BAUER BG 42 - BAUER Equipment · BAUER Maschinen GmbH 1980´s Start of international equipment...

BAUER BG 42Rotary Drilling Rig

Base Carrier BS 115

PremiumLine

905-714-X_07-2015_BG42_BS115.indd 1905-714-X_07-2015_BG42_BS115.indd 1 29.09.2015 12:55:3429.09.2015 12:55:34

2 BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015

We could start by telling you about Sebastian Bauer, who founded a copper forge

in the German town of Schrobenhausen some 200 years ago. We could then

move on to how his workshop prospered and developed to a leading construction

company for specialist foundation engineering. The story would continue to the

mid 20th century, when innovation and the drive for perfection prompted Bauer

to develop and build their own high-quality and high-performance machinery.

And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh

generation and meanwhile a globally operating group with more than 100 branches

and subsidiaries operating in the fields of special foundation engineering (Bauer

Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and

focusing on products and services in the fields of water, energy, mineral resources

and environmental technology (Bauer Resources).

But we think what really matters about us and to our customers is this:

We are a strong partner with face and values, we are down to earth, and we are

dedicated to perfection in everything we touch.

Experience for you!

“100 years of dr i l l ing,

4 decades of bui ld ing machines,

and st i l l down to the earth” Prof. Thomas Bauer

The BAUER Group

1790Foundation as a copper forge in

Schrobenhausen, Germany

1928Well drilling in

Bavaria, Germany

1958Invention of the

ground anchor by Dr.-Ing. K.H. Bauer

1976First hydraulic rotary drill rig BAUER BG 7

1984First diaphragm wall trench cutter BC 30


3BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015

Of the thousands of machines Bauer Maschinen has built since production started

in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation

all over the world – in Siberia as well as in the desert. State of the art technology

developed end-to-end by our inhouse engineers and full machine tests prior to

delivery are one side of the coin. Bauer Maschinen can serve any customer need

with the most comprehensive product portfolio. The other side is project-specific

consulting by highly trained experts, with a focus on your special requirements.

More than machines: Competent consulting

Qual i ty is not an act,

i t is a habit .

BAUER Maschinen GmbH

1980´sStart of international

equipment sales

2001Bauer Maschinen

established as independent

company within the Bauer Group

2006Stock market launch

of BAUER AG, directed by

Prof. Thomas Bauer

2011Introduction of

BG PremiumLineRegular showcasing

of new developments on various exhibitions

Quality and experience in specialist foundation engineering n

Global operation – local contacts in over 70 countries n

Reliability in technology, service n

Customized solutions n

On-site support over entire machine service life n


4

BG 39BS 95

BG 18 HBT 50

BG 30BS 95

BG 28BS 80

BG 15 HBT 40

BG 20 HBT 60

BG 42 PremiumLine (BS 115) | © BAUER Maschinen GmbH 8/2015

The V-model line

The H-model line

The BAUER BG PremiumLine

The BG Premium Line stands for multifunction equipment for a variety of foundation

construction systems. The selection between two model ranges allows an optimum

choice for differing project or transportation requirements.

Specific highlights of the BG PremiumLine are:

High safety standards n

Environmental sustainability, economic efficiency and performance n

Easy to transport and short rigging time n

High quality standard n

Long lifetime and excellent resale value n

Special features of the H-model line are:

Fast loading onto transport vehicles –

Easy rigging on-site due to compact –design

Rapid shifting to new working positions –at construction sites with underpasses or below low bridges

Special features of the V-model line are:

Big borehole diameters –

Large drilling depths –

Extended service intervals and power –transmission with low vibrations due to the robust design of the kinematic system


5

1

2

3

8

10

12

11

4

5

7

9

6

BG 42BS 115

BG 46BS 115

BG 28 HBT 85

BG 24 HBT 75 / BT 85

BG 50BT 180

BG 34 HBS 95


The Rotary drilling rig

BG 42 PremiumLine (BS 115)

Max. drilling diameter: 2,800 mm

Max. drilling depth: 105.0 m

Torque (nominal): 420 kNm

Engine: CAT C 18

Power: 570 kW @ 1,850 rpm

Max. height: 33.1 m

1 Undercarriage2 Uppercarriage3 Main winch4 Auxiliary winch5 Crowd winch6 Kinematic system7 Mast8 Masthead9 Upper Kelly guide10 Kelly bar11 KDK Rotary drive12 Drilling tool



Vario-masthead

Masthead for drill axis distance–1,300 mm and 1,550 mm

Increased stroke for kelly bars when–using an upper kelly guide

Tiltable side jib for optimal position of–auxiliary rope (in both drilling axes andfor single-pass processes

Optimized transport height–Main winch

Wide winch drum–

Single layer winch for minimized rope wear (optional)–

Extra-wide rope guide with new lubrication system–

Constant line pull–

Service-friendly winch position–

Optimal transfer of hydraulic power with two hydraulic–motors

Designed for heavy continuous operation–(winch classification M6 / L3 / T5)

Hydraulic locking for support block

Safe and fast assembly and disassembly–

Activated by remote control–

Variably stackable counterweight elements

Constant tail radius–

Small weight of individual elements (5.0 t)–

Flexible arrangement, adjustable to application–

Easy assembly and disassembly–

Spotlights

Kelly visualization with spring compression sensing

Display of lock recesses in the cm–range

Display of spring travel in the mm range–

Increase in drilling performance–

Reduced Kelly bar wear–

Cost savings–

Correct lowering and retracting of Kelly–bar

BG 42PremiumLine



Modern, ergonomic operator cab

FOPS compliant –

Sliding door with sliding window –

Premium comfort seat, air-sprung and heatable –

10.4" color screen (Touchscreen) –

High-precision electronic pre-control system –

Joystick controls with high functionality, operating –controls can be adjusted individually

Powerful engine CAT C 18

Conforming to Exhaust Emission –Standards Tier 2, Tier 4i, Tier 4 final

Automatic idling mode –

Modern engine diagnostic system –

Low noise emission –

Low fuel consumption due to individual –consumer control

Worldwide CAT-service partners –

Safety equipment

Guardrails upper level –

Walking platform with handrail (at cabin level) –

Upward folding service doors –

Rear view camera, flashing warning lights and –audible reverse warning system


8

5°5° 5°5° 5°5°

15°15°

30590

28060

15300

1148010810

4600

0

1000

0

R 5200

740

1300

64604550 - 4850 *

1070

0

4000

1070

0

1300

8610

Kel

ly B

K 4

20/4

70/3

/42

(A =

172

50)

3700 - 50001000


Dimensions – Basic version

Operating weight 163 t (as shown) * depending on configuration

PremiumLineBG 42


9

420

329

010 13

420

213

0100 0 0 020

300

213

014 20

200

101

021 42


Rotary drive KDK 420 S

Torque (nominal) at 350 bar 420 kNm

Speed of rotation (max.) 42 rpm

Crowd winch

Crowd force push and pull, effective / nominal 460 / 590 kN

Crowd force push / pull (measured at the casing drive adapter) 460 / 350 kN

Speed (down / up) 6.1 / 6.1 m/min

Fast speed (down / up) 29.5 / 29.5 m/min

Main winch (selectable) multi-layer single-layer

Winch classification M6 / L3 / T5 M6 / L3 / T5

Line pull (1st layer) effective / nominal 290 / 367 380 / 481 kN

Rope diameter 32 36 mm

Line speed (max.) 75 64 m/min

Auxiliary winch multi-layer

Winch classification M6 / L3 / T5

Line pull (1st layer) effective / nominal 140 / 177 kN

Base carrier BS 115

Engine CAT C 18

Rated output ISO 3046-1 570 563 563 kW @

1.850 1.850 1.850 rpm

Exhaust Emission Standard acc. to EPA Tier 2 Tier 4i Tier 4 final

Diesel tank capacity 1,300 1,300 1,300 l

Sound pressure level in cabin (EN 791, Annex A) LPA 80 dB(A)

Sound power level (2000/14/EG and EN 791, Annex A) LWA 114 dB(A)

Hydraulic power output (measured at inlet to rotary drive) 460 kW

Hydraulic pressure 350 bar

Flow rates (main circuits + auxiliary circuit) 3 x 320 + 1 x 215 l/min

Hydraulic oil tank capacity 1,200 l

Undercarriage (selectable) UW 130 UW 160

Crawler type B8B B9S

Track width (retracted/extended) 2,700 / 4,000 2,700 / 4,000 mm

Overall width of crawlers (retracted/extended) 3,700 / 5,000 3,700 / 5,000 mm

Width of triple grouser track shoes 1,000 1,000 mm

Overall length of crawlers 6,460 6,500 mm

Traction force (effective) 840 1,106 kN

Technical specifications

1st gear 1st gear 1st gear 2nd gear

Standard mode rpm reduced MD reduced Standard mode

Not to scale

M n

om

. [k

Nm

]

rpm

PremiumLineBG 42


10

A D

CB


Technical equipment

Base carrier BS 115, Fig. A

Standard

Removable counterweight elements –(5 x 5.0 t)

Removable crawler side frames –

Protective roof guard –

Radio with CD, MP3, USB and –Bluetooth c/w hands-free kit

Guardrails upper level –

Platforms with handrail (on both sides –and at the cabin)

Air conditioning system –

Premium comfort seat –

3 cameras for rear area and main winch –surveillance

Central lubrication system –

Optional

Counterweight variably adjustable to –max. 40.0 t

Walking platform with handrail –(continuous on both sides, at cabin level)

Compressor 1,000 l/min –

Electric generator 13 kVA –

Bio-degradable hydraulic oil –

Arctic kit –

Cab space heater with automatic timer –

LED spotlights –

Additional camera (at customer-specific –location)

Front screen guard, – Fig. B

Sun blind small or big –

Climatronic –

Quck couplings for undercarriage –

Flat-track shoes –

Concrete line –

BG attachment

Standard

Sturdy V-type mast kinematic system –

Main winch with hydraulically operated –freewheeling

Swivel for main rope –

Pivoted anchor points for main and –auxiliary ropes

Boom with hydraulic cylinders for –vertical and horizontal mast alignement

Hydraulic locking for support block –

Optional

Upper kelly guide –

Extension of drill axis to 1,550 mm –

Mast support unit –

Mast extension 2.5 m –

Swivel for auxiliary rope –

Attachment of casing oscillator –(up to BV 2000 HD-07), Fig. D

• Powered by on-board hydraulics of base machine

• Controlled from operator´s cab• Weight of drill rig can be activated

through mechanical fixing

Attachment of automatic casing drive –adapter, Fig. C

PremiumLineBG 42


11

F

E


Measuring and control system

Standard

PLC processor for all electrically –actuated functions

Depth measuring device on main winch –

Main winch with electronic load sensing –

Slack rope prevention on main winch –

Automatic swivel alignment function on –main winch

Hoist limit switch on main and auxiliary –winch

Auxiliary winch with hydraulic load –sensing

Crowd stroke monitoring –

Crowd speed control –

Speed measuring control on rotary –drive

Hold-Back control –

Bauer B-Tronic 4.1 –

Tablet –

DTR module –

Assistant –• Kelly drilling assistant• Automatic crowd control• One-directional spoil discharge

assistant• Bi-directional spoil discharge

assistant• Casing extraction assistant

Optional

Electronic load-sensing for auxiliary –winch

Automatic drilling control Single-Pass –

Automatic extraction control –

Recording of concrete pressure and –volume for Single-Pass processes

Software modules for further –applications

B-APS Satellite-based positioning –system

Rotary drive KDK 420 S (multi-gear), Fig. E

Standard

4 selectable modes of operation –

Kelly drive adapter for –outer kelly tube 470 mm

Integrated kelly damping system –

Exchangeable kelly drive adapter –

Exchangeable kelly drive keys –

Cardanic joint –

Quick-release hydraulic couplers –

Transport supports –

Lifting gear –

Optional

Torque multiplier BTM 720 K, – Fig. F

• Torque 600 kNm (nominal)• Increasing of torque for casing

installation• Easy attachment• Separate sledge• Connection to rotary drive with

cardanic joint


12

G IH

J


Technical equipment

Operating, Evaluation and Transfer Systems

Standard

Bauer B-TRONIC 4.1 –• High-resolution 10.4" touch screen

for high operating comfort, Fig. G

• High contrast display easy to read in daylight

• Variable display of machine and process-specific production parameters in line with selected operating techniques

• Main parameters, such as pump pressures, torque and drilling depth at a glance

• Kelly visualization for displaying the actual position of lock recesses and drive keys

• Recording of machine and process-specifi c production parameters (Fig. H) for documentation of the contruction progress and external processing with the evaluation software B-Report

• Data transfer to external data storage device (USB memory stick) or online access via WEB-BGM

• Display of machine status and fault messages in plain text

• Fault diagnosis • Automatic mast alignment with memory

functions (3 storable positions)

Tablet –• Fully-fledged tablet with numerous

apps, (such as camera, processor, notebook etc.), Fig. I

• Internet access via DTR-LAN module• Copy (mirroring) of operator screen• Offline availability of machine-

specific documents, such as manuals and spare parts lists

• Mobile tools for service engineers

DTR-LAN module –• Online Internet connection for the

drilling rig via mobile communications network (GSM)

• GPS receiver for positioning• WLAN connection for the tablet• Internet data transfer to BAUER

webserver (WEB-BGM) for protected customer access to their own machine and production process data, Fig. J

PremiumLineBG 42



Multi-function equipment

BCTrench cutter

Kelly drilling

CCFACased CFA system

with KDK + BTM

PCCFA

CSMCutter Soil Mixing

SCMSingle mixing paddle

SMWTriple mixing paddles

CFA FDPStandard or Lost Bit

Cased Kelly drilling (installation with oscillator)

Cased Kelly drilling(installation with BTM)

CCFACased CFA systemwith DKS 150/300

PremiumLineBG 42


14

30590

28060

15300

1148010810

4600

0

1000

0

R 5200

740

1300

64604550 - 4850 *

1070

0

4000

1070

0

1300

8610

Kel

ly B

K 4

20/4

70/3

/42

(A =

172

50)

33090

29560

15300

10700

53104600

010

000

R 5200

740 13

006500

4800 - 5100 *

1070

0

4000

2500

1070

0

1550

3110

Kel

ly B

K 4

20/4

70/4

/84

(A =

242

50)


Application – Kelly drilling

Basic version Upgraded version

Undercarriage UW 130 (B8B) UW 160 (B9S)

Main winch290 kN

multi-layer380 kN

single-layer

Mast extension without 2.5 m

Upper Kelly guide without with

Drilling axis 1,300 mm 1,550 mm

Max. drilling diameter uncased cased

2,300 mm2,000 mm

2,800 mm2,500 mm

Operating weight with Kelly BK 400/470/… with drilling bucket with counterweight

163 t...3/42

KB 1,50025 t

219 t...4/84

KB 2,32035 t

* depending on configuration

PremiumLineBG 42


15

Hw

Hw

AH

w

TB

NL


Drilling depth – uncased Kelly drilling

Basic version Upgr. version

3-part Kelly bar A (m) B (m) G (kg) HW (m) T (m) HW (m) T (m)

BK420/470/3/36 15.25 38.24 9,300 10.4 35.5 10.4 35.5

BK420/470/3/42 17.25 44.24 10,350 8.6 41.5 10.1 41.5

BK420/470/3/48 19.25 50.24 11,450 6.6 47.5 8.1 47.5

BK420/470/3/54 21.25 56.24 12,350 4.6 53.5 6.1 53.5

BK420/470/3/60 23.25 62.24 13,450 – – 4.1 59.5

4-part Kelly bar

BK420/470/4/48 15.25 49.83 12,600 10.4 47.1 10.4 47.1

BK420/470/4/56 17.25 57.83 14,100 – – 10.1 55.1

BK420/470/4/64 19.25 65.83 15,700 – – 8.1 63.1

BK420/470/4/72 21.25 73.83 17,250 – – 6.1 71.1

BK420/470/4/80 23.25 81.83 18,800 – – 4.1 79.1

BK420/470/4/84 24.25 85.83 20,100 – – 3.1 83.1

5-part Kelly bar *

BK210/470/5/100 23.00 102.69 18,000 – – 4.3 100.0

BK210/470/5/105 24.00 107.69 19,300 – – 3.3 105.0

A Length of Kelly bar (retracted)

B Length of Kelly bar (extended, unlocked)

T Drilling depth

HW Max. clearance to drilling tool

NL Effective tool length

G Weight of Kelly bar

Casing length with BTM = HW - 0.5 m

HW max. = 8.6 m

Casing lengthwithout BV = HW - 0.5 mwith BV = HW - 2.4 m

Drilling data as shown are based on tool length NL = 1.9 m, minimum horizontal mast reach and using Bauer attachment.Drilling depth is increased by 0.47 m when using maximum horizontal mast reach.

Further drilling depth, diameter and other Kelly types on request.

Cased Kelly drillingwith Torque multiplier BTM 720 K

Cased Kelly drillingwith Casing oscillator BV 2000 HD-07

* Reduction of torque to 210 kNm for Kelly type BK 210


16

0

1000

0

R 5200420

1300

64604550 - 4850

4000

1070

0

1300

32870

23660

30970

3910

1975

060

00

0

1000

0

R 5200350

1300

65004550 - 4850

4000

2500

1070

0

1300

37770

26160

33470

3910

2225

080

00


Application – CFA-drilling

Basic version Upgraded version

Kelly extension 6.0 m 8.0 m

Max. Drilling depth (with auger cleaner) 25.5 m 30.0 m

Max. drilling diameter 1,200 mm 1,200 mm

Max. extraction force with main- and crowd winch (effective)

1,035 kN 1,060 kN

Max. crowd stroke Single-Pass with / without auger cleaner

19.8 / 20.7 m 22.3 / 23.2 m

Undercarriage UW 130 UW 160

Mast extension without 2.5 m

PremiumLineBG 42


17

0

1000

0

R 5200330

1300

65004550 - 4600

4000

2500

1070

0

1300

26160

33470

2960

2320

0

0

1000

0

R 5200570

1300

64604550 - 4850

4000

1070

01300

32870

23670

30970

3200

2047

060

00


Further applications

CCFA drilling – Upgraded version

Max. drilling depth 22.5 m 20.0 m

Max. drilling diameter 750 mm 880 mm


1,060 kN 1,060 kN

Undercarriage UW 160 UW 160

Mast extension 2.5 m without

Rotary driveDKS

150 / 300DKS

150 / 300

FDP drilling – Basic version

Max. drilling depth 25.6 m

Max. drilling diameter 710 mm


1,035 kN

Undercarriage UW 130

Kelly extension 6.0 m

Rotary drive KDK 420 S

PremiumLineBG 42



Upgraded version – further applications

BC – Trench cutter system

For further information please refer to the catalogue “BAUER Trench cutter system” 905.679.2

For cutting depths > 48 m it is

recommended to use the HDS-

System as shown here. It consists

of two hydraulically driven hose

drums for mud hose and hydraulic

hoses.

Type of trench cutter BC 35 BC 40

Max. cutting width 1,500 mm 1,800 mm

Max. cutting depth 100 m

Hose drum system HDS 100


Operating weight up to 190 t

PremiumLineBG 42


19

R 5200

1900

1300

48006500

1550

42300


CSM – Cutter Soil Mixing

For further information please refer to the catalogue “Cutter Soil Mixing” 905.656.2

Drawing contains optional turning device (- 95° to + 45°)

Mixing of self-hardening slurries with native soils

by using a modified trench cutter technique is a

new and effective method for constructing cut-off

walls, earth retaining walls, soil improvement or

for constructing foundation elements.

CSM is used mainly for stabilizing soft or loose

soils (non-cohesive and cohesive), however the

machinery used, derived from Bauer’s cutter

technology, extends the applicability of the

method to much harder strata when compared to

other methods of soil mixing.

Main advantages of the method are:High productivity –

The in-situ soil is used as a construction –material

Very little generation of spoil (important factor –in contaminated areas)

No vibrations induced during construction –

Cutting / Mixing head BCM 5 BCM 10

Max. panel width 1.0 m 1.2 m

Max. panel length 2.4 m 2.8 m

Max. panel depth 38 m


Operating weight up to 200 t


20

5060

3700

1290

1300

33808440

3600

5060

3700

1300

33808440

3600

6000

3700

1300

33809380

3600

3500

3700

1000

440

1270

3500

3700

1000

440


Transport – Dimensions and weights

G = Weight (t)B = Width, overall (mm)

Weights shown are approximate values; optional equipment may change the overall weight

Base carrier (Basic version) G = 69.8 B = 3,700

G = 76.3 B = 3,700

Base carrier (Upgraded version) G = 71.2 B = 3,700

PremiumLineBG 42


21

2770

950

390

1020 1250 1250

1500

5100

2300

10270

650

1590

1590

3100

14250

650

800

15020

2350

2420

260

1100

4270

150 11030

2420

260

2350

2100

1850

2800

1850

6160

490

2000

1700

2150


G = 5.3 (without rope)6.1 (with rope)

B = 2,000

Main winch 290 kN

G = 6.0 (without rope)6.8 (with rope)

B = 2,500

Main winch 380 kN

Upper mast section and mast head G = 8.8 B = 2,200

Lower mast section G = 25.2 B = 2,600

Mast extension 2.5 m

G = 2.2 B = 1,060

Handrails

G = 2 x 0.3

Counterweight

G = 5 to 8* x 5.0B = 3,450

* depending on application

Rotary drive

G = 10.0 B = 1,850

G = 3.3 B = 1,170

G = 3.3 B = 1,900

Backstay cylinders

G = 2 x 2.4 B = 400

G = 21.9 B = 2,600

G = 5.5 B = 1,630



Worldwide Sales Network

Global operation and local contact n

Long-term customer care and relationship n

Flexibility in providing customized solutions n

Strong customer orientation n

Unique combination of equipment knowledge n

and application competency

Application and process consulting based on n

knowledge from a variety of projects

If you need more information,

please contact us: [email protected]



Worldwide Service Network

Regional organizations and contacts n

Best educated technicians to ensure a n

maximum availability of equipment

Reliable and efficient spare parts supply n

Long term on-site service & support n

Certified on-site operator´s and technician´s n

training

If you need assistance, please contact us:

Service Hotline: +800 1000 1200 (toll-free number)

or: +49 8252 97 2888

or: [email protected]


bma.bauer.de

905.714.2 8/2015

Design developments and process improvements may require the specification and materials to be updated and changed without prior notice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.

BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermany Tel. +49 8252 [email protected]

PremiumLine


BAUER BG 42 - BAUER Equipment · BAUER Maschinen GmbH 1980´s Start of international equipment...

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Transcript of BAUER BG 42 - BAUER Equipment · BAUER Maschinen GmbH 1980´s Start of international equipment...