MARTIN Standard Plough Scraper

Operating ManualM3201UK

MARTIN® Standard Plough Scraper

Con

tents

I Contents

I Contents ............................................................................ 11 Introduction ...................................................................... 31.1 About this Installation Manual ............................................ 31.1.1 Scope ............................................................................ 31.1.2 Copyright ....................................................................... 31.1.3 Disclaimer ...................................................................... 31.1.4 Reference to additional documentation ......................... 41.1.5 Classification of hazards................................................ 51.2 Appropriate Use ................................................................. 61.2.1 Conveyor belt systems with open transfer systems ...... 61.2.2 Use in EX-protection areas ............................................ 61.2.3 Operating limits of this product ...................................... 61.3 Safety at work .................................................................... 71.3.1 Safety instructions, safety at work ................................. 71.3.2 Obligations of the operator ............................................ 71.3.3 Authorised personnel ..................................................... 72 Description of this product ............................................. 92.1 Construction and function .................................................. 93 Installation preparation ................................................. 113.1 Before installation............................................................. 113.1.1 Materials and tools required ........................................ 113.1.2 Preparatory measures ................................................. 114 Installation ...................................................................... 134.1 Safety instructions............................................................ 134.1.1 General safety instructions .......................................... 134.2 Installation of MARTIN® standard plough scraper........... 144.2.1 Determining the installation position ............................ 144.2.2 Bolt or weld the pipe flange to the supporting frame ... 184.2.3 Installation of the plough scraper................................. 194.3 Test run ............................................................................ 214.4 Installation checklist ......................................................... 225 Maintenance ................................................................... 235.1 Safety instructions............................................................ 235.2 Monthly maintenance ....................................................... 236 Troubleshooting ............................................................. 256.1 Safety instructions............................................................ 257 Storage, De-installation, Disposal ................................ 277.1 Storage............................................................................. 277.2 De-installation .................................................................. 277.3 Disposal ........................................................................... 278 Part numbers .................................................................. 298.1 MARTIN® Standard Plough Scraper................................. 298.2 Replacement scraper blades from rubber or urethane .... 298.3 MARTIN® Inspection Doors.............................................. 298.4 Operating Instructions ...................................................... 298.5 Warning label / Warning tab............................................. 29

© Martin Engineering GmbH 1 M3201UK-10/13

Con

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8.6 MARTIN® Standard Plough Scraper 31106-18XXXX+E... 308.7 MARTIN® Standard Plough Scraper 31106-XXXXXX+E .. 328.7.1 Part number - description............................................. 379 Declaration of Incorporation ..........................................3910 Notice ...............................................................................41

Introd

uction

1 Introduction

1.1 About this Installation Manual

Non-compliance with this installation manual can lead to the loss ofany liability claim and/or guarantee.

1.1.1 Scope

This installation manual is exclusively for the product that is de-scribed herein, and is aimed at those people, that install the product,take the product into operation, and monitor its use.

1.1.2 Copyright

The product described and this installation manual are protected bycopyright. Copying without a license will be legally prosecuted. Allrights to this document are reserved, including the reproduction and/or distribution in any thinkable way or form. The reprinting of thisdocument is only allowed with written permission from Martin Engi-neering.

The technical standard at the time of delivery of the product andtechnical documentation is decisive, as long as no other informationis given. We reserved the right to make technical changes withoutany announcement. Earlier documents will no longer be valid. MartinEngineering General Conditions of Sale and Delivery apply.

1.1.3 Disclaimer

Martin Engineering guarantees the faultless operation of the productaccording to the advertising, edited product information, and techni-cal documentation. Martin Engineering does not accept any liabilityfor the efficiency and proper operation, if this product is used for anyother purpose, other than as described in the section "AppropriateUse"; or for any damage caused by the use of accessories and/orspare parts, that were not delivered and/or certified by Martin Engi-neering.

The products from Martin Engineering are designed for a long ser-vice life. They correspond to state-of-the-art scientific and technolo-gy standards and were thoroughly inspected before delivery.Additionally, Martin Engineering carries out continuous product andmarket research for the further development of products.

In the event of faults and/or technical problems Martin Engineeringoffers professional support. Appropriate steps will be taken immedi-ately. Martin Engineering's warranty conditions apply, which can besent if required.


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1.1.4 Reference to additional documentation
The following documents are referred to in this installation manual:

• MARTIN® Inspection door M3127

The following standards and guidelines were applied when compos-ing this installation manual:

• EU Machinery Directive (2006 / 42 / EG)

• ISO/IEC Guide 37 "Installation instructions for end-consumer used products“, edition 1995

• DIN 1421 "Structure and numbering in texts", edition 1983-01

• DIN/EN ISO 12100 "Safety of machinery - Basic concepts,general principles of design", edition 2013-08

• DIN/ISO 16016 "Technical product documentation -Protection notices for restricting the use of documents andproducts", edition 2002-05

• DIN/EN 60204-1 "Safety of machinery - Electricalequipment of machines, Part 1, General requirements",edition 1998-11

• DIN EN 82079-1 “Preparation of instructions for use -Structuring, content and presentation - Part 1: Generalprinciples and detailed requirements”.


Introd

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1.1.5 Classification of hazards

DANGER!This indicates an imminent danger that leads to serious physicalinjuries or death, if not avoided.

WARNING!This indicates a potentially dangerous situation that could lead toserious physical injuries or death, if not avoided.

CAUTION!This indicates a potentially dangerous situation that could lead tominor physical injuries and/or damage to property, if not avoided.

NOTEContains information to the installation or use of the product andpoints to situations, that cause neither injuries nor property dam-age, but is nevertheless important information.


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1.2 Appropriate Use
The MARTIN® standard plough scraper is exclusively intended to beused in the lower run of a conveyor belt system against the convey-ing direction to protect a return roller or reversing drum from returnmaterial and not to remove any material adhering to the conveyorbelt. The plough scraper can be used at conveyor belt speeds up to4.6 m/s and conveyor belt widths of 500 to 3000 mm.

The scraper and corresponding scraper blades can be used in tem-peratures ranging from -30 °C to +70 °C.

1.2.1 Conveyor belt systems with open transfer systems

This installation manual describes the installation on a conveyor beltsystem with an encapsulated delivery system. For the installation onan open delivery systems different MARTIN® installation consolescan be used.

If installation conditions prove to be difficult, as is the case with im-passable static components, or using the head drum as the tensionpoint, Martin Engineering or a representative can help with the posi-tioning or find customised solutions.

1.2.2 Use in EX-protection areas

Under certain circumstance the MARTIN® standard plough scrapercan also be used in potentially explosive areas. Please contact yourrepresentative or Martin Engineering.

1.2.3 Operating limits of this product

The use of this named product is only allowed within the specifiedspecifications. Using in a higher than specified equipment categoryor under operational conditions other than those named and speci-fied previously by Martin Engineering, is considered to be inappro-priate use and can only be carried out if approved by MartinEngineering.

If the MARTIN® standard plough scraper needs to be used for a dif-ferent purpose, then Martin Engineering or a representative can helpwith the product specification.


Introd

uction

1.3 Safety at work

1.3.1 Safety instructions, safety at work

This installation manual should be read through completely beforebeginning work on the product or the customer's conveyor belt sys-tem.

The operator has to make sure that all installation, inspections, andmaintenance tasks are carried out exclusively by authorised ex-perts.

Basically, all work on conveyor belt systems and their accessorieshas to be done when the system is at a standstill. The instructions inthe relevant installation manual, which describes how to shut-downthe conveyor belt, must be adhered to.

Upon completion of work, all safety equipment and protectiveguards should be reinstalled and put back into operation.

Before commissioning the installation should be completed. Beforethe conveyor belt system can be used again, the flawless executionof all steps should be checked. All notes on installation and commis-sioning of the product should be observed.

1.3.2 Obligations of the operator

The operator of this product should ensure that the personnel al-lowed to install, maintain and use this product are only those who

• know the rules for safety and accident prevention,

• are instructed in the products use, and have read andunderstood this installation manual.

1.3.3 Authorised personnel

Personnel are considered to be authorised, that have necessarytraining, technical experience, knowledge on the relevant standardsand guidelines and are also in a position to assess any task to rec-ognise critical situation at an early phase.

Operating or maintenance and installation personnel

Personnel are considered to be authorised, that have been instruct-ed in the use of the product and have completely read and under-stood this installation manual.


Intr

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Descrip

tion of th

is prod

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2 Description of this product

2.1 Construction and function

The MARTIN® standard plough scraper is movably positioned in thelower run of a conveyor belt system directly behind a return roller orreversing drum to effectively remove material deposits in light tomoderately heavy applications. The self adjusting design guaran-tees effective cleaning during its entire service life.

NoteA poorly or incorrectly installed product can hamper the conveyorprocess or soil the conveyed bulk material.The operator is therefore responsible for implementing the neces-sary countermeasures.When used with contaminants, Martin Engineering or a represent-ative can help with the positioning or with customised solutions.


Des

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Installation

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3 Installation preparation

3.1 Before installation

3.1.1 Materials and tools required

Only standard tools are needed to install and service the MARTIN®®

plough scraper.

3.1.2 Preparatory measures

1. At delivery, check the following points:

• Is the delivery complete? Is the number of pallets / cases /containers the same as the number on the delivery note?

• Does all the transport packaging appear to be undamaged?Is there damage which may indicate that the containedproducts may be damaged?

2. If the delivery is not complete or there appears to be sometransport damage, document it and have the freight forwarderconfirm. All damaged products should be saved for inspection.

3. Depending on the scope of the order, the delivery should con-tain the following parts:

• MARTIN® Standard Plough Scraper.

• Installation manual, plus warning and safety labels.

4. Missing or damaged parts should be reported to Martin Engi-neering or the authorised dealer.

NOTEPay attention to the following checks and carry them out com-pletely.The freight forwarder is responsible for any transport damage! For any damage claims, please contact the freight forwarder.


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Installation

4 Installation

4.1 Safety instructions

4.1.1 General safety instructions

NOTERead this section thoroughly before beginning any work!

WARNING! DANGER OF INJURY!Body parts and/or clothing can be caught by rotating parts or bythe moving conveyor belt.Before any installation or maintenance work is carried out, ensurethat all power sources to the conveyor belt system and its accesso-ries are switched off and secured against inadvertent reactivation.Use warning signs!

WARNING! EXPLOSION HAZARD!In enclosed areas there is an increased risk of explosion whenusing a cutting torch or welding equipment!Before use, check the level of gas and dust in the air.


Inst

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4.2 Installation of MARTIN® standard plough scraper

4.2.1 Determining the installation position

The MARTIN® standard plough scraper must be installed on the low-er run before the return roller. First the positions of the shafts onwhich the MARTIN® standard plough scraper is installed in the con-veyor belt system are determined.

The MARTIN® standard plough scraper is delivered in combinationwith pipe flanges. These are disassembled at the factory before de-livery and is reassembled during the installation along with theplough scraper.

The installation of the MARTIN® standard plough scraper and thepipe flange is described in this installation manual.

Following is an overview of the installation steps:

On-site conditions can vary during installation; if there are any ques-tions or problems, contact Martin Engineering or a representative.

1. Prior to commencing installation, switch off and de-energise the conveyor belt and all accessories and secure them against be-ing switched on inadvertently.

No. Installation stepInstructio

n

1 Installation of the pipe flange M3201

2 Installation of the plough scraper M3201

Tab. 1: Installation steps

NOTEThe scraper must be installed near a return roller (recommendeddistance at least 500 mm to the rear of the return roller), while theV-shape must face against the direction of the conveyor belt.


Installation

Abb. 1: Positioning of the MARTIN® standard plough scraper on the conveyor belt

NOTEFor improved maintenance and repair access to closed deliverysystems, Martin Engineering recommends the installation of aMARTIN® inspection door.

Conveyor belt width (mm)

Measurement X

(mm)

Conveyor belt width (mm)

Measurement X

(mm)

500 610 1800 1829

650 610 2000 2134

800 914 2200 2438

1000 914 2400 2743

1200 1219 2800 3048

1400 1524 3000 3353

1600 1524

Tab. 2: Minimum distance for the position of the plough scraper.

1

2

3

1.

2.

3.

4.

Plough scraper blade

Return roller

Shafts

Supporting frame

4

5

5.

6.

Steel plate

Pipe flange (4)

6

7

3

7

7. Mounting lugs

89

8.

9.

Adjustable ring (4)

Adjusting screws (4)

Measurement X

10. Conveyor belt

10


Inst

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2. Position the shafts (3, Fig.1) according to table (table 3) and fig-ures 1.

3. After determining the shaft position above the conveyor belt ac-cording to the data in the table (table 2), measure the distance between the front shaft and the back of the head drum. Then mark the position for the shafts on the supporting frame.

4. Determine the installation position of the shafts:

• If the supporting structure is too low to bring the shafts intothe appropriate position, bolt or weld four steel plates of atleast 13 mm thickness (5, Fig. 1) onto the supporting frame.

• If the supporting structure is high enough to bring the shaftsinto the appropriate position, screw or weld the pipe flanges(6, Fig.1) for the shafts directly onto the support frame.

Fixingstraps (7, Fig. 1)

Part no.

Position the shaft between B and C at an arm’s length from A

A (mm) B (mm) min. C (mm) max.

31131* 54 152 190

31131-01* 136 235 273

31131-02 213 311 349

31131-03 318 416 454

31131-04 187 286 234

*Position part no. 31131 at a distance of 152 mm and part no. 31131-01 at a distance of B (min) to use the scraper blade to

its full extent and to keep a distance between the scraper frame and the conveyor belt.

Tab. 3: Installation position of the shafts

Abb. 2: Installation position of the shafts

Position the shafts in this

B

C

A

area

Conveyor belt


Installation

5. See Fig. 2. Mark the positions of the mounting holes as follows:

• Use the pipe flange (part no. 30208+E) as a template forthe conveyor belt of 500 mm width and mark the location ofthe holes on the supporting frame or on the steel plates foreach shaft on both sides of the conveyor belt.

• Use the pipe flange (part no. 16628+E) as a template forthe conveyor belt of 600 mm width and mark the location ofthe holes on the supporting frame or on the steel plates foreach shaft on both sides of the conveyor belt.

NOTETo facilitate maintenance, Martin Engineering recommends boltthe mounting plates to the supporting frame or the steel plate,instead of welding.


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4.2.2 Bolt or weld the pipe flange to the supporting frame

Follow the steps below to bolt or weld the pipe flange to the support-ing frame or steel plates:

1. Drill two 63 mm holes for each shaft. 2. Drill four 14 mm holes for the pipe flange; if the pipe flange is

welded on, this step falls away. 3. Remove burrs and sharp edges. 4. Bolt or weld the pipe flange to the supporting frame or another

structure on both sides of the conveyor system.


Installation

4.2.3 Installation of the plough scraper

1. Push the shafts through the drill holes. Fasten each mountinglug with a bolt (1, Fig. 3) and a split pin (2, Fig. 3) to the shaft.

2. Centre the scraper blade on the conveyor belt (10, Fig. 1). Slidethe retaining rings on both sides onto each shaft up to the pipeflange (6 Fig. 1). Tighten the two adjusting screws (9, Fig. 1) onthe retaining ring.

Fasten two safety cables (3, Fig. 3) to the supporting frame for a suit-able structure, refer to table 4 for the lengths. The cables should notsag more than 50 mm.

Abb. 3: Installation of the plough scraper

CAUTION! DANGER OF DAMAGE!If the support structure fails and the plough scraper bumps into thereturn roller, this could cause severe damage to the ploughscraper, the return roller and the conveyor belt.The cables should never be installed between the plough scraperand the reversing drum; refer to the minimum measurements forthe position of the cable in table 4.Install safety cable.

1.

2.

Bolts (6)

Split pin (6) 12

3

3. Safety cable

4.

5.

6.

Welded frame structure

Hex bolt

C-bracket

4

5

6

X


Inst

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Assembly sectionpart no.

Minimum distance Y to the return roller (mm)

31106-24 978

31106-30 1073

31106-36 1181

31106-42 1289

31106-48 1397

31106-54 1502

31106-60 1607

31106-72 1829

31106-84 2045

31106-96 2261

31106-108 2454

31106-120 2662

Tab. 4: Minimum distance of the safety cable from the front of the return roller

Abb. 4: Position of the fastening cable

Cable fastening position Measurement Y


Installation

4.3 Test run

1. Attach the precautionary labels for conveyor products (Part no. 23395) on the chute wall visible for the machine operator.

2. Remove all tools and fire protection covers from the installation area and conveyor belt.

3. Carry a one hour test run of the conveyor belt system. 4. After the test run for an hour, shut down the conveyor belt sys-

tem, switch off the power supply and secure it against being switched on again inadvertently.

5. Make sure that all securing parts are tightened. Tighten any loose connections.

6. Check the conveyor belt scraper for the following points:

• Wear and tear: a little wear and tear is normal, as soon asthe wiper blades have got adjusted to the contour of theconveyor belt, this stops happening.

• Material accumulation: No material should haveaccumulated between the cleaner blades and on the returnside.

7. If the wear and tear or bulk material accumulation is excessive or other problems occur refer to the information in section 4.4 chapter 6.

NOTERead through this section thoroughly before starting any work on the conveyor belt scraper or the customer's conveyor belt system.

CAUTION! FLYING PIECES!Tools or installation parts that are left behind can fall from a moving conveyor belt and cause slight injuries and property damage.After the installation first remove tools and installation parts from the conveyor belt before applying power.

WARNING! DANGER OF INJURY!Body parts and/or clothing can be caught by rotating parts or by the moving conveyor belt.Before any installation or maintenance work is carried out, ensure that all power sources to the conveyor belt system and its accesso-ries are switched off and secured against inadvertent reactivation.Use warning signs!


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4.4 Installation checklist

If the test run of the conveyor belt scraper was not as expected, thenthe “Installation checklist” table could help to find and solve the prob-lem. If there are still problems, refer to chapter 6 "Troubleshooting":

Installation checklist

The shafts must be positioned according to table 3.

The plough scraper must be centred on the conveyor belt.

The scraper blade must lie flush against the conveyor belt.

Tab. 5: Installation checklist


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5 Maintenance


5.2 Monthly maintenance

1. Switch off the power supply of the conveyor belt and any otherequipment and secure them against being switched on inad-vertently.

2. Check that all securing parts are tightened. Tighten if neces-sary.

3. Check if the scraper blade still lies flush on the conveyor belt.

4. Check the scraper blade for wear. If it is worn almost to the sup-port bracket, replace as follows:

• Remove lock nuts and washers (7, Fig. 5), with which thesheet is attached to the support bracket.

• Remove the old scraper blade.

NOTEMaintenance inspections should take place at least once a month.Depending on operational conditions, shorter maintenance inter-vals may be necessary.

NOTERead this section thoroughly before beginning any work.

WARNING! DANGER OF INJURY!Body parts and/or clothing can be caught by rotating parts or bythe moving conveyor belt.Before maintenance work is carried out, ensure that all powersources to the conveyor belt system and its accessories areswitched off and secured against inadvertent reactivation.Use warning signs!

CAUTION! DANGER OF DAMAGE!Do not let the scraper blades wear out beyond the wear line, it cancause serious damage to property.Inspect scraper blades regularly and replace in time!


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• Insert new scraper blade and fasten with lock nuts andwashers.
5. Check the safety cable for wear. Check if the cable is securelyattached to the supporting structure.

.

6. Clean all warning labels. Replace any warning labels that can-not be read. Warning labels can be obtained from Martin Engi-neering or an authorised dealer.

7. Remove all tools from the working area. 8. Switch on the conveyor belt.

9. Monitor the scraper and test its cleaning performance.

NOTEIf there are any signs of degrading operation, turn off the relevantpart of the conveyor belt system. To receive support, contact Mar-tin Engineering or a representative. DO NOT operate the conveyorbelt until the reason for the problem is known and a solution isfound.

CAUTION! FLYING PIECES!Tools or installation parts that are left behind can fall from a movingconveyor belt and cause slight injuries and property damage.After the installation first remove tools and installation parts fromthe conveyor belt before applying power.

WARNING! DANGER OF INJURY!Body parts and/or clothing can be caught by rotating parts or bythe moving conveyor belt.Do not touch or reach into the conveyor belt system and its acces-sories during its operation.


Trou

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6 Troubleshooting


NOTEThe plough scraper is subject to many different types of bulk mate-rials and is often used in extreme working and environmental con-ditions.In case of problems, Martin Engineering or a representative canhelp with the positioning or with customised solutions. Use theconveyor belt system only after the fault has been identified andrectified.


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Storage, D

e-installation

, Disp

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7 Storage, De-installation, Disposal

7.1 Storage

To maintain optimal functionality, Martin Engineering recommendsstoring the cleaners and the cleaner replacement blades made ofurethane or with rubber components at room temperature and pro-tected from direct sunlight.

Depending on the type of urethane and the storage conditions, stor-age of between 6 and 12 months or longer under unfavourable con-ditions can degrade the functionality of the cleaner or cleanerblades.

The best conditions for storage are at a temperature of +0°C to+30°C and 60% relative humidity.

7.2 De-installation

De-installation is done in reverse sequence of the steps involved ininstallation (refer to section 4.2.2, page 18).

7.3 Disposal

Assemblies and/or component parts of the Martin Engineering con-veyor belt cleaners should be disposed of properly after use:

• Complete assemblies should be de-installed andseparated according to material and disposed of.

When disposing, all national and international waste disposal regu-lations have to be observed.


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8 Part numbers

This chapter lists the product identifiers with their corresponding partnumbers for the MARTIN® QC™ #1 standard plough scraper.

Always state the part number when ordering.

8.1 MARTIN® Standard Plough Scraper.

• Part no. 31106-XXXXXX+E.

8.2 Replacement scraper blades from rubber or urethane

• 31134-XXU+E

• 31134-XXUGR

• 31134-XXUBR

• 31134-XXU+E

8.3 MARTIN® Inspection Doors

With standard rubber door, up to 171 °C:

• 229 x 305 mm: Part no. CYAR-0912.

• 305 x 356 mm: Part no. CYAR-1214.

• 305 x 457 mm: Part no. CYAR-1218.

• 457 x 610 mm: Part no. CYAR-1824.

• 610 x 610 mm: Part no. CYAR-2424.

With steel door (dust-proof):

• 229 x 305 mm: Part no. CYA-0912.

• 305 x 356 mm: Part no. CYA-1214.

• 305 x 457 mm: Part no. CYA-1218.

• 457 x 610 mm: Part no. CYA-1824.

• 610 x 610 mm: Part no. CYA-2424.

8.4 Operating Instructions

• MARTIN® Inspection door: Document no. M3127.

8.5 Warning label / Warning tab

• Warning label for conveyor products: Part no. 23395


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8.6 MARTIN® Standard Plough Scraper 31106-18XXXX+E
Abb. 5: MARTIN® Standard Plough Scraper 31106-18XXXX+E

3

119

2

5

7

8

9

10

1312

11

414

15

6

1718

16


Part n

um

bers

Item Description Part no.Quantit

y

1 Retaining ring 16845+E 4

2 Flange mounting plate 30208+E 4

3 Suspension arm for standard plough scraper See table 7 6

4 C-brackets for standard plough scraper 31132+E 4

5 Rear shaft for standard plough scraper 31133-18+E 1

6 Rubber blade for standard plough scraper See table 8 1

7 Frame for standard plough scraper 31135-18+E 1

8 Front shaft for standard plough scraper 31136-24+E 1

9 Bolt with head – galvanised 29066 6

10 Cable clamp 40238 4

11 Split pin 40241 6

12 1 Metre / cable 40377 2

13 Core end ferrule 40377-1015 4

14 Hexagon bolt M12 x 30 (DIN 933) 41081-12030BZP88 4

15 Hexagon bolt M12 x 50 (DIN 933) 41081-12050BZP88 8

16 Hexagon nut M 12 DIN 934, galvanised steel 41086-12BZP 8

17 Washer M12 (DIN 125 - Form A), 41088-12AZP 16

18 Snap ring M12 DIN 127 galvanised steel 41090-12AZP 9

19 Cup point square head set screw 41444-12025BZP 8

Tab. 6: Parts list MARTIN ® Standard Plough Scraper 31106-18XXXX+E

Assembly section part no.

Part no.Item 3

DIM Emin. – max.See Fig. 8.

31106-XXXXXX+E 31131+E 182 - 190

31106-XXX1XX+E 31131-01+E 235 - 273

31106-XXX2XX+E 31131-02+E 311 - 349

31106-XXX3XX+E 31131-03+E 416 - 454

31106-XXX4XX+E 31131-04+E 286 - 324

Tab. 7: Parts list MARTIN ® Standard Plough Scraper 31106-18XXXX+EAssembly section

part no.Part no.Item 6

Colour of blade Shore A

31106-XXXXXX+E 31134-18U+E Orange 90

31106-XXUXGR+E 31134-18UGR Green 95

31106-XXUXBR+E 31134-18UBR Brown 85

31106-XXRXXX+E 31134-18R+E Black 65

Tab. 8: Parts list Standard Plough Scraper 31106-18XXXX+E


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8.7 MARTIN® Standard Plough Scraper 31106-XXXXXX+E
Abb. 6: MARTIN® Standard Plough Scraper 31106-XXXXXX+E

1

2

3

4

5

67

8

9

21

154

14

20191817

1311

16181920

1210


Part n

um

bers

Item Description Part no. Quantity

1Ballast plate

28817+ESee table

13

2Pipe flange

28623+ESee table

13

3Suspension arm for standard plough scraper

See table 10See table

13

4C-brackets for standard plough scraper

31132+ESee table

13

5Rear shaft for standard plough scraper


13

6Rear shaft for standard plough scraper


13

7 Scraper blade for standard plough scraper See table 11 1

8 Frame for standard plough scraper See table 12 1

9 Front shaft for standard plough scraper See table 12 1

10Bolt with head – galvanised

29066See table

13

11 Cable clamp 4 mm 40238 4

123.2 x 25 mm:

40241See table

13

13 Cable 1 metre 40377 2

14 Core end ferrule 10x15 40377-1015 4

15Hexagon bolt M12 x 30 (DIN 933)

41081-12030BZP88See table

14



14



14

18Hexagon nut M12 DIN 934 galvanized steel

41086-12EZPSee table

14

19Washer M12 (DIN 125 - Form A),

41088-12AZPSee table

14

20Snap ring M12 DIN 127 galvanised steel

41090-12AZPSee table

14

21Cup point square head set screw M12 x 25

41444-12025BZPSee table

14

Tab. 9: Parts list Standard Plough Scraper 31106-XXXXXX+E


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Part no.Item 3

DIM Emin. – max.See Fig. 7.

31106-XXXXXX+E 31131+E 182 - 190

31106-XXX1XX+E 31131-01+E 235 - 273

31106-XXX2XX+E 31131-02+E 311 - 349

31106-XXX3XX+E 31131-03+E 416 - 454

31106-XXX4XX+E 31131-04+E 286 - 324



Part no.Item 7

Colour of blade Shore A

31106-XXXXXX+E 31134-XXU+E Orange 90

31106-XXUXGR+E 31134-XXUGR Green 95

31106-XXUXGR+E 31134-XXUBR Brown 85

31106-XXRXXX+E 31134-XXU+E Black 65



Part no. item

5 6 7 8 9

31106- 31133- 31133- 31133- 31135- 31136-

24XXXX+E 24+E --- 24X+E 24+E 24+E

30XXXX+E 30+E --- 30X+E 30+E 36+E

36XXXX+E 42+E --- 42X+E 42+E 48+E

42XXXX+E 48+E --- 48X+E 48+E 48+E

48XXXX+E 54+E --- 54X+E 54+E 60+E

54XXXX+E 60+E --- 60X+E 60+E 60+E

66XXXX+E 72+E --- 72X+E 72+E 72+E

72XXXX+E 78+E --- 78X+E 78+E 72+E

84XXXX+E 84+E --- 84X+E 84+E 84+E

96XXXX+E 96+E --- 96X+E 96+E 96+E

108XXXX+E 108A+E 108B+E 108X+E 108+E 108+E

120XXXX+E 120A+E 120B+E 120X+E 120+E 120+E



Part n

um

bers

Assembly Part no.

Item number

1 2 3 4 5 6 10 11

31106-

24XXXX+E - 4 6 4 1 - 6 6

30XXXX+E - 4 6 6 1 - 6 6

36XXXX+E - 4 6 8 1 - 6 6

42XXXX+E - 4 6 8 1 - 6 6

48XXXX+E - 4 6 10 1 - 6 6

24XXXX+E 5 4 6 10 1 - 6 6

66XXXX+E 5 4 6 12 1 - 6 6

72XXXX+E 5 4 6 12 1 - 6 6

24XXXX+E 5 4 6 14 1 - 6 6

96XXXX+E 5 4 6 16 1 - 6 6

108XXXX+E 5 6 10 20 1 1 10 10

120XXXX+E 5 6 10 22 1 1 10 10


Assembly Part no.

Item number

12 13 14 15 16 17 18

31106-

24XXXX+E 4 16 - 16 32 16 8

30XXXX+E 6 16 - 16 32 16 8

36XXXX+E 8 16 - 16 32 16 8

42XXXX+E 8 16 - 16 32 16 8

48XXXX+E 10 16 - 16 32 16 8

24XXXX+E 10 16 2 18 36 18 8

66XXXX+E 12 16 2 18 36 18 8

72XXXX+E 12 16 2 18 36 18 8

24XXXX+E 14 16 2 18 36 18 8

96XXXX+E 16 16 2 18 36 18 8

108XXXX+E 20 24 2 26 52 26 12

120XXXX+E 22 24 2 26 52 26 12



Par

t n

um

bers




DIMA

DIMB

DIMC

DIMD

31106-18XXXX+E 544 238 80 1524

31106-24XXXX+E 697 314 165 1524

31106-30XXXX+E 849 391 203 1727

31106-36XXXX+E 1154 544 356 2083

31106-42XXXX+E 1307 621 432 2083

31106-48XXXX+E 1460 697 508 2438

31106-54XXXX+E 1613 773 584 2438

31106-66XXXX+E 1981 925 737 2794

31106-72XXXX+E 2070 995 813 2794

31106-84XXXX+E 2221 1076 889 2921

31106-96XXXX+E 2526 1229 1041 3302

31106-108XXXX+E 2845 1390 584 3658

31106-120XXXX+E 3150 1542 622 3962

Tab. 15: Parts list Standard Plough Scraper 31106-XXXXXX+EMeasurement E, see table 10

DA

B

C C

E

E


Part n

um

bers

8.7.1 Part number - description

Torsion arm lengthsee table 10

Blade options see table 11

Belt width in inches

31106 - XXXX+E


Par

t n

um

bers


Declaration

of Incorp

oration

9 Declaration of Incorporation

The following is the EC Declaration of Incorporation for the incom-plete MARTIN® Standard Plough Scraper


Dec

lara

tion

of

Inco

rpor

atio

n

EC - Declaration of Incorporation according to the Machinery Directive (2006/42/EC)

Annex II B for the installation of an incomplete machine

We hereby declare, the company Martin Engineering

In der Rehbach 14 Tel.: +49 (0)6123-97820

D-65396 Walluf Fax: +49 (0)6123-75533

that the following named product

Product designation:

Conveyor belt wiper

the make / type of:

MARTIN® Standard Plough Scraper

with the serial number:

not required

complies with the following regulations:

EC - Machinery Directive 2006/42/EC

DIN EN 618 - Equipment and systems for bulk goods

The following harmonised standards were particularly used:

DIN EN ISO 12100 Safety of machinery

Notified body:

not required

The information provided in the installation manual and technical documentation are in the original version with the named product.

The operation of this product is prohibited until it has been established that, the system in which it is to be installed complies with the provisions of the EU Directive 98/37/EC and 2006/42/EC, in the amended form.

Date: 21/01/2010

Manufacturer's signature: Managing director, Michael Hengl



Notice

10 Notice

Subject to technical modificationsQuality Management System certified DNV - ISO 9001

Form No. M3201UK-10/13 ©MARTIN ENGINEERING 2013

PROBLEM SOLVED™

MARTIN ENGINEERING GMBH

In der Rehbach 14

65396 Walluf, Deutschland

Phone +49 (0)6123 97820

Fax +49 (0)6123 75533

E-Mail: [email protected]

www.martin-eng.de

MARTIN Standard Plough Scraper

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Transcript of MARTIN Standard Plough Scraper