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    LEATHER INDUSTRY DEVELOPMENT INSTITUTE

    Leather garment and goods directorate

    Report on critical focus area and bench marking

    type identification

    (First draft)

    Team: bench marking team

    Date, August 201

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    Contents page

    Basic activities done during the last two weeks

    Section 1: Leather Goods and Garment Factories visit

    Visit objective:

    To distinguish the basic business/production processes that reduces the

    productivity of the factories.

    To know the highlight of the current performance of the goods & garment

    or glove manufacturing factories.

    To collect basic information that enables us set priorities for the business

    processes intended to be improved (benchmarked)

    Obtained Information (out put)

    Current performance of the visited factories.

    Problems revealed in some major production process of the factories that

    have been visited.

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    List of the factories and problems found in some major production processes

    The list of the factories and problems found in some major production processes as

    follows:-

    No. Factory

    Name

    Basic (Critical)

    focus Area

    Related Problems

    1. feker

    Leather

    Organizational

    Structure

    No structure.

    No supporting departments, like

    marketing/ Sales, maintenance dept, QC&

    QA dept, stock mgt dept.etc.

    (though the claims he is enough to control

    for now). Every thing is done, managed,

    controlled and supervised by one person,

    the owner manager.

    Factory Layout Very narrow (250 care meter) private

    home with unsuitable layout.

    Quality control

    system

    No quality checks list, No quality

    standards implemented, every thing

    (process, product) is controlled by necked

    eye.

    Marketing / Sales No marketing policy, products are sold in

    the local markets (shops) owned by the

    factory owner, Not exporting

    Purchasing (supply

    of RM)

    Scarcity of RM, No loyal supplier, price

    elevation.

    Lack of cement (for expansion)

    Material

    utilization

    No consumption evaluation

    system

    Technicalcapacity

    building system

    No training given for employees,designers, sewers etc. Some

    workers hired with only

    experience

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    Occupational

    health and

    safety

    No comfortable work environment

    due to narrow production area.

    No safety standards/rulesIncentives Sewer are paid per piece rate

    plus basic salary others not (all

    basic salary)No promotion, No reward

    No service allowanceR/n with stake

    holders

    No government organization

    visits, nor invites the business

    R/n with LIDI is lowPreparation

    sections

    No organized preparations tools

    and accessories due to factors

    like site discomfort

    (narrower)Product

    Development

    No product development center.

    Production process

    i.e.

    - Design

    - Pattern

    Making

    - Cutting,

    assembling

    and

    Stitching,

    ironing

    finishing and

    Packing.

    No well defined design set up.

    No enough design accessories

    Design dependency.

    HR Every thing is done, managed, controlledand supervised by one person, the owner

    manager except the technical workers

    Maintenance Mgt

    System

    No planned maintenance , no maintenance

    schedule

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    No maintenance personnel

    (hired pert time during corrective

    Maintenance)

    Budget and

    budgetary control

    system of financemgt.

    High finance problem (bank loan currently

    required expansion),

    Production planning

    and control

    No (MRP,MP,MPS,TPM,CP) i.e.:

    Material Requirement Planning

    Manpower Planning

    Master production schedule

    Total Preventive maintenance

    Capacity planning

    Seems no hint for planning and its

    importance

    Waste Mgt and

    inventory control

    system

    No significant problem on waste Mgt

    system

    Management

    capabilities

    Seems to require modern management

    Methodologies on planning, productivity

    monitoring and control, etc

    Technology transfer No need capacity to introduce new

    technology or update the existing

    technology due to finance problem

    Expansion Barriers like, Finance, land and related

    facilities

    Export Informal export some factories

    2. Ethio sung

    bin

    Organizational

    Structure

    Have some structure consisting

    administration, finance, leather goods ,

    leather garments, footwear departments

    Seems no supporting departments, like

    marketing/ Sales, maintenance dept, QC&

    QA dept, stock mgt dept.etc.

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    Factory Layout 500 care meter, Sector division all in one

    production (rented) shop , difficult for

    expansion

    Quality control

    system

    No quality checks list, No quality

    standards implemented, every thing

    (process, product) is controlled by neckedeye. Row is bought by sack packed

    (difficult to distinguish the quality ), no

    WIP inspection, only FGI applied

    Marketing / Sales No clear marketing policy, products are

    sold in the local markets (shops) owned by

    the factory owner, Not exporting , but cost

    build up sheet is used for sales

    Purchasing (supplyof RM)

    Scarcity of RM, No loyal supplier, priceelevation.

    Material utilization Consumption rate evaluation system is

    applied only during pattern design

    Technical capacity

    building system

    No regular (planned) training program

    given for employees, designers, sewers etc

    to upgrade their skills.

    Occupational health

    and safety

    No comfortable work environment due to

    narrow production area.

    No safety standards/rules

    Incentives Basic salary only

    No promotion, No reward

    No service allowance

    R/n with stake

    holders

    Weak r/n with government organization

    R/n with LIDI is low

    Preparation sections No well organized preparation tools andaccessories due to factors like site

    discomfort

    (narrow production room )

    Product No product development center.

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    Development

    Production process

    i.e.

    - Design

    - Pattern

    Making

    - Cutting,

    assembling

    and Stitching

    ,ironing

    finishing and

    Packing.

    No well defined design set up.

    Some design accessories

    Design dependency( Italy-based )

    HR Seems not bad, but no clear man power

    planning and utilization, no efficiency

    rating or performance evaluation

    mechanism

    Maintenance Mgt

    System

    No planned maintenance , no maintenance

    schedule

    No maintenance personnel (hired pert time

    during corrective Maintenance)

    Budget and

    budgetary control

    system or finance

    Mgt.

    Financing system and budget allocation is

    not known

    Production planning

    and control

    No (MRP,MP,MPS,TPM,CP) i.e.:

    Material Requirement Planning

    Manpower Planning

    Master production schedule

    Total Preventive maintenance

    Capacity planning

    Seems no hint for planning and its

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    importance

    Waste Mgt and

    inventory control

    system

    No significant problem on waste Mgt

    system

    Management

    capabilities

    Seems to require modern management

    Methodologies on planning, productivity

    monitoring and control, etc

    Technology transfer No need seen to introduce new technology

    or update the existing technology

    Expansion Barriers like, finance land and other

    facilities

    Export Informal export in some factories not in all

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    3

    .

    Modern

    zage

    Organizational

    structure

    The owner is the general manager of the factory and

    it has good structure

    Factory lay out Not much wide /1400meter square/ and somewhat

    good

    Quality control

    system

    There is quality control department and no quality

    controlling problem

    Marketing /sales No marketing policy

    All products are sold in local market/shop/ owned by

    the factory owner

    No export

    Purchasing/supply

    of raw material/

    Scarce of raw material

    No loyal supplier

    Price elevation

    Material

    utilization

    Technical

    capacity buildingprogram

    No planned activity on training of the staffs.

    Some workers are doing their duty based onexperience

    Occupational

    health and safety

    Incentives Sewer and cutter men/women are paid per piece rate

    plus the basic salary other not

    No promotion system

    No rewarded

    Relation with

    stake holders

    Good relationship with government and government

    Preparation

    section

    Preparation for assembling and stitching is done in

    front of the stitching machine.

    Product

    development

    No product development center or sample making

    class

    No CAD/CAM section

    Production

    process i.e.

    Design

    Pattern Making

    Cutting,

    assembling and

    Stitching, ironing

    finishing and

    Packing.

    No enough design accessories

    The design and cutting class is somewhat narrow

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    Note: ELICO (Ethiopian leather industries PLC) is not included in the proposal since it is

    not have willingness to accept the bench marking activities to be held in leather industry

    development institution.

    Section 2: Common basic problems occurred in most visited factories

    The collected data above shows that, ----factories have the following problems in

    common

    Section 3: Evaluation of detail problems against KPI

    No Problem Key Performance Indicators Significance Remark

    High Medium Low

    1. Total quality

    management

    problem

    Raw material inspection

    Production process

    Finishing products

    Any supporting activities

    X

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    related with quality

    2. Managerial

    hierarchy

    problem with

    respect to

    duties and

    responsibilities

    Leader ship efficiency,

    planning effectiveness,

    monitoring, and decision

    making etc

    X

    3. Purchasing

    problems

    Proper raw material

    selection

    Purchasing efficiency

    Cost comparative

    X

    4. weak/unorganiz

    ed material

    utilization

    using of raw

    material/waste per piece/

    X

    5. Weak

    productivity

    production of piece per

    machine and per operator

    production per shift

    X

    6 No product

    development

    center/ sample

    making room/

    Availability of the center

    Creativity of new sample

    products

    X

    7 Production

    process and

    layout/ flow

    problem

    Work flow

    Machine lay out

    Production type

    X

    8 Unsuitable

    factory layout

    Space utilization

    Work area

    X

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    9 maintenance

    problems

    Failure rate

    Maintenance person

    Maintenance planning

    X

    10 Financing and

    budget

    allocation

    problem

    Capital

    Budget allocation

    X

    11 No formal

    production

    planning and

    control system

    Planning system

    Manpower planning

    Process control

    X

    12 waste

    management

    problem

    Waste rate on products

    Usage rate on other

    resources

    Resource recycling

    Efficiency

    Waste disposal

    X

    13 No formal

    inventory

    control system

    Check list

    Stock cards

    X

    14 Marketing

    management

    problem

    Market share

    Market fore cast

    Market segment

    Sales management

    Distribution channel

    X

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    15 Managerial

    capability

    problem

    Skill level

    Team building

    Family chain

    Creativity

    X

    16 Technology

    transfer

    problem

    Availability of new

    machineries

    New production systems

    X

    17 Uncomfortable

    work

    environment

    Working/production/

    area

    Ergonomics

    Related facilities

    X

    18 Variable

    incentives

    Employ satisfaction

    Promotion

    Bonus system

    X

    19 Expansion

    Factory size

    Product range

    Product line

    Budget and market share

    X

    20 Export Degree of

    competitiveness (by

    quality, price, durability,

    aesthetic value etc)

    X

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    No Root causes Detail problems Remark

    1 Production

    Management

    Problems

    Weak productivity:

    weak/unorganized material, space and

    manpower utilization

    scarcity of raw materials

    Variable incentives

    Layout problem:

    Unsuitable factory layout

    Weak Production process

    Expansion barriers

    Bad working environment

    PPC Problems:

    Man power planning

    Material requirement planning

    No significant waste management

    problem- due to resources reuse

    No formal inventory control system for

    some factories

    2 Maintenance

    Management

    Problems

    unplanned maintenance system

    no constant maintenance personnel

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    3 Management

    Capacity

    problems

    Management capability problem

    Managerial hierarchy problem with

    respect to duties and responsibilities

    Weak marketing policy, Lack of

    market confidence and finance,

    No formal budget allocation, scarcity

    of finance for most factories

    Purchasing problems-lack of loyal

    suppliers and price elevation /fluctuation

    4 Technical

    Capacity

    problems

    Bad work environment due to narrow

    production areas

    No product development center

    Obsolete/outdated machines

    Weak technology transfer

    5 Quality

    Management

    problems

    Informal exports (some factories

    Total quality management problem inevery-step

    No formal quality control and quality

    assurance personnel

    6 Others

    Using Pareto chart

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    No Problem Frequency Percentage Cumulative

    Percentage

    1 Production Management problem 4 36.6 36.6

    2 Management capacity problem 3 27.3 63.9

    3 Quality management problem 2 18.2 82.1

    4 Technical capacity problem 1 9.1 91.2

    5 Maintenance management

    problem

    0.75 6.8 98

    6 Others 0.5 4.5 100

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    Problem Analysis

    0

    1

    2

    3

    4

    production

    management

    problem

    management

    capability

    problem

    quality

    management

    problem

    technical

    capacity

    problem

    maintenance

    management

    problem

    others

    Problems

    Frequency

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    NOTE:production management problems, management capacity problems and quality

    management problems which constitute about 20% are the most important causes for the

    rest 80% problems.

    Section 4: Critical focus area (to be benchmarked) identification and priority setting

    criteria

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    Criterion 1

    A focus area that is applied by most of the leather goods and garment or glove

    factories in which there are basic problems that directly affect the production process

    and /or the product and /or the productivity of the factories to a maximumextent is given

    a highest priority (when qualitatively measured ) or a maximum weight ( when

    quantitatively measured).

    Criterion 2

    A focus area that is applied by most of the leather goods and garment or glove

    factories in which there are basic problems that directly affect the production process

    and /or the product and/or the productivity of the factories to someextent is given a high

    priority or high weight

    Criterion 3

    A focus area that is applied by most of the leather goods and garment or glove

    factories in which there are basic problems that indirectly affect the production process

    and /or the product and/or the productivity of the factories to a maximumextent is given

    a highest priority or maximum weight

    Criterion 4

    A focus area (critical activity) that is used by most of the above factories in which there

    are problems that indirectly affect the production process and/or the product and /or the

    productivity of these factories to someextent is given a highpriority orweight

    Criterion 5

    A critical focus area that is used by (located in) somefactories in which there are

    problems that directly orindirectly affect the production process and/or the product

    and/or the productivity of the above factories to someextent but frequently is given a

    mediumpriority orweight

    Section 5: Critical focus area evaluation against specified criteria

    N Critical focus Criteri Reason(s) Problem Priority Remark

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    o area on fit status given

    (weight)

    1. Organizational

    structure

    3 It has no direct relationship

    with the products but it

    affects the production

    system through job

    duplication, redundancy.

    High Highest

    2. Factory lay out 1 Insufficient production

    area, improper machine lay

    out, production line, etc

    directly affect the products.

    High Highest

    3. Quality control

    system

    1 Luck of proper quality

    control system directly

    affect the products

    High Highest

    4. Marketing /sales 3 It is mainly connected

    with customers and

    suppliers. The market

    policy affects the product

    highly.

    Medium Highest

    5. Purchasing/supply

    of raw material/

    1 Because improper

    purchasing system (of raw

    materials) directly affects

    the production.

    High Highest

    6 Material

    utilization

    2 Ineffective material usage

    affects the product and

    production systems

    High High

    7 Technical capacity

    building program

    5 Lack of proper training,

    technical skill up gradation

    directly or in directly

    affects the product.

    Medium Medium

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    8 Occupational

    health and safety

    4 If the hole working

    atmosphere is not suitable

    for workers, it will affects

    indirectly the products

    Medium High

    9 Incentives 5 Workers productivity

    affects the productivity, the

    product, and the

    production process in all

    directions.

    Medium Medium

    1

    0

    Relation with

    stack holder

    3 If the factory does not get

    any necessary facilities

    from the concerned stake

    holders, it affects indirectly

    the products

    High Highest

    1

    1

    Preparation

    section

    5 Week preparation affects

    the products

    High Medium

    1

    2

    Product

    development

    center

    1 It is very important for

    product variety with

    different fashion designs

    and it affects the products

    directly.

    High Highest

    1

    3

    Production process

    i.e. Design

    Pattern making

    Cutting,

    assembling and

    stitching, Ironing

    finishing and

    packing

    1 All technical functions

    affect the product directly

    High Highest

    1

    4

    Human

    resource/HR/

    3 Allocation of the right

    person at the right place is

    Medium Highest

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    important and it affects the

    product indirectly.

    1

    5

    Maintenance

    management

    1 It is very important to

    increase the productivity

    by reducing the idle time

    of the machine and it affect

    the product directly

    High Highest

    1

    6

    Budget and

    budgetary control

    system or finance

    management

    4 Insufficient and Improper

    allocation of the budget

    affects the product

    indirectly.

    Medium High

    1

    7

    Production

    planning and

    controlling

    3 Un scheduled production

    planning affects the

    product indirectly

    High Highest

    1

    8

    Waste

    management and

    inventory control

    system

    4 Lack of Reuse and re

    cycling of the waste

    material affect the product

    indirectly

    High High

    1

    9

    Management

    capabilities

    3 Lack of basic managerial

    skills and abilities , as well

    as independent decision

    making affects the

    product indirectly

    Low Highest

    2

    0

    Technology

    transfer

    4 Old /obsolete/ technology

    leads to lower the

    productivity and it affect

    indirectly the products

    Medium high

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    2

    1

    Expansion 3 Increase in the product

    range and capacity, factory

    layout, the labor force and

    size affect the product

    indirectly.

    High Highest

    2

    2

    Export 3 Volume of export affects

    the products indirectly.

    High Highest

    Section 6: Solution Analysis with respect to benchmarking Experts

    No Problem Estimated solution(s) Estimated relevant

    expert(s)

    Remark

    1 Total quality

    management problem

    Establishing and

    implementing proper

    quality management

    system in the factories

    LIDI + FORIEIN

    experts

    2 Managerial hierarchy

    problem with respect to

    duties and responsibilities

    Designing and

    implementing suitable

    organizational structure

    for each factories

    LIDI + FOREIN

    experts

    3 Purchasing problems Introducing the proper

    supply chain

    management system to

    the factories

    LIDI experts

    4 weak/unorganized

    material utilization

    Setting and implement

    standard consumption

    rate for each consumed

    LIDI + FOREIN

    experts

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    resource.

    5 Weak productivity Developing a system that

    enable the factories

    produce the maximum

    possible output with

    minimum inputs e.g.

    (Optimum utilization of

    resources with cost

    minimization and profit

    maximization

    techniques.)

    LIDI + FOREIN

    experts

    6 No product development

    center/ sample making

    room/

    Proposing the factories

    to establish their own

    PDC.

    LIDI + FOREIN

    experts

    7 Production process and

    layout/ flow problem

    Setting proper

    production process and

    product lay out for each

    factory.

    LIDI + FOREIN

    experts

    8 Unsuitable factory layout Identifying suitable

    layout for each factory

    and making possible

    arrangement.

    LIDI + FOREIN

    experts

    9 maintenance problems Establishing

    maintenance planning

    system for each factory.

    LIDI + FOREIN

    experts

    10 Financing and budget

    allocation problem

    Introducing modern

    financing and budget

    allocation system

    LIDI + FOREIN

    experts

    11 No formal production

    planning and control

    system

    Establishing proper

    production planning and

    control system based on

    LIDI + FOREIN

    experts

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    the factories size and

    capacity.

    12 Waste management

    problem

    Developing and

    implementing a system

    that helps to estimate the

    rate of defects and

    probability of

    occurrences.

    LIDI + FOREIN

    experts

    13 No formal inventory

    control system

    Introducing inventory

    control system to each

    factory.

    LIDI + FOREIN

    experts

    14 Marketing management

    problem

    Establishing clear

    marketing policy.

    LIDI + FOREIN

    experts

    15 Managerial capability

    problem

    Proposing the system

    that increases the basic

    managerial skills and

    abilities of the managers

    at each positions

    LIDI + FOREIN

    experts

    16 Technology transfer

    problem

    Proposing suitable

    technology based on

    respective factory needs.

    LIDI + FOREIN

    experts

    17 Uncomfortable work

    environment

    Establishing suitable

    ergonomically design.

    LIDI + FOREIN

    experts

    18 Variable incentives Proposing different

    promotional and

    motivation mechanisms.

    LIDI + FOREIN

    experts

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    19 Expansion Facilitating mechanisms

    that help the factories to

    get enough land, capital,

    technical assistance for

    expansion.

    LIDI + FOREIN

    experts

    20 Export Encouraging and

    initiating the factories to

    export their products by

    analyzing global market

    chain.

    LIDI + FOREIN

    experts

    Note:

    1. The proposed solutions for the above problems are compared against the best

    worldwide bench markers

    Section 7: Benchmarking Team stand point:

    The team believes that some of the above problems can be solved partially by internal

    /local experts due to the available local experts like LIDI, TIDI, and COMESA while the

    rest problems strongly require the involvement of foreign experts.

    Following are the benchmarking parameters/focus areas by which Bench markers

    are selected.

    1. Production Management system:

    Detail parameters-high productivity

    -Proper layout

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    -proper PPC

    2. Management capacity :

    Detail parameters- Management capability

    -basic managerial skills and abilities

    - well organizational structure

    - managerial competency

    3. Quality management system:

    Detail parameters- Quality management system

    -Quality Policy

    -QC and QA

    -ISOO-award

    4. Technical capacity :

    Detail parameters- PDC

    -TT(know-how, machineries and equipments)

    -Technical skill level

    - work environment

    5. Maintenance management system:

    Detail parameters-proper maintenance plan

    -skilled maintenance personnel

    -well equipped maintenance manual

    6. Others- any other competitive advantages that might have made the

    companies/competitors sustainable and stay in the market.

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    Any leather goods and garments manufacturing industry that is best known for by

    one/some/all of the above business functions will be benchmarked against.

    Below are some of world known leather goods and garments manufacturing

    industries:

    Product RangeGents Wallet

    Leather Gents Wallet

    Gents Wallet (Black Leather)

    Designer Gents Wallet

    Gents Wallet (Black)

    Ladies WalletCard CaseGift SetConference FolderSoft LuggageBusiness Planners

    30

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    Passport HolderDesktop AccessoriesKey ChainsBagsEnvelope HolderLeather Belt

    Profile

    Incorporated in the year2001, we, Leather World, are a distinguished manufacturer, supplier

    and exporter ofLeather & Non Leather Goods and Accessories. The products, we provide our

    clients are designed using optimum grade raw material, which is sourced from the trusted vendors ofthe market. These products are widely demanded by our clients owing to their superior finish,

    appealing designs and tear resistance. Our products are crafted using all the advanced machinery

    and equipments which enabled us to gain the trust of the clients. We also offer customized solutionsto our clients as per their requirements. We have been verified as a Sole Proprietorship (Individual)

    firm, placed at Mumbai,(Maharashtra, India).

    We are backed by a state-of-the-art infrastructure that aids us to carry out all the entire businessprocess in a well orderly manner. Our unit is installed with all the latest machinery and equipments

    required in the manufacturing process. Moreover, we have recruited a team of immense experts to

    handle the unit with the maximum care. The firm also conducts various tests on the products underthe guidance of the quality professionals to ensure that these are free from defects and faults. Owing

    to the unwavering efforts of our professionals, we have achieved a remarkable position in the

    market.

    Under the proficient guidance of our mentor 'Mr. Mohiuddin Sheikh', we have reached the new

    heights of the success. He has a vast industry experience and detailed knowledge in his respective

    area of specification. His constant examination, excellent managerial skills and visionary guidancehave enabled us to earn the goodwill in the market.

    31

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    Basic Information

    Business Type Supplier

    Manufacturer

    Exporter

    Wholesaler

    Ownership & Capital

    Year of Establishment 2001

    Ownership Type Sole Proprietorship (Individual)

    Trade & Market

    Major Markets Australia/NZ Indian

    Subcontinent

    Caribbean East/Middle

    Africa

    North Africa South/West

    Africa

    East Europe East Asia

    Central

    America

    North Europe

    Middle East South America

    South/West

    Europe

    South East Asia

    North America

    Annual Turnover US$ 0.25-1 Million (or Rs. 1-4 Crore Approx.)

    Team & Staff

    Total Number of Employees 26 to 50 People

    No. of Skilled Staff 26 - 45 People

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    Our Business Philosophy

    Our business ethics involve:

    Innovative and different designs

    Quality Work On Time Delivery

    Very Competitive Prices

    Product Portfolio

    We are one of the eminent firms, engaged in manufacturing, supplying and exporting

    ofLeather Goods as well as non leather goods such as artificial leather, Nylon.matte,

    soft luggage. Our designers make use of high-grade raw material in designing theseproducts. These products are well-known in the market for their quality features like

    durability, comfortability and less wear and tear. We offer our products in various

    sizes, designs and shapes specify as per the clients specification. The offered range istabulated below:

    Leather Goods & Accessories

    Desktop Accessories

    Business Gift

    Leather Goods

    Corporate Gifts

    Soft Luggage

    Leather Planners

    Conference Folder

    Gift Set Key Chains

    Card Case

    Desktop Acces

    Passport Holder

    Ladies Wallet

    Gents Wallet

    Leather Jewelery Boxes

    Hand Pouch and Ladies Wallets

    Artificial Leather goods

    Nylon.Matte

    Team

    To execute all our business operations in a systematic manner, we have recruited a

    team of highly skilled professionals. The firm has accomplished a respectable status inthe industry owing to the commitment, honesty and dedication of these experts. Our

    professionals have detailed knowledge and possess vast industry experience in their

    respective areas of specializations. They operate all our business activities in

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    coordination with each other, so as to meet the diverse requirements of our clients

    within the prescribed time frame. Moreover, they are well aware of all the latest stylesand innovations in the field of designing and crafting of leather products. Our hard-

    working workforce includes:

    Designers

    Craftsmen

    Quality controllers Administrative & management staff

    Warehousing & packaging staff

    Sales and marketing personnel

    Quality Assurance

    We have set a standard in the industry by offering our clients with optimum grade

    products. These products are designed using top-grade leather that is obtained from

    the reputed vendors of the market. We make sure to design our products strictly incompliance with the defined industry standards. Moreover, we have set-up a separate

    unit to check the quality of the products before the final dispatch. Some parametersupon which we test our products are as follows:

    Design

    Finish

    Tear resistance

    Raw material used

    Our Infrastructure

    We have established a infrastructure to carry out all our business operations in a

    productive manner. Our infrastructure includes all the modern facilities, which are

    essential in the manufacturing process. It is equipped with high-tech machines andequipment, which enables us to offer bestLeather & Non Leather Goods and

    Accessories. Moreover, our infrastructure is well supported by a team of adept

    professionals, which makes wise use of deployed facilities. Furthermore, the unit isdivided into varied subunits with a view to provide a good working environment to the

    employees. The segregated units are as follows:

    Designing facility

    Quality inspection department Warehousing & packaging section

    Sales & marketing unit

    Warehousing and Packaging

    We have a well constructed and spacious warehousing facility for the proper storage

    ofLeather & Non Leather Goods and Accessories. It is installed with an inventory

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    management system for keeping the detailed description stored as well as delivered

    products. This unit is backed by a team of professionals, which helps us keep thpremises neat & clean with the assistance of latest equipment.

    We have also set-up a packaging unit at our premises in order to pack the productsproperly and carefully. Our packing operations are carried out under the highly skilled

    staff, which makes use of quality material.

    Client Satisfaction

    Since the time of incorporation, we have been giving striving to produce quality

    products and deliver the same within the committed time frame. Our products are

    offered at an affordable price, which suits the budgetary requirements of our esteemed

    clients. We also offer customization of our range as per the specific requirement anddemand of our clients. Owing to our transparent business policies and timely delivery

    of products, we have earned great appreciation all across the nation. We also offer

    varied easy payment modes for the convenience of our clients, situated in:

    Australia/NZ Indian Subcontinent

    Caribbean

    East/Middle Africa

    North Africa

    Why Us?

    Our aim is to adopt the latest market trends and have gained the trust of the clients by

    offering qualitative range of products. The firm also holds a respectable status in the

    market owing to our legal and fair business policies. Clients can avail our products at

    reasonable price, which are delivered within the predetermined time frame. Apart fromthis, there are number of other factors, which make us a preferred choice:

    Large production capacity

    Competitive prices

    Timely delivery

    Customized packaging

    Exquisite quality

    Expert team professionals

    Contact UsMr. MohiuddinShaikh / Mr. ZubairShaikh /9321231818Unit No. 70, Enayatulla Compound, Behind Maharastra Hotel, 60 - Feet Road,

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    Mahim East

    Mumbai, Maharashtra - 400 017, India

    Telephone:+(91)-(22)-24081919/ 32951818Contact via E-mail

    Contact via Mobile

    Contact via SMS

    Our Products

    Executive Bags

    Leather Executive Bags Leather Portpolio Bags

    Leather Office BagTravel Bags

    Laptop Bags

    Ladies Bags

    Leather Accessories

    Leather Backpacks

    Shopping Bags

    Bean Bags

    Established in the year 1989, A & A International, Bangalore is one of the reputed

    manufactures and exporters of wide variety of leather and leather lite products suchas leather wallets, mens leather wallets, ladies leather wallets, leather belts, ladiesleather belts and mens leather belts. The company widely appreciated by variousindustries for unique features of leather products such as skin friendly, durable, crackresistance, optimum endurance and puncture resistance. Efficient quality controllerstringently checks the entire range of leather products to maintain the industrial standard.The company have sophisticated manufacturing unit that allows in producing range inbulk quality. Our effective packaging enables us to provide our wide range in safe andtimely manner to our valued clients. The company also has a good managerial skillpersonnel and craftsmen and designer who design the products in accordance with thecurrent market trends. The in deep knowledge and vast industrial experience of mentor

    has helped in establishing a niche in the domestic market.

    Company Profile

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    Basic Information

    Nature of Business Manufacturer Wholesaler Trader

    Ownership & Capital

    Year of Establishment 2006

    Legal Status of Firm Proprietorship Firm

    Trade & Market

    Major Markets Indian Subcontinent

    Annual Turnover US$ 0.25-1 Million (or Rs. 1-4 Crore Approx.)

    Team & StaffTotal Number of Employees 26 to 50 People

    Client Satisfaction

    The company follows client centric organization and always tries to satisfy clients with optimumquality range. It also try to improve quality ranges using the following methods:

    Regular enhancement of product Using quality raw material

    Implementing new machinery and equipment. Meeting desired requirement of clients by using contemporary designs

    The company also well known in delivery, customized solution, superior quality product andcompetitive price makes the company to be best choice by the clients.

    Our Team

    The company is well incorporated with talented workforce and well abreast with the latest trendsand involved in R & D activities to serve the customer better. The team members are workinground the clock to incorporate the contemporary designs in the production process. It also haveproficient quality inspector who check the final range of leather accessories and allied productsto ensure that they are defect free.

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    salient features like:

    Classy and trendy Lively colors Skin friendly Easy to carry Durable

    Color fastness Crack resistance Optimum endurance Optimum puncture resistance Fine finish

    Customization

    Customization is key factor which we have been providing to our clientsever since our beginning. We customize our leather and leather lite productsaccording to clients requirement till their satisfaction level. The

    customization is offered in following areas:

    Design Color Size & Shape Pattern

    Our leather products are specially designed and developed to meet the tastesand preferences of our esteemed clients. We also consider their feedback ofour client as it helps us in enhancing our products.

    QualityAssurance

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    Our quest for perfection has helped us produce a flawless range of leather and lite products.Quality is our forte therefore we source our raw material from most reliable vendor to ensueflawless product. Our leather products are crafted by our master craftsmen and designers whoare well aware of latest market trends. Quality of our products is checked on each stage of theproduction process to maintain industry standard.

    We have formed a quality control management that allows our quality controller to test the

    entire range on following parameters in order to detect any flaw:

    Raw material Designs Color combination Polishing Dimensional stability Durability Softness Stiffness Thickness Finish

    We use advanced testing methods to ascertain that only best of our products reach to theclients. Our professionals strive hard to make the quality as an essence of our product. Ourunit has sophisticated machinery that helps us in carrying our production process in a smoothmanner.

    Why

    Us?

    We are preferred by various clients due to following reasons: Optimum quality leather products Customized solution Competitive price Timely delivery Excellent packaging

    Mr. Saji Abraham

    No-13, 11th Main, 3rd Cross, Hongasandra, Begoor Road

    Bengaluru, Karnataka - 560 068, India

    Telephone: +(91)-(80)-25745984

    Contact via E-mail

    Contact via Mobile

    Contact via SMS

    41

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    Profile

    Incepted in the year2004, today Bobby Exports has cherished an enviable status of being ableto market a peerless product gamut. We have our registered office at West Bengal (India). Ourcognizant of manpower has enabled us to work out class Office Desk Furniture and StoneGarden Furniture. Our unwavering spirit led us to make a breakthrough in our province.

    We conceptualize up-to-the-minute technology in our stellar products. Our company sets suchprices which take us one step ahead of our adversaries. We have state-of-the-art infrastructureaccompanied with nimble human resource. With years of toil, we have developed fame asnotable Indian handicraftsmanufacturer and exporters.Globalization undoubtedly opens up many horizons for the business entities but also putssurvival as the most difficult thing for them. But still there are certain business entities who aresmartly handling the diverse industrial sectors. Bobby Exports is one of the few businessentities who is engaged in offering a plethora of products to its clients. The reputedmanufacturer and exporter offers a wide range of products ranging from readymade garments,leather items, decorative products to the allopathic, homeopathic &ayurvedic medicines. We

    also offer bags and office stationary products. Our impeccable quality, ability to ensure bulkdemand and client oriented approach helps us to earn a dignified reputation in both domesticand global market. We want to establish business relation with Canada, Germany, Italy,USA, Australia, France, China, Myanmar (Burma), Thailand, Malaysia, Singapore,

    Philippines, Indonesia, Nepal, Bhutan, Bangladesh etc.Company Profile

    Basic Information

    Business

    Type Supplier

    Manufacturer

    Exporter

    Trader

    Ownership & Capital

    Year of

    Establishmen

    t

    2004

    Ownership

    Type

    Sole Proprietorship (Individual)

    Trade & Market

    Major

    Markets Australia/NZ Indian Subcontinen

    East Asia South/West Europe

    South East Asia North America

    Annual Upto US$ 0.25 Million (or uptoRs. 1 Crore Approx.)42

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    Contact us

    r. AbhijitGhosh

    o. 139, Feeder Road, 1st Floor, Room No. 139, Beside Belgharia Railway Station, P. O.

    olkata, West Bengal - 700 056, India+(91)-(33)-65481105/ 65000850

    Home| Profile | Products| Trade Offers (4) |Site Navigation |Distributor

    Enquiry Form |Contact Us | Enquiry Bobby Exports. All Rights Reserved (Terms of Use)

    Developed and Managed by IndiaMARTInterMESH Limited

    Share:

    Home Profile What We OfferContact

    UsEnquiry

    What We Offer

    Gents Wallets

    Black Leather Gents Wallet

    Open Gents Wallet

    Brown Leather Gents Wallet

    Gents Wallet

    Ladies Wallets

    Executive Bags

    Table Top Accessories

    Ladies Bags

    Utility Gift Product

    Credit Card Holder

    Passport Holder Wallets

    43

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    Keychains

    ShowroomView all our products / services as a slide show.

    Play now

    Home Profile

    Profile

    Established in the year1996, we, Classic Leathers India, have attained huge popularity and success in

    the area of manufacturing and supplying a prime quality range ofLeather Bags & Wallets,

    Holders and Allied Accessories. Made using high-grade and pure leather material, these products comply

    with the overseas standards. Due to its elegant appeal and long lasting features, our range finds extensive

    usage by a large group of clients.

    Led by a team of highly proficient and hardworking professionals, we have been able to foresee this

    amazing success attained by us. The diligent efforts and hard work that our skilled designers and experts put

    in enable us to deliver supreme quality products that are manufactured using finest quality leather. Besides,

    we ensure that industrial norms and standards are strictly followed in all our undertakings. Also, we believe

    in maintaining the superior quality standards in our range and are able to do so with the help of our

    experience quality controllers. They perform regular monitoring throughout the production stages. All the

    above factors have enabled us to garner a huge client base across the nation.

    Following the footsteps of our mentor, Mr. Harish Gulati, we have successfully come this far in a

    competitive world. As a result of his rich domain knowledge and expertise in this field, we have been able

    to attain a secure position in the industry.

    Company Profile

    Basic Information

    Business

    Type Supplier

    Manufacturer

    Wholesaler

    Ownership & Capital

    Year of

    Establishment

    1996

    Ownership

    Type

    Sole Proprietorship (Individual)

    Trade & Market

    Major

    Markets East Europe East Asia

    44

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    Central America North Europe

    Annual

    Turnover

    US$ 0.25-1 Million (or Rs. 1-4 Crore Approx.)

    Team & Staff

    Total

    Number ofEmployees

    26 to 50 People

    Company USP

    Provide

    After Sales

    Support

    User Manual

    Primary

    Competitive

    Advantage

    Experienced R & D Department Large Production Capacity

    Provide Customized Solutions

    ContractManufacturin

    g

    Design Service Offered

    Quality

    Measures/Testin

    g Facilities

    Yes

    Click to View Statutory Profile

    Click to View Packaging/Payment and Shipment Details Profile

    Product Portfolio

    We are considered to be one of the prime manufacturers and suppliers of a vast range ofLeather Bags &

    Wallets, Holders and Allied Accessories that is offered to the clients at highly competitive prices. Besides,

    our below listed array is manufactured using quality material and in sync with industry standards:

    Leather Key Chains

    Leather Pen Holders

    Leather Card Holder

    Leather Paper Weights

    Leather cases

    Leather Gents Wallet

    Leather Ladies Wallet

    Executive Bags

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    Laptop Bags

    Passport Holders

    Office Essential Table Top Accessories

    Ladies Bags

    Salient features of our collection that make it stand apart from the others in the market are:

    Elegant appeal

    Attractive designs

    Durability

    Smooth finishing

    Perfect polishing

    Vibrant colors

    Reliability

    Soft touch

    Our Team

    Our organization is led by a highly efficient and

    experienced group of professionals, which puts forth its

    best efforts in bringing forth supreme quality Leather Bags

    & Wallets, Holders and Allied Accessories. It is because

    we have taken extreme measures in recruiting the

    professionals after judging them thoroughly on the basis of

    their abilities, skills and knowledge. As a result, each of the

    workmen is well versed in his/her respective domains.

    Furthermore, in order to ensure that the organizational

    activities are carried our smoothly, they work in sheer

    coordination among one another. Thus, they jointly

    contribute towards meeting the target. We conduct regular

    training sessions and workshops, so as to enhance their

    skills and keep them up-to-date with upcoming

    developments in the market.

    Our Quality Assurance

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    Quality is given the topmost priority in all our endeavors as

    it is the driving force behind the niche carved by us in the

    industry. In order to support our ever vigilant quality

    auditors, we have inculcated a sophisticated quality testing

    unit that is sufficiently equipped with latest testing

    amenities. Herein, the experts are constantly engaged in

    maintaining the quality parameters by conducting array of

    tests throughout the stages of production. We strictly checkwhether the material used in manufacturing process is

    procured from the most authentic vendors of the industry.

    Also, they monitor the warehousing & packaging unit so

    that the accomplished consignments are packed using

    quality material. The stringent tests carried out prior to the

    shipment are based on the below listed parameters:

    Strength

    Skin friendliness

    Durability

    Stitching

    Heat resistance

    Infrastructure

    We own an advanced infrastructure facility that enables us

    to streamline the entire production processes under a single

    roof. Besides, we ensure that all the necessary units,

    adequately equipped with hi-tech tools are appropriately

    inculcated within its premises. Each of these units is

    efficiently handled by the experts holding rich expertise in

    their respective fields. Further, we see to it that these

    machinery and tools are frequently improvised with respect

    to the latest market trends & techniques. As a result, we are

    able to deliver an array that effectively caters to the diverserequirements of our esteemed clients.

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    Research & Development

    The proficient group of professionals recruited by us

    constantly strive to bring forth new improvements and

    innovations in the products designed and dispatched. And

    for this purpose, we have established an advanced research

    & development unit that is well equipped with the mostsophisticated equipment and technologies. Herein, the

    R&D experts put forth their best efforts and do intensive

    market research so as to be up-to-date with the latest

    market trends & techniques. The research done by our

    experts not only involves that of product designs but also

    the raw material used in manufacturing same. As a result,

    our range exhibits fine finish & high quality standards.

    Client Satisfaction

    Being a client centric organization, we strictly believe in

    ensuring optimum satisfaction of the customers in every

    respect. For this purpose, our experts put forth their bestefforts in dispatching a supreme quality leather based

    assortment that caters to their diverse requirements.

    Furthermore, they design these products in respect with the

    latest market trends to ensure that it is as per the

    specifications demanded by the clients. Besides, we strictly

    abide by our ethical business policies and believe in

    keeping all the dealings with the clients, purely transparent.

    Owing to the above reasons, we have been able to establish

    long term relationship with our clients as well as make

    every effort to maintain the mutual understanding. The

    basic client satisfactory measures that we follow are asfollows:

    Designing as per the need of the client

    Wide range of products to choose from

    Competent pricing

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    Excellent packaging and timely delivery

    Why Us?

    Our organization is blessed with dexterous professionals

    who contribute and actively participate in meeting the

    goals. Besides, owing to the superior quality products

    supplied by us, we are able to cater to the high expectations

    of customers and hence, earn their utmost trust & loyalty.

    Furthermore, due to the below mentioned factors, we have

    been able to successfully register our caliber among the

    others:

    Vast industrial experience in the industry

    Honesty and transparency in the business policy

    Customer-centric approach

    Compound assortment under a single roof

    Quality assured products

    Excellent performance of components

    Available in leading industrial cost

    Timely delivery of the consignments with

    special packaging

    Contact Us

    Mr. Harish Gulati

    A - 279, Shastri Nagar

    Delhi - 110 052, India

    Telephone: +(91)-(11)-23645668

    Contact via E-mail

    Contact via Mobile

    Contact via SMS

    49

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    Conclusion:

    Based on the above analysis the benchmarking team decided that the benchmarking

    to be partially external

    Team leader:-

    Team members name and signature

    Name sign

    1. Muzeyen Siraj

    2. Abduletif Habib

    3. Getachew Adhena

    4. Ashenafi yifru

    5. Elias Negash

    6. Ashenafi W/Tensay

    7. Tadesse G/Tsadikan

    August, 2011

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