Bearing basics SKF

18
2013-03-17 ©SKF Slide 1 WE 201 SKF Reliability Maintenance Institute Materials Used for SKF Rolling Bearings Bearing rings and rolling elements Through-hardening steels Carbon chromium steel containing approximately 1 % carbon and 1,5 % chromium Case-hardening steels Chromium-nickel alloyed steel and manganese-chromium alloyed steel containing approximately 0,15 % carbon

Transcript of Bearing basics SKF

2013-03-17 ©SKF Slide 1 WE 201 SKF Reliability Maintenance Institute

Materials Used for SKF Rolling Bearings

Bearing rings and rolling elements

Through-hardening steelsCarbon chromium steel containing approximately 1 % carbon and 1,5 % chromium

Case-hardening steelsChromium-nickel alloyed steel and manganese-chromium alloyed steel containing approximately 0,15 % carbon

2013-03-17 ©SKF Slide 2 WE 201 SKF Reliability Maintenance Institute

Heat Treatments

AdvantagesBainitic hardening

Tough structure

Automatic dimensional stability

Compressive residual surface stresses

Case hardening

Hard surface and soft core resists through cracking

Highest compressive residual surface stresses

Martensite hardening

Less costly

Fixture can be used to reduce distortion

DisadvantagesBainitic hardening

Somewhat more costly than martensite

Lower hardness

Case hardening

Time consuming and costly process

Martensite hardening

Highest risk of propagation of surface cracks

2013-03-17 ©SKF Slide 3 WE 201 SKF Reliability Maintenance Institute

Heat treat and hardness

Martensite-hardened material (through hardening)Bainite-hardened material

(through hardening)Tensile stresses 50 –

100 MPa Compressive stresses 50 –

100 MPa

Compressive stresses 200 –

400 MPa

60 HRC

60 HRC

59 HRC

35 HRC

59 HRC

58 HRC

: Tensile stresses

: Compressive stresses

Case-hardened material

2013-03-17 ©SKF Slide 4 WE 201 SKF Reliability Maintenance Institute

Dimensional Stability

Change in diameter (μm/100 mm)

Holding time at 200 °C (392 °F)

Hours

Martensite

Bainite

2013-03-17 ©SKF Slide 5 WE 201 SKF Reliability Maintenance Institute

Dimensional stability designation

Stabilization Class

Operating Temperature

Hardness HRC

SN

S0

S1

S2

S3

S4

up to 120° C (248° F) 59 to 63

up to 150° C (302° F)

up to 200° C (392° F)

up to 250° C (482° F)

up to 300° C (572° F)

up to 350° C (662° F)

58 to 62

57 to 61

56 to 60

54 to 58

50 to 54

2013-03-17 ©SKF Slide 6 WE 201 SKF Reliability Maintenance Institute

The Principle SKF Rolling Bearing Range

Ball bearings

Roller bearings

2013-03-17 ©SKF Slide 7 WE 201 SKF Reliability Maintenance Institute

Ball and Roller Bearing Ranges

Deep groove

Ball bearings Roller bearings+Angular contact

Self-aligning Cylindrical Taper Needle Spherical

2013-03-17 ©SKF Slide 8 WE 201 SKF Reliability Maintenance Institute

Load Capabilities

Load carrying capacity is expressed as the basic dynamic load rating

2013-03-17 ©SKF Slide 9 WE 201 SKF Reliability Maintenance Institute

Relative Speed Limitations

Oil lubrication speed rating

Grease lubrication speed rating

Bearing speed limit

r/min

2013-03-17 ©SKF Slide 10 WE 201 SKF Reliability Maintenance Institute

Bearing components

Seal

Rolling Elements

Inner Ring Outer Ring

Cage

Seal

2013-03-17 ©SKF Slide 11 WE 201 SKF Reliability Maintenance Institute

Bearing terminology...

Bore I.D.

Bore Surface

O.D. Surface

Outside Diameter

O.D.

2013-03-17 ©SKF Slide 12 WE 201 SKF Reliability Maintenance Institute

Bearing terminology

Inner Ring Raceway

Side Faces

Outer Ring Raceway

Inner Ring Land(Shoulder)

Outer Ring Land(Shoulder)

2013-03-17 ©SKF Slide 13 WE 201 SKF Reliability Maintenance Institute

Catalog dimensions

dDB

2013-03-17 ©SKF Slide 14 WE 201 SKF Reliability Maintenance Institute

Bearing terminology for a spherical roller bearing

Outer RingCage

Inner Ring

Side FacesW33 Lubrication Groove and Hole

Rolling Element

Guide Ring

Inner Ring Raceway

2013-03-17 ©SKF Slide 15 WE 201 SKF Reliability Maintenance Institute

Cage Variants

Polyamide cage

Window-type sheet steel cage

Window-type solid brass cage

Pressed cages

2013-03-17 ©SKF Slide 16 WE 201 SKF Reliability Maintenance Institute

+ Lightweight

+ High strength

+ High vibration and acceleration resistance

– Sensitive to poor lubrication

+ No operating temperature limit

Machined cages: brass

2013-03-17 ©SKF Slide 17 WE 201 SKF Reliability Maintenance Institute

+ Very high strength

+Suitable for very high speed in connection with circulating oil

– Relatively (very) expensive

+ Very high vibration and acceleration resistance

Molded cages: polyamide

2013-03-17 ©SKF Slide 18 WE 201 SKF Reliability Maintenance Institute

+ Lightweight

+ High elasticity

+ Good sliding properties

+ Good marginal lubrication properties

– Operating temperature < +120 °C