Basic Equipment Wiring AGY Engine
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Transcript of Basic Equipment Wiring AGY Engine
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Basic equipmentFrom October 1999
Polo Classic/Polo Variant Current Flow Diagram No. 1 / 1Edition 10.1999
For alternatives to relay and fuse positions as well as multi-pin connector wiring - see "Fitting locations" section.
Relay locations on relay plate:
6 - X contact relief relay (100)
9 - Windscreen wiper relay (174)11 - Automatic intermittent wash/wipe relay (19)
Note:
The number in brackets behind the part designation denotes the control number on the housing.
Fuse colours30 A - green25 A - white
20 A - yellow15 A - blue10 A - red
7.5 A - brown5 A - beige3 A - purple
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 2
ws = whitesw = blackro = redbr = browngn = greenbl = blue
gr = greyli = purplege = yellowor = orangers = pink
Battery, ignition/starter switch, X contact relief relay,terminal 30 junction box
A - BatteryB - StarterD - Ignition/starter switchJ59 - X contact relief relaySA1 - Fuse -1- on battery fuse boxSA2 - Fuse -2- on battery fuse boxSA3 - Fuse -3- on battery fuse box
SA4 - Fuse -4- on battery fuse boxSA5 - Fuse -5- on battery fuse box
SA6 - Fuse -6- on battery fuse boxSA7 - Fuse -7- on battery fuse boxSA8 - Fuse -2- on battery fuse boxTV2 - Terminal 30 junction boxT3a - 3-pin connector, in batteryT10a -
10-pin connector, black, in protective housing forconnectors
1- Earth strap, battery - body
2 - Earth strap, gearbox - body
500- Screw connection -1- (30), on relay plate
501- Screw connection -2- (30), on relay plate
502- Screw connection -1- (30a), on relay plate
A2 -
Positive (+) connection (15), in dash panel wiringharness
A32-
Positive (+) connection (30), in dash panel wiringharness
A80- Connection -1- (X), in dash panel wiring harness
A98-
Positive (+) connection -4- (30), in dash panelwiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 3
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellowor = orangers = pink
Control unit with display in dash panel insert, beltswitch, driver's side, lights switched on warning buzzer
alternator warning lamp, seat belt warning systemwarning lampC - AlternatorE24 - Belt switch, driver's sideH16 - Lights switched on warning buzzerJ... - Engine control unitsJ285 - Control unit with display in dash panel insertK2 - Alternator warning lamp
K19 - Seat belt warning system warning lamp
SB27 - Fuse -27- on fuse boxSB29 - Fuse -29- on fuse boxT10c -
10-pin connector, brown, in protective housing forconnectors
T10g -
10-pin connector, red, in protective housing forconnectors
T10i -
10-pin connector, orange, in protective housing forconnectors
T10j -
10-pin connector, grey, in protective housing forconnectors
T32 - 32-pin connector, blue
A2-
Positive (+) connection (15), in dash panel wiringharness
A27-
Connection (speed signal), in dash panel wiringharness
A38-
Positive (+) connection -2- (15a), in dash panelwiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 4
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellowor = orangers = pink
Control unit with display in dash panel insert, rev.counter, reserve fuel warning lamp, digital display
illumination, odometer displayG5 - Rev. counter
G22 - Speedometer sender (Hall sender, on gearbox)J... - Engine control unitsJ285 - Control unit with display in dash panel insertK105 - Reserve fuel warning lampL75 - Digital display illuminationSB4 - Fuse -4- on fuse boxSB5 - Fuse -5- on fuse box
T10c - 10-pin connector, brown, in protective housing forconnectorsT10e -
10-pin connector, green, in protective housing forconnectors
T32 - 32-pin connector, blueY4 - Odometer display
A84- Connection (58L), in dash panel wiring harness
A85- Connection (58R), in dash panel wiring harness
** - Only models Polo Classic
- Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 5
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Control unit with display in dash panel insert, handbrakewarning switch, brake fluid level warning contact, main
beam warning lamp, brake system warning lamp, digitalclockF9 - Handbrake warning switchF34 - Brake fluid level warning contactJ285 - Control unit with display in dash panel insertK1 - Main beam warning lampK65 - Left turn signal warning lampK94 - Right turn signal warning lamp
K118 - Brake system warning lamp
T10a - 10-pin connector, black, in protective housing forconnectorsT10h -
10-pin connector, green, in protective housing forconnectors
T32 - 32-pin connector, blueY2 - Digital clock
43- Earth point, lower part of right A-pillar
45- Earth point, behind dash panel - centre
81- Earth connection -1-, in dash panel wiring harness
199- Earth connection -3-, in dash panel wiring harness
269-
Earth connection (sender earth) -1-, in dash panelwiring harness
A5-
Positive (+) connection (right turn signal), in dashpanel wiring harness
A6-
Positive (+) connection (left turn signal), in dashpanel wiring harness
* - Does not apply to airbag - Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 6
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Turn signal switch, headlight dipper/flasher switch,parking light switch, twin filament bulb for headlight, left
side light bulb, leftE2 - Turn signal switch
E4 - Headlight dipper/flasher switchE19 - Parking light switchL1 - Twin filament bulb for headlight, leftM1 - Side light bulb, leftM5 - Turn signal bulb, front leftM18 - Side turn signal bulb, leftSB13 - Fuse -13- on fuse box
SB44 - Fuse -44- on fuse boxT4a - 4-pin connector, in headlight, leftT5e - 5-pin connectorT7g - 7-pin connectorT10b -
10-pin connector, white, in protective housing forconnectors
12- Earth point, in engine compartment, left
179- Earth connection, in left headlight wiring harness
A5-
Positive (+) connection (right turn signal), in dashpanel wiring harness
A6-
Positive (+) connection (left turn signal), in dashpanel wiring harness
B167- Connection (56b), in interior wiring harness
C20-
Connection (turn signal, left), in headlight wiring
harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 7
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Hazard warning light switch, turn signal relay, hazardwarning light system warning lamp, twin filament bulb
for headlight, right side light bulb, right turn signal bulb,front rightE3 - Hazard warning light switchJ1 - Turn signal relayK6 - Hazard warning light system warning lampL2 - Twin filament bulb for headlight, rightM3 - Side light bulb, rightM7 - Turn signal bulb, front right
M19 - Side turn signal bulb, right
SB12 - Fuse -12- on fuse boxSB14 - Fuse -14- on fuse boxSB45 - Fuse -45- on fuse boxT4 - 4-pin connector, in headlight, rightT8 - 8-pin connector
T10b -
10-pin connector, white, in protective housing forconnectors
A5-
Positive (+) connection (right turn signal), in dashpanel wiring harness
A6 - Positive (+) connection (left turn signal), in dashpanel wiring harness
A52-
Positive (+) connection -2- (30), in dash panelwiring harness
B167- Connection (56b), in interior wiring harness
C19-
Connection -1- (turn signal, right), in headlightwiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 8
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Reversing light switch, turn signal bulb, rear rightreversing light bulb, right brake and tail light bulb, right
F4 - Reversing light switchM8 - Turn signal bulb, rear rightM17 - Reversing light bulb, rightM22 - Brake and tail light bulb, rightT5b - 5-pin connectorT6n - 6-pin connectorT10e -
10-pin connector, green, in protective housing forconnectors
T10h -
10-pin connector, green, in protective housing for
connectors 51
- Earth point, in right luggage compartment
87- Earth connection -2-, in rear wiring harness
A5-
Positive (+) connection (right turn signal), in dashpanel wiring harness
A87-
Connection (reversing light), in dash panel wiringharness
** - Only models Polo Classic
- Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 10
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Door contact switch driver's side, door contact switchfront passenger's side, door contact switch rear left,
door contact switch rear right, front interior lightF2 - Door contact switch, driver's side
F3 - Door contact switch, front passenger's sideF10 - Rear left door contact switchF11 - Rear right door contact switchT10i -
10-pin connector, orange, in protective housing forconnectors
T10l - 10-pin connector, black, left A pillar
W - Interior light, front
W13 - Front passenger reading lampW19 - Reading lamp, driver's side
44- Earth point, lower part of left A-pillar
110- Earth connection -2-, in instruments wiring harness
196- Earth connection -3-, in rear wiring harness
A79
-
Connection (hot light switch), in dash panel wiring
harness
B129-
Connection (interior light, 311), in interior wiringharness
R9-
Connection (door contact switch), in rear wiringharness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 11
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Cigarette lighter light bulb, radio, cigarette lighter self-diagnosis connection
L28 - Cigarette lighter light bulbR - RadioSB11 - Fuse -11- on fuse boxSB15 - Fuse -15- on fuse boxSB16 - Fuse -16- on fuse boxSB42 - Fuse -42- on fuse boxSB46 - Fuse -46- on fuse box
T8a - 8-pin connectorT10g -
10-pin connector, red, in protective housing for
connectorsT16 -
16-pin connector, self-diagnosis connection inlower console under left
U1 - Cigarette lighter
45- Earth point, behind dash panel - centre
80- Earth connection -1-, in instruments wiring harness
A4-
Positive (+) connection (58b), in dash panel wiring
harness
A21- Connection (86s), in dash panel wiring harness
A76-
Connection (diagnosis wire K), in dash panel wiringharness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 12
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Lighting switch, rear fog lights, lighting switch light bulbE1 - Lighting switch
L9 - Lighting switch light bulbT17 - 17-pin connector
80- Earth connection -1-, in instruments wiring harness
A4-
Positive (+) connection (58b), in dash panel wiringharness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 13
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Number plate lightSB2 - Fuse -2- on fuse box
T5k - 5-pin connector, black, in C pillar, rightT5q - 5-pin connector, black, in tailgate/bootlid, rear rightT6d - 6-pin connector, in tailgate/bootlid
T6e - 6-pin connector, on left C-pillarT10h -
10-pin connector, green, in protective housing forconnectors
X - Number plate light
98- Earth connection, in tailgate/bootlid wiring harness
W11 - Connection (58), in tailgate/bootlid wiring harness
** - Only models Polo Classic - Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 14
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Luggage compartment light switch, horn plate horn,luggage compartment light
F5 - Luggage compartment light switchH - Horn plateH1 - Horn/dual tone hornJ379 -
Central locking and anti-theft alarm system controlunit
SB10 - Fuse -10- on fuse boxSB19 - Fuse -19- on fuse boxT5j - 5-pin connector, black, in C pillar, leftT5r - 5-pin connector, black, in tailgate/bootlid, rear left
T6d - 6-pin connector, in tailgate/bootlidT6e - 6-pin connector, on left C-pillarT7g - 7-pin connectorT10c -
10-pin connector, brown, in protective housing forconnectors
T10h -
10-pin connector, green, in protective housing forconnectors
T23 - 23-pin connector
W3 - Luggage compartment light
98- Earth connection, in tailgate/bootlid wiring harness
A40-
Positive (+) connection-1- (30), in instrumentswiring harness
W15-
Connection -1- (luggage compartment light), in rearwiring harness
* - Only models with alarm system** - Only models Polo Classic
- Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 15
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Switches and instruments - lighting control, headlightrange control adjuster
E20 - Switches and instruments, lighting controlE102 - Headlight range control adjusterL54 - Headlight range control adjuster light bulbL105 - Illumination control switch illuminationSB7 - Fuse -7- on fuse boxSB9 - Fuse -9- on fuse boxT6c - 6-pin connector
T10c -
10-pin connector, brown, in protective housing forconnectors
V48 - Headlight range control motor, left
V49 - Headlight range control motor, right
A61-
Positive (+) connection (X), in instruments wiringharness
A81- Connection -2- (X), in dash panel wiring harness
A103- Connection -2- (56), in dash panel wiring harness
A114-
Connection (headlight range control), in dash panel
wiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 16
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Fresh air blower switch, fresh air/air recirculating flapswitch, fresh air/air recirculation warning lamp, fresh air
control light bulbE9 - Fresh air blower switch
E159 - Fresh air/air recirculating flap switchK114 - Fresh air/air recirculation warning lampL16 - Fresh air control light bulbN24 -
Fresh air blower with overheating fuse seriesresistor
SB26 - Fuse -26- on fuse box
SB49 - Fuse -49- on fuse boxT4b - 4-pin connectorT6f - 6-pin connectorT8b - 8-pin connectorT10n - 10-pin connector, behind dash panel, centreV2 - Fresh air blower
V154 - Fresh/recirculating air flap control motor
45- Earth point, behind dash panel - centre
162- Earth connection, in blower motor wiring harness
A20- Connection (15a), in dash panel wiring harness
A61-
Positive (+) connection (X), in instruments wiringharness
L66- Connection, in heater blower wiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 17
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Heated rear window switch , heated rear window warninglamp, heated rear window switch bulb, high level brake
light bulb, heated rear windowE15 - Heated rear window switch
K10 - Heated rear window warning lampL39 - Heated rear window switch bulbM25 - High level brake light bulbSB6 - Fuse -6- on fuse boxSB48 - Fuse -48- on fuse boxSB50 - Fuse -50- on fuse boxT2 - 2-pin connectorT5j - 5-pin connector, black, in C pillar, left
T6b -
6-pin connector, grey, in protective housing forconnectors
T6c - 6-pin connectorZ1 - Heated rear window
Z4 - Heated exterior mirror, driver's sideZ5 - Heated exterior mirror, front passenger's side
53- Earth point, in tailgate/bootlid, left
287 - Earth connection, in rear lid pre - wiring wiringharness
A61-
Positive (+) connection (X), in instruments wiringharness
* - Only models with adjustable exterior mirror** - Only models Polo Classic
- Only models Polo Variant
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 18
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Rear wiper switch, rear window wiper/washer relay, rearwindow wiper motor, windscreen and rear window
washer pumpE34 - Rear wiper switch
J30 - Rear window wiper/washer relayT1b -
Single connector, black, rear window wiper/washerrelay
T5j - 5-pin connector, black, in C pillar, leftT5l - 5-pin connector, black, under steering wheelT5r - 5-pin connector, black, in tailgate/bootlid, rear left
T10a -
10-pin connector, black, in protective housing forconnectors
T10i -
10-pin connector, orange, in protective housing forconnectors
V12 - Rear window wiper motor
V59 - Windscreen and rear window washer pump
A97- Connection (53), in dash panel wiring harness
- Only models Polo Variant
g
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 19
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Intermittent wiper switch, automatic intermittentwash/wipe relay, windscreen wiper motorE22 - Intermittent wiper switch
J31 - Automatic intermittent wash/wipe relayT4c - 4-pin connectorT5c - 5-pin connector, on windscreen wiper motorT5f - 5-pin connector, in engineT10a -
10-pin connector, black, in protective housing forconnectors
V - Windscreen wiper motor
A96- Connection (53a), in dash panel wiring harness
A102-
Connection (windscreen wiper), in dash panelwiring harness
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Polo Classic/Polo Variant Current Flow Diagram No. 1 / 20
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellow
or = orangers = pink
Immobilizer control unit, immobilizer reading coilB - Starter
D - Ignition/starter switchD2 - Immobilizer reading coilJ... - Engine control units
J362 - Immobilizer control unitSB28 - Fuse -28- on fuse boxSB31 - Fuse -31- on fuse boxT3 - 3-pin connector, in immobilizerT10a -
10-pin connector, black, in protective housing forconnectors
T10e -
10-pin connector, green, in protective housing forconnectors
T10f -
10-pin connector, purple, in protective housing forconnectors
T10x - 10-pin connector
30- Earth point -1-, next to relay plate
B113-
Positive (+) connection (30a), in left interior wiringharness
D106 - Connection -4-, in engine compartment wiringharness