Bomba HDX Centrifugal Pumps

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Transcript of Bomba HDX Centrifugal Pumps

USER INSTRUCTIONSHDX centrifugal pumpsSingle stage, double suction, radially split volute type centrifugal pumpsPCN=85392696 01/11 (E) Original instructions

Installation Operation Maintenance

These instructions must be read prior to installing, operating, using and maintaining this equipment.

HDX USER INSTRUCTIONS ENGLISH 85392696 - 01/11

CONTENTSPAGE CONTENTS ............................................................... 2 1 INTRODUCTION AND SAFETY ............................ 4 1.1 General ............................................................ 4 1.2 CE marking and approvals............................... 4 1.3 Disclaimer ........................................................ 4 1.4 Copyright.......................................................... 4 1.5 Duty conditions ................................................ 4 1.6 Safety ............................................................... 5 1.7 Nameplate and safety labels............................ 8 1.8 Specific machine performance......................... 8 1.9 Noise level........................................................ 9 2 TRANSPORT AND STORAGE ............................ 10 2.1 Consignment receipt and unpacking.............. 10 2.2 Handling ......................................................... 10 2.3 Lifting.............................................................. 10 2.4 Storage........................................................... 11 2.5 Recycling and end of product life................... 12 3 PUMP DESCRIPTION.......................................... 13 3.1 Configurations................................................ 13 3.2 Nomenclature................................................. 13 3.3 Design of major parts ..................................... 13 3.4 Performance and operating limits .................. 14 4 INSTALLATION .................................................... 15 4.1 Location.......................................................... 15 4.2 Part assemblies ............................................. 15 4.3 Foundation ..................................................... 15 4.4 Grouting ......................................................... 17 4.5 Initial alignment .............................................. 18 4.6 Piping ............................................................. 20 4.7 Final shaft alignment check ........................... 22 4.8 Electrical connections .................................... 22 4.9 Protection systems......................................... 22 5 COMMISSIONING, START-UP, OPERATION AND SHUTDOWN .................................................... 23 5.1 Pre-commissioning procedure ....................... 23 5.2 Pump Lubricants ............................................ 28 5.3 Direction of rotation........................................ 30 5.4 Guarding ........................................................ 31 5.5 Priming and auxiliary supplies ....................... 31 5.6 Starting the pump........................................... 31 5.7 Operating checks ........................................... 31 5.8 Normal Start Up ............................................. 33 5.9 Stopping the pump......................................... 33 5.10 Hydraulic, mechanical and electrical duty.... 33 PAGE 6 MAINTENANCE ....................................................33 6.1 General ...........................................................33 6.2 Maintenance schedule....................................34 6.3 Spare parts .....................................................35 6.4 Recommended spares (according to API) .....35 6.5 Tools required.................................................35 6.6 Fastener torques ............................................36 6.7 Disassembly ...................................................36 6.8 Examination of parts.......................................38 6.9 Assembly ........................................................41 7 FAULTS; CAUSES AND REMEDIES....................44 8 PARTS LIST AND DRAWINGS.............................46 9 CERTIFICATION...................................................59 10 OTHER RELEVANT DOCUMENTATION AND MANUALS ........................................................59 10.1 Supplementary User Instruction manuals ....59 10.2 Change notes ...............................................59 10.3 Additional sources of information .................59

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HDX USER INSTRUCTIONS ENGLISH 85392696 - 01/11

INDEXPAGE Additional sources of information (10.3) ............. 59 Alignment methods (4.5.2) ................................. 18 Assembly (6.9).................................................... 41 Associated equipment (2.4.1.5).......................... 12 Avoiding excessive surface temperatures(1.6.4.3)7 Bearings (5.7.3) .................................................. 32 CE marking and approvals (1.2)........................... 4 Certification (9) ................................................... 59 Change notes (10.2) ........................................... 59 Commissioning, startup, operation (5)................ 23 Configurations (3.1) ............................................ 13 Consignment receipt and unpacking (2.1).......... 10 Copyright (1.4) ...................................................... 4 Design of major parts (3.3) ................................. 13 Direction of rotation (5.3) .................................... 30 Disassembly (6.7) ............................................... 36 Discharge piping (4.6.3) ..................................... 21 Disclaimer (1.3)..................................................... 4 Dismantling of thrust bearing (6.7.2) .................. 37 Dismantling of line bearing (6.7.3)...................... 37 Disassembly of rotor (6.7.4) ............................... 38 Duty conditions (1.5)............................................. 4 Electrical connections (4.8) ................................ 22 Examination of parts (6.8) .................................. 38 Fastener torques (6.6) ........................................ 36 Faults; causes and remedies (7) ........................ 44 Foundation (4.3) ................................................. 15 Grouting (4.4)...................................................... 17 Guarding (5.4)..................................................... 31 Handling (2.2) ..................................................... 10 Hydraulic, mechanical and electrical duty (5.10).33 Initial alignment (4.5) .......................................... 18 Installation (4) ..................................................... 15 Introduction and safety (1).................................... 4 Inspection and maintenance (2.4.1.3) ................ 11 Lifting (2.3).......................................................... 10 Location (4.1)...................................................... 15 Long term storage (2.4.1) ................................... 11 Lubrication (5.1.1)............................................... 23 Maintenance to avoid the hazard (1.6.4.7)........... 8 Maintenance (6).................................................. 33 Maintenance schedule (6.2) ............................... 34 Marking (1.6.4.2)................................................... 7 Mechanical seals (6.8.3)..................................... 39 Nameplate and safety labels (1.7) ....................... 8 Noise level (1.9) ................................................... 9 Ordering of spares (6.3.1) .................................. 35 Other relevant documentation and manuals(10) 59 Parts list and Drawings (8) ................................. 46 Performance and operating limits (3.4) .............. 14 Personnel qualification and training (1.6.2).......... 5 Piping (4.6) ......................................................... 20 Pressure and/or flow control (3.4.8) ................... 15 Preventing the build up of explosive mixtures (1.6.4.4) ................................................................ 7 Preventing sparks (1.6.4.5) .................................. 8 Preventing leakage (1.6.4.6) ................................ 8 Products used in potentially explosive atmospheres (1.6.4) ................................................................... 6 Protection systems (4.9) .................................... 22 Primary and auxiliary supplies (5.5) ................... 31 Pump description (3) .......................................... 13 Pumps with mechanical seals (4.6.5)................. 22 Recommended spares (6.4)............................... 35 Recycling and end of product life (2.5)............... 12 Routine inspection (daily/weekly) (6.2.1) ........... 34 Safety (1.6)........................................................... 5 Safety action (1.6.3) ............................................. 5 Safety labels (1.7.2) ............................................. 8 Scope of compliance (1.6.4.1) ............................. 6 Spare parts (6.3) ................................................ 35 Specific machine performance (1.8) .................... 8 Starting the pump (5.6) ...................................... 31 Stopping the pump (5.9)..................................... 33 Storage (2.4) ...................................................... 11 Storage of spares (6.3.2) ................................... 35 Suction piping (4.6.2) ......................................... 21 Summary of safety markings (1.6.1) .................... 5 Supplementary user instructions (10.1) ............. 59 Thermal control (3.4.7)....................................... 15 Tools required (6.5) ............................................ 35 Transport and storage (2) .................................. 10

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HDX USER INSTRUCTIONS ENGLISH 85392696 - 01/11

1 INTRODUCTION AND SAFETY 1.1 GeneralThese In