Biocyte Agro Research Centre

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    BIOCYTE AGRO RESEARCH CENTER

    Submitted by

    Mr. VASUDEV.S

    (Reg No: 0825G0170)

    Under the guidance of

    Ms. MAGESWARI, MBA., PGDED.Submitted in partial fulfillment for the requirements for the award of degree of

    BACHELOR OF BUSINESS MANAGEMENT WITHCOMPUTER APPLICATION

    DEPARTMENT OF MANAGEMENT SCIENCESV.L.B. JANAKIAMMAL COLLEGE OF ARTS AND SCIENCE

    (AFFILIATED TO BHARATHIAR UNIVERSITY)(ISO 9001:2000 CERTIFIED INSTITUTION & ACCREDITED BY NAAC)

    COIMBATORE-641042

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    ACKNOWLEDGEMENT

    I wish to express my sincere thanks and gratitude to Dr. K.Palaniappan, M.sc, Ph.D ,

    Secretary, V.L.B Janakiammal College of Arts and Science, Coimbatore for permitting

    me to undergo this institutional training.

    I sincerely express my profound thanks to honorable Principal Dr.K.Viswanathan ,

    M.Sc., M.Phil., Ph.D . for giving me the opportunity to do this institutional training.

    My sincere thanks to Ms. J.Anuradha, MBA., M.Phil, our respected Head of The

    Department, for her expert guidance and support all through my training work.

    I wish to express my sincere gratitude to my guide Ms. Mageswari, MBA., PGDED,for her constant encouragement and technical advices which helped me for completing

    this training successfully.

    I would like to express my sincere thanks to the authorities of BIOCYTE AGRO

    RESEARCH CENTER for providing me all the details about the company and for

    their wholehearted cooperation throughout the training period.

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    DECLARATION

    This is to declare that the report of Institutional Training done at BIOCYTE AGRO

    RESEARCH CENTER submitted to Bharathiar university in partial fulfillment of

    requirement for the award of degree of Bachelor of Business Management With

    Computer Applications is a record of original institutional training report done by me

    during the academic year 2008 2011 at V.L.B Janakiammal College of Arts and

    Science, Coimbatore.

    Mr.VASUDEV.S

    (RegNo: 0825G0170)

    Place: Coimbatore

    Date:

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    CONTENT

    Sl.no. Topics Page no.1 Introduction 52 Company profile

    2.1.Activities of biocyte agro research center

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    3 Objectives of the company 74 Advantages of biofertilizers 75 Commercial prospects 76 Biofertilizer technology 87 Product description 88 Functional departments

    8.1. Production department8.2. Marketing department8.3. Human resource department8.4. Finance department

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    10111112

    9 Mushroom production unit 1510 Mushroom production

    10.1. Biocyte oyster mushroom10.2. Biocyte milky mushroom10.3. Quality

    10.4. Transportation and storage10.5. Marketing

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    11 Turmeric production unit11.1. Product11.2. Materials11.3. Production unit11.4. Cultural practices11.5. Manuring

    171717181919

    12 Viability 2013 Conclusion 21

    BIOCYTE AGRO RESEARCH CENTRE

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    Introduction

    Sustainable crop production depends much on good soil health. Such a much on

    good soil health. Soil health maintenance warrants optimum combination of organic and

    inorganic components of the soil. Repeated use of chemical fertilizers destroys soil biota.In nature, there are a number of useful soil microorganisms, which can help plants absorb

    nutrients. Their utility can be enhanced with human intervention by selecting efficient

    organisms, culturing them and adding them to soils directly or through seeds. The

    cultured microorganisms packed in some carrier material for easy application in the field

    are called bio-fertilizers.

    Bio-fertilizers are living microorganisms of bacterial, fungal and algal origin. Their

    mode of action differs and can be applied alone or in combination. By systematicresearch, efficient strains are identified to suit to given soil and climatic conditions. Such

    strains have to be mass multiplied in laboratory and distributed to farmers. They are

    packed in carrier materials like talc, peat, lignite powder in such a way that they will have

    efficient life.

    Company profile

    Biocyte agro research center attempts its serious efforts to provide an alternative

    solution to the inorganic chemical and pollution filled agriculture in India. The company

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    has set up its laboratory and manufacturing unit in conjuction with a research and

    development facility at palakkad, India.

    Kanjikode, industrial area,10 km away from palakkad conjunction town of Keralastate is the present location of the firm. Palakkad being one of the major agriculture

    producers of the state, and the availability of raw materials at a cheaper rate. Kanjikode

    Industrial Area is well developed in terms of infrastructure like power, water and road,

    rail & air links. Nearest airport is 40 km away at Coimbatore and nearest seaport is 140

    km away at Cochin. Cheaper labour is available in this area and proximity to Coimbatore

    will help in procurement of machinery, chemicals and lab wares, thus making a low

    production cost.

    Activities of biocyte agro research center

    a. Manufacturing biofertilizers and organic manures

    b. Mushroom production unit

    c. Turmeric production unit.

    Objectives of the company

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    Use of best-in-class Microbial technology and support of a team of Agriculture

    Scientists, ensures that their effort will meet the growing customer demands. Apart from

    providing a reliable product to the customers in an affordable price and superior quality,

    our attempt is to save the nature from the current threat of chemical fertilizers and

    pesticides and its associated pollution. Continuing its constant endeavor to deliver the

    best products, BARC is committed to make its .0contribution for conserving the nature

    green.

    Advantages of Bio-fertilizers

    Biofertilizers enhance the nutrient availability to crop plants (by process like fixing

    atmosphere N or dissolving P present in the soil); and also impart better health to plants

    and soil thereby enhancing crop yields in a moderate way. It is a natural method without

    any problems like salinity and alkalinity, soil erosion etc. in view of the priority for the

    promotion of organic farming and reduction of chemical residues in the environment,

    special focus has to be given for the production of bio-fertilizers.

    Commercial prospects

    The biofertilizers are mainly purchased by State Agriculture Departments anddistributed to the farmers at concessional rates. It is also purchased by farmers, planters

    and farmers growing medicinal crops and fruits. In the context of increasing awareness

    about the use of natural products and organic agriculture, these products will have good

    scope. Further, the organically grown produces fetch higher prices both in domestic and

    export markets.

    It is estimated that the production of biofertilizers in the country by the existing units

    is about 7500 9000 TPA. This is far below the potential requirement of 7.6 lakh TPA,as estimated by the National Biofertilizer Development Centre (NBDC) Ghazizbad.

    Biofertilizer Technology

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    The technology used for the production of biofertilizers and organic manure will be

    indigenous and the scientific aspects of production are standardized by Agricultural

    universities and research laboratories of GOI. Machineries and laboratory equipments are

    available from various manufactures and are of BIS standards. Microbial cultures will be

    procured from Universities and other Biocontrol laboratories. Regional cultures will

    isolated from different soils and mass multiplied and distributed to the farmers.

    Plant capacity

    The proposed plant has a production capacity of 50 tons of biofertilizer and biocontrol

    agents per year.

    Product Description

    1 Biocyte Tricho ( Trichoderma )

    2 Biocyte BioF ( Pseudomonas )

    3 Biocyte Azoto ( Azotobacter )

    4 Biocyte Spirillum ( Azospirillum )

    5 Biocyte Phospho ( Phosphobacteria )

    6 Biocyte Pithplus ( Pleurotos sp)

    7 Biocyte Brigade ( Metarrizium )

    8. Biocyte Biomix

    9. Biocyte Nutri+ (Bioenriched Coirpith Compost)

    10. Biocyte PC (Coir pith compost)

    FUNCTIONAL DEPARTMENTS

    PRODUCTION DEPARMENT

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    MARKETING DEPARTMENT

    HUMAN RESOURCE DEPARTMENT

    FINANCE DEPARTMENT

    Production department

    In production department the process is described. Main aim of production department

    is reduce the cost of production with high quality finished goods.

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    Process descriptionThe pure mother cultures of various strains are being maintained in Agriculture

    Universities, IARI, some ICAR institutions, Regional biofertilizer labs etc. The mother

    culture in test tubes of desired strain can be purchased from the identified sources. They

    have to be further sub-cultured and maintained purely for mass production by adopting

    standard techniques under the supervision of trained microbiologist.

    In the next stage the culture has to be mass multiplied in shaker flasks and then in

    fermenter. The important factor in this is the preparation of growing medium in which the

    culture is mass multiplied. After 3-4 days fermentation period, the broth will be ready for

    packing in a carrier material, after sterilizing in an autoclave. It is then packed in

    polythene bags of desired quantity and sold.

    Purchase department is one of the most important department. The main function of

    purchase department is to collect the raw materials Talc, Peat humus, Charchol, Lignite

    and other biological agents and growth promoters are the ingredients. All materials are

    commercially available in the market. We propose to purchase the raw materials from

    local chemical suppliers and the cultures from universities.

    Other function of the department includes minimizing the cost of purchase and time.

    Marketing department

    They propose to target potential farmers and agri-business centers in India by direct

    marketing initially. In the next stage our products can be sold to State govt. schemes,

    which are supplied to the farmers at a subsidized rate. Our associate in Malaysia, Africa

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    and Hungary is exploring possible market. Since many countries are now banning the use

    of chemical fertilizers and pesticides, there will be a global market for our products,

    provided we have international certification. We target to export 50% of our production

    initially.

    Human resource department

    The main aim of human resource department is to maintain staff.

    Retirement benefits are given to the personnels.

    In this company there are 18 workers including the senior officers. There are 6

    workers in production department, 4 workers in marketing department, 3 lab technicians

    and 1 senior assistant with 2 other assistants and 2 helpers.

    Finance department

    Undertakes all financial activities like managing the fund resources and contacting all

    bankers, financiered etc.

    Working capital facilities have been renewed by the companys bankers.

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    Total estimate for starting a small biofertilizers production unit is shown below:

    Total estimate for starting a small biofertilizer production unit(Production capacity: 50 tons/year)

    Investment

    S1. No. Particulars AmountA. Partners Investment 1,25,000B. Bank Loan towards working capital 1,75,000

    Sub total (A) 3,00,000

    S1. No. Particulars AmountA. Expenditure

    a. Equipment and apparatus 35,000b. Recurring contingencies 85,000c. Working capital 1,30,000d. Administrative expenses 15,000e. Interest on loan/depreciation 20,000f. Lease amount 15,000

    Sub total (A) 3,00,000

    Expenditure details

    S. No. Particulars Number Amounta. Equipment and apparatus

    1. Shaker 1 10,0002. Laminar flow chamber 1 5000

    3. Autoclave 1 4000

    4. Microscope 1 60005. Physical balance 1 50006. Balance for packing 1 1000

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    7. Sealing machine 1 15008. Trays (Plastic) 10 5009. Plastic cans 20 2000

    Sub total (a) 35,000

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    S.No.

    Particulars Number Amount

    b. Recurring contingencies1. Salary for staff and labourers 75,000

    2. Traveling expenses 10,000 Sub total (b) 85,000

    c. Working capital

    1. Cost of mother culture 10,000

    2. Purchase of glasswares 20,000

    3. Purchase of chemicals 20,000

    4. Polythene bags (Packing) 25,000

    5. Carrier materials for 10 tonne 30,000

    6. Miscellaneous expenditure 10,000

    7. Advertising expenses 15,000

    Sub total 1,30,000

    Grand Total (a + b + c) 2,50,000

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    Mushroom Production Unit

    Biocyte research center has introduced a new product Biocyte Mushrooms , a

    superior quality Oyster and Milky mushrooms produced hygienically and scientifically.

    Well furnished Microbiology laboratory of the firm provides the seeds for the mushroom

    production.

    MushroomsMushrooms belong to a separate group of organisms called fungi. Some are edible

    and they lack the visual green matter. They absorb the nutrition through the mycelium.

    The market for mushrooms continues to grow due to interest in their culinary, nutritional,

    and health benefits. They also show potential for use in waste management.

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    Production MushroomMushroom production is completely different from growing green plants.

    Mushrooms do not contain chlorophyll and therefore depend on other plant material (thesubstrate) for their food. The part of the organism that we see and call a mushroom is

    really just the fruiting body. Unseen is the myceliumtiny threads that grow throughout

    the substrate and collect nutrients by breaking down the organic material. This is the

    main body of the mushroom. Generally, each mushroom species prefers a particular

    growing medium although some species can grow on a wide range of materials.

    The mushrooms produced are again converted into two products. One is dried

    mushrooms. The mushrooms are dried in driers to make them moisture free. This

    increases the life up to two months under normal conditions. They are equipped with

    state of art drying technology to serve the purpose.

    The next product is Mushroom powder. The dried mushroom is made into fine

    powders which is a new product in market. They are also equipped with the state of art

    Pulvarisation technology. It has high market demand too. It is used in curries, sausages,

    masalas, soups etc.

    Biocyte Oyster Mushrooms

    Biocyte Oyster mushrooms ( Pleurotus species) are easier to grow than many of the

    other species, and they can be grown on a large scale. Although commonly grown on

    sterile straw from wheat or rice, they will also grow on a wide variety of high-cellulose

    waste materials. Some of these materials do not require sterilization, only pasteurization.

    Another advantage of growing oyster mushrooms is that a high percentage of the

    substrate converts to fruiting bodies, increasing the potential profitability. Oyster

    mushrooms can become an integral part of a sustainable agriculture system.

    Many types of organic wastes from crop production or the food processing industry can

    be used to support oyster mushroom production.

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    Biocyte Milky Mushrooms

    Our other product is Milky mushrooms. This mushroom is umbrella shaped andresembles button mushroom. The sporphores are robusts, attractive and milky white in

    colour. The method of production is slightly different from that of Oyster mushroom.

    Quality

    Biocyte Agro Research Centre ensures its finest quality of Mushrooms. Their

    scientific strength includes qualified PhD degree holders and Microbiologists, ensuring

    least contamination of the final product. Each packet undergoes quality and quantity

    check to ensure their best produce. All the mushrooms are produced hygienically in

    closed rooms where temperature and moisture are controlled.

    Transportation and storage

    The final product can be transported by refrigerated parcel service providers so that

    the mushrooms will not decay due to the high temperature inside. Mushroom shelf life is

    reduced dramatically by using containers that do not allow rapid cooling. Also, frost-free

    refrigerators tend to dry mushrooms excessively. It is important that the mushrooms be

    stored at 10 degrees.

    Marketing

    The products will be marketed to M/s Patil Exports Mushrooms, Belgaum. They

    have agreed to buy our products @ 50 Rs/Kg. It can also be supplied to local market at

    even better price.

    Turmeric Production Unit

    The project aims at cultivation of 6 acre (4 Tonnes of Rhizomes) of high quality

    export oriented varieties of turmeric rhizomes. Turmeric ( Curcuma longa ), the ancient

    and sacred spice of India is a major spice produced and exported from India. Turmeric is

    used as condiment, dye and cosmetic in addition to its use in religious ceremonies. India

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    is the leading producer, consumer and exporter of turmeric in the world. The plants will

    be raised and will be harvested, stored and transported using appropriate technology.

    Product

    It is proposed to cultivate turmeric, which is a spice. The curcumin extracted from

    the root of turmeric is a medicinal supplement and also has various uses in dying and

    cosmetic industry.

    Materials

    Quality planting materials is obtained from local dealers.The new variety of turmeric

    Prathiba is a high yielding and has more curcumin content Subsequent multiplication of the material can be done in the farm itself.

    Production Unit

    While preparing the land, minimum tillage operations may be adopted. Beds of 15 cm

    height, 1 m width and of convenient length may be prepared giving at least 50 cm

    spacing between beds. Solarisation of such beds is beneficial in checking the

    multiplication of pests and diseases causing organisms. The polythene sheets used for soil

    solarisation should be kept away safely after the work is completed.

    At the time of planting apply 25 g powdered neem cake and mix well with the soil in

    each pit taken at a spacing of 20-25 cm within and between rows. Seed rhizomes may be

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    Plant protection

    Pests

    Regular field surveillance and adoption of phytosanitary measures are required for

    pest management. If shoot borer incidence is noticed, such shoots may be cut open and pick out larvae and destroy them. Spray neem oil 0.5% at fortnightly intervals if

    necessary.

    Diseases

    No major disease is noticed in the crop. Leaf spot and leaf blotch can be controlled

    by restricted use of Bordeaux mixture 1%. Application of Trichoderma at the time of

    planting can check the incidence of rhizome rot.

    Harvest

    Turmeric is to be harvested at correct maturity. Depending upon the variety, the

    crop is ready for harvest.

    Usually the land is ploughed and the rhizomes are gathered by land packing or the

    clumps are carefully lifted with a spade. Harvested rhizomes are cleared of mud and other

    extraneous matter adhering to them. The average yield per hectare comes to 20-25 ton of

    green turmeric.

    Fingers are separated from mother rhizomes. Mother rhizomes are usually kept as

    seed material. The fresh turmeric is cured for obtained dry turmeric. Curing involve

    boiling of rhizomes in fresh water and the drying in the sun.

    Marketing

    They are having a by back arrangement with m/s Sami labs of Bangalore and m/s

    herbal India cases, Bangalore. They have agreed to buy their product at prevailing marketrate. Hence there is no difficult in selling the products.

    Viability

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    Our product will be cost and quality competitive in the market. However, the

    growing awareness among the people and farmers to adopt organic farming will help us

    in selling the products easily. As per the calculations the production cost is Rs. 25/Kg,

    and the market price of the products are 50% more.

    Considering the above facts, it is evident that these projects have a very good

    payback and market exist and are likely to grow and technology is already proven. This

    project also provides future expansion.

    Conclusion

    The institutional training done by me as a part of the curriculum has been of great

    importance to me and my forthcoming future. This training undergone at BIOCYTE

    AGRO RESEARCH CENTER was a valuable visit and has given me practical

    knowledge about the functioning of various departments in the organization. It has also

    enabled me to understand the practical implementation of various methods, policies,

    procedures, and the other aspects of the management in the organization.

    It gave me immense knowledge about how a company is formed, what are the general

    requirements for that, how it is functioning efficiently and effectively towards achieving

    its short term as well as long term objectives etc.

    Also I came to know that the computerization and coordination of various sections

    has greatly contributed to the efficient performance of the organization. I understood that

    the staff and employees of BIOCYTE AGRO RESEARCH CENTER acts as their

    backbone and keenly help the company to bring up their overall performance to the top.