Brochure - 14.458 DC Spring Apllied Brakes
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Transcript of Brochure - 14.458 DC Spring Apllied Brakes
Website : www.emco-dynatorq.in
Emco Dynatorq Pvt. Ltd.(Formerly Emco Lenze Pvt. Ltd.)
Regd. Office :1st Floor, Sita Mauli, above Bank of Maharashtra, Madanlal Dhingra Road Panch Pakhadi, Thane (West), 400 602, INDIATel : +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914Fax : +91 (0) 22 2545 2233Email : [email protected]
Unit I :Shivam Industrial Estate, Bldg. No. 3, Gala No. 12A & 12B Tungareshwar Phata Road, Sativali, Vasai (E), Thane - 401208Tel : +91 (0) 250 2480 489 / 2480 490 Fax : +91 (0) 250 2481 086Email : [email protected]
Unit II :1003, GIDC, Wahgodia, Dist. Baroda 391 760, GujaratTel : +91 (0) 2668 262186 / 263089 / 262187 Telefax : +91 (0) 2668 262180 Email : [email protected]
Unit III :Gala No. 6A & 8, Kedarnath Bldg. Tungareshwar Indl. Estate, Sativali, Vasai (E) Tel : +91 (0) 250 2480 178 / 2480 921
QAC/R91/1264ISO 9001 : 2000
ISO 9001:2000 Company
QAC/R91/1382
Emco-Simplatroll DC Spring Applied Fail Safe Brake Type 14.458 is “ Normally On” brake.
These brakes can be used for all applications where rotating machines must be stopped
quickly when switched off or when power fails ensuring the SAFETY.
Applications
Higher coil insulation available on request.
Standard Indian liner. German liner available on request.
‘Deadman Type’ Manual Release
Dust Protecting Seal
Compact Size
Easy Installation
Rust Protection to All Metal Parts
Simple Wear Adjustment
Coil with ‘F’ Class Insulation
Non Aesbestos friction liner
Use of Special Bonding Agent
Tacho Mounting provision possible
Low rotor inertia
Salient Features of Type 14.458
Cranes & Hoists Machine Tools Packaging Machines
Conveyors
Construction Machinery
Printing Machines Elevators Windmills
Textile Machines
m a k i n g m a c h i n e s f r i e n d l y
The brands emco & emco-simplatroll stand for uncompromised quality
in products as well the services. Products that are safe & reliable and
service that makes our products and your machines perform efficiently.
&
Pallet Truck Drives
Emco Dynatorq Pvt. Ltd.(Formerly Emco Lenze Pvt. Ltd.)
ISO 9001:2000 Company
DC Spring Applied
BrakeType 14.458 (Normally On)
SwitchingBrake coils are operated with DC voltage. Generally
when braking time is not critical AC side switching is
done. This method is often used with brake motors,
where brake is switched with motor contacts. Due to the
inductance of the brake coil, engagement time can be
3 to 6 times longer than with DC switching. Therefore
this arrangement is not suitable for hoist applications.
For falling loads such as hoist, lifts and cranes, also the
high inertia loads, a brake motor to some extent
regenerate the supply and hold off the brake. Here it is
essential to switch on the DC side of the rectifier. DC side switching requires provision of
universal spark suppressor and capacitor to protect the coil and switches against inductive
voltages.
For normal rectifier converting AC to DC you can use separate universal spark suppressor
and capacitor across the switch. Rectifier supplied by us are designed to include
suppressor and capacitor suitable for DC switching.
For optimum performance we suggest the following Rectifiers (Power supply).
Working
The engagement times are valid for switching on DC side. The table shows the delay during engagement t11, the rise time of brake torque t12
and the engagement time t1=t11 + t12. Disengagement time is not influenced by DC or AC side switching. However it can be reduced by
suitable excitation or over excitation.
Selection
1. Select basic brake according to the torque.
Torque (Nm) = 9550 X (Motor kW / RPM) X Safety factor (K)
2. Describe the brake with the ordering parameter. (Type, size, operating voltage and hub bore)
3. Choose optional extras required (G pcd, tacho mounting provision, friction plate (instead of mounting flange), with microswitch).
4. Choose appropriate safety factor for the hoist, lift, inclined conveyors or equipment where holding against gravity is required.
5. Select proper Rectifier considering rated voltage of the brake. If coil operatingvoltage is 96 or 190 VDC you can use our rectifier.(Call for product details).
6. Choose correct input AC voltage for rectifier.
Operating times
06
08
10
12
14
16
18
20
25
7
10
10
10
15
20
30
50
70
10
25
30
40
50
70
80
150
200
17
35
40
50
65
90
110
200
270
35
65
90
120
150
180
300
400
500
Brake Size t11ms t12ms t1ms t2ms
In the “power off” state the compression
springs (5) press the armature disc (3)
and rotor (7) against attachment surface.
Hub (8) is firmly locked on the shaft and
rotor slides over the hub.
On applying rated direct current voltage
to the stator (2) the magnetic field
produced will pull the armature disc (3)
over air-gap ‘a’ towards stator against
spring force. Thus the rotor is released
allowing shaft to rotate.
In the event of continuous power failure,
rotor (7) can be freed by pulling the hand
release (14) - the hand release of
“ deadman type”. The hand release goes
back automatically to its original position
and brake will immediately revert to its
safe action.
t1 Engagement time
t2 Disengagement time
t11 Delay time
t12 Rise time of brake torque
t3 Slipping time
# For size 06 ØJ = 11, J3 = 20Ø
For size 06 ØJ = 12, ØJ3 = 31
# For size 08 ØJ = 15, ØJ3 = 30
For size 08 ØJ = 16, ØJ3 = 41
Rectifiers made by Medicare (India) Pvt.Ltd.
All rectifiers offered by us are
with inbuilt DC switching
protection circuit. Use of inferior
quality and cheap rectifiers may
damage your costly brake coils.
Brake CoilVoltage
AC InputVoltage Current Rating Rectifier Type
190 VDC
96 VDC
415 VAC
230 VAC
230 VAC
110 VAC
1.5 Amp
1.5 Amp
1.5 Amp
1.5 Amp
EH 720 HHD
EH 720 AD
EH 720 CD
EH 720 BD
Mounting
X
°
Important :
M rat.: Rated Brake torque in Nm, -1referred to = 100 min
I Nm = 0.102 kgm = 0.737 lb.Ft.
Standard voltages : 24 V.D.C.; 96 V.D.C.; 190 V.D.C. (Other voltages on request.)
0P : Coil Power at 20 C
Permissible voltage change +5% to - 10%
Recommended ISO shaft tolerancesUp to Ø50 mm = k6, Over Ø50 mm = m6
keyways to DIN 6885 / IS : 2048* Non std. Keyway
‘H’ holes on ‘G’ pcd, only on request.
Friction Plate upto size 16 only
Applicable for flange bore 20/30
Load Condition
Low masses, equal loading & non - intermittent operation
Low masses, light shock load & intermittent operation
Medium masses, light shock load & intermittent operation
Large masses, light shock load & intermittent operation
Diesel engine drive
Compressor drive
Non overhauling Loads
Overhauling Loads
Brake shown with Mounting Flange / Friction Plate and Rubber Seal
Dimensions
Safety Factor (K)
2.0
2.5
3.0
3.0
4-5
5-6
2-3
3-4
SUPPRESSOR
&CAPACITOR
** Standard bores** max.bores
Size
Torque M RAT. (Nm)-1
Max Speed rpm (min )
Input Power P20 [w]
2Inertia J(kg cm )
Weight kg
302
-
106.7
200
42.560
25
400
1500
110
124
115.7
278
6 x M10
6 x 11
150
6 x 11
120
50
95.1
180
35
12.5
-
4.5
0.5
2
115
4 x M10
140
20
45,48
50,52
55,60,65
70*
254
-
97.6
73
27.580
20
260
1500
100
114
104.6
230
6 x M10
6 x 11
120
6 x 9
90
40
73.1
135
35
11
-
3.5
0.4
1.5
85
4 x M10
110
20
35,40
42,45
48
50
190
188.5
72.5
15
11.720
16
80
3000
55
82.5
77.5
170
3 x M8
3 x 9
84
3 x 9
65
30
56
102
25
11
1.5
2.25
0.3
1.5
68
4 x M6
85
15
25,28
30,32
34,35
38*
150
147
54.9
4.5
5.750
12
32
3000
40
64.5
59
132
3 x M6
3 x 6.6
62
3 x 6.6
45
25
40
82
18
9
1.5
2
0.3
1
50
4 x M5
64
15
20,24
25
-
28*
130
127
48.4
2.0
3.750
10
16
3000
30
56
52.5
112
3 x M6
3 x 6.6
56
3 x 6.6
40
20
33
68
15
9
1.5
2
0.2
1
42
4 x M5
54
15
11,12
14,15
19,20
24*
105
101.5
42.8
0.61
2.200
08
8
3000
25
48.5
47
90
3 x M5
3 x 5.5
45
3 x 5.5
°
30/41
20
#
26
60
14
7
1.5
1.5
0.2
1
32
4 x M5
49
12
11,12
14,15
19,20
24*
87
82
36.3
0.15
1.300
06
4
3000
20
41.5
39.5
72
3 x M4
3 x 4.5
30°
3 x 4.5
20/31#
18
24
52
12
6
1.5
1
0.2
1
25
4 x M4
37.7
10
10,11
12,14
15
15
ØA
ØB
B0
B1 Max.
B1 Min.
Ø
ØD
ØF
C
Ø
ØH
G
Ø
L
J3
Ø
ØN
M
P
R
R1
z
a
U
H7d3
d4
d5
e
Ø H7J **
***
Brake shown withManual Hand Release
Sp
ecifi
ca
tion
s a
re s
ub
ject
to c
ha
ng
e w
itho
ut
no
tice.
Paramete rs All dimensions are in mm
217
-
83.1
29
18.150
18
150
1500
85
98
89
196
6 x M8
4 x 9
100
6 x 9
75
35
64
116
28
11
-
2.75
0.4
1.5
75
4 x M8
95
15
30,35
38,40
42
45
X
Componentsexploded view
1. Stator - Armature Assembly
2. Stator
3. Armature Plate
4. Torque Adjustment Ring
5. Compression Spring
6. Compression Parts
7. Rotor
8. Hub
9. Adjustment Tube
10. A/B, Mounting Bolt & Washer
11. Friction Plate (Optional)
12. Rubber Seal
13. Mounting Flange
14. A-H Hand Release Assembly
165
163.5
66.3
6.3
8.250
14
60
3000
50
77
71.5
145
3 x M8
3 x 9
74
3 x 9
55
30
48
92
20
11
1.5
2
0.3
1
60
4 x M6
75
15
20,24
25,28
30,32
34*