Bearing basics SKF
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Transcript of Bearing basics SKF
2013-03-17 ©SKF Slide 1 WE 201 SKF Reliability Maintenance Institute
Materials Used for SKF Rolling Bearings
Bearing rings and rolling elements
Through-hardening steelsCarbon chromium steel containing approximately 1 % carbon and 1,5 % chromium
Case-hardening steelsChromium-nickel alloyed steel and manganese-chromium alloyed steel containing approximately 0,15 % carbon
2013-03-17 ©SKF Slide 2 WE 201 SKF Reliability Maintenance Institute
Heat Treatments
AdvantagesBainitic hardening
Tough structure
Automatic dimensional stability
Compressive residual surface stresses
Case hardening
Hard surface and soft core resists through cracking
Highest compressive residual surface stresses
Martensite hardening
Less costly
Fixture can be used to reduce distortion
DisadvantagesBainitic hardening
Somewhat more costly than martensite
Lower hardness
Case hardening
Time consuming and costly process
Martensite hardening
Highest risk of propagation of surface cracks
2013-03-17 ©SKF Slide 3 WE 201 SKF Reliability Maintenance Institute
Heat treat and hardness
Martensite-hardened material (through hardening)Bainite-hardened material
(through hardening)Tensile stresses 50 –
100 MPa Compressive stresses 50 –
100 MPa
Compressive stresses 200 –
400 MPa
60 HRC
60 HRC
59 HRC
35 HRC
59 HRC
58 HRC
: Tensile stresses
: Compressive stresses
Case-hardened material
2013-03-17 ©SKF Slide 4 WE 201 SKF Reliability Maintenance Institute
Dimensional Stability
Change in diameter (μm/100 mm)
Holding time at 200 °C (392 °F)
Hours
Martensite
Bainite
2013-03-17 ©SKF Slide 5 WE 201 SKF Reliability Maintenance Institute
Dimensional stability designation
Stabilization Class
Operating Temperature
Hardness HRC
SN
S0
S1
S2
S3
S4
up to 120° C (248° F) 59 to 63
up to 150° C (302° F)
up to 200° C (392° F)
up to 250° C (482° F)
up to 300° C (572° F)
up to 350° C (662° F)
58 to 62
57 to 61
56 to 60
54 to 58
50 to 54
2013-03-17 ©SKF Slide 6 WE 201 SKF Reliability Maintenance Institute
The Principle SKF Rolling Bearing Range
Ball bearings
Roller bearings
2013-03-17 ©SKF Slide 7 WE 201 SKF Reliability Maintenance Institute
Ball and Roller Bearing Ranges
Deep groove
Ball bearings Roller bearings+Angular contact
Self-aligning Cylindrical Taper Needle Spherical
2013-03-17 ©SKF Slide 8 WE 201 SKF Reliability Maintenance Institute
Load Capabilities
Load carrying capacity is expressed as the basic dynamic load rating
2013-03-17 ©SKF Slide 9 WE 201 SKF Reliability Maintenance Institute
Relative Speed Limitations
Oil lubrication speed rating
Grease lubrication speed rating
Bearing speed limit
r/min
2013-03-17 ©SKF Slide 10 WE 201 SKF Reliability Maintenance Institute
Bearing components
Seal
Rolling Elements
Inner Ring Outer Ring
Cage
Seal
2013-03-17 ©SKF Slide 11 WE 201 SKF Reliability Maintenance Institute
Bearing terminology...
Bore I.D.
Bore Surface
O.D. Surface
Outside Diameter
O.D.
2013-03-17 ©SKF Slide 12 WE 201 SKF Reliability Maintenance Institute
Bearing terminology
Inner Ring Raceway
Side Faces
Outer Ring Raceway
Inner Ring Land(Shoulder)
Outer Ring Land(Shoulder)
2013-03-17 ©SKF Slide 14 WE 201 SKF Reliability Maintenance Institute
Bearing terminology for a spherical roller bearing
Outer RingCage
Inner Ring
Side FacesW33 Lubrication Groove and Hole
Rolling Element
Guide Ring
Inner Ring Raceway
2013-03-17 ©SKF Slide 15 WE 201 SKF Reliability Maintenance Institute
Cage Variants
Polyamide cage
Window-type sheet steel cage
Window-type solid brass cage
Pressed cages
2013-03-17 ©SKF Slide 16 WE 201 SKF Reliability Maintenance Institute
+ Lightweight
+ High strength
+ High vibration and acceleration resistance
– Sensitive to poor lubrication
+ No operating temperature limit
Machined cages: brass
2013-03-17 ©SKF Slide 17 WE 201 SKF Reliability Maintenance Institute
+ Very high strength
+Suitable for very high speed in connection with circulating oil
– Relatively (very) expensive
+ Very high vibration and acceleration resistance