Brochure - Complete 200308

Contact Details

Normanton Laminating Services Ltd

Lincoln RoadAirfield Industrial EstatePocklingtonE YorkshireYO42 1NRTel 0044 1759 322160Fax 0044 1759 322170Email:

Hours of OperationMonday - Friday 08:00 a.m. - 17:00 p.m.Friday 08.00 a.m. - 16.00 p.m.

Westminster WorksCoulman RoadCoulman Road Industrial EstateThorneDoncasterDN8 5JU

Hours of OperationMonday - Thursday 07.30 a.m. - 16:30 p.m.Friday 07.30 a.m. - 14.30 p.m.

Head Office:

::

Commercial Vehicle/Assembly Division:

[email protected]

Normanton Laminating Services Ltd Issued Mar 2008

Established in 1978, through innovation & technical expertise Normanton has earned an

enviable reputation as a specialist manufacturer of laminated composite panels & panel based

systems for a diverse range of industry applications including:

Commercial Vehicle Body BuildingBus \Coach & Rail TransportConstruction, Traditional & Off-SiteModular, Temporary & Portable AccommodationClean RoomsShop-fittingShip-BuildingAgriculturalExhibition ContractingStage FlooringAcoustic Insulation

Depending on the market, an existing product or solution may be available to suit the

application. Alternatively a design can be bespoke manufactured to an individual customer

requirement taking into account many parameters such as weight, strength, durability, surface

finish, colour, thermal properties or economy of construction.

Our reputation for high quality and competitiveness is impressive, as is our list of satisfied

customers, ranging from individual traders to the largest international corporates.

Operating from 2 locations in Yorkshire, England the Normanton facility comprises of 3 separate,

dedicated manufacturing units with a combined floor area exceeding 52,000ft , each purpose

built & hosting a wide range of “state-of-the-art” high technology, laminating, fabrication &

automated mechanical handling plant.

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NORMANTON LAMINATING SERVICES LIMITED

Head Office - Pocklington


After almost 30 years of experience, having both the expertise & equipment to fully utilise a

multitude of adhesives, including the very latest technologies and systems available for

laminating, Normanton ensure the optimum method is adopted for each individual material

combination through one of the most versatile and capable laminating facilities in the industry.

The range of materials we are therefore able to utilise in achieving specific panel properties

required is enormous, including aluminium of various grades & finishes, steels including painted,

primed, galvanised & stainless grades, lead, rubber & plastics including GRP, PVC, Acrylic,

Polycarbonate & ABS, many lightweight foams with differing characteristics and levels of

mechanical and compressive strength, insulation & fire resistance, all types of wood based

sheets such as plywood, MDF, OSB, particle board, plasterboard and of course decorative HP

Laminates of all types.

Honeycombs also are increasingly used to offer excellent strength to weight ratios and the

materials used, whether aluminium, polycarbonate, polypropylene or other more specialist

variants, will be selected according to the required individual properties of the panel.

Following the 2005 launch of the Company's independent & widely acclaimed

commercial vehicle door system, Normanton have progressively introduced new Strategic Sales

Partners in mainland Europe allowing the Company to comprehensively service increased

demand from Trailer Manufacturers' across the Benelux, Germany, Poland & the Baltic States.

Smoothliner 3

Commercial Vehicle/Assembly Division, Thorne


SALES PARTNERS

Scotland & Ireland

Benelux

Germany

Poland

John Adams (Coach Supplies) Ltd Tel: 0141 557 0007Atlas Industrial Estate Fax: 0141 558 95644 Edgefauld Drive Web: www.commercialbodybuilding.co.ukSpringburnGlasgowScotland

VBG Group Sales Benelux NV Tel: 0032 1145 8376Lochtemanweg 50 Fax: 0032 1145 83783580 Beringen Web: www.vbggroup.beBelgium

VBG Group Sales Benelux NV Tel: 0031 478 514143Alaertslaan 12 Fax: 0031 478 5157905801 DC Venray Web: www.vbggroup.beThe Netherlands

Hoekstra Utrecht BV Tel: 0031 3026 10441Californiedreef 40-42 Fax: 0031 3026 248443565 BN Utrecht Web: www.hoekstra-utrecht.nlThe Netherlands

VBG Group Truck Equipment GMBH Tel: 0049 2151 835-0Oberschlesienstrasse 15 Fax: 0049 2151 835-20047807 Krefeld Web: www.edscha-trailer.comGermany

ALU TRANS SYSTEM SP Z OO Tel: 0048 3267 08107Fax: 0048 3267 08107

42-400 ZawierciePoland

G21 4UR

ul. Obrońców Poczty Gdańskiej 95


COMMERCIAL VEHICLE PRODUCTS

Flush Doors

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Smooth, flat surfaces providing uninterrupted area for signwriting, logo's and decals as wellas for ease of cleaning

34 Euro-pallet loading capacity on 13.7m trailers

Significant operational and aesthetic advantages over traditional door panels

Lightweight panel options available - significant weight saving offering greater payloadcapacity

Fully fabricated ready to hang for ease of fitting by the body builder. Detailed fittinginstructions and drawings available

Single or double locking rods

Conventional or recessed handles

Fully enclosed giving reduced susceptibility to corrosion

Pre-painted to specification and/or fitted with anodised aluminium extrusions

Hinge mountings to suit the customer's specific engineering and aesthetic requirements

Bi-folding Triple/Quarter/Multi-leaf options for side door and/or Through Loading Systems

Extra-wide panel options ideal for removal van side door applications

Doors available to comply with Load Restraint Norms EN12642 & EN12642 XL

Ready-to-hang Barn Doors

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Bespoke supplied door panels to customer specification

Pre-cut to suit the customer's frame aperture size

Factory fitted door gasket sets

Pre-assembled locking mechanisms, hinges, fasteners or other specified doorfurniture

Bi-folding Triple/Quarter/Multi-leaf options for side door and/or restricted workingspace applications


Plymetal Panel Blanks

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Hardwood Far Eastern or Birch plywood substrate

Primed or pre painted aluminium and/or galvanised steel facings as standard

Other facing options such stainless steel or GRP on request

Colour Matching

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Almost all panels can be provided in fully painted finishes

Available from stock colours or matched to your own specification

Lightweight

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3 element composite with lightweight foam/honeycomb core and range of facing options

5-element construction; inner foam core, two plywood rigidising impact protection layersplus required facings

Combines rigidity and reduced weight

Range of weights, thicknesses, facings and specifications


Insulated

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3 or 5-element foam based construction with thickness to customer specification

Strengthening inserts as required for furniture fastening points

Provides required insulation properties for refrigerated vehicles

Flooring

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Range of slip resistant, heavy duty treadplates in both low and high pattern depths and basethicknesses including 5 Bar, 2 Bar, Barley Seed/Rice Grain, Triple Grip and Cricket Weave

Smooth or slip resistant Mesh patterned phenolic faced plywood for lighter duty applications.Various mesh film weights and plywood substrate thicknesses


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Do

ub

leH

ing

eS

ectio

n

Hin

ge

Se

ctio

n,

Bo

lto

nB

racke

tM

ou

ntin

g

Note

ori

enta

tio

nof

seals

.A

llfins

poin

tin

ward

sto

apert

ure

1”

Box

section

or

sim

ilar

fram

epill

ar

for

mounting

doors

.

Hin

ge

Se

ctio

n,

Fu

llyO

pe

n,A

lum

iniu

mS

up

po

rtP

rofile

Note

ori

enta

tio

nof

seals

.A

llfins

poin

tin

ward

sto

apert

ure

Innerm

ost

Door

Leaf.

Oute

rmost

Door

Leaf.

Typ

ica

lTo

pK

ee

pe

rF

ram

eN

otc

hin

g

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Sm

oo

thli

ne

r3

Alu

min

ium

Su

pp

ort

Pro

file

–S

tan

da

rdD

eta

ilin

g

Rea

rP

illa

rM

ou

ntin

gS

ectio

n–

Do

or

Fu

llyC

lose

d

Rece

sse

dS

ide

Mo

un

tin

gS

ectio

n–

Do

or

Fu

llyO

pe

n

Re

ce

sse

dS

ide

Mo

un

tin

gS

ectio

n-

Do

or

Fu

llyC

lose

d

Hin

ge

Are

aV

iew

Re

ar

Pill

ar

Mo

un

tin

gS

ectio

n–

Doo

rF

ully

Op

en

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

STA

ND

AR

DB

AR

ND

OO

R/1/4

DO

OR

/T

OP

FL

AP

PA

NE

LS

PE

CIF

ICA

TIO

N

FE

Ply

Bir

ch

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

19

.11

9.1

16

.52

0.0

BF

65

/1

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

19

.41

9.4

17

.32

0.9

BF

85

/1

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

19

.41

9.4

17

.32

0.9

BF

W5

/1

0.9

mm

Wh

ite

Alu

min

ium

19

.81

9.8

15

.61

9.2

BF

WW

20

.42

0.4

14

.82

3.2

BF

GG

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

26

.42

5.4

21

.52

5.7

BE

85

/1

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

26

.42

5.4

21

.52

5.7

BE

W5

/1

0.9

mm

Wh

ite

Alu

min

ium

26

.82

5.8

19

.82

4.0

BE

WW

12

.5m

m1

6.5

mm

12

.5m

m1

6.5

mm

21

.12

5.1

11

.311

.5B

08

5/

1

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

21

.12

5.1

11

.311

.5B

0W

5/

1

0.9

mm

Wh

ite

Alu

min

ium

21

.52

5.5

9.6

9.8

B0

WW

22

.12

6.1

8.8

9.0

B0

GG

Typ

ica

lD

ime

nsio

ns:

24

40

,2

74

5,

30

50

,3

35

3,

36

60

,4

00

0,

44

00

x1

22

0m

m

Fu

llC

olo

ur

Ma

tch

Po

wd

er

Co

at

Se

rvic

eA

va

ilab

le

All

We

igh

ts&

Dim

en

sio

ns

are

Ap

pro

xim

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Pa

rtN

um

be

r0

ve

rall

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ick

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ss

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bs

tra

teE

xte

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teri

or

18

mm

Fa

rE

aste

rnP

lyw

oo

dW

BP

18

mm

Birch

Th

rou

gh

ou

tP

lyw

oo

dW

BP

1.2

mm

GR

P1

.2m

mG

RP

We

igh

tK

g/

m2

0.9

mm

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ite

Alu

min

ium

0.9

mm

Prim

er

Alu

min

ium

0.5

6m

mP

rim

er

Alu

min

ium

FE

Ply

Bir

ch

12

.5\

16

.5m

mE

PS

,3

.6m

mF

\EP

lyw

oo

dW

BP

Fa

ce

s

1.2

mm

GR

P

0.5

mm

Ga

lva

nis

ed

or

Wh

ite

Ste

el

25

mm

Fa

rE

aste

rnP

lyw

oo

dW

BP

24

mm

Birch

Th

rou

gh

ou

tP

lyw

oo

dW

BP

0.9

mm

Prim

er

Alu

min

ium

0.9

mm

Wh

ite

Alu

min

ium

0.9

mm

Prim

er

Alu

min

ium

1.2

mm

GR

P

0.9

mm

Wh

ite

Alu

min

ium

5E

lem

en

tP

ly-M

eta

l

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Sta

nd

ard

Do

ors

,S

ing

le2

7m

mL

oc

ks

Configura

tion

show

nw

ith

sin

gle

27m

mlo

ck

per

door

and

4pre

ssed

hin

ges.

Availa

ble

with

full

range

of

panel

options.

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Sta

nd

ard

Do

ors

,D

ou

ble

34

mm

Lo

ck

s

Configura

tion

show

nw

ith

double

34m

mlo

cks

per

door

with

revers

ed

2n

dhandle

orienta

tion

and

4pre

ssed

hin

ges.

Availa

ble

with

full

range

of

panel

options.

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Sta

nd

ard

Tri

ple

Do

ors

Fro

nt

or

rear

doors

for

rigid

/dra

wbar

traile

rcom

bin

ations,

or

for

oth

er

limited

space

ap

plic

atio

ns.

Availa

ble

with

equalor

unequal

wid

thle

aves.

Configura

tion

show

nw

ith

27m

mlo

cks

and

pre

ssed

hin

ges.

Centr

ele

af

Rig

ht

Hand

Hin

ged

Availa

ble

with

full

range

of

panel

options.

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

Sta

nd

ard

Qu

art

er

Do

ors

Fro

nt

or

rear

doors

for

rigid

/dra

wbar

traile

rcom

bin

ations,

or

for

oth

er

limited

space

ap

plic

atio

ns.

Availa

ble

with

equalor

unequal

wid

thle

aves.

Configura

tion

show

nw

ith

27m

mlo

cks

and

pre

ssed

hin

ges.

Availa

ble

with

full

range

of

panel

options.

Sta

nd

ard

Do

ors

,S

ea

lO

rie

nta

tio

nD

eta

ilin

g

Quart

er

Door

Option,

Rig

htH

an

dIn

ne

rL

ea

fO

pe

ns

First.

Section

vie

wed

from

above.

Sta

ndard

Pair,

Rig

ht

Hand

Opens

First.

Section

vie

wed

from

above.

Trip

leD

oo

rO

ptio

n,

Ce

ntr

eL

ea

fR

igh

tH

and

Hin

ged.

Section

vie

we

dfr

om

ab

ove

.

Inte

rior

Exte

rior

Inte

rior

Exte

rior

Inte

rior

Exte

rior

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

GASKETS FOR 27MMEXTERNAL LOCKING GEAR

Fitted as standard on all pre-assembled doors with 27mm door furniture!

1mm rubber gaskets for 27mm B2000 type door furniture, pre-drilled for easy applicationbetween door gear and panel facings.

We strongly recommend that gaskets are used on all doors with external locking gear inorder to reduce the risk of corrosion.

Gasket for Forged Hinge

Quantities Required Part Number

1 per hinge BDPHG

Gasket for Small Bearing Bracket

Quantities Required

Single Lockrod Double Lockrod

Part Number

2 4 BDSBG2000

Gasket for Large Bearing Bracket

Quantities Required


Part Number

2 4 BDLBG2000

Gasket for Retainer

Quantities Required


Part Number

1 2 BDRG2000


Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

GASKETS FOR 34MM EXTERNALLOCKING GEAR

Fitted as standard on all pre-assembled doors with 34mm heavy-duty door furniture!

1mm rubber gaskets for 34mm door furniture, pre-drilled for easy application betweendoor gear and panel facings

We strongly recommend that gaskets are used on all doors with external locking gear inorder to reduce the risk of corrosion

Gasket for Forged Hinge

Quantities Required Part Number

1 per hinge BDFHG

Gasket for Small Bearing Bracket

Quantities Required


Part Number

1 2 BDSBG2566

Gasket for Large Bearing Bracket

Quantities Required


Part Number

2 4 BDLBG2566

Gasket for Retainer

Quantities Required


Part Number

1 2 BDRG2566


Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

12526M

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

14037

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

13507

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

12536

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

13518

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

13855

Norm

anto

nLam

inating

Serv

ices

Ltd

Issued

Mar

2008

NORMANTON SMOOTHLINER 3SPARE PART COMPONENTS

NORMANTON HANDLE

NORMANTON HANDLE RETAINER

THIRIET ARTICULATED HANDLE

PART NUMBER

PART NUMBER

PART NUMBER

SL3NH1

SL3NR1

TPE 1058Z



THIRIET HANDLE RETAINER\RECEIVER

FURGOCAR S\S RECESSED LOCK

THIRIET S\S RECESSED LOCK

PART NUMBER

PART NUMBER

PART NUMBER

TVA 1041D

0209 10093 (Large)0209 10724 (Small)

TPO 5460N


NORMANTON ANTI-RACK KEEPER

NORMANTON ANTI-RACK TOP CAM

HEAVY DUTY ANTI-RACK PLATE

10MM TOP STEEL BUSH(THIRIET ONLY)

THIRIET ANTI-RACK TOP KEEPER

THIRIET TOP CAM

O-RING FOR HEAVY DUTY PLATE

20MM BOTTOM STEEL BUSH(THIRIET ONLY)

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

SL3NK1 TGA 0763D

SL3NC1 TPE 1138D

SM304FD001 SL3OR

SL3TB10 SL3BB20




TOP\BOTTOM\CENTREDOOR PROFILE

TORKTAINER

FIXING SCREW FORPERIMETER SEAL

CONTINUOUS HINGE - 2700MM LONG

COMPLETE HINGE ASSEMBLY

Ø16MM HIGH TENSILEZ\P STEEL ROD

Ø12MM HIGH TENSILEZ\P STEEL ROD

AUTOBULB FASTENER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

13067.3500M13067.3500A13067.3500W

13066.2700.67013066.3000.77013066.3350.670

B3N2 23.44510AX

SL3A12MM6 x ½ CSK

2700CH2924 M3 or M7

M = Mill FinishA= Anodised FinishW =White RAL 9010

All available inMill Finish,

Anodised Finishand

White RAL 9010


HINGE BOLT (M12 SOCKET CAP Z/P)S/S ROLL PIN

HINGE PIN NUT(M12 S/S OR Z/P NYLOC)

HINGE BOLT (M12 HEX BOLT S/S)

ALUMINIUM HINGESUPPORT PROFILE

BOLT-ON HINGE BRACKET

BLACK INTERIOR PERIMETER SEAL19MM NYLON TOP HATBUSH FOR ASP

RAINGUARD HEADER SEALALUMINIUM CENTRE COVER STRIP

PART NUMBERPART NUMBER





M12120BZPSL3RP

M12 S/S NUTM12 BZP NUT

M12120SS

13068.3000.77013068.3350.670

SM304FD002

56CS001SL3SB

RG01NLS001

NORMANTON SMOOTHLINERSPARE PART COMPONENTS

Available in20mm22mm25mm

All available inMill Finish,

Anodised Finishand

White RAL 9010


NORMANTON SMOOTHLINERSPARE PART COMPONENTS

PASTORE & LOMBARDI KEEPER

FURGOCAR KEEPERFOR FINGER CAM

29MM NYLON TOP HAT HINGE BUSH

PASTORE & LOMBARDI CAM

FURGOCAR FINGER CAM

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

071923644 071923643

021610822 (RH)021610823 (LH)

021603101

SL3LB


BOLT-ON KEEPER

LARGE OUTER BEARING BRACKET

LARGE BRACKET BUSH

HANDLE HUB

CAM

SMALL OUTER BEARING BRACKET

SMALL BRACKET BUSH

RIVET

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

22788/1 22789

BCP 14063 BCP 14064

BCP 14271 BCP 14065

BCP 13602 BCP 10038/1

BLOXWICH B2000MN Ø27MMSPARE PART COMPONENTS


BUSH

RETAINER

TUBE (Ø27MM X 3200MM)

GASKET FOR SMALLBEARING BRACKET

CATCH

HANDLE

GASKET FOR LARGEBEARING BRACKET

GASKET FOR RETAINER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

22185 BCP 13856

BCP 14033 22182

BDLR27 BDLBG2000

BDSBG2000 BDRG2000

BLOXWICH B2000MN Ø27MMSPARE PART COMPONENTS


LEFT HAND CAMBOLT-ON KEEPER

LARGE OUTER BEARING BRACKETRIGHT HAND CAM

SMALL OUTER BEARING BRACKETLARGE BRACKET BUSH

HANDLE HUBSMALL BRACKET BUSH

BUSHRIVET






1008112526

1268910082

13507/112536

1360213518

2218510038/1

34MM SPARE PART COMPONENTS


CATCH

HANDLE

TUBE (Ø34MM X 3050MM)

GASKET FOR SMALLBEARING BRACKET

RETAINER

ANTI-RACK RING

GASKET FOR LARGEBEARING BRACKET

GASKET FOR RETAINER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

13856 14033

22182 11945

BDLR34 BDLBG2566

BDSBG2566 BDRG2566

34MM SPARE PART COMPONENTS


PRESSED HINGE BLADE

HINGE BRACKET

GASKET FOR HINGE BLADE

HEAVY DUTY FORGEDHINGE BLADE

S\S HINGE PIN & NUT

WELD-ON HINGE BRACKET

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

PART NUMBER

12594 10045

M1290SSM1290BZP

BCP 14149

BDPHG UB15

SPARE HINGE COMPONENTS

GASKET FOR FORGEDHINGE BLADE

PART NUMBER

BDFHG


Brochure - Complete 200308

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Transcript of Brochure - Complete 200308