Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double...

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Blue means

Transcript of Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double...

Page 1: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means

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Page 2: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means innovation and a vision

LEMKEN is an internationally active, specialist supplier for professional crop cultivation, which is currently owned by the seventh generation of the family. Our range comprises high-quality, powerful and reliable technology designed for soil tillage, sowing and plant protection and is focussed strongly on the individual requirements of agricultural entrepreneurs. Their financial success, along with the conservation of resources, is our priority.

Cooperation, in particular, is what counts in our company. We therefore develop implements which are conceived based on practical experience and manufactured for practical use. We foster strong, close relationships with our suppliers and dealers. Each one of our staff members is an integral part of the company and participates in the operating results. Their new ideas are valuable contributions.

"When you see wh

at has come of the

small forge which W

ilhelmus Lemken

founded in 1780 e

ven we can only

marvel. Despite al

l the changes, one

thing has remained: th

e closeness to

the customer. After all,

we are still

working to find in

dividual solutions

for

each agricultural

business."

Nicola Lemken, partner, and Anthony van der Ley, Chief Executive Manager

| 02 | LEMKEN

Page 3: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means innovation and a vision

Table of contents

Our vision page 2

Our competences page 4

Our production page 6

Our innovations page 8

Our locations page 10

Our responsibility page 12

Our staff page 14

LEMKEN | 03 |

We live and breathe agriculture. For only those with a deep understanding of agriculture are capable of producing agricultural machinery which meet all the customer's requirements. We see innovations from the human point of view, the people who use our equipment - and we are ground breaking in the selection of materials and work processes as well as in the functionality and user-friendliness of the implements. Numerous patents and awards demonstrate that this path is our future.

After all we are following a vision - A vision in which farmers can live profitably. The exchange between farmers, trade and manufacturers is the basis for mutual success, as well as the foundation for a global food supply ensured by sustainable efficient engineering. This vision makes us the Agrovision Company.

Page 4: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means soil cultivation, sowing and plant protection

Our agricultural machinery is not only instantly recognisable by its blue colour, but primarily by the way it works on the field. Soil cultivation equipment which prepares the soil perfectly for sowing. Sowing equipment enabling highly precise sowing results which are crucial to obtaining high yields. And, plant protection equipment which protects the yield and ensures an environmentally compatible distribution.

We supply agricultural technology that convinces not only by its innovation and its diversity. We offer individual solutions for farms of every size, for every market and for every demand. Our equipment is not only designed on the computer, but is created in a continuous dialogue with the people who use the machines: farmers and machinery contractors all over the world. Only their practical experience can help us to obtain valuable propositions for the development of new products and respond to the needs of every individual customer.

We know that markets can change, that agriculture is influenced by an array of changing factors, and that the work of every farmer increases with individual success. Therefore, we are geared to respond to change: Our ploughs and range of plough accessories today permit about 50,000 practical combinations for the most diverse fields of application. We at LEMKEN simply stand for diversity.

| 04 | LEMKEN

Page 5: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means soil cultivation, sowing and plant protection

"What excites me most of a

ll is 'how' things

work in productio

n. Our hard and

flexible

LEMKEN special steel is d

efinitely something

out of the ordina

ry. In addition, w

e use CNC

machining centres a

nd robot welding

systems

as well as highly

modern painting lin

es.

Once you have ex

perienced these m

achines,

you simply think blue."

Ulrich Striesche, staff member of LEMKEN in Alpen since 1998

LEMKEN | 05 |

Page 6: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

"In Belgium, agricul

ture is an important

eco-

nomic factor. Here w

e rely on quality.

Robust,

long-life and easy

-to-operate device

s are more

sought-after tha

n ever. LEMKEN has an

excellent reputat

ion. You cannot fa

il to notice

that quality is th

e measure of all thi

ngs at

LEMKEN."

Sophie Keymolen, LEMKEN dealer in Belgium

Blue means production sets the benchmark

| 06 | LEMKEN

Page 7: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Our agricultural machinery has been designed to give the best performance even under challenging and demanding conditions. For this reason, nothing is left to chance in production: Already in the choice of the special steels, we focus on high quality to be able to meet the highest resistance to load and wear. All in-coming material is checked by spectral analysis before we accept the delivery. The outstanding properties of our equipment are ultimately only possible if suppliers provide the very best quality.

In our "Hardening and Tempering" Department, the raw materials are transformed into tough and wear-resistant work pieces in largely automated processes. This is a process in which every degree Celsius determines the right cooling, the hardened structure and the time intervals. Robotic grind-ing machines especially developed for us ensure exceptionally smooth surface finishes. The grinding direction corresponds to the flow of the soil stream on the mouldboard so that it remains easy to pull in all soils.

Our highly modern cathodic dip-paint coating machine is used to apply the paint particles electrolytically onto the component. Subsequently they are burned in to ensure a long-lasting protection against corrosion. Finally, the equipment is assembled by our expert staff and given a final inspection by the quality assurance department. This is a procedure which is given an extremely high priority during the entire production cycle. Subsequently the units are dispatched to farmers all over the world and convince with their operating reliability, user-friendliness and above all with their performance in the field.

Blue means production sets the benchmark

LEMKEN | 07 |

Page 8: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

| 08 | LEMKEN

Our Development Department is the cradle of all innovations. Our engineers always work with the aim of offering farmers quantifiable added value. For this purpose the implement has to increase the yield per hectare or has to make the work better, easier, more environmentally friendly or less strenuous.

Here are some examples: In 1978 we wanted to improve the adjustment comfort of ploughs and at the same time we wanted to increase the traction of the tractors trailing the implements. The solution was our Optiquick Adjustment Centre, which at a later point in time was used for all LEMKEN mounted tractor ploughs. Another milestone was the VarioPack furrow press with extendible press ring concept. The traction point controlled trailer and other functional elements have been created in our company - and are still the standard for furrow presses of the latest generation.

Blue means ideas, patents and concepts

Page 9: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

LEMKEN | 09 |

"More than 400 of

our ideas have b

een

patented so far.

New machines are

developed here bec

ause we trial the

m

again and again.

And also because

farmers get back to u

s when individ-

ual problems occur.

So our customers

help us improve an

d we help them

work more efficiently."

Gottfried Giesen, Development Manager at LEMKEN in Alpen

A list that can be continued indefinitely. We created disc cultivators with offset concave discs and interchangeable wing shares, a seedbed combination unsurpassed up to now with double crumbler rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin short disc harrow is unique to this day with its disc position and soil guidance. In soil cultivation, our Zirkon rotary harrow has caused a stir. Its direction of rotation can be reversed, thus permitting varying levels of tillage.

Recently, the DuraMaxx plough body has created a sensation: Compared to normal steel, our hard tool steel permits up to 75 per cent higher area coverage before the wearing parts are worn. The unit passes through the soil easier which saves fuel. In addition, the wearing parts are mounted on the carrier by simply hooking them on, and can be changed twice as quickly and without tools. The fastening elements are glued on which prevents ruptures in the hole area, increasing the service life considerably.

The story continues with a traction enhancement by weight transmission from the plough or cultivator to the tractor, the quick-change system for cultivators or the TriMix coulter system for compact cultivators which achieves almost as much with one tine as others with three.

Our development work, close co-operation with farmers, universities and research institutes as well as participation in fundamental research will continue in the future too. Aimed at providing farmers with whatever it takes to increase the efficiency of their efforts.

Blue means ideas, patents and concepts

Page 10: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

"India's agricultur

al sector is devel

oping continu-

ously - and LEM

KEN is equally a com

pany

that continuously

grows and invest

s. A perfect

match! In 2012, we

set up LEMKEN India A

gro

Equipment Ltd. here to p

roduce agricultur

al

machinery, and I h

ave been involved

right from

the beginning. The

introduction of a

dvanced agri-

cultural technolo

gy is the order of

the day in

my country. So we

can really move our

business

forward with LE

MKEN implements.“

Nilesh Waghode, LEMKEN staff member in the works in Nagpur, India

| 10 | LEMKEN

Blue means a presence on more   and more fields  all over the world

Page 11: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

We see ourselves as an enterprise based on proximity and co-operation - not only for farmers, dealers and business partners, but also for the markets we operate in. Our headquarters in Alphen have a production area of 55,000 m² and additional production sites have been established in Meppen and Föhren in Germany. In 2012 we started production of tilling machines in Nagpur, India. In addition, we have service centres in Detschino, Russia and Qingdao in China in order not only to be able to supply these regions of the world cost-efficiently, but also to establish a local presence. More than 1,000 employees currently work for us all over the world, and their numbers are continuing to rise.

At present, 22 branch offices supply the markets in Europe, North America, Asia and Africa - and our sales network is expanded continuously. Apart from Germany, the main sales markets in Europe are France and Russia at present, but markets overseas, such as Canada or China, are continuing to grow.

Ploughs account for about one third of our sales, followed by short-disc harrows, seed drills, rotary harrows, cultivators, field sprayers, seedbed combinations and packers. By expanding the range and opening up new markets, as well as the concept of being close to the farmer, the turnover was more than quadrupled between 2003 and 2012. This is a success we all have a share in.

Our factory in Alpen is open to all interested farmers and dealers at any time. We organise training courses that explain our engineering right down to the very last detail, and during the tour of our factory you can convince yourself personally of our high standards of production. Please feel free to contact us!

LEMKEN | 11 |

Blue means a presence on more   and more fields  all over the world

Page 12: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means sustainability and food security

As a specialist for professional crop production we feel a particular obligation to environmental protection and sustainable production processes. Our equipment is therefore constantly improved to live up to this claim.

Many of our soil tilling machines have been fitted with traction assistance which transfers weight force to the rear axle of the tractor. This not only increases the working speed, it also enables fuel savings of up to 20 per cent.

Another example of a sustainably designed product is our intensive cultivator Karat. Whilst many machines have a limited functional range, this unit has been fitted with a quick-change system so the implements can be changed quickly. This optimal use also contributes to significant reductions in fuel consumption.

Our modern agricultural machinery helps make more efficient use of the existing agricultural potential, and boost yields. This is our way of making an effective contribution to global food supplies. Soil protection plays an equally as important role as the durability of the equipment, protecting the

| 12 | LEMKEN

Page 13: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

"About ten years a

go we changed ou

r cultivation

practices and re

duced the intensit

y of how we

worked the soil. In

stead we now wor

k with agricul-

tural machinery t

hat cultivates th

e soil effectively,

but treats it wit

h care. The machines

can be

combined flexibly, an

d at the same time we sav

e

fuel. That's why w

e rely on LEMKEN.“

Jérôme Leger, farmer and LEMKEN customer from France

Blue means sustainability and food security

resources and the reduction of CO2 emissions in production. We are aware of our responsibility and invest continually in optimising the operational processes. Our administrative offices were completed in 2004, and already then used the process heat generated during production to heat the building in winter. This means that energy consumption costs are about 77 per cent lower than in a conventional office building of a comparable size.

When the paint shop was constructed in 2009, components were used which use heat exchangers to heat the assembly shop. In order to cover another part of the energy required by geothermal energy, fifty probes were installed to a depth of 30 metres. In this way we save about 500 tonnes of CO2 annually.

In 2012, a photovoltaic system was installed on our factory in Alpen. This system generates a maximum output of about 515 kW, and contributes towards reducing emissions by a further 250 tonnes of CO2 every year. In this way our production processes are environmentally compatible, and our products make a major contribution towards feeding the world's population.

LEMKEN | 13 |

Page 14: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means knowledge, progress and solidarity

| 14 | LEMKEN

Page 15: Blue means · rollers, the semi-mounted reversible plough with new type of reversing gear or double disc type coulter with depth rollers in pneumatic drilling machines. The Rubin

Blue means knowledge, progress and solidarity

At LEMKEN we truly believe that progress can only be achieved as a team. The expertise and abilities of each individual combine to ensure our joint success. Mutual trust on all levels and an open dialogue are always at the foundation of the further development of all corporate divisions.

At our company, we rely on the qualifications and motivation of the staff members. More than 30 per cent of the present employees at our parent company in Alpen have completed their professional training with us and have remained loyal to the company. New insights and experiences are shared continually so that they can be integrated in everyday work. More than 40 young people are learning technical and commercial skills at LEMKEN. Viktor Lemken was awarded the Order of Merit of the Federal Republic of Germany in recognition of his commitment to training and employees.

And our employees are not the only ones to benefit - farmers all around the world can also use our knowledge. Together with a number of partners in Ethiopia we operate a centre of excellence for German agricultural equipment which is also supported by the Federal Ministry for Economic Cooperation and Development. The local population in East Africa is familiarised with efficient cultivation practices and how to operate modern agricultural machinery with the aim of increasing production for the local market. In a similar facility in Ukraine, employees of agricultural enterprises are trained to handle machines and implements. Agricultural showpiece farms in Mongolia and China give local farmers impressive demonstrations of how they can improve their yields using modern production methods. We will continue this involvement in other countries. After all, knowledge benefits all.

"When I started w

orking as a trai

nee at LEMKEN

some years ago, I wa

s given the oppor

tunity to explore

many fields - from

the export depa

rtment and

engineering depart

ment to production.

At the time, I

spent six months in

Idaho working for

LEMKEN -

and today I am responsi

ble for the expan

sion of

the dealer netwo

rk in the western

area of the USA

.

At LEMKEN there are alway

s opportunities to

progress. They look

closely at your

potential abilities

,

and prepare you

thoroughly for the

task ahead."

Cord Diekmann, LEMKEN Area Sales Manager Western USA

LEMKEN | 15 |

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www.lemken.com

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