Brochure - 14.458 DC Spring Apllied Brakes

2
Website : www.emco-dynatorq.in Emco Dynatorq Pvt. Ltd. (Formerly Emco Lenze Pvt. Ltd.) Regd. Office : 1st Floor, Sita Mauli, above Bank of Maharashtra, Madanlal Dhingra Road Panch Pakhadi, Thane (West), 400 602, INDIA Tel : +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914 Fax : +91 (0) 22 2545 2233 Email : [email protected] Unit I : Shivam Industrial Estate, Bldg. No. 3, Gala No. 12A & 12B Tungareshwar Phata Road, Sativali, Vasai (E), Thane - 401208 Tel : +91 (0) 250 2480 489 / 2480 490 Fax : +91 (0) 250 2481 086 Email : [email protected] Unit II : 1003, GIDC, Wahgodia, Dist. Baroda 391 760, Gujarat Tel : +91 (0) 2668 262186 / 263089 / 262187 Telefax : +91 (0) 2668 262180 Email : [email protected] Unit III : Gala No. 6A & 8, Kedarnath Bldg. Tungareshwar Indl. Estate, Sativali, Vasai (E) Tel : +91 (0) 250 2480 178 / 2480 921 QAC/R91/1264 ISO 9001 : 2000 ISO 9001:2000 Company QAC/R91/1382 Emco-Simplatroll DC Spring Applied Fail Safe Brake Type 14.458 is “ Normally On” brake. These brakes can be used for all applications where rotating machines must be stopped quickly when switched off or when power fails ensuring the SAFETY. Applications Higher coil insulation available on request. Standard Indian liner. German liner available on request. ‘Deadman Type’ Manual Release Dust Protecting Seal Compact Size Easy Installation Rust Protection to All Metal Parts Simple Wear Adjustment Coil with ‘F’ Class Insulation Non Aesbestos friction liner Use of Special Bonding Agent Tacho Mounting provision possible Low rotor inertia Salient Features of Type 14.458 Cranes & Hoists Machine Tools Packaging Machines Conveyors Construction Machinery Printing Machines Elevators Windmills Textile Machines making machines friendly The brands emco & emco-simplatroll stand for uncompromised quality in products as well the services. Products that are safe & reliable and service that makes our products and your machines perform efficiently. & Pallet Truck Drives Emco Dynatorq Pvt. Ltd. (Formerly Emco Lenze Pvt. Ltd.) ISO 9001:2000 Company DC Spring Applied Brake Type 14.458 (Normally On)

description

dc brake

Transcript of Brochure - 14.458 DC Spring Apllied Brakes

Page 1: Brochure - 14.458 DC Spring Apllied Brakes

Website : www.emco-dynatorq.in

Emco Dynatorq Pvt. Ltd.(Formerly Emco Lenze Pvt. Ltd.)

Regd. Office :1st Floor, Sita Mauli, above Bank of Maharashtra, Madanlal Dhingra Road Panch Pakhadi, Thane (West), 400 602, INDIATel : +91 (0) 22 2540 5490/2545 2244/2541 5913/2541 5914Fax : +91 (0) 22 2545 2233Email : [email protected]

Unit I :Shivam Industrial Estate, Bldg. No. 3, Gala No. 12A & 12B Tungareshwar Phata Road, Sativali, Vasai (E), Thane - 401208Tel : +91 (0) 250 2480 489 / 2480 490 Fax : +91 (0) 250 2481 086Email : [email protected]

Unit II :1003, GIDC, Wahgodia, Dist. Baroda 391 760, GujaratTel : +91 (0) 2668 262186 / 263089 / 262187 Telefax : +91 (0) 2668 262180 Email : [email protected]

Unit III :Gala No. 6A & 8, Kedarnath Bldg. Tungareshwar Indl. Estate, Sativali, Vasai (E) Tel : +91 (0) 250 2480 178 / 2480 921

QAC/R91/1264ISO 9001 : 2000

ISO 9001:2000 Company

QAC/R91/1382

Emco-Simplatroll DC Spring Applied Fail Safe Brake Type 14.458 is “ Normally On” brake.

These brakes can be used for all applications where rotating machines must be stopped

quickly when switched off or when power fails ensuring the SAFETY.

Applications

Higher coil insulation available on request.

Standard Indian liner. German liner available on request.

‘Deadman Type’ Manual Release

Dust Protecting Seal

Compact Size

Easy Installation

Rust Protection to All Metal Parts

Simple Wear Adjustment

Coil with ‘F’ Class Insulation

Non Aesbestos friction liner

Use of Special Bonding Agent

Tacho Mounting provision possible

Low rotor inertia

Salient Features of Type 14.458

Cranes & Hoists Machine Tools Packaging Machines

Conveyors

Construction Machinery

Printing Machines Elevators Windmills

Textile Machines

m a k i n g m a c h i n e s f r i e n d l y

The brands emco & emco-simplatroll stand for uncompromised quality

in products as well the services. Products that are safe & reliable and

service that makes our products and your machines perform efficiently.

&

Pallet Truck Drives

Emco Dynatorq Pvt. Ltd.(Formerly Emco Lenze Pvt. Ltd.)

ISO 9001:2000 Company

DC Spring Applied

BrakeType 14.458 (Normally On)

Page 2: Brochure - 14.458 DC Spring Apllied Brakes

SwitchingBrake coils are operated with DC voltage. Generally

when braking time is not critical AC side switching is

done. This method is often used with brake motors,

where brake is switched with motor contacts. Due to the

inductance of the brake coil, engagement time can be

3 to 6 times longer than with DC switching. Therefore

this arrangement is not suitable for hoist applications.

For falling loads such as hoist, lifts and cranes, also the

high inertia loads, a brake motor to some extent

regenerate the supply and hold off the brake. Here it is

essential to switch on the DC side of the rectifier. DC side switching requires provision of

universal spark suppressor and capacitor to protect the coil and switches against inductive

voltages.

For normal rectifier converting AC to DC you can use separate universal spark suppressor

and capacitor across the switch. Rectifier supplied by us are designed to include

suppressor and capacitor suitable for DC switching.

For optimum performance we suggest the following Rectifiers (Power supply).

Working

The engagement times are valid for switching on DC side. The table shows the delay during engagement t11, the rise time of brake torque t12

and the engagement time t1=t11 + t12. Disengagement time is not influenced by DC or AC side switching. However it can be reduced by

suitable excitation or over excitation.

Selection

1. Select basic brake according to the torque.

Torque (Nm) = 9550 X (Motor kW / RPM) X Safety factor (K)

2. Describe the brake with the ordering parameter. (Type, size, operating voltage and hub bore)

3. Choose optional extras required (G pcd, tacho mounting provision, friction plate (instead of mounting flange), with microswitch).

4. Choose appropriate safety factor for the hoist, lift, inclined conveyors or equipment where holding against gravity is required.

5. Select proper Rectifier considering rated voltage of the brake. If coil operatingvoltage is 96 or 190 VDC you can use our rectifier.(Call for product details).

6. Choose correct input AC voltage for rectifier.

Operating times

06

08

10

12

14

16

18

20

25

7

10

10

10

15

20

30

50

70

10

25

30

40

50

70

80

150

200

17

35

40

50

65

90

110

200

270

35

65

90

120

150

180

300

400

500

Brake Size t11ms t12ms t1ms t2ms

In the “power off” state the compression

springs (5) press the armature disc (3)

and rotor (7) against attachment surface.

Hub (8) is firmly locked on the shaft and

rotor slides over the hub.

On applying rated direct current voltage

to the stator (2) the magnetic field

produced will pull the armature disc (3)

over air-gap ‘a’ towards stator against

spring force. Thus the rotor is released

allowing shaft to rotate.

In the event of continuous power failure,

rotor (7) can be freed by pulling the hand

release (14) - the hand release of

“ deadman type”. The hand release goes

back automatically to its original position

and brake will immediately revert to its

safe action.

t1 Engagement time

t2 Disengagement time

t11 Delay time

t12 Rise time of brake torque

t3 Slipping time

# For size 06 ØJ = 11, J3 = 20Ø

For size 06 ØJ = 12, ØJ3 = 31

# For size 08 ØJ = 15, ØJ3 = 30

For size 08 ØJ = 16, ØJ3 = 41

Rectifiers made by Medicare (India) Pvt.Ltd.

All rectifiers offered by us are

with inbuilt DC switching

protection circuit. Use of inferior

quality and cheap rectifiers may

damage your costly brake coils.

Brake CoilVoltage

AC InputVoltage Current Rating Rectifier Type

190 VDC

96 VDC

415 VAC

230 VAC

230 VAC

110 VAC

1.5 Amp

1.5 Amp

1.5 Amp

1.5 Amp

EH 720 HHD

EH 720 AD

EH 720 CD

EH 720 BD

Mounting

X

°

Important :

M rat.: Rated Brake torque in Nm, -1referred to = 100 min

I Nm = 0.102 kgm = 0.737 lb.Ft.

Standard voltages : 24 V.D.C.; 96 V.D.C.; 190 V.D.C. (Other voltages on request.)

0P : Coil Power at 20 C

Permissible voltage change +5% to - 10%

Recommended ISO shaft tolerancesUp to Ø50 mm = k6, Over Ø50 mm = m6

keyways to DIN 6885 / IS : 2048* Non std. Keyway

‘H’ holes on ‘G’ pcd, only on request.

Friction Plate upto size 16 only

Applicable for flange bore 20/30

Load Condition

Low masses, equal loading & non - intermittent operation

Low masses, light shock load & intermittent operation

Medium masses, light shock load & intermittent operation

Large masses, light shock load & intermittent operation

Diesel engine drive

Compressor drive

Non overhauling Loads

Overhauling Loads

Brake shown with Mounting Flange / Friction Plate and Rubber Seal

Dimensions

Safety Factor (K)

2.0

2.5

3.0

3.0

4-5

5-6

2-3

3-4

SUPPRESSOR

&CAPACITOR

** Standard bores** max.bores

Size

Torque M RAT. (Nm)-1

Max Speed rpm (min )

Input Power P20 [w]

2Inertia J(kg cm )

Weight kg

302

-

106.7

200

42.560

25

400

1500

110

124

115.7

278

6 x M10

6 x 11

150

6 x 11

120

50

95.1

180

35

12.5

-

4.5

0.5

2

115

4 x M10

140

20

45,48

50,52

55,60,65

70*

254

-

97.6

73

27.580

20

260

1500

100

114

104.6

230

6 x M10

6 x 11

120

6 x 9

90

40

73.1

135

35

11

-

3.5

0.4

1.5

85

4 x M10

110

20

35,40

42,45

48

50

190

188.5

72.5

15

11.720

16

80

3000

55

82.5

77.5

170

3 x M8

3 x 9

84

3 x 9

65

30

56

102

25

11

1.5

2.25

0.3

1.5

68

4 x M6

85

15

25,28

30,32

34,35

38*

150

147

54.9

4.5

5.750

12

32

3000

40

64.5

59

132

3 x M6

3 x 6.6

62

3 x 6.6

45

25

40

82

18

9

1.5

2

0.3

1

50

4 x M5

64

15

20,24

25

-

28*

130

127

48.4

2.0

3.750

10

16

3000

30

56

52.5

112

3 x M6

3 x 6.6

56

3 x 6.6

40

20

33

68

15

9

1.5

2

0.2

1

42

4 x M5

54

15

11,12

14,15

19,20

24*

105

101.5

42.8

0.61

2.200

08

8

3000

25

48.5

47

90

3 x M5

3 x 5.5

45

3 x 5.5

°

30/41

20

#

26

60

14

7

1.5

1.5

0.2

1

32

4 x M5

49

12

11,12

14,15

19,20

24*

87

82

36.3

0.15

1.300

06

4

3000

20

41.5

39.5

72

3 x M4

3 x 4.5

30°

3 x 4.5

20/31#

18

24

52

12

6

1.5

1

0.2

1

25

4 x M4

37.7

10

10,11

12,14

15

15

ØA

ØB

B0

B1 Max.

B1 Min.

Ø

ØD

ØF

C

Ø

ØH

G

Ø

L

J3

Ø

ØN

M

P

R

R1

z

a

U

H7d3

d4

d5

e

Ø H7J **

***

Brake shown withManual Hand Release

Sp

ecifi

ca

tion

s a

re s

ub

ject

to c

ha

ng

e w

itho

ut

no

tice.

Paramete rs All dimensions are in mm

217

-

83.1

29

18.150

18

150

1500

85

98

89

196

6 x M8

4 x 9

100

6 x 9

75

35

64

116

28

11

-

2.75

0.4

1.5

75

4 x M8

95

15

30,35

38,40

42

45

X

Componentsexploded view

1. Stator - Armature Assembly

2. Stator

3. Armature Plate

4. Torque Adjustment Ring

5. Compression Spring

6. Compression Parts

7. Rotor

8. Hub

9. Adjustment Tube

10. A/B, Mounting Bolt & Washer

11. Friction Plate (Optional)

12. Rubber Seal

13. Mounting Flange

14. A-H Hand Release Assembly

165

163.5

66.3

6.3

8.250

14

60

3000

50

77

71.5

145

3 x M8

3 x 9

74

3 x 9

55

30

48

92

20

11

1.5

2

0.3

1

60

4 x M6

75

15

20,24

25,28

30,32

34*