Brochure Gear and Drive Solutions[1]
Transcript of Brochure Gear and Drive Solutions[1]
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Drive Systems
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Enabling High Technology
Oerlikon is one of the worlds most innovative industrial groups and is active in a variety of
markets around the world - machine and plant engineering, solar technology, vacuum
systems, textile machines, drive systems and nano industry; with 16,000 employees at 150locations in 36 countries, developing solutions and synergies for leading industrial applications
Oerlikon is a true world market leader.
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Overview
Global Drive Systems Provider
Oerlikon Graziano and Oerlikon Fairfield, part of the Oerlikon Drive Systems Business Group,
are the leading worldwide provider of complete drive systems, gearing solutions and single
components for transmissions. Our product portfolio extends from transmissions for high
performance cars, complete solutions for all-wheel-drive vehicles and agricultural tractors to
Torque-Hub planetary drives and gear components.
Our knowledge and experience allow us to provide a leading edge development program from
conceptual and simulation phases to mass production, for complete driveline systems as well
as for single gearing components.
With more than 80 years in the market of power transmission, Oerlikon Drive Systems is
focused on Automotive, Off-Highway and Industrial key markets. Excellent manufacturing,
engineering and innovative expertise have made us the market leader for high-tech
transmission systems.
The European leader in High Performance Automotive Applications
Oerlikon Drive Systems is market leader in high performing transmissions. This is key to the
companys future growth. The objectives to date are new ideas and new developments to our
OEM customers which will enhance the overall performance of their cars. Cars with high
performance demand the best in all components, advanced transmission systems such as
DCT and e-LSD, require sophisticated control systems. We offer to the customers a full turn-
key service, with fully developed capabilities in advanced solutions, in particular the electronic
and control areas.
Worldwide leader in Gearing Solutions
Oerlikon Drive Systems is the worlds largest and global manufacturer of custom gears and
shafts, especially for agricultural, off-highway, industrial and power generation market. In
addition it is also the world leader in the design, development and production of synchronisers
and hydraulic clutches used within the agricultural and off-highway vehicle industry.
The technology and technical excellence, together with flexibility and services offered to
customers, make us a unique supplier to these markets.
The global player in Off-Highway Systems
Oerlikon Drive Systems is the preferred partner in co-design tests and in the manufacture of
drive systems for specialized applications for the off-highway market, in particular for
construction and mining, agriculture, off-shore marine and specialty industrial applications.
The experience of our engineering and technical teams is called upon to provide innovative
design solutions that meet all our customers needs for today as well as tomorrow.
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Gear and Drive SolutionsCompetencies
Oerlikon Graziano is a global player in the power transmission field with more than 80 years of
experience. Today, the company is focused on the major markets mainly in Agricultural,
Construction, Industrial and Automotive.
Through its global footprint - in America (USA), Asia (China and India) and Europe (Italy, Russia
and UK) , its innovation, experience and high-tech solutions, Oerlikon Graziano is able to
meet the customer needs, by providing complete driveline systems as well as single gearing
components.
Organisation profile
Oerlikon Graziano Gear and Drive Solutions is structured in two divisions, Gears &
Components and Off-highway Drivelines, to meet the current and future needs of our
customers worldwide in designing, developing and manufacturing innovative solutions.
Gears & Components
Oerlikon Graziano is the world leader in the design, development and manufacture of
synchronisers, hydraulic clutch modules and precision gears and shafts for applications withinthe agricultural, on/off-highway vehicles and industrial applications. Our position in the market
is recognised and endorsed by the fact that 70% of all agricultural tractors built worldwide
today are totally reliant in our technology to change or synchronise transmission speed.
Our R&D organisation, equipped with state of the art test benches, offers our customers full
support in the validation program of our products in their specific applications.
Off-Highway drivelines
Oerlikon Graziano is a global player for manufacturing driveline systems for specific
applications in the off-highway market.A leading supplier in heavy axles for construction equipment vehicles, premium tractors and
low floor city buses, as well as in powershift transmissions for forklift truck, ground support
equipments, and in special transmissions for utility and agricultural tractors.
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Gear and Drive Solutions
Gears & Components
With more than 80 years of experience, Oerlikon Graziano is an internationally renowned
supplier of precision components to all the main manufactures of agricultural tractors,
construction equipment, trucks, commercial vehicles plus specialist automotive applications.
Our claim is simply whether it moves on wheel or track, it is synchronised or power shifted wehave the manufacturing capability to meet our customers specific transmission needs. In
addition, we have ten manufacturing plants strategically placed around the world which meet
not only the needs of our global customers but satisfy the transmission needs of local markets.
Market Area & Core Competencies
Agricultural tractors
Construction equipments Commercial vehicles
Automotive industry
Industrial Applications
By harnessing the skills and dedication of our employees, utilising our extensive R&D capability
and being equipped with the most technologically advanced manufacturing equipment
available today, Oerlikon Graziano is World Leader in the design and production of
synchronizer systems for tractors, crown wheels and pinion sets, single drive components and
complete power trains.
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Gear and Drive Solutions
Gears & Components
Products and Solutions
Our current customer base are the acknowledged leaders within their specific market sectors,
therefore our intention is to not only meet their current expectations on quality, delivery and
cost, but be capable of delivering the next generation of technically innovative transmission
solutions.
Specific applications include:
Synchronisers: worlds no. 1 in the design and manufacture of synchronisers for agricultural
tractors. Almost 70% of all Agricultural Vehicles in production today utilize our synchronizers
and/or our power shift clutch technology.
We currently produce more than 800.000 synchronisers per year for passenger cars,
trucks, tractors and construction equipment.
Powershift units: we have a proven capability by designing and manufacturing power shift
clutches using the most advanced manufacturing techniques including electron beam and
laser welding systems. The technologies available for producing the clutch housing are flow
forming, grob rolling and our own fabricated broached design.
We have the capability to design, develop and test complete powershift units to customers
specific applications.
Crown wheels and pinions: we have a worldwide reputation for the manufacture of crown
wheel and pinion used in the most technical challenging or complex agricultural,
construction equipment and specialist automotive applications.
We have the capability to offer the customer the choice of Gleason, Oerlikon, and
Klingelnberg (Palloid) systems, dependent on the customers individual applications and or
specific needs.
Gears & shafts: we are the specialist ring gear supplier for final reduction components within
the agricultural and off-highway vehicle sectors.
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Gear and Drive Solutions
Gears & Components
Manufacturing Capability
Gear Manufacturing
Shafts, spur and helical gears, shaved or ground
Crown wheel & pinion, wet or dry cutting, lapped or ground, UMC (Gleason face milling andface hobbing, Klingelnberg palloid)
External, internal ring gears, broached ring gears
Differential gears
Fully equipped quality control laboratories
Special Process Capabilities
Electron beam welding system Automatic computerized working cells for clutch shafts
Deep drilling
Shot peening including Norbalst and Schlick dual shot technologies
Super-finishing
Heat Treatment
Six heat treatment facilities around the world
Preliminary (isothermal annealing, normalizing, quenching and tempering)
Carburizing and carbo-nitriding, press quenching
Induction hardening, thermal deburring
Fully equipped laboratories, X-ray diffractometer
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Gear and Drive Solutions
Off-Highway Drivelines
Oerlikon Graziano is the preferred partner for collaborative-design, testing and manufacturing
of driveline systems for variety of special applications in the Off-Highway, mainly agricultural,
construction equipment, material handling, mining and industrial areas.
Market Area & Core Competencies
Construction Equipment
Agricultural Equipment
- Tractors
- Machinery
City Buses
Mining Equipment
Material Handling- Forklifts
- GSE (Ground Support Equipment)
Oerlikon Graziano is a global player in heavy axles for construction equipment and premium
agricultural tractors. In the material handling, utility and agricultural markets Oerlikon Graziano
provide a line of powershift transmissions, innovative and special transmissions.
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Gear and Drive Solutions
Off-Highway Drivelines
Products and Solutions
Oerlikon Graziano provides its customers with a broad range of engineering, testing and
development competencies, as well as a vast selection of established designs and production
components to offer customized solutions. Our technical and manufacturing experience is
called upon to meet the present and future needs of the transportation and carriage sector.Our state of the art R&D Centre in Rivoli is capable of evaluating new designs under a wide
variety of loads and duty cycles.
Specific applications include:
Heavy-duty steering and rigid axles with wet disk brake for wheeled loaders, graders and
articulated dump trucks.
High speed suspended axles with caliper or wet disk brakes for premium agricultural
tractors.
Special customised applications as CVT transmission
Transaxles powershifts, transmissions and axles with drum or wet disk brakes used in
forklifts with a lifting capacity up to eight tons and in ground support equipments.
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The Leading Providerof Engineered Drive Solutions
Oerlikon Fairfield is a leading provider of engineered gears and drive systems for off-highway
and industrial original equipment manufacturers throughout the world.
With 90 years in the gearing and drive system industry, experience, dependability and reliability
are what make Oerlikon Fairfield a global leader in todays market.
Market Area & Core Competencies
Construction Equipment
Mining Equipment
Agricultural Equipment
Rail and Transportation
Off-Shore Oil and Gas
Wind power
Specialty Industrial
With locations in North America, India, China, and Europe, Oerlikon Fairfield is able to provide
their customers with a localised solution for design, manufacturing and product support like
never before. This global footprint allows Oerlikon Fairfield to continue to grow in new regions
and markets everyday, meeting customers wherever they might be. Innovative solutions and
engineering expertise are what draws OEMs to Oerlikon Fairfield when they are looking for adrive solution to meet their needs.
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The Leading Providerof Engineered Drive Solutions
Products and Solutions
Oerlikon Fairfield is a leading provider of custom gears, custom assemblies and planetary
drives for a variety of markets all over the globe. Its engineering and technical staff thrives onthe challenging needs in today's applications. From high-horsepower road construction
machinery to light-duty electric motor driven equipment, mobile or industrial drives, our
engineers have the tools and capabilities to provide innovative design solutions to meet the
customer needs.
Specific applications include:
Custom drive assemblies: from 3000 Nm to over 4 million Nm of output torque capability,
Oerlikon Fairfield has the expertise to meet the most demanding drive system requirements.
The companys custom drive assemblies include the following:
- Custom designed drives for applications ranging from mobile to stationary industrial
machinery.
- Drop boxes, right angle drives, transfer cases, and specialty transmissions
- Differentials and differential carrier assemblies
- Housings and custom drive assemblies
Types: spur, helical, bevel, parallel shaft
For mechanical, electric or hydraulic drive systems
Torque-Hub Planetary Drives: Torque-Hub final drives deliver the torque output and long-
life performance required for industrial machinery and off-highway mobile equipment. Used
with hydraulic or electric motors, Torque-Hub drives offer an effective and reliable solution
for a wide range of drive, swing and lift requirements
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Markets
Agricultural Equipment
With more than a century of combined experience in propulsion of agricultural machinery,
Oerlikon Graziano and Oerlikon Fairfield offer the quality, innovation and performance required
for broad range of agricultural applications.
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Markets
Construction Equipment
One of the key derivatives of the integration of Oerlikon Graziano and Oerlikon Fairfield into
Oerlikon Drive Systems is the ability to apply a complete drive system for all types of
demanding machinery applications, such as excavating, that requires rotation, propulsion and
traction, or it may require hydrostatic, mechanical or electric drive technology, either way we
have the expertise to tailor a system to meet your needs.
Mining Equipment
Above/Below Ground Mining Oerlikon Drive Systems is well-known for providing OEMs with a
multitude of power transmission and driveline solutions used in the heavy-duty, off-highway
applications such as mining.
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Markets
Material Handling
With the broad and experienced capabilities of both Companies, Oerlikon Graziano and
Oerlikon Fairfield cam single-handedly and most cost effectively meet your power
transmission needs in the design of both stationary and mobile material handling equipment.
From gears, axles, transmissions and drives, to everything else imaginable in between,
Oerlikon Drive Systems has the answer.
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Markets
Specialty Vehicles & Equipments
Electrical hydrostatic, mechanical, Oerlikon Drive Systems delivers power transmission
solutions of all kinds to OEMs serving the diverse world of specialty equipments.
Drive Axle Systems for city bus applications
Market leader in Italy, number two worldwide, Oerlikon Graziano can supply a wide range of
drive axle systems for city bus applications. Through more than 20 years of development has
acquired an excellent reliability and experience proved by thousands of city buses running in
Europe.
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Oerlikon Graziano SpA
Via Cumiana 14 -10098 Rivoli (Turin-Italy)T +39.011.9570.1 - F +39.011.9594.803
www.oerlikon.com/graziano
Fairfield Manufacturing Co., Inc
U.S. 52 South - P.O. Box 7940Lafayette, IN 47903-7940 USA
T +1 765 772-4000 - F +1 765 772-4001
www.oerlikon.com/fairfield