49' 6" 51' 6" 30' 4" 37' 3" 49'

Axle to Head E 24' 10" 24' 9" 28' 7" 33' 1" 22' 10" 24' 23' 9" 27' 2" 30' 30’ 1" 31'


Conveyor Length A 40' 50' 60' 70' 80' 90' 95' 100' 110' 125' 150'

Stockpile Height B 13' 6" 16' 5" 19' 4" 22' 9" 26' 4" 29' 9" 31' 31' 9" 35' 2" 39' 3" 46' 4"

Radius of Pile C 19' 23' 27' 30' 5" 36' 6" 39' 9" 41' 4" 42' 9" 47' 55' 4" 61' 10"

Anchor Pivot to Center of Pile D 39' 3" 47' 10" 57' 6" 67' 3" 76' 5" 86' 90' 6" 95' 3" 104' 6" 119' 143' 4"

E

A

C

D

D C

A

37˚

B

A

ED

C

B

E

EE

B

BB

B

A

AA

A

D

D

D

C

C

C



9

Onboard Power SupplyA solution for track-mount crushing and screening applications, this stacking conveyor powers itself with an onboard diesel engine.u Diesel engine mounted on undercarriageu 110 gallon hydraulic tanku 70 gallon fuel cell

Quality Craftsmanship Superior’s comprehensive manufacturing efficiencies are designed to build products and equipment that hold tough to their conditions in the field.u Welders certified by the American Society of Mechanical Engineers (ASME)u Durable, long-lasting constructionu Superior brand conveying components

Industry Leading Warranty and Local SupportBacked by the strongest warranty and support program in the industry, Superior’s stacking conveyors are built to withstand a harsh working environment.u 5 year complete structural warrantyu 2 year complete conveyor warrantyu 2 year complete components warrantyu Local dealer support network

Specifically EngineeredFrom fold options to hydraulic packages, customize your conveyor to work for your particular environment and preferences.u Top, side, manual or hydraulic foldsu Hydraulic raiseu Power travel

Self-ContainedPortable Radial Stacking Conveyor

10

Self-Contained Portable Radial Stacking Conveyor

Transport Specs

Operating Specs

80’-2”

27’-1”

14’-8”Lowered Position

74’-4”

14’-2”

40’-9”63’-7”

4’-1”



11

More Stockpile VolumeDesigned with a higher angle of incline, Pinnacle conveyors stockpile 25-40% more material than standard portable radial stacking conveyors.u Incline of 22˚ compared to standard of 18˚u Set back axle allows more room for materialu Stockpiles stickier, wet material with higher angle of repose

Pinnacle® Conveyor

Conveyor Components by SuperiorDesigned to be the problem solvers in your operation, Superior’s conveyor components will reduce maintenance related issues and improve your efficiencies.u Exterra® belt cleaner packed with 15-40% more urethane than the competitionu Standard SpinGuard® seal technology provides bullet proof protection for idler bearingsu Optional Navigator® return trainer keeps belts aligned

Pinnacle Conveyor 36” x 80’ 36” x 100’ 36” x 125’

Conical Pile Volume 2,904 5,344 11,320

90˚ Stockpile Volume 10,644 19,854 41,595

Conventional Radial Stacker 36” x 80’ 36” x 100’ 36” x 125’

Conical Pile Volume 1,650 3,200 6,010

90˚ Stockpile Volume 8,020 13,000 25,066

Stockpile Volumes Comparison (Tons)

Conical Stockpile 90˚ Stockpile Volume

Quick SetupIn just a couple minutes the Pinnacle conveyor’s patented FD axle assembly shifts from road ready to a radial travel position.u No tools necessaryu Avoid using road travel tires for radial traveling functionu Radial travel tires hydraulically engage while road travel tires liftu Other axle options include swing or telescoping tube u Track mounted upgrade available

Patented Power FoldsThis long-lasting system is designed to provide extra protection to the hydraulic cylinders while the conveyor is operating in its stockpile position.Cylinder rod protected from elements during operationLever actuated folding and unfoldingDouble acting cylinders

12

37.0˚

A

D C

B

37.0˚

A

BE

C

D

D E

B

CA

37.0˚

A

D C

B

37.0˚

A

BE

C

D

D E

B

CA

Pinnacle Conveyor Dimensions

Operating Specs

Transport Specs

Conveyor Length 80' 100' 125'

Travel Length A 53' 7" 68' 8" 84' 2"

Travel Height B 13' 5" 13' 2" 13' 11"

Tail to Kingpin C 5' 1" 5' 5' 6"

Kingpin to Axle D 34' 7" 39' 7" 49' 4"

Axle to Head E 19' 29' 1" 34' 10"

Weight at Axel 28,000 34,000 49,000

Conveyor Length A 80' 100' 125'

Conveyor Ground Length B 72' 3" 91' 116' 4"

Fully Raised Height to Center of Pulley C 32' 5" 39' 4" 50' 8"

Lowered Height to Center of Pulley D 18' 1" 20' 1" 18' 2"

Anchor Pivot to Center of Axle E 32' 2" 39' 8" 46' 5"


Conveyor Length A 80' 100' 125'

Stockpile Height B 31' 7" 38' 8" 49' 8"

Radius of Pile C 42' 2" 51' 7" 66' 5"

Anchor Pivot to Center of Pile D 74' 6" 93' 114' 7"

37.0˚

A

D C

B

37.0˚

A

BE

C

D

D E

B

CA

36” X 80’

C

C

D

D

E

E

A

A

A

D C

B

B

B

A

D EC

B

A

EB

D

C

A

D

18˚

C

B

37˚

36” X 125’



13

Conveyor Components by SuperiorDesigned to be the problem solvers in your operation, Superior’s conveyor components will reduce maintenance related issues and improve your efficiencies.u Exterra® belt cleaner packed with 15-40% more urethane than the competitionu Standard SpinGuard® seal technology provides bullet proof protection for idler bearings

Maximum Strength Designu Engineered truss for longer lifeu Easy to use and handle

Adjustable Height Axle Systemu Allows accurate feed into varying heightsu Easy to adjust for changes in terrain

Hopper Designed for Tough Conditionsu Vertical skirting adds to belt life and increases material centeringu Tail support keeps conveyor from dust and debrisu Radial extensions increase load zone target size

Portable Jump Conveyors

14

5'-4 1/4"

3'-5 1/2"

6'-1 1/4"4'-9 1/8"

3'-4 9/16"

4'-1 7/8"

2'-11 7/16"

5'

40'-10 3/16"

9'-10 15/16"

4'

13.0˚

LOWERED POSITION

RAISED POSITION

5'

7'-7 1/2"

OPERATING POSITION

60'-10"

4'

TRANSPORT POSITION

5'-1 1/4"

4'-1"

41'-7 1/2" 17'-8 1/4"

80'-10"

RAISED POSITION

LOWERED POSITION

9'-6"

6'-9 1/2"

Portable Jump Conveyor Dimensions

Raised Position

Lowered Position

Conveyor Length A 40' 50’ 60' 70’ 80' 100’

Conveyor Ground Length B 43’-3” 49’ 3” 59’-8” 69’-8” 79’-9” 94’-9”

Fully Raised Height to Center of Pulley C 10’-4” 10’-10” 11’-10” 11’-5” 11’ 13’-11”

Lowered Height to Center of Pulley D 6' 9" 4’-2” 6’-11” 7’-2” 6'-10" 7’

A

C

D

B

Lowered Position

Tail Support Adjustable Height



15

Versatile SolutionsTransport up to 210’ of conveyors in one load60’, 70’ and 75’ length options

Highly Portableu Specially-designed field truss conveyors stack one on top of anotheru Trailer unit equipped with air brakes, fifth wheel hitch and travel lightsu Piggyback conveyor axles offset to accommodate easy stacking

Quick Setupu Quickly unload and place conveyorsu Independent height adjustment tubes for uneven ground

Stack-Pac™ Conveyors

42” x 75’

36” x 60’Piggyback conveyors’ adjustable height legs can adjust to uneven terrain independently



16

Slide-Pac™ Conveyors

Maximum Speed SetupBuilt with high efficiency rollers at the head end of each of the top conveyors, this system is designed for high speed transition between operating and transportation ready positions.

u Unload middle and top units from trailer unit in less than 10 minutesu Return conveyors to transport mode in less than 10 minutes

Safety by DesignAvoid lifting portable conveyors with loaders or cranes and gain extra safety and security at your site.

u Slide-off method reduces hazards created when lifting heavy equipmentu Heavy-duty locking system fastens conveyors together during transportation

Accommodating SizesDepending on your needs, owners can transport up to 240 feet of conveyors in one load.

u 36” x 80’ or 36” x 60’ conveyor packagesu Top unit equipped with manual raise strut axle, capable of a 12’-3” discharge height

Highly PortableStay active and significantly increase your portable plant’s efficiencies with this proficient conveyor system.

u Tandem axle on 80' systemu Trailer unit equipped with air brakes, fifth wheel hitch and travel lights

Loader Assisted Setup Quickly Roll Conveyor On or Off

17For more information or to locate a dealer near you: www.superior-ind.com or call 1-800-321-1558


Operation Ready

Transport Ready

Loader Assisted Setup

A

B

C D

E

Maximum Efficiency

Conveyor Dimensions A B C D E

36” x 70’ 69’ - 8” 4’ - 2” 55” 14’ - 2” 13’ - 6”

36” x 75’ 74’ - 8” 4’ - 2” 60” 14’ - 2” 13’ - 6”

36” x 80’ 79’ - 8” 4’ - 2” 64’ - 9” 14’ - 2” 13’ - 6”

18

•

Transfer Multiple Conveyors in One Loadu Reduces freight expenseu Quickly transportu Easy to setup and start production

Superior Brand Conveying Componentsu CEMA-rated idlersu Pulleysu Accessories

Quality Workmanshipu High resale valueu Components located inside compact conveyor frameu Welds certified by American Society of Mechanical Engineers (ASME)u Robust, durable design

Multiple Capabilitiesu 24”, 30”, 36” and 42” belt widthsu Transfer conveyoru Stacking conveyoru Low profile bend option

Stackable ConveyorStackable Conveyors

19

Stackable Conveyor Dimensions

Stackable with Kick Stand Support

Stackable Plus with Axle Undercarriage Support

Bend Option

Available Options Stackable Stackable Plus30' to 60' Lengths x x

24" to 36" BW x x

24” Truss Depth x

27” Truss Depth x

Drive Upgrade x

Bend Option x

Kickstand Support x x

U-C Options x

Pit and Road Portable x

Electrical Package x x

Radial Receiving Hopper x x

Belt and Idler Upgrade x x

Options

30'- 3/8"

4'-11 11/16" 4'

40'-3 1/2"

61'-5 3/8"

10'5'

7'- 1/6"

20'-2 15/16"Fully Raised

50'-11 1/16"

4'

3'-5/8"

5'-5 3/16"

18.4˚

4'-2"

20'-10 7/16"32'-4 9/16"

18'-5 3/16"

22'-15/16"

4'

38'-3/4"

19.5˚

9'-3 1/8"

5'

30'- 3/8"

4'-11 11/16" 4'

40'-3 1/2"

61'-5 3/8"

10'5'

7'- 1/6"


50'-11 1/16"

4'

3'-5/8"

5'-5 3/16"

18.4˚

4'-2"

20'-10 7/16"32'-4 9/16"

18'-5 3/16"

22'-15/16"

4'

38'-3/4"

19.5˚

9'-3 1/8"

5'

30'- 3/8"

4'-11 11/16" 4'

40'-3 1/2"

61'-5 3/8"

10'5'

7'- 1/6"


50'-11 1/16"

4'

3'-5/8"

5'-5 3/16"

18.4˚

4'-2"

20'-10 7/16"32'-4 9/16"

18'-5 3/16"

22'-15/16"

4'

38'-3/4"

19.5˚

9'-3 1/8"

5'

30’

3’-1”

5’-6”

38’-1” 22’-1”

18’-4”

9’-3”

32’-5” 20’-11”

59’-11”

20’-3”Fully Raised

4’-1”

10’

61’-6”

7’

4’-2”

40’-4”

4’5’

18.4˚

19.5˚

4’

5’

4’



20

u Eliminates need for multiple transfer conveyorsu Reduce freight costsu Extends and retracts to meet various transfer lengthsu Reduce setup timeu Completely road portable unit

Extender™ Conveyor

Extender Conveyor Hydraulic Head Extend Power Tail Fold Slide-on Conveyor

Main Frame 80' 80' 80'

Mode and Length of ExtensionTelescoping Conveyor with

70' StingerTelescoping Conveyor with 50'

Stinger and 70' Hydraulic Tail FoldTelescoping Conveyor with 70'

Stinger and 80' Slide-on Conveyor

Total Extension 150' 200' 230'

21

150'-3 1/4"

150'-9 3/4"

57'-11 1/2" 76'-10 1/2"

86'-0 1/4"

80'-1 3/4"

195'-6 3/4"FULL EXTENSION

LENGTH

12'-11 1/2" 11'-3"

10'-0 1/2"

18'-1 1/2"

8' 6"

10'-0 1/2"

10'-0 1/2"

17'-3"FULL EXTENSION RAISED HEIGHT

7'-6"

44'-11 1/4"

47"

81'-6 1/4"FULL EXTENSION LOWERED HEIGHT

13'-10"

59'-5 1/4" 20'-8 1/2"

93'-3"

9'-0 1/4"

13'-10 3/4"

87'-0 1/2"

80'-1 1/2"

226'-9 1/4"

18'-1 3/4"

58' 77'-5 3/4"

11'-6"

150'-3 1/4"

150'-9 3/4"

57'-11 1/2" 76'-10 1/2"

86'-0 1/4"

80'-1 3/4"


LENGTH

12'-11 1/2" 11'-3"

10'-0 1/2"

18'-1 1/2"

8' 6"

10'-0 1/2"

10'-0 1/2"


7'-6"

44'-11 1/4"

47"


13'-10"

59'-5 1/4" 20'-8 1/2"

93'-3"

9'-0 1/4"

13'-10 3/4"

87'-0 1/2"

80'-1 1/2"

226'-9 1/4"

18'-1 3/4"

58' 77'-5 3/4"

11'-6"

150'-3 1/4"

150'-9 3/4"

57'-11 1/2" 76'-10 1/2"

86'-0 1/4"

80'-1 3/4"


LENGTH

12'-11 1/2" 11'-3"

10'-0 1/2"

18'-1 1/2"

8' 6"

10'-0 1/2"

10'-0 1/2"


7'-6"

44'-11 1/4"

47"


13'-10"

59'-5 1/4" 20'-8 1/2"

93'-3"

9'-0 1/4"

13'-10 3/4"

87'-0 1/2"

80'-1 1/2"

226'-9 1/4"

18'-1 3/4"

58' 77'-5 3/4"

11'-6"

Extender Conveyors150’ Extender

200’ Extender

230’ Extender

150’-3”

195’-7”Full Extension

Length

Full Extension Lowered Height

150’-10”

18’-2”

76’-11”57’-11”

86’

44’-11”

87’-1”

56’-5”

93’-3”9’

77’-6”58’

80’-2”

20’-9”

81’-6”

226’-9”

7’-6”

11’-6”

18’-2”

11’-3”13’

47”

13’-10”

13’-11”

80’-2”10’-1”

10’-1”

10’-1”

8’-6”

17’-3”Full Extension Raised Height



22

Conveyor Mobility Options

Low Pressure Soils Transfer Point MobilityRadial TravelAllows for radial travelIncreases flotationIncreases onsite mobilityHeap leach and RCC site mobilityMovement on dock during vessel loading

u Increases flotationu Moving and operating over types of terrain where high flotation is neededu Attach to jump conveyors for heap leach or dirt moving

u Where flotation and traction are problematicu Heap leach site mobilityu Total mobility on low pressure soils with the use of Mobile Pivot Base

Jump Conveyor Application

Non-Powered Tracks

Mobile Pivot Base

Single Wheel DrivePowered Radial Tracks

Powered Radial Tracks

Applications for Increased Mobility

1 2 3

23

Single Wheel Drive

u Designed for radial travel at base conveyoru Hydraulically lifts for storage under conveyoru 20,000 pound gross weight capacityu Produces a maximum of 5,125 pounds of tractive effort

Mobile Pivot Base

u Self-contained unit runs off 48 HP Deutz diesel engine u 30 gallon hydraulic oil and diesel fuel tanku Two speeds: 165 FPM and 333 FPMu Two axis gimbal navigates uneven groundu Equipped with 107.2 inch tracku Wireless remote

Radial Travel Tracks

u Attach directly to FD axle radial fold down armsu (2) 24” wide steel tracks on each side of conveyoru Equipped with drives, hydraulic hoses and fitting connections



24

ManufactureSuperior has more than 400,000 square feet of manufacturing space at three U.S. locations. Our attention to modern manufacturing concepts combined with a strong commitment to employee training enables us to control costs and increase efficiencies.

ConstructionIn addition to efficient designs and quality manufacturing, we have the experience and equipment to provide conveyor installation, steel erection and mechanical setup.

Our skilled and experienced installation crews have a long history erecting complete plants. From drawings to construction, we provide complete turnkey installations for screen towers, crushing stations, closed loop systems and transfer conveyors.

EngineeringAided by the latest in technology and training, our team of more than fifty strong provides solutions for your structural and conveying requirements with ease and efficiency.

Design Build SystemsF e s c o S y s t e m s D i v i s i o n

With more than half a century of experience, Superior’s Fesco Systems Division understands how to build your system from a concept into complete turnkey installation.

25

34's5's6's7's89's

SMA 7's

SMA 89's

95'-3

1/4

"

195'-

0"34

8'-5"

102'-8 1/2"102'-8 1/2"102'-8 1/2"102'-8 1/2"

6'-0"

6'-0"

20'-0"TYP.

7'-7 1/4"

C49

21'-0 1/2"

10'-6 1/4"

82'-4 1/4"

41'-6

"

1392'-6"

SAND

6 COMPARTMENTTRUCK BINS

665'-

0"

C44

C48C51

C47

C50

77'-6

"11

6'-0"

108'-2 1/2"

C32C39C35

C40

C43

C42

C41C38

C37

C36 C33

C34

C31C30

C19

C16

C15

C26

C22C24C25

C21

C29

C14

C10

C12C11

C28

C17C18

500'-0"127'-2 1/16"140'-11 7/8"

C5

BLENDING TUNNEL

CRUSHER RUN

SURGE PILE

C6

C23

257'-6 1/2" 201'-9"574'-7 1/2"

C20

153'-

6"

121'-

7"

22'-6

"93

'-6"

9000 DUOPACTOR

47'-10 1/2"

C4

C7

C3

SANDVIK8800

SYMONS 7ft

CLCRUSHERS & C8

BABY SURGE

SMA 7's

SMA 89's

SYSTEM WP 5

100'-

0"14

0'-10

1/4

"12

9'-6"

SYSTEM WP 3

20'-0"TYP.

C49

10'-6 1/4"

1392'-6"

SAND

6 COMPARTMENTTRUCK BINS

C44

C45

C47

C50

20'-3 3/16"

107'-6"

C40

C38

C27

500'-0"

C5

BLENDING TUNNEL

290'-0 3/4"314'-0 1/8"

121'-

7"

22'-6

"

39'-0"

(2)-TWIN SAND SCREWS

N 1286967.831E 2283256.201

N 1285934.084E 2283490.65

N 1286149.97E 2283929.971

N128

7000

N128

6500

N128

6000

N128

5500

N128

5000

N128

4500

E2283500

E2284000

E2284500

C9

810

7'-7 1/4"

81'-5 1/4"

227'-

3 1/

4"44

6'-6"

1033'-9"

215'-10 5/8"N 1284757.47E 2283264.971

C46

RAPRIP

C2

C1

C8

C13

�146'-0"

CLSYSTEM WP'S 4 & 5 & C44

FLOW

FLOW

FLOW

FLOW

FLOWFLOW

FLOW

FLOW

FLOW

FLOW

FLOWFLOW

FLOW

FLOW

FLOW

FLOW

FLOWFLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

FLOW

23'-0

"15700 TONS (TOTAL)4600 TONS (LIVE)

15700 TONS (TOTAL)6000 TONS (LIVE)




�146'-0"

15350 TONS

15350 TONS

47700 TONS

47700 TONS

�93'-6"5350 TONS

57600 TONS

TOWER 1 SYS WPN 1285649.97E 2283929.971

TOWER 2 SYS WPN 1285395.628E 2283929.971

TOWER 4 SYS WPN 1284757.47

E 2283888.471

TOWER 3 SYS WPN 1285172.285E 2283939.846

SYSTEM WP 4N 1284757.47

E 2283929.971

254'-4 1/8"223'-4 1/8"414'-9 3/4"

CLTOWER 1SYSTEM WP

CLTOWER 2SYSTEM WP

CLTOWER 3SYSTEM WPCL

TOWER 4SYSTEM WP

100'-

0"

E2283000

CLSYSTEM WP 3

C LSY

STEM

WP

5

C LBL

ENDI

NG TU

NNEL

C LSY

STEM

WPS

3 &

4

FLOW

FLOWFLOW

3cp pit646.13

5cp pit 2646.08

788'-0"

784'-0"

780'-0"

778'-0"

776'-0"

774'-0"

772'-0"

790'-0"

792'-0"

794'-0"

792'-0"

790'-0"

788'-0"

786'-0"

784'-0"

782'-0"

780'-0"

806'

-0"

804'

-0"

808'

-0"

786'-0"

201

504/204503/203

202

401

402

601

505

506

502

Turnkey SolutionsAt Superior Industries, we are fully experienced in design build systems on a turnkey basis. Our goal is to deliver the kind of concept-to-operation job you need.u Conceptual Designu Complete Engineeringu Project Managementu Fabrication

26

Crushing/Screening/Washing Towers

Primary jaw chrushing station

Double screen tower with two 3 deck screensTwin tower with two 3 deck screens feeding secondary crusher

Twin tower with two 3 deck screens feeding secondary crusher

Scalping screen tower with 3 deck screen, rip-rap cover over chute feeding bunker

27

Design Build Capabilities

Load Out

20’ x 20’ truck bins 20’ x 20’ truck bins with 3 deck wash screen and shuttle conveyor to feed bins

20’ x 20’ truck bins with 3 deck wash screen and shuttle conveyor to feed bins



C 100 Conveyor Handbook Low 1 27

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