BULK MATERIAL HANDLING PRODUCT BUSINESS -...
Transcript of BULK MATERIAL HANDLING PRODUCT BUSINESS -...
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BULK MATERIAL HANDLING PRODUCT BUSINESS
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Business Segments MATERIAL HANDLING
SOLUTIONS AUTOMOTIVE APPLICATIONS
TRF BUSINESS SEGMENTS
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Power
Mining Ports
Steel
Infrastructure Industries
TRF is a leading player in supply of material handling systems on concept to commissioning basis.
This involves engineering, manufacturing, supplying and commissioning of plant and equipment.
BULK MATERIAL HANDLING BUSINESS
BULK MATERIAL HANDLING DIVISIONS
Bulk Material Handling
Equipment
Jamshedpur
Specializes in design &
manufacture of wide range of bulk material
handling equipment
Operations & Maintenance
Services
Jamshedpur
Operation
& maintenance
of equipment/ systems
Jamshedpur & Kolkata
Offers complete material
handling & allied systems and services on
turnkey basis from concept to commissioning
Bulk Material Handling Systems
Specialises in engineering,
supply, erection &
commissioning of unit &
equipment for ports, shipyards &
raw material yards
Kolkata
Port and Yard Equipment
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Well laid out workshop at Jamshedpur equipped with Precision Fabrication & Machining Capability. Area of Works : 21
Acres Covered Area: 26,050 sq. mts.
MANUFACTURING
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Products
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Wagon Tippler Systems
Products
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Product Material Capacity/Range Wagon Tippler With Side Arm
Charger Iron ore, coal, limestone, etc
25tips/hr
Electro mechanical/ Hydraulic /Hydro-Mechanical drive Gross weight of loaded wagon 140t
Products
Wagon Tippler with Side Arm Charger: Incorporates all features provided in RDSO33(R-1) guidelines
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Products
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Products
Unique hydraulic control system is used in secondary and tertiary crushing Protection against un-crushable material during operation
Product Material Capacity/Product Size Range Hydraulic Cone Crushers
Iron ore, hard rock, etc 50 TPH to 1100 TPH/(-)10mm to (-)70mm
Hydraulic Cone Crushers
Product Material Capacities Jaw Crushers Aggregates 80- 300tph
Products
Jaw Crushers
Models: 900 x600 & 1100 x 800
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Products
Totally enclosed dust housing for pollution free environment Low RPM ensures less vibration and low noise
Product Material Capacity/ Product Size Range Rotary Breakers Coal 250 TPH to 2100 TPH/(-)40mm to (-
)200mm
Rotary Breakers
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Crushing action involves minimum attrition and hence produces minimum fines Ideal machine for crushing coal to size suitable for pulverization in power stations
Product Material Capacity/Product Size Range
Ring Granulators Coal/Lignite 40TPH to 1600 TPH(-)20mm
Ring Granulators
Products
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Reverse rotation maximizes use/ life of hammer and grinding block Suitable for fine crushing
Product Material Capacity/Product Size Range Impactors Coal 50 TPH to 1500 TPH/(-3)mm to (-)20mm
Limestone 50 TPH to 1200 TPH/-3)mm to (-)20mm
Products Impactors
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As material is crushed only once the percentage of fines is much less Produces more uniform material than any other crusher having reciprocating motion
Product Material Capacity/Range
Double Roll Coal 30 TPH to 600 TPH/(-)20mm to (-)100mm
Double Roll Crushers
Products
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Products
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Double /triple deck ranges Screens in excess of 2.7m use the revolutionary Quad-V vibrator mechanism
Product Material Dimensions Inclined Screens Iron ore, coal, limestone,
etc 1000mm to 3000mm - Width 3000mm to 9600mm - Length
Products
Inclined Screens
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Product Material Dimensions Horizontal Screens Iron ore, coal, limestone,
etc 1250mm to 2700mm - Width 3000mm to 9600mm - Length
Single /Multi deck Driven by the Eliptex vibrator mechanism
Products
Horizontal Screens
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Inclination of the watering screen ranges between 3-10 degrees uphill angle ELIPTEX vibrator to give higher capacity and clean-up action
Product Material Dimensions Dewatering Screens Iron ore, coal, limestone, etc 1250mm to 2700mm - Width
3000mm to 8400mm - Length
Products
Dewatering Screens
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Specialty screen for sticky and fine materials Single/Multi-deck ranges Driven by the dual vibrator unit
Product Material Dimensions Bivitec /Flip Flop Screens
Iron ore, coal, limestone, etc 400mm to 3100mm - Width 2000mm to 12000mm – Length
Products Bivitec Screens
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Screens are inclined & versatile due to provision for changing stroke and rotation Use for medium and large size screen & for coarse separation
Product Material Capacity/Range Vibro-pulse Screens Iron ore, coal, limestone,
etc 900mm to 2700mm – Width 1800mm to 6000mm - Length
Products
Vibro-pulse Screens
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Ultraflo Screens offer all benefits of horizontal mounting Maximum clearance between decks eliminates blockages
Product Material Dimensions Ultra Flo Screens Iron ore, coal, limestone, etc 915mm to 2500mm - Width
3000mm to 6000mm - Length
Ultra Flo Screens
Products
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Produces three way motion - horizontal, vertical & elliptical Used for dewatering purpose
Product Material Dimensions Truflo-Screens Iron ore, coal, limestone,
etc 1200mm to 2400mm – Width 1800mm to 6000mm - Length
Products
Truflo Screens
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Products
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Uniform motion throughout ensures accuracy of output Stroke and slope adjustment
Product Material Dimensions Unbalanced Motor Screens
Iron ore, Coal, Limestone, etc 600mm to 2500mm - Width 1500mm to 3000mm - Length
Unbalanced Motor Feeder
Products
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Product Material Capacity Range Apron Feeders Iron ore, coal, limestone,
etc 2640 TPH (Iron ore) to 3000 TPH (Iron ore)
Can be installed below wagon tippler hopper, stockpile and primary or secondary crusher Horizontal as well as inclined installation
Products Apron Feeders
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Product Material Capacity/Rotor Dia Range Plough Feeders Iron ore, coal, limestone, etc 550 TPH to 2475*TPH/2.7m to
4m (* for coal) Reclaims iron ore, coal, limestone, etc from track hoppers, underground hoppers below stockpiles
Single or double shelf
Rotary Plough Feeders
Products
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Product Material Capacity Travelling Plough Feeder Coke, Iron ore, coal, limestone, etc 150 - 350 TPH
Reclaims Coke, Iron ore, Coal, Limestone, etc from wharf Single shelf
Travelling Plough Feeders
Products
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Innovative vibrator imparts a three-way motion with horizontal, vertical and elliptical components Numerous configurations up to capacity of 4,000 tons/hour (Iron Ore)
Products
Product Material Dimensions Grizzly Feeders Iron ore, coal, limestone, etc 1250mm to 3000mm - Width
3000mm to 10,000mm - Length
Grizzly Feeders
Products
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True circular movement helps easy screening of material Uniform motion throughout ensures accurately sized product
Product Material Dimensions Truflo Grizzly Feeders Iron ore, coal, limestone, etc 900mm to 2800mm - Width
2000mm to 6000mm - Length
Products Truflo Grizzly Feeders
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Powerful shaking action with help of oil lubricated two or four shafted vibrator units Available in 3 different vibrator units and 42 deck sizes Dual or Quad unit can handle flask sizes up to 400 tons
Product Material Casting Weight Eliptex Shakeouts Sand & Cores from the largest
casting 100 Tons (single unit)
Products
Eliptex Shakeouts
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Available in 6 different vibrator units and 60 deck sizes Dual or Quad unit can handle flask sizes up to 100 tons
Product Material Casting Weight Floatex Shakeouts
Sand & Cores from the largest casting
Ranging from 1-25 Tons (single unit)
Products
Floatex Shakeouts
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Products
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Products
250 - TPH
250 - TPH
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Product Material Capacity/Range Mobile Screens Aggregates MS 1.8X6.0
MS 2.5X6.0
Mobile Screens
Products
Incorporating the robust Hewitt Robins screen design Low scale screen resulting in reduced feed conveyor height Up to 5 products on one mobile screen
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Products
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Products
Pulleys
Conveyor capacity range upto 4000 TPH Belt width upto 2200 mm Belt speed upto 3.85 mt/sec
Shuttle Conveyor
Travelling Trippers
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Products
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Products
Side Discharge Loader
Load Haul Dumper
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Products
Innovations in Side Discharge Loader – Roof Bolting
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Products
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Products
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Products
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Grab Duty Level Luffing Cranes are in operation at Mumbai ports.The largest Grab Level Luffing Crane is designed to deliver at 600 TPH for bulk cargo.
Product Material Capacity/Range Grab Duty Level Luffing Cranes Bulk cargo 20 T
Products Grab Duty Level Luffing Cranes
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Spill-proof grabs ensure effective cargo handling Flexibility of choosing between mechanical or hydraulic drives Centralized lubrication system for easy and convenient maintenance without interrupting crane usage
Product Material Capacity/Range Kangaroo Cranes Bulk cargo 26 T Shipyard Cranes Repair
Components 35 T
Products
Shipyard Cranes Kangaroo Cranes
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Product Material Capacity/Range Barge Un-loaders Iron Ore, Pellets 550 TPH Ship Un-loaders Coal, Sulphur, Rock
Phosphate, Mutates of Potash 500-2000 TPH
Products
Barge Un-loaders Ship Un-loaders
With scissors grab With lift & chemical toilet
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Product Material Capacity/Range Traveling Wagon Loader Iron ore, coal,
limestone, etc 3000 TPH
Products
Traveling Wagon -Loaders
No spillage between the wagons during traveling from one end of the rake to the other Filling efficiency up-to 99%
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Products
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Economical solution for stockyards where simultaneous stacking and reclaiming is not required Custom built and made to order equipment at TRF's Works at Jamshedpur ensuring minimal erection and start up time at site
Product Material Capacity/Range Stacker Re-claimers Iron ore, coal, limestone, etc 3300 TPH (Iron ore)
Products Stacker Re-claimers
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Product Material Capacity/Range Barrel Re-claimers Iron ore 1500 TPH
Products Barrel Re-claimers
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Product Material Capacity/Range Twin Boom Stackers Iron ore, Limestone, Dolomite, Base
Mix for Sinter Plant 1200-1500 TPH
Products Twin Boom Stackers
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• Capable of offering complete design, engineering, manufacturing, erection and commissioning solutions for material handling systems.
• Turnkey solutions includes:
Project Report Technical Consultancy Know-how of product Supply of machinery Supply of equipment Installation & Commissioning of plant
• Ongoing assignments consist of both 'concept to commissioning' solutions as well as specific modules.
• In-house technical expertise and manufacturing facility ensures better
quality control
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Projects
TRF has built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening systems with auxiliaries.
Major CHPs Under Construction Site Power Plant
Capacity CHP
Capacity
NTPC Mouda STPP 2 X 500 MW 1600TPH
NTPC Barh STTP 2 X 660 MW 2200 TPH
NTPC Vindyanchal STPP 2 X 500 MW 2000TPH
Damodar Valley Corporation Raghunathpur TPP 2 X 600 MW 1700 TPH
Aravali Power Company (NTPC, Govt. Of Haryana & Delhi) Indira Gandhi STPP, Jhajjar 3 X 500 MW 2600 TPH
MAHAGENCO Bhusawal, TPS 2 X 500 MW 1500 TPH
NSPCL Bhilai 2 X 250 MW 1700 TPH
JSPL Angul 6 X 150 MW 3100 TPH
Nabinagar Power (NTPC & Gov of Bihar) Nabinagar 3 X 660 MW 3630 TPH
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Projects
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Steel, Mining & Port Projects
Raw Material Handling •Tata Steel, Kalinganagar •Tata Steel Minerals Canada, Canada •NMDC, Bailadila •NMDC’s steel plant through BHEL •Bhushan Power & Steel Ltd, Jharsuguda
Port Yard Equipment
•Stacker Reclaimers/Twin Boom Stacker •Tata Steel, Kalinganagar •Tata Steel, Jamshedpur •HEC, Bhilai •Bengal Tools, NALCO-Angul •BHEL, Vallur
•Ship Unloaders •KPCL, Krishnapattnam •NTECL, Ennore Port •NTPL, Tuticorin
Projects
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Project Sites NSPCL, Bhilai
NMDC, Bailadila DVC, Raghunathpur
NTPC, Mouda
Operations & Maintenance
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AIM: To meet the post commissioning requirement of customers and to reduce total operating cost of Coal Handling Plants / Material Handling Plants/ Equipments for the customer. SCOPE: Condition monitoring for critical points of TRF manufactured/ supplied systems/ equipments. OFFERINGS: • Functional Experts (Equipment, Hydraulics, Electricals, PLCs) • Operation and Maintenance Contracts • Providing Service and Breakdown Support • Equipment Health Check-Ups • Renovation and Modernization
Operations & Maintenance
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UPRVUNL, Paricha O&M of complete CHP , major equipment includes wagon tippler, crushers, screens, conveyor systems, Stackers, stock yard management , locomotives etc.
MAHAGENCO, Bhusawal
O&M of CHP from wagon tippler complex to the crusher house
APCL, Aravali O&M of wagon tippler complex including apron feeders and belt feeders
Tata Power, Trombay O&M of stacker and associated conveyors
Operations and Maintenance
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PROJECTS
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PROJECTS
• Design, engineering, manufacture, supply and supervision for installation, testing & commissioning of Load-Out Conveyor System for Direct Shipping Ore Project, Timmins, NFLD (Newfoundland & Labrador, Canada). • System has been designed to operate at minus 40 degrees centigrade - a challenge undertaken successfully by TRF.
TATA STEEL MINERALS, CANADA
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PROJECTS
CIREBON, INDONESIA
Supplied two Reversible Stacker Reclaimers to Cirebon, Indonesia
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PROJECTS SHADEED IRON & STEEL COMPANY, OMAN
The project comprised material and product handling systems, which included complete electrical and automation systems. Some of the equipment supplied:
Stacker cum Reclaimer Mobile Hopper
Reversible Shuttle Conveyor Screens & Feeders
Screens & Feeders Rotary Conveyor
Steep-inclined Conveyor
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PROJECTS
TATA STEEL - KZN, SOUTH AFRICA
Supplied Slewing Stacker to Tata Steel-KZN for their ferrochrome plant at Richards Bay, South Africa.
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ESTEEMED CUSTOMERS
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ESTEEMED CUSTOMERS
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CORPORATE SOCIAL RESPONSIBILITY
SERVING THE COMMUNITY The Company is engaged in “improving the quality of life” of the community in surrounding areas, through community initiatives, as part of its corporate social responsibility programme, which includes:
Education & Literacy Health & Sanitation
Employability Skills & Livelihood Environment Initiatives
Employee Volunteerism
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Positive discrimination through its Code for Affirmative Action
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EDUCATION & LITERACY ‘Akshar’ a literacy school for under privileged children takes
care of about 80 children. Children are provided books and stationery, mid-day meal, uniform, etc.
‘Gyanjyoti’ - Financial support to children who migrate from ‘Akshar’ to regular schools.
‘Gyanyatra’ – an initiative to facilitate continuance of
education to ‘Akshar’ students in regular schools
‘Agrasar’ a scholarship scheme to support SC/ST students.
Valley View School (+2 CBSE) provides an opportunity to 1800+ students, of neighboring community, to get quality education.
SERVING THE COMMUNITY
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Sponsors cataract operation with IOL implant camps. ‘Navjeevan’ - Voluntary blood donation camps in
Jamshedpur & Kolkata Preventive health check up for students in ‘Akshar’,
children in National Association for the Blind (NAB), Jamshedpur and Valley View School
Weekly health clinic in TRF colony. Treatment and medicines are given free of cost to the community
HEALTH
SERVING THE COMMUNITY
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EMPLOYABILITY SKILLS & LIVELIHOOD
Training at ‘Astitva’
Trainees at ‘Astitva’
SERVING THE COMMUNITY
‘Daksh’ - an in-plant training programme in trades, such as, fitter, electrician, machining and welding. Stipend is provided to selected candidates
‘Astitva' - a women empowerment centre that imparts skills to girls in stitching, tailoring, embroidery, ,etc
‘Rojgar’ – training in BPO skills in collaboration with Tata Business Services & Solutions (TBSS)
‘Anubhav’ - Internship training progamme provided to college students
Supporting local artists by procuring tribal art forms as commemorative gifts
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ENVIRONMENT Rain water harvesting in TRF colony to raise water table in
Birsanagar ‘bastee’ 10000 litres/day of potable water to residents of Birsanagar
‘Bastee’ through rain water harvesting ‘Mera Ghar, Mera Pedh’ - Tree Plantation
Use of energy efficient CFLs in TRF Colony Use of solar energy for water heating in canteen and guest
house Use of natural lighting in plant Rain water harvesting in plant
SERVING THE COMMUNITY
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SERVING THE COMMUNITY VOLUNTEERISM-’MAIN HOON NA’
Employees participate on voluntary basis in CSR programmes, initiated by the Company or in their respective communities.
Deputing employees for various sports, cultural and
social service activities Employees participation in awareness campaigns
such as road safety, ‘Power of 49’ & voting, and women’s rights
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