Bolted Two Piece FLOATING BALL VALVEcdn.thomasnet.com/ccp/30573890/38444.pdf · Industrial Valves...
Transcript of Bolted Two Piece FLOATING BALL VALVEcdn.thomasnet.com/ccp/30573890/38444.pdf · Industrial Valves...
Bolted Two PieceFLOATING BALL VALVE
TABLE OF CONTENTSManufacturing range
Key features & benefi ts
Cross sectional drawings
Sizes & dimensions
Torque Guide
Top works dimensions
Actuation capabilities summary
Pressure/Temperature chart
Applicable standards
How to order
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TECHNICAL EXPERTISE, QUALITY AND SERVICE WHEN AND WHERE YOU NEED IT
Industrial Valves Meridian† is a leader in valve supply in Canada and has achieved exclusive, master or preferred distributor status with manufacturers of recognized, high quality products. Meridian is ISO 9001:2000 certifi ed and stocks an industry leading inventory of both commodity and specifi c application valves in a wide range of sizes, materials and pressure classes.
Specifi c Application ValvesMeridian also stocks valves designed with specifi c features and proper metallurgy to provide proven solutions for tough applications. Applications include: molten sulphur, acid gas/tail gas service, pulp mill liquor service, pump and compressor discharge, high temperature/abrasive applications, pipeline pigging, cryogenic applications, high pressure steam and hot water applications, autoclave operations and other diffi cult services.
Valve InnovationMeridian works in
partnership with its customers and manufacturers to develop
unique solutions to problems. A combination of experience, resources and broad technical
knowledge gives Meridian an advantage refl ected in our
unique product offering and strong customer relationships.
Examples include Meridian’s Pig Valve and Back Pressure Valve, Low-bleed wellhead pressure control package and BTE Baker Choke package.
MeridianTM Extended WarrantyMeridian stands behind the products it sells and provides an industry leading warranty of 40 months from date of shipment or 24 months from the date of start-up (whichever is sooner) for all MeridianTM brand fl anged or butt-weld trunnions and fl oater ball valves.
† Wolseley Industrial Products Group Inc. o/a Meridian
MERIDIANTM FLOATING BALL VALVEMANUFACTURING RANGE
(Available in full and regular port)
Size½”¾”1”
1½”2”3”4”6”8”
10”
ASME 150 ASME 300 ASME 600 ASME 900 ASME 1500
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GENERAL FEATURES• 2 piece bolted body design for ease of fi eld service and
maintenance
• Cast steel 150, 300 & 600 - sizes 2” & above
• Forged steel 900 & 1500
• Forged steel - sizes 1½” and below
• Elastomer free design
• Fire safe certifi ed
• Standard valves meet NACE
• Extreme low torque for actuation savings
• ISO mounting pads
• High life cycle
• Independent dual body seals
• Inert seals suitable for most service applications
• Locking device
STEM DESIGN FEATURES• Anti-blowout (blowout proof) stem
• Double antistatic stem
• Adjustable packing
• Additional stem o-ring
• Multi-independent stem packing seals
• Unibolt centralized packing adjustment
• Spring energized stem packing
OPTIONAL FEATURES• Body may be coated for corrosion protection
KEY FEATURES & BENEFITS
CERTIFICATION & TESTING• API 608
• API 6D, design and dimensions
• API 6D high & low pressure seat tests (exceeds API 598 requirement)
• API Q1
• API 607 rev. 5 & ISO 10497 Fire Safe certifi cates
• ISO 9001
• ISO / TS 29001
• Compliance with low emission standards
• Exceeds ANSI B16.34 wall thickness
• CE-PED
• CSA Z245.15
• CSA B51
• NACE MR 0175 & ISO 15156
• Antistatic tested
SEAT DESIGN FEATURES• Unique high-volume Flexible Seat Rings
• Absolute seal in low and high pressure
• Latest modifi ed PTFE in 150, 300 & 600 class
• Self-relieving seats for automatic internal cavity relief
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DOUBLE ANTI-STATIC STEM
INDEPENDENT DUAL BODY JOINT SEALSCombined with tight tolerance Metal to Metal overlap, ensure joint seal integrity and strength.
UNIBOLT GLANDEnsures even packing adjustment.
PRE-LOADED DISC SPRINGSSpring Loading of upper packing maintains constant packing load without the need for continuous adjustment.
ELASTOMER FREE MULTI-STAGE PACKINGEnsures compliance to the most severe low emission standards. Stem injection is not required.
HIGH VOLUME UNIQUE SEAT RINGSProvide zero leakage in low and high pressure conditions.
GRAPHITE
PTFE
STATE OF THE ART API 6D FLOATING BALL VALVEINERT SEALS FOR THE WIDEST RANGE OF SERVICE APPLICATIONS
PTFE
GRAPHITE
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CROSS SECTIONAL DRAWING
Meridian™ Floating Ball Valve, Full Port, Lever OperatedRange: ½” - 1½” ASME 150, 300, 600 & 1500
The data provided in this document is subject to change without notice.
NOTE: 1” Class 150, FULL PORT with LEVER shown
ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION
1 BODY 9 GLAND 17 GASKET2 ADAPTER 10 THRUST WASHER 18 LOCKING PLATE3 BALL 11 GASKET 19 ANTISTATIC SPRING4 DISC SPRINGS 12 O-RING 20 ANTISTATIC SPRING5 STEM 13 BOLT 21 ANTISTATIC BALL6 LEVER 14 BOLT 22 NAME PLATE7 LOCKING PLATE 15 NUT 23 RIVET8 SEAT 16 GASKET 24 TAG
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CROSS SECTIONAL DRAWING
Meridian™ Floating Ball Valve, Full & Reduced Port, Lever & Actuation OperatedRange: 2” - 10” ASME 150 & 300
2” - 6” ASME 6002” - 4” ASME 900
2” - 3” ASME 1500
NOTE: 4” Class 300, FULL PORT with LEVER shown
The data provided in this document is subject to change without notice.
ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION
1 BODY 9 PACKING RING 17 GLAND NUT2 ADAPTER 10 THRUST WASHER 18 STEM SEAL3 BALL 11 BODY SEAL 19 ANTISTATIC BALL4 DISC SPRINGS 12 BODY GASKET 20 ANTISTATIC SPRING5 STEM 13 PACKING 21 ANTISTATIC SPRING6 LEVER 14 BODY BOLT 22 SCREW7 SEAT 15 SCREW 23 NAME PLATE8 STOPPER 16 BODY NUT 24 RIVET
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15 8
73111216142
22
689
13
45
1720
19
18
10
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6 The data provided in this document is subject to change without notice.
SIZE D1 - Full Port L H W WEIGHT - kg (lb)½ 13 108 108 160 4.5 (10)¾ 19 117 107 180 5 (11)1 25 127 113 180 5.5 (12)
1½ 38 165 132 240 6.5 (14)
Meridian™ 2-piece Floating Ball Valve½” to 1½” Full port, Lever operated
Size in inches Dimensions in mm
SIZES & DIMENSIONS
NOTE: 1” Class 150, FULL PORT with LEVER shown
SIZE D1 - Full Port L H W WEIGHT - kg (lb)½ 13 140 108 160 5 (11)¾ 19 152 107 180 5.5 (12)1 25 165 113 180 6 (13)
1½ 38 190 132 240 11 (24)
SIZE D1 - Full Port L H W WEIGHT - kg (lb)½ 13 165 108 160 5.5 (12)¾ 19 196 107 180 7.25 (16)1 25 216 117 190 10 (22)
1½ 38 241 134 240 12 (26)
ASME CLASS 150
ASME CLASS 300
ASME CLASS 600
H
D1
W
L
ASME CLASS 900 & 1500 *available on order request
7The data provided in this document is subject to change without notice.
SIZES & DIMENSIONS
Meridian™ 2-piece Floating Ball Valve2” to 10” Full port, Lever or Gear operated
Size in inches Dimensions in mm
NOTE: 2” Class 300, FULL PORT with LEVER shown
SIZE D1 - Full Port L H W WEIGHT - kg (lb)2 49 178 138 240 10 (22)3 74 203 198 400 19 (42)4 100 229 218 400 32 (71)6 150 394 285 600 67 (148)8 201 457 342 n/a 111 (245)10 252 533 495 n/a 205 (452)
SIZE D1 L H W WEIGHT2 49 216 138 240 9 (20)3 74 283 198 400 30 (66)4 100 305 218 400 32 (71)6 150 403 285 800 126 (278)8 201 502 342 n/a 200 (441)
SIZE D1 L H W WEIGHT2 49 368 174 385 48 (106)
ASME CLASS 150
ASME CLASS 300
ASME CLASS 900
SIZE D1 L H W WEIGHT2 49 368 174 385 48 (106)
ASME CLASS 1500
SIZE D1 L H W WEIGHT2 49 292 164 340 25 (55)3 74 356 200 368 51 (112)4 100 432 202 610 92 (203)
ASME CLASS 600
W
L
D1
H
8 The data provided in this document is subject to change without notice.
Meridian™ 2-piece Floating Ball Valve 2” to 10” Reduced port, Lever or Gear operated
Dimensions in mm
SIZES & DIMENSIONS
NOTE: 3” Class 300, REDUCED PORT with LEVER shown
SIZE D1 - Reduced Port L H W WEIGHT - kg (lb)2” 38 178 95 330 7.5 (17)3” 49 203 127 350 13 (28)4” 74 229 294 510 25 (55)6” 100 394 203 400 36 (79)8” 150 457 272 760 75 (165)
10” 201 533 342 n/a 122 (269)
SIZE D1 - Reduced Port L H W WEIGHT - kg (lb)2” 38 216 95 330 12 (27)3” 49 283 127 330 27 (60)4” 74 305 294 350 35 (77)6” 100 502 203 510 50 (110)8” 150 419 272 760 125 (276)
SIZE D1 - Reduced Port L H W WEIGHT - kg (lb)2” 38 292 95 345 22 (48)3” 49 356 127 385 32.5 (71)4” 74 432 294 610 72 (159)6” 100 559 203 610 105 (231)
ASME CLASS 150
ASME CLASS 300
ASME CLASS 600
W
H
L
D1
SIZE D1 - Reduced Port L H W WEIGHT - kg (lb)2” 38 292 95 345 41 (90)3” 49 381 174 385 52 (115)
*Short pattern available on special order
ASME CLASS 900
SIZE D1 - Reduced Port L H W WEIGHT - kg (lb)2” 38 292 95 345 41 (90)3” 49 470 174 385 68 (150)
ASME CLASS 1500
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TORQUE GUIDE
The data provided in this document is subject to change without notice.
BORE SIZE(Seats)
AMSE 150(MPTFE)
AMSE 300(MPTFE)
AMSE 600(Molon/Devlon)
AMSE 900(Molon/Devlon)
AMSE 1500(Molon/Devlon)
½” 120 160 275 365 580
¾” 140 190 375 575 650
1” 175 275 610 955 1575
1½” 575 750 1495 1650 1695
2” 675 930 1590 1895 2400
3” 1120 1625 3220 5500 -
4” 1475 3020 6120 - -
6” 5500 8400 - - -
8” 9550 19000 - - -
Meridian™ Floating Ball ValveDESIGN OPERATING TORQUES
Torque values are in inch /lb, Newton Metres N•m (1 N•m = 8.85 inch /lb)
NOTES:1. Includes Safety Factor2. Add additional 10% Safety for Low Temperature service below -20°C for clean, wet service3. Add additional safety if service conditions dictate
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Meridian™ ½” to 1½” 2-piece Floating Ball Valve Dimensions in mm
TOP WORKS DIMENSIONS
The data provided in this document is subject to change without notice.
AMSE SIZE H h1 h2 F K C1 N-C2150 2” 114 17 17 18 13 70 4-M8150 3” 165 27 23 27 20 102 4-M10150 4” 183 28 22 27 20 102 4-M10150 6” 252 28 29 36 24 125 4-M12300 2” 114 17 17 18 13 70 4-M8300 3” 162 27 23 27 20 102 4-M10300 4” 183 28 22 30 20 102 4-M10300 6” 252 28 29 40 28 125 4-M12600 1½” 102 24 11 22 12 70 4-M8600 2” 115 27 12 22 12 70 4-M8600 3” 165 35 25 30 19 102 4-M10600 4” 215 32 32 40 24 102 4-M10
Meridian™ 2” to 6” 2-piece Floating Ball ValveDimensions in mm
SIZE H V W F K C3 C1 N-C2½” 50.5 8 20.5 10 7 20 36 4-M5¾” 55 12.5 24 12 9 25 36 4-M51” 64.5 14.5 27 14 11 28 42 4-M6
1½” 88.5 18 34.5 18 14 35.5 50 4-M6
N-C2
C3C1
F
KH
WV
C3
F
KC1
N-C2
ISO 5211
H
h1
h2
AMSE SIZE H h1 h2 F K C1 N-C2150 2” 89 16 17 18 13 50 4-M5150 3” 114 17 17 18 13 70 4-M8150 4” 165 27 23 27 20 102 4-M10150 6” 183 28 22 27 20 102 4-M10150 8” 252 28 29 36 24 125 4-M12300 2” 89 16 17 18 13 50 4-M5300 3” 114 17 17 18 13 70 4-M8300 4” 165 27 23 27 20 102 4-M10300 6” 183 28 22 30 20 102 4-M10300 8” 252 28 29 40 28 125 4-M12600 2” 102 24 11 22 12 70 4-M8600 3” 115 27 12 22 12 70 4-M8600 4” 165 35 25 30 19 102 4-M10600 6” 215 32 32 40 24 102 4-M10
FULL PORT
REGULAR PORT
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Same day shipment of Meridian actuation packages!
RAPID TURN-AROUND ACTUATION
TM VACPMV
CAPABILITIES• Quarter-turn actuation
• Multi-turn/linear actuation
• Complete shop facilities
• Experienced Technicians
• Retrofi t in service
• In-fi eld services
• Total package responsibility
• All actuators are sized for full ANSI differential pressure and Meridian ensures that the appropriate safety factor is added to ensure safe operation
IN STOCK• Pneumatic, Hydraulic, and Electric
• Control accessories and mounting hardware
• ESD packages
PACKAGESMeridianTM actuated packages
including:
• Pneumatic actuated ball valves
• Self-contained hydraulic ESD system
• Electric actuated quarter and multi-turn valves
• Actuated control chokes
• MeridianTM MAP 2000
• MeridianTM MAP 2100
• Gas-over-oil packages
FNWTM actuated packages
• FNWTM ball valves
• FNWTM knife gates
• FNWTM butterfl y valves
Meridian provides rapid turn-around valve actuation solutions and will customize its industry leading valve product range to meet its customers’ actuation
needs. Actuation products include electric actuators, pneumatic and hydraulic actuators, and control accessories.
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REFERENCE PRESSURE/TEMPERATURE CHART
API - AMERICAN PETROLEUM INSTITUTE API 598 Valve Inspection and test API 607 rev. 5 Specifi cation for fi re test for soft seated quarter turn valves API 608 Metal ball valves, fl anged, threaded and welding ends API Q1 Specifi cation for Quality Programs
ASME - AMERICAN SOCIETY OF MECHANICAL ENGINEERS B16.5 Steel pipe fl anges and fl anged fi ttings B16.10 Face to Face and end to end dimensions of valves B16.25 Butt welding ends B16.34 Valves - fl anged, threaded and welding ends B16.47 series A Large Diameter Steel Flanges
MSS - Manufactures Standardization Society MSS SP-25 Standard marking system for valves, fl anges, fi ttings and unions MSS SP-44 Large diameter steel fl anges MSS SP- 54 Quality standard for steel castings for valves, radiographic examination method MSS SP-55 Quality standard for steel castings for valves, visual method
CE - Conformité Européene or European Conformity CE EC certifi cate of conformity with EC design examination approval to PEDBS - BRITISH STANDARD
BS EN ISO 10204 Inspection Documents BS EN 17292 Steel ball valves for the petroleum, petrochemical and allied industries
CSA - CANADIAN STANDARDS ASSOCIATION CSA Z245.15 - 09 Steel Valves CSA B51 Boiler, pressure vessel and pressure piping code
ISO - INTERNATIONAL ORGANIZATION FOR STANDARDIZATION ISO 9001 Quality Management Systems ISO TS 29001 Specifi cation for quality programs ISO 15156 (All) Sulphide stress cracking resistant metallic materials for oil fi eld equipment ISO 14313 Specifi cation for pipeline valves ISO 5208 Pressure testing of metallic valves ISO 5211 Industrial valves - part turn actuator attachment ISO 15848-1 Measurement, test and qualifi cation procedures for fugitive emissions
NACE - NATIONAL ASSOCIATION OF CORROSIVE ENGINEERS MR0175 Sulphide stress cracking resistant metallic materials for oilfi eld equipment MR0103 Sulphide stress cracking resistant metallic materials for petroleum refi ning
APPLICABLE STANDARDS
0 100 200 300 400 500 600 700
0 38 93 149 204 260 316 3716000
5400
4800
4200
3600
3000
2400
1800
1200
600
0
400
360
320
280
240
200
160
120
80
40
0
RPTFE-15%
DELRIN
MPTFE-20%CF
HNBR/HSNO-RING
MOLON
PEEK
RPTFE/PTFESEALS
RPTFE-20%
VITONO-RINGNYLON 6
CLASS 150
CLASS 300
CLASS 600
CLASS 900
CLASS 1500
CLASS 2500
TEMPERATURE °C
TEMPERATURE °F
Consult ASME 16.34 for specific material pressure/temperature ratings.Consult Meridian for specific information.
PR
ES
SU
RE
(bar
)
PR
ES
SU
RE
(psi
)
DEVLON
13
A
9
G
8
L
7
06
6
R
5
40
4
F
Ball MaterialA = A350 LF2 ENPC = A352 LCC ENPB = WCB ENPD = A105N ENPE = A182 F316F = A182 F6A (410SS)G = A182 F51H = A182 F55X = Special
Top WorksG = Gear OperatorH = Lever HandleB = Bare StemA = Actuated
3
B2
2
F
1
A
10
A
Body MaterialA = A350 LF2C = A352 LCCB = A216 WCBD = A105NE = A182 F316F = A182 F6A (410SS)G = A182 F51H = A182 F55X = SpecialZ = Coated
Pressure Class01 = 15003 = 30006 = 60009 = 90015 = 1500
Size05 = 0.5”07 = 0.75”10 = 1”15 = 1.5”20 = 2”25 = 2.5”30 = 3”40 = 4”60 = 6”80 = 8”100 = 10”
TypeF = Floating
Body StyleB2 = Bolted 2 piece
PortF = FullR = Reduced
Seal MaterialA = TFE/GraphiteX = Special
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A
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ServiceL = Low Temp. NACEN = NACEB = Standard (sweet)X = SpecialO = OxygenC = Cryogenic
HOW TO ORDER
ORDERING FIGURE NUMBER CHART
Seat MaterialA = MPTFEB = Molon/DevlonC = PEEKM = MetalX = Special
End ConnectionsB = BWJ = RTJR = RFX = Special
R1880.1_03/2011
Meridian/Maverick locations identifi ed with “ ”.
Head Offi ce3780 - 98 StreetEdmonton, AB
T6E 6B4Phone: 1.800.661.6997
Fax: 1.800.263.8298
HannaPh: 403.854.4960 Fax: 403.854.4967
OldsPh: 403.556.1990Fax: 403.556.2731
OyenPh: 403.664.2100 Fax: 403.664.3050
PonokaPh: 403.783.4405Fax: 403.783.2855
RimbeyPh: 403.843.2661 Fax: 403.843.3775
EdmontonPh: 780.468.7161 Fax: 780.469.2655
CalgaryPh: 403.243.3001 Fax: 403.243.0492
RichmondPh: 604.278.4640Fax: 604.278.7515
Fort St. JohnPh: 250.785.9643Fax: 250.785.9651
Grande PrairiePh: 780.532.4208 Fax: 780.532.4264
BurlingtonPh: 905.331.2180Fax: 905.331.3218
SarniaPh: 519.336.0014Fax: 519.336.6899
SudburyPh: 705.682.9779Fax: 705.682.9780
MontrealPh: 514.343.5400Fax: 514.343.8625