Bansilal Ramnath Agarwal Charitable Trust’s Bansilal Ramnath Agarwal Charitable Trust’s...

Bansilal Ramnath Agarwal Charitable Trust’s VISHWAKARMA INSTITUTE OF TECHNOLOGY – PUNE

(An autonomous Institute affiliated to Savitribai Phule Pune University) 666, Upper Indiranagar, Bibwewadi, Pune – 411 037.

Structure & Syllabus of B. Tech. Production Engineering, Pattern A-14, Issue 05 : Rev No. 1 :Dt. 30/03/15

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to University of Pune)

Structure & Syllabus of

B. Tech. (Production Engineering)

Pattern ‘A-14-B14-C14-D14’

Effective from Academic Year 2014-15

Prepared by: - Board of Studies in Industrial & Production Engineering

Approved by: - Academic Board, Vishwakarma Institute of Technology, Pune

Signed by

Chairman – BOS Chairman – Academic Board




Vision & Mission of Institute

Vision & Mission of Industrial & Production Engg. Dept.

Vision Statement To be an acclaimed department of preferred choice among stakeholders in the field of industrial and production engineering Mission Statement

• To create knowledgeable and skilled manpower for meeting current and future demands of industry, government, research organizations and entrepreneurial pursuits

• To strengthen collaborative research amongst students and faculty

• To create sensitivity to social and professional development

• To provide opportunities for life-long learning via global exposure through students- and faculty- exchange and career progression through higher studies

• To strengthen industrial collaboration through training and consultancy




Contents

Sr.

No. Title

1 Program Educational Objectives & Program Outcomes of B. Tech.

( Production Engineering)

2 ! Course Structure & Syllabi for Courses - Module I & Module II

3 Course Structure - Module III

4 Course Syllabi for Courses - Module III

4.1 IP20151 Manufacturing Processes(Theory Course)

4.2 IP21155 Theory of Machines(Theory Course)

4.3 IP20153 Material Science (Theory Course)

4.4 IP21161 Analysis of Machine Elements(Theory Course)

4.5 IP26104 Electrical Machines & Automation(Theory Course)

4.6 IP20351 Manufacturing Practices 1 (Workshop) (Laboratory Course)

4.7 IP21355 Theory of Machines (Laboratory Course)

4.8 IP20353 Material Science (Laboratory Course)

4.9 IP24351 Machine Drawing & GDT (Skills Development Course)

4.10 IP27451 Mini Project

4.11 IP20451 $ Comprehensive Viva Voce (Based on IP20351, IP21355, IP20353)

4.12 HS20108 Technical Writing (Communication Skills)

5 Course Structure - Module IV

6 Course Syllabi for courses - Module IV

6.1 IP20154 Metal Cutting, Finishing & NCM Processes (Theory Course)

6.2 IP21154 Thermal & Fluid Energy Conversion (Theory Course)

6.3 IP20158 Engineering Metrology (Theory Course)

6.4 IP21152 Mathematics for Engineering Applications (Theory Course)

6.5 IP26102 Mechanical Measurements (Theory Course)

6.6 IP20354 Manufacturing Practices 2 (Workshop) (Laboratory Course)

6.7 IP21354 Thermal & Fluid Energy Conversion (Laboratory Course)

6.8 IP20358 Engineering Metrology (Laboratory Course)

6.9 IP24352 Computer Graphics (Skills Development Course)


6.11 IP20452 $ Comprehensive Viva Voce (Based on IP20354,IP21354,IP20358)

6.12 HS27302 General Seminar - II

7 Course Structure - Module V

8 Course Syllabi for courses - Module V

8.1 IP30161 Statistical Methods & Research Methodology (Theory Course)

8.2 IP31161 Design of Machine Elements (Theory Course)

8.3 IP30171 Metal Cutting & Tool Design(Theory Course)

8.4 IP30157 Quality Management(Theory Course)




8.5 IP30163 Production Planning & Control (Theory Course)

8.6 IP30361 Statistical Methods & Research Methodology (Laboratory Course)

8.7 IP31361 Design of Machine Elements (Laboratory Course)

8.8 IP30371 Metal Cutting & Tool Design(Laboratory Course)

8.9 @ Professional Development Course (Institute Level)


8.11 IP37351 Seminar


9 Course Structure - Module VI

10 Course Syllabi for courses - Module VI

10.1 IP30156 Production Metallurgy (Theory Course)

10.2 IP30158 Industrial Fluid Power (Theory Course)

10.3 IP30160 Work Study & Ergonomics (Theory Course)

10.4 IP30162 Material Forming (Theory Course)

10.5 IP30164 Design for Manufacturing (Theory Course)

10.6 IP30356 Production Metallurgy (Laboratory Course)

10.7 IP30358 Industrial Fluid Power (Laboratory Course)

10.8 IP30360 Work Study & Ergonomics (Laboratory Course)

10.9 @ Professional Development Course (Institute Level)


10.11 IP37352 Major Project

11 Course Structure - Module VII

12 Course Syllabi for courses - Module VII

12.1 IP42151 IP42153 IP42171

*Elective Group A(Theory Course) • Materials & Operations Management • Finite Element Method & CAD • Industrial Robotics

12.2 IP42159 IP42161 IP42167

*Elective Group B(Theory Course) • Logistics & Supply Chain Management • Plant Engineering • Modern Manufacturing Processes

12.3 IP40163 Machine Tool Design (Theory Course)

12.4 IP40165 Manufacturing Systems (Theory Course)

12.5 IP40363 Machine Tool Design (Laboratory Course)

12.6 IP40365 Manufacturing Systems (Laboratory Course)

12.7 IP47351 Major Project

13 Course Structure - Module VIII

14 Course Syllabi for courses - Module VIII




14.1 IP42152 IP42154 IP42156 IP42174

*Elective Group A(Theory Course) • Financial Management & Costing • Reliability Engineering • World Class Manufacturing • Tribology

14.2 IP42158 IP42160 IP42162 IP42164 IP42176 IP42178

*Elective Group B(Theory Course) • Operations Research • Surface Engineering • Product Design & New Product Development • Entrepreneurship Development • Powder Metallurgy • Project Management

14.3 IP40172 Die & Mould Technology (Theory Course)

14.4 IP40168 Process Engineering (Theory Course)

14.5 IP40372 Die & Mould Technology (Laboratory Course)

14.6 IP40368 Process Engineering (Laboratory Course)

14.7 IP47352 $ Major Project

$ Please Refer Academic Information Booklet

! Please Refer GP-PD-OE Structure & Syllabi Booklet




Program Educational Objectives (PEO) for

B. Tech. (Production Engineering) Program PEO

No.

Description of the Objective

I Careers: Utilize industrial engineering skills and employ them in productive careers in industry or for pursuing higher studies and research.

II Engineering Expertise: Apply mathematical, scientific, engineering fundamentals, methods and tools to represent, integrate and solve real world problems.

III Professionalism: Become socially responsible and ethical leaders, working collaboratively with appreciation for other disciplines.

IV Lifelong Learning: Remain at the leading edge of the industrial engineering discipline and respond to challenges of an ever-changing environment with the most current knowledge and technology.

2. Program, program specific and Course Outcomes

Program Outcomes: Our Production Engineering graduates will be able to: 1. Engineering knowledge: Apply the knowledge of mathematics, science, engineering fundamentals, and an

engineering specialization to the solution of complex engineering problems. 2. Problem analysis: Identify, formulate, review research literature, and analyze complex engineering problems

reaching substantiated conclusions using first principles of mathematics, natural sciences, and engineering sciences. 3. Design/development of solutions: Design solutions for complex engineering problems and design system

components or processes that meet the specified needs with appropriate consideration for the public health and safety, and the cultural, societal, and environmental considerations.

4. Conduct investigations of complex problems: Use research-based knowledge and research methods including design of experiments, analysis and interpretation of data, and synthesis of the information to provide valid conclusions.

5. Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern engineering and IT tools including prediction and modeling to complex engineering activities with an understanding of the limitations.

6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional engineering practice.

7. Environment and sustainability: Understand the impact of the professional engineering solutions in societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable development.

8. Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms of the engineering practice.

9. Individual and team work: Function effectively as an individual, and as a member or leader in diverse teams, and in multidisciplinary settings.

10. Communication: Communicate effectively on complex engineering activities with the engineering community and with society at large, such as, being able to comprehend and write effective reports and design documentation, make effective presentations, and give and receive clear instructions.

11. Project management and finance: Demonstrate knowledge and understanding of the engineering and management principles and apply these to one’s own work, as a member and leader in a team, to manage projects and in multidisciplinary environments.

12. Life-long learning: Recognize the need for, and have the preparation and ability to engage in independent and life-long learning in the broadest context of technological change.

Program specific Outcomes: 1. Characterize and select appropriate materials, respective material treatments and analyze failures of engineering

components. 2. Select and design appropriate manufacturing processes and process planning for industrial components to meet

desired quality standards, specifications and requirements 3. Select and design components, tools, systems and processes for a specific task within realistic constraints. 4. Apply operational, economic and financial tools and techniques for effective/ productive utilization of resources

Course Outcomes: Course outcomes are specified in the course syllabus




FF No. 653 Issue 5, Rev. 1, Dt. 30/03/2015 F.Y. B. Tech. Structure with effect from Academic Year 2015-16

Module 1

Code Subject Type Teaching

Scheme

Assessment Scheme Credits

L P Tut. ISA ESA

Test 1 Test 2 HA Tut. CA ESE

HS10109 Linear Algebra and Random Variables

Theory - Core

3 - 1 10 20 5 5 - 60 4

HS10103 Modern Physics

Theory – Core

3 - 1 10 20 5 5 - 60 4

CH10101 Chemistry Theory – Core

3 - - 15 20 5 - - 60 3

ME10101 Engineering Graphics

Theory – Core

3 - - 15 20 5 - - 60 3

HS16101

HS16103

HS16105

HS16107

Sociology

Psychology

Philosophy

EVS

Theory – OE

2 - - 15 20 5 - - 60 2

HS10301 Engineering Graphics Lab

Lab – Core - 2 - - - - 70 30 1

CH10301 Science Lab Lab – Core - 2 - - - - 70 30 1

HS17401 Mini Project Project - 4 - - - - 70 30 2

TOTAL 14 08 2 20




FF No. 653 Issue 5, Rev. 1, Dt. 30/03/2015 F.Y. B.Tech. Structure with effect from Academic Year 2015-16

Module 2

Code Subject Type Teaching Scheme Assessment Scheme Credits

L P Tut. ISA ESA


HS10102 Differential Integral and Calculus

Theory - Core

3 - 1 10 20 5 5 - 60 4

HS10104 Engineering Mechanics

Theory – Core

3 - 1 10 20 5 5 - 60 4

HS10108 Electrical Engineering Fundamentals

Theory – Core

3 - - 15 20 5 - - 60 3

CS10102 Computer Programming

Theory – Core

3 - - 15 20 5 - - 60 3

HS16102 HS16104 HS16106 HS16108

Economics Management Technology

Cost & Acc. Business Law

Theory – OE

2 - - 15 20 5 - - 60 2

CS10302 Computer Programming

Lab – Core - 2 - - - - 70 30 1

HS10306 Engineering Lab

Lab – Core - 2 - - - - 70 30 1

HS17402 Mini Project Project - 4 - - - - 70 30 2

TOTAL 14 08 2 20




FF No. 653 Issue 5, Rev. 1, Dt. 30/03/2015

F.Y. B.Tech. Structure with effect from Academic Year 2015-16

Semester I – Irrespective of Module


L P Tut. ISA ESA


HS10107 Communication Skill

Comm. Skill

- 2 - - - - 70 30 1

HS153xx General Proficiency

GP - 2 - - - - 70 30 1

HS15301

HS15302

HS15303

HS15304

HS15305

English I

French I

German I

Spanish I

Japanese I

Language - 2 - - - - 70 30 1

HS14301 Engineering Workshop

Workshop - 2 - - - - 70 30 1

TOTAL - 8 - 4




FF No. 653 Issue 5, Rev. 1, Dt. 30/03/2015

F.Y. B.Tech. Structure with effect from Academic Year 2015-16

Semester II – Irrespective of Module


L P Tut. ISA ESA


HS17301 General seminar I

Comm. Skill

- 2 - - - - 70 30 1

HS153xx General Proficiency

GP - 2 - - - - 70 30 1

HS15306

HS15307

HS15308

HS15309

HS15310

French II

German II

Spanish

IIJapanese II

English II

Language - 2 - - - - 70 30 1

HS14302 Trade Workshop

Workshop - 2 - - - - 70 30 1

TOTAL - 8 - 4

HS153xx : General Proficiency Courses as per following list


Vishwakarma Institute of Technology, Pune – 411 037

Department of Industrial & Production Engineering

Structure & Syllabus of B.Tech. Production Engineering, Pattern A-14, Issue 05 : Rev No. 1 : Dt. 30/03/15

List of General Proficiency Courses

FY B Tech

AY 2015-16

Sr. No. Course Code Name of Course

1 HS15311 Flute

2 HS15312 Guitar

3 HS15313 Tabla

4 HS15314 Bharat Natyam

5 HS15317 Yoga

6 HS15318 Pranayam

7 HS15319 Aerobics

8 HS15321 Photography

9 HS15322 Digital Photography

10 HS15323 Volleyball

11 HS15324 Chess

12 HS15325 Taekwondo

13 HS15326 Film Appreciation

14 HS15327 Shares and Stocks

15 HS15328 Fundamentals of Banking

16 HS15329 Nutrition and Fitness

17 HS15330 Spirit of Entrepreneurship

18 HS15331 Memory Techniques

19 HS15332 Sanskrit Sambhashanam

20 HS15333 Numerology





MODULE III





FF No. 653 Issue No. 5, Rev No. 1 dated 30/03/2015

S.Y. B. Tech. (Module III): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject

Code Subject Name Teaching Scheme

(Hrs/week) Credits

Lect. Tutorial Practical

S1 IP20151 Manufacturing Processes 3 0 0 3

S2 IP21155 Theory of Machines 3 0 0 3

S3 IP20153 Material Science 3 0 0 3

S4 IP21161 Analysis of Machine Elements 3 1 0 4

S5

IP26104 Electrical Machines & Automation 2 1 0 3

P1 IP20351 Manufacturing Practices 1

(Workshop) 0 0 2 1

P2 IP21355 Theory of Machines 0 0 2 1

P3 IP20353 Material Science 0 0 2 1 SD

3 IP24351 Machine Drawing & GDT 0 0 2 1

MP3 IP27451 Mini Project. 0 0 4 2

CVV1 IP20451 Comprehensive Viva Voce Based on Courses P1, P2, P3 2

HS20108 Technical Writing 0 0 2 1

Total 14 2 14 25





FF No. : 654A

Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week

Prerequisites: Nil

Unit I (8 Hrs)

Casting I

A. Introduction of casting process, casting manufacturing steps, applications and advantages of castings, Patterns: Pattern materials, allowances, types of pattern, pattern design Sand Casting: Green and dry sand casting process, types of sand, molding sand and its properties, molding sand composition. Classification of molding sands, core sands, molding and core additives, Cores- Functions of cores, Core making procedure, core prints, chaplets, types of Cores Special casting Processes: Pressure and gravity Die Casting, centrifugal casting, continuous casting, investment casting, their typical applications, merits and limitations.

B. Types of foundries, Foundry mechanization and automation, Sand preparation and sand reclamation, types of core boxes

Unit II (8 Hrs)

Casting II

A. Types of molds: Green sand, dry sand mould, shell mold, plaster mould, CO2 moulds. Hand moulding equipment, mould ramming methods, steps involved in making a mould, forces on cores and moulds. Melting & Pouring of Metals - Solidification of casting, Progressive and directional solidification, Gating and Risering System: Elements of gating systems, types of gates, Riser design considerations Shakeout, Cleaning & finishing of castings, Testing and inspection of castings and casting defects B. Melting Furnaces-types, Cupola, Induction- furnace construction, operation, zones and chemistry, Moulding Methods: bench, floor, pit and Machine moulding

Unit III (8 Hrs)

Joining Processes I

IP20151: MANUFACTURING PROCESSES





A. Gas Welding – processes and equipment used, types of flame, gas welding technique adjustment of flame, oxy Acetylene welding, gas cutting – merits, limitations and applications of above processes Brazing, braze welding and soldering processes, merits, limitations and applications of above processes. Fusion welding processes : Arc welding processes-Carbon arc, submerged arc, tungsten inert Gas (TIG), metal inert gas (MIG), Electro slag, plasma arc & stud welding process- theory, comparison on merits, limitations and applications

B. Filler metals & fluxes used Electrodes and Fluxes used in arc welding

Unit IV (8 Hrs)

Joining Processes II

A. Thermit welding, Laser welding, Electron beam welding. Solid state welding processes: Electric resistance welding - processes and equipment used, spot, seam, projection, Butt, Percussion welding. Merits, limitations and applications. Cold welding, Ultrasonic welding, friction welding and Inertia welding, Explosion Welding, Friction stir welding Adhesive bonding and Mechanical Fastening processes

B. Resistance tube welding, Diffusion welding, Welding defects and Remedies

Unit V (8 Hrs)

Processes related to Plastics, Rubber, Ceramic & Composites

A. Processing of Plastics : Introduction and typical applications of the commonly used plastic parts manufacturing processes such as extrusion, injection molding, blow molding, rotational molding, compression molding, transfer molding etc Rubber processing and shaping, manufacturing of rubber products Shaping of ceramics and composites: Fabrication, machining and joining of ceramics and composites Advanced Manufacturing Processes: Introduction of Free form fabrication (rapid prototyping) and net shape manufacturing processes

B. Plastic part manufacturing - structural foam molding, thermoforming Text Books:

1. D.K. Singh, Manufacturing Technology, 2/e, Pearson Education 2. P.N. Rao, Manufacturing Technology: Volume-1 and Volume-2(3rd edition), Tata

McGraw Hill, New Delhi, 2009 3. Foundry Technology by O.P. Khanna 4. Principles of Metal Casting by P.L. Jain





Reference Books:

1. R.L. Timings, Manufacturing Technology, Vol I&II, 3/e, Pearson Education 2. Little, Welding and Welding Technology, Tata Mc Graw Hil 3. R.S.Parmar, Welding and Welding Processes, Khanna Publication 4. Welding Technology by O.P. Kahanna 5. E.P. DeGarmo, J.T. Black, and R. A. Kohser, Materials and Processes in

Manufacturing(8th edition), Prentice Hall of India Pvt. Limited, New Delhi, 2006. 6. M.P. Groover, Fundamentals of Modern Manufacturing, John Wiley & Sons Inc (Indian

student edition), 2002. 7. Serope Kalpakjian, Steven R. Schmid, Manufacturing Processes for Engineering

Materials, 5/e (New editions), Pearson Education

Course Outcomes:

Students will be able to: 1. Understand and apply different methods of core making, mould making and casting

manufacturing techniques. 2. Select appropriate casting method for manufacturing castings with optimum cost and

quality. 3. Apply fundamentals of fusion welding techniques for joining of appropriate material and

job. 4. Understand and apply solid state as well as non conventional welding techniques for

precision welding. 5. Understand and apply plastic and rubbers forming processes.





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Kinematic Analysis of Mechanisms: (Velocity and Acceleration Analysis)

A. Introduction, Motion of a link, velocity of a point on a link by Relative velocity method, velocity in a slider crank mechanism, introduction, acceleration diagram for a link, acceleration of a point on a link by Relative velocity method, acceleration in a slider crank mechanism, Klein’s construction

B. Approximate analytical method for velocity & acceleration of piston.

Unit II (8 Hrs)

Governors

A. Introduction, Function, types of governor, centrifugal governor, terms used in governor, different types of centrifugal governors - Watt, Porter, Proell & Hartnell , sensitivities of governor, stability of governor, isochronous of governor, hunting, effort and power of governor

B. Hartung governor, Pickering governor

Unit III (8 Hrs)

Cams and Followers

A. Introduction, applications, types of cams and followers, terms used in radial cams, analysis of motion of follower, displacement, velocity, and acceleration diagrams for various types of follower motions: uniform velocity, SHM, uniform acceleration and retardation, cycloidal motion, construction of cam profile for roller, knife edge and flat faced followers. Construction of cam profile for oscillating follower.

B. Introduction to Belt drives, types of belts, types of flat belt drive.

Unit IV (8 Hrs)

Spur Gear

IP21155 :: THEORY OF MACHINES





A. Advantages and disadvantages of gear drive, Classification of Toothed wheel, Terms used in gears, Involute and Cycloidal profile, condition for constant velocity ratio-law of gearing, Length of path of contact, Length of arc of contact, interference in involute gears, minimum number of teeth on the pinion in order to avoid interference, minimum number of teeth on the wheel in order to avoid interference.

B. Types of Gear Trains- Simple Gear Trains, Compound Gear Trains, Reverted Gear Trains, Epicyclic Gear Trains

Unit V (8 Hrs)

Introduction to Simple Mechanisms

A. Kinematic link, types of link, machine, structure, types of constrained motion, kinematic pair, classification of kinematic pairs, degrees of freedom, kinematic chain, mechanism, inversion , four bar chain and its inversion, single slider crank chain and its inversion and double slider crank chain and its inversions.

B. Steering mechanism - Ackerman steering mechanism, Davis steering mechanism, Hookes joint

Text Books:

1. Theory of Machines, S.S.Ratan, Tata McGraw Hill ,eleventh 2008 2. Theory of Machine, R.S.Khurmi, J.K.Gupta S Chand Co. Delhi.2006 3. Theory of Machines and Mechanisms, Ballaney P. L., Khanna Publisher Delhi, 1999. 4. Theory of Machines, Rattan S.S, Tata McGraw-hill publishing, 2005, ISBN 0-07-

059120-2 5. Theory of mechanisms and Machines, Ghosh Amitabh and Malik Ashok Kumar 3ed,

Affiliated East West press, 2000, ISBN 81-85938-93-8.

Reference Books : 1. Theory of Machines and Mechanisms, Shigley Joseph Edward and Vicker John Joseph.

3ed.,1995, Oxford University Press. ISBN 0-19-515598-x 2. Theory of machines, Thomas Bevan, CBS publishers and Distributors, 1984.

Course Outcomes : Students will be able to: 1. Classify different types of links and mechanisms used for different purposes in different

machines. 2. Draw velocity and acceleration diagrams of various mechanisms. 3. Construct cam profile for the specific follower motion. 4. Analyze different types of governor. 5. Understand the mechanism of spur gear and distinguish between various gear trains





FF No. : 654A


Prerequisites: Nil

Unit I (6 Hrs)

Plastic Deformation

A. Introduction to Material Science, Structures and their property relationship in relation to engineering materials. Indexing of planes and directions. Plastic deformation - Mechanisms. Deformation of Single crystal and Polycrystalline materials. Numerical based on it. Imperfections in crystals. Dislocations, work hardening. Cold and Hot working of metals. Future Trends in Material

B. Classification of Engineering Materials. Important properties of each group & some typical applications of each group.

Unit II (8 Hrs)

Material Testing

A. Destructive Testing – Tension test-Engineering and True Stress - True strain curves, conversion Relationships, Evaluation of properties. Numericals based on Tension Test. Engineering stress - Strain curves of different materials. Compression Test, Cupping Test on Sheet metal, Hardness Tests – Brinell, Poldi, Vickers, Rockwell Shore scleroscope, Durometer, Moh's test, Microhardness test and hardness conversions. Impact tests, Fatigue and Creep tests. Non-destructive tests - Visual Inspection, Magna flux test Dye penetrant test, Sonic and Ultrasonic test, Radiography.

B. Examples of selection of NDT & mechanical testing methods for selected components like crankshafts, gears, razor blades, welded joints, steel and cast iron castings, rolled products, forged products.

Unit III (8 Hrs)

Equilibrium diagrams and Pyrometry A. Related terms and definitions. Hume Rothery's rule of solid solubility. Gibb's phase rule. Polymorphism, Solidification, Dendritic growth. Cooling curves, Plotting of equilibrium diagrams, Lever rule, Isomorphous system. Coring. Eutectic systems, Partial eutectic systems. Uses of eutectic alloys. Layer type system, other transformation, non-equilibrium cooling and its effects. Numericals based on it. Pyrometry - Principle, Operation and uses of various pyrometers like thermocouples Resistance pyrometer, Disappearing filament pyrometer, Total radiation pyrometer.

B. Practice of numerical based on equilibrium diagrams

Unit IV (8 Hrs)

Strengthening Mechanisms and Powder Metallurgy

IP20153 :: MATERIAL SCIENCE





A. Strengthening Mechanisms: Refinement of grain size, Solid solution hardening, Dispersion hardening, Age hardening, Martensitic transformation, Composite materials etc. Powder Metallurgy: Process in brief, powder characteristics, powder manufacturing, Production of sintered structural components such as self lubricated bearing, cemented carbide tools. B. Production of cermets, refractory metals, electrical contact materials, friction materials, Diamond impregnated tools etc

Unit V (8 Hrs)

Methods of Surface Improvements and Corrosion Prevention

A. Corrosion Prevention Methods: Design and material selection, atmosphere control, electroplating, Inhibitors, Cathodic and anodic protection, Coatings etc. Surface Modification Techniques such as Electro deposition (Conventional electroplating, Electroless plating, Anodising), Diffusion coatings (Plasma nitriding, Aluminizing, Boronising, Chromizing), Vapour deposition (conventional PVD and CVD, Diamond like coating, Electron beam PVD), Thermal Spray Coatings, Ion implantation etc. B. Corrosion prevention of some typical engineering components. Preparation of substrate for surface engineering Text Books: 1. V.D. Kodgire: Material Science and Metallurgy for Engineers. Everest Publishing House,

Pune. 2. Smith W.F.: Principles of Material Science and Engineering: McGraw Hill Book Co. 3. The science and engineering of materials, D. Askeland and P.P. Phule, Thomson learning

Inc. 4 th edition Reference Books: 1. Davis H. E., Troxell G.E. and Wiskocil C. T.: Testing of Engineering Materials. Mc

Graw Hill Book Co. 2. Van Vlack L.H.: Elements of Material Science. Addison- Wesley Publishing Co. 3. Baldev Raj, T. Jayakumar and M. Thavsimuthu: Practical Non-Destructive Testing.

Narosa Publishing House. Delhi. 4. Hull and T. W. Clyne: An introduction to Composite Materials: Second Edition

Cambridge Solid State Science Series. 5. Structure and properties of materials II, Willey Eastern (P) Ltd. 6. Murthy -Structure and properties engineering materials, Tata McGraw Hill 2003. Course Outcomes: Students will be able to: 1. Correlate crystal structures, crystallographic directions and planes, Plastic deformation

mechanisms, Cold& hot working changes in properties. 2. Apply and integrate knowledge of materials destructive & nondestructive properties to

solve materials and design problems. 3. Apply and integrate knowledge of equilibrium diagrams 4. Apply and integrate knowledge of strengthening mechanisms & Powder Metallurgy. 5. Apply and integrate knowledge of various surface modification techniques for corrosion

prevention.





IPFF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Simple Stresses and Strains; Principal Stresses and Strains

A. Concept of stress and strain (Linear, lateral, shear and volumetric) Hooke’s law. Poissons ratio, modulus of elasticity, modulus of rigidity, stress-strain diagrams for ductile and brittle materials, factor of safety, working stress, generalized Hooke’s law, bulk modulus, interrelation between elastic constants. Elementary Treatment of Axial force diagram, stresses, strains and deformations in determinate, homogeneous and composite bars under concentrated loads. Normal and Shear Stresses on any oblique plane; Concept of principal planes; Derivation of expressions for principal stresses and maximum shear stress, position of principal planes and planes of maximum shear, combined effect of axial force, bending and torsion. B. Derivations of Various Formulae; Graphical solution using Mohr’s circle of stresses

Unit II

(8 Hrs)

Pure Bending & Axially Loaded Columns

A.Elementary Treatment of Bending Stresses: Theory of simple bending, assumptions, derivation of flexure formula, second moment of area of common cross sections with respect to centroidal and parallel axes. Bending stress distribution diagrams, moment of resistance and section modulus calculations. Elementary Treatment of Concept of buckling of columns. Derivation of Euler’s formula for buckling load for column with hinged ends. Concept of equivalent length for various end conditions. Limitations of Euler’s formula. Rankine’s formula; B. Derivations of Various Formulae, Safe Load on Columns

Unit III (8 Hrs)

Shear Force and Bending Moment Diagrams

A. Elementary Treatment of Shear force and bending moment in determinate beams due to concentrated loads, uniformly distributed loads, uniformly varying loads and couples. Relation between SF and BM diagrams for cantilevers, simple and compound, cantilever beams, Construction of loading diagram and BMD from SFD and construction of loading diagram and SFD from BMD. B. Derivations of Various Formulae, Bending of curved bars/beams (Winkler & Bach Theory) Stresses in ring, chain link and crane hooks.

IP21161 :: ANALYSIS OF MACHINE ELEMENTS





Unit IV (8 Hrs)

Shear stresses & Deflection of Beams

A. Elementary Treatment of Shear Stress: Concept, derivation of shear stress distribution formula, shear stress distribution diagram for common symmetrical sections, maximum and average shear stress, shear connection between flange and web. Deflection of beam – Derivation of equation of elastic curve. Double integration method (McCauley’s method) for simply supported beams

B. Double integration method (McCauley’s method) for cantilever beams

Unit V (8 Hrs)

Torsion of Shafts & Thin Cylinders

A Pure Torsion – Theory of pure torsion with assumptions, Deformation in circular shaft, polar moment of inertia, elastic torsion formula, Torsional failure, Stresses in thin walled pressure vessles, Cylindrical pressure vessels , Spherical pressure vessles. Mohrs circle for thin walled pressure vessels

B. Thick walled pressure vessels

Text Books

1. Beer and Johnston – Mechanics of Materials – Tata McGraw Hill Publication 2.. Timoshenko and Young – Strength of Materials, CBS Publisher 3. A Text book of machine design – R.S.Khurmi & J.K.Gupta, S Chand

Reference Books

1. U.C. Jindal, Design of Machine Elements, Pearson Education 2. E.P. Popov – Introduction to Mechanics of Solids, Prentice Hall Publication. 3. Singer and Pytel – Strength of materials, Harper and Row Publication.

Course Outcomes : Students will be able to: 1. Analyze stresses and strains in components under uniaxial loading 2. Find principle stresses and strains in biaxially loaded components and apply these

principles for stress analysis of real life components. 3. Analyze stresses and strains in beams under pure bending and transverse loading and find

their deflections. 4. Analyze centrically loaded columns to find their critical buckling loads 5. Analyze torsional shear stress in circular shafts under multiple torques





FF No. : 654C

IP21161 :: ANALYSIS OF MACHINE ELEMENTS

Teaching Scheme: - - Tutorial 1 Hr/Week Prerequisites: : Nil

List of Contents

Problem & Numerical solving and sketching figures for : 1.Simple Stresses and Strains 2.Principal Stresses and Strains 3.Slope and Deflection of Beams 4.Axially Loaded Columns 5. Second moment of area 6. Pure bending 7. Shear Force and Bending Moment Diagrams; Shear stresses 8. Shear stress in Beams 9. McCaulay’s Method for deflection of Beams 10. Torsion in shafts 11. Thin cylinders 12. Mohr’s Circle

Text Books : 1. Timoshenko and Young – Strength of Materials, CBS Publisher 2. Beer and Johnston – Strength of Materials – CSB Publisher. 3. Design of Machine Elements, Bhandari V.B., Tata McGraw Hill Publication. 4. A Text book of Machine Design – R.S. Khurmi & J. K. Gupta, S Chand Publishing

Reference Books : 1. E.P. Popov – Introduction to Mechanics of Solids, Prentice Hall Publication. 2. Singer and Pytel – Strength of materials, Harper and Row Publication. 3. Mechanical Engineering Design- J.E. Shigley

Course Outcomes :

Students will be able to: 1. Analyze stresses and strains in components under uniaxial loading 2. Find principle stresses and strains in biaxially loaded components and apply these

principles for stress analysis of real life components. 3. Analyze stresses and strains in beams under pure bending and transverse loading and find

their deflections. 4. Analyze centrically loaded columns to find their critical buckling loads 5. Analyze torsional shear stress in circular shafts under multiple torques





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

DC Motors

A) Construction, working principle, types of DC motors, Equations, Characteristics. B) DC servo motors

Unit II (8 Hrs)

Three Phase Induction Motor

A) Construction, working principle, Torque equation, T-Slip Characteristic, types. B) AC servo motors

Unit III (8 Hrs)

Selection of Motors and Drives

A) Starting/ methods of speed control, applications of DC motors, Starting/ methods of speed control, applications of 3-ph Induction motors, Drives for DC motors, Drives of Induction motors, Application and working of stepper motors, Selection of motors.

B) 3-point and 4-point starters for dc motors.

Unit IV (8 Hrs)

Switchgear and Automation

A) Switches, contactors, relays, timers, limit switches, sensors, interlocking, study of a typical electrical control panel.

B) Fuses, MCB, MCCB, ELCB, OCB, ACB.

Unit V (8 Hrs)

Unit V: Programmable Logic Controller (PLC)

A) Introduction to PLC, Ladder diagram and its components, Ladder programming exercises, Case study I, Case study II.

B) Different types of sensors and their applications.

Text Books

1. Electrical Machinery and Transformer by Irvin Kosow, Prentice Hall

IP26104 :: ELECTRICAL MACHINES & AUTOMATION





2. Thomas L Floyd, Electronics Devices, 5th Edition Pearson, India, 1999.

Reference Books

1. Electrical machinery.. S.K. Bhattacharya, T.T.T.I. Chandigarh 2. Electrical machines & Power system Vol I, Syed A. Asar , McGraw hill 3. Fractional and sub fractional horse power electrical motors. C.E. Veinou and J.E. Martits ,

McGraw hill 4. Electrical engineering handbook, Siemens, Wiley Eastern

Course Outcomes:

Students will be able to:

1. Get an overview of concept of automation 2. Learn DC motors, Induction motors construction and working principle and solve basic

numerical problems. Study construction, working principle of stepper motors 3. Learn motor starters, electronic drives and will be able to select motors for different

applications. 4. Understand use of switches, relays, timers, sensors etc in automation 5. Learn basics of PLC and ladder programming required for automation





FF No. : 654C

IP26104 :: ELECTRICAL MACHINES & AUTOMATION

Teaching Scheme: - - Tutorial 1 Hr/Week

Prerequisites: : Nil

List of Contents Any 12 practical from the list below - out of which 12 to 17 are compulsory.

1) Speed control of DC shunt motor. 2) Load test on DC shunt motor. 3) Load test on DC series motor. 4) Load test on 3-ph induction motor. 5) Study of induction motor starters. 6) Speed control of 3-ph induction motor. 7) Study of DC motor drive 8) Study of AC motor drive 9) Study of Stepper motor 10) Study of Servo motor 11) Visit to LT substation 12) Switchgear case study - I 13) Switchgear case study - II 14) PLC Programming - I 15) PLC Programming - II 16) PLC case study - I 17) PLC case study – II

Text Books 1. Electrical Machinery and Transformer by Irvin Kosow, Prentice Hall

2. Thomas L Floyd, Electronics Devices, 5th Edition Pearson, India, 1999.

Reference Books

1. Electrical machinery.. S.K. Bhattacharya, T.T.T.I. Chandigarh

2. Electrical machines & Power system Vol I, Syed A. Asar , McGraw hill

3. Fractional and sub fractional horse power electrical motors. C.E. Veinou and J.E. Martits ,

McGraw hill

4. Electrical engineering handbook, Siemens, Wiley Eastern





FF No. : 654B

IP20351 :: MANUFACTURING PRACTICES 1

Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week

Prerequisites: Nil

List of Practicals 1. Sand Preparation & Testing (Compression Test, Shear Test, Mould & Core Hardness

Test, Permeability & Moisture)

2. Design of Gating System

3. Pattern Making: Introduction, different types of patterns, necessity of draft and

allowance, function and operation of wood turning lathe, safety precautions etc.

Practical: one job of any one type of pattern.

4. Foundry: Introduction, uses of different foundry tools, sand preparation, mould

preparation, metal pouring, safety precautions etc.

Practical: One job of casting.

Demonstrations

1. Gas Welding, Study of Types of Flames

2. TIG & MIG Welding – Voltage & Current Characteristics

Text Books 1. H.S.Bawa,Workshop Technology Vol-I &II ,Published by Tata McGraw-Hill Publishing

Co.Ltd,New Delhi,Year-2001 2. H.P.Garg, Industrial Maintenance, Published by S.Chand Co.Ltd,1990

Reference Books

1. HMT, Production Technology, 2. Published by Tata McGraw-Hill Publishing Co. Ltd, New Delhi,1st -1987 3. P. L. Jain, Principles of Foundry Technology, Published by Tata McGraw-Hill

Publishing Co. Ltd, New Delhi,5th – 1995. 4. Lindley R. Higgins, Maintenance Engineering Handbook, McGraw-Hill Inc.1995.

Course Outcomes : Students will be able to 1. perform basic sand testing. 2. perform basic molding and casting processes. 3. design and manufacture simple patterns 4. design and manufacture simple casting systems 5. demonstrate simple joining processes





FF No. : 654B

IP21355 :: THEORY OF MACHINES Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week


List of Contents

Term work consist of any six following exercises : [A] Laboratory Experiments: Any eight of the following shall be performed and record to be submitted in the form of journal. 1. Demonstration and explanation of configuration diagram of working models based on four bar chain, single slider crank mechanism, and double slider crank mechanism for various link positions (any two models). 2. Identifying different mechanisms used for motion conversion in sewing machine. 3. To determine the mass moment of inertia of a connecting rod using a compound pendulum method. 4. To determine the mass moment of inertia of a flat bar using bifilar suspension method. 5. To determine the mass moment of inertia of a flywheel/gear/circular disc using trifilar suspension method. 6. Study of belt drives. 7. Study of various types of cam and follower systems and Verification of cam jump phenomenon. 8. Study of different types of brakes and dynamometer 9. Study of Hookes joint. 10. Study of different types of gear trains. 11. To observe the effect of varying sleeve weight or spring force on the operation of a Porter Governor [B] Drawing Sheets (4 sheets of ½ imperial size) : Any four of the following shall be performed and record to be submitted in the form of journal. 1. To study and draw (any four) mechanisms for practical applications such as: mechanical grippers in robot, lifting platform, foot pump, toggle clamp, folding chair etc.; straight line mechanisms such as : Peaucellier Mechanism, Scott Russell Mechanism, Grasshopper Mechanism etc., for various link positions. 2. Graphical solution of two problems on velocity analysis using relative velocity method. 3. Graphical solution of two problems on acceleration analysis using relative acceleration method. 4. Graphical solution of problems on velocity and acceleration in mechanisms by Kleins construction method. 5. To draw a cam profile for specific follower motion 6. To draw a conjugate profile for any general shape of gear tooth.





Text Books:

1. Theory of Machines, S.S.Ratan, Tata McGraw Hill ,eleventh 2008 2. Theory of Machine, R.S.Khurmi, J.K.Gupta S Chand Co. Delhi.2006 3. Theory of Machines and Mechanisms, Ballaney P. L., Khanna Publisher Delhi, 1999. 4. Theory of Machines, Rattan S.S, Tata McGraw-hill publishing, 2005, ISBN 0-07-

059120-2 5. Theory of mechanisms and Machines, Ghosh Amitabh and Malik Ashok Kumar 3ed,

Affiliated East West press, 2000, ISBN 81-85938-93-8.

Reference Books : 1. Theory of Machines and Mechanisms, Shigley Joseph Edward and Vicker John Joseph.

3ed., 1995, Oxford University Press. ISBN 0-19-515598-x 2. Theory of machines, Thomas Bevan, CBS publishers and Distributors, 1984.

Course Outcomes:

Students will be able to

1. Classify different types of links and mechanisms used for different purposes in different machines.

2. Draw velocity and acceleration diagrams of various mechanisms. 3. Construct cam profile for the specific follower motion. 4. Analyze different types of governor. 5. Understand the mechanism of spur gear and distinguish between various gear trains





FF No. : 654B

IP20353 :: MATERIAL SCIENCE Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: Nil

List of Practical

1. Tensile test on mild steel and aluminum test pieces. 2. Compression test on cast iron and brass test pieces. 3. Brinell hardness test on different materials. 4. Poldi hardness test on different materials. 5. Vickers hardness test on different materials 6. Rockwell test on different materials with different Scales. 7. Rockwell superficial test on different materials with different Scales 8. Izod and Charpy impact tests. 9. Erichsen cupping test on minimum three different sheet metal samples. 10. Non- destructive testing - Magnaflux testing 11. Non- destructive testing - Dye penetrant test 12. Non- destructive testing - ultrasonic testing

Text Books 1. V.D. Kodgire: Material Science and Metallurgy for Engineers. Everest Publishing House,

Pune. 2. Smith W.F.: Principles of Material Science and Engineering: McGraw Hill Book Co. 3. The science and engineering of materials, D. Askeland and P.P. Phule, Thomson learning

Inc. 4 th editionHill Publications Reference Books

1. Davis H. E., Troxell G.E. and Wiskocil C. T.: Testing of Engineering Materials. Mc Graw Hill Book Co.

2. Van Vlack L.H.: Elements of Material Science. Addison- Wesley Publishing Co. 3. Baldev Raj, T. Jayakumar and M. Thavsimuthu: Practical Non-Destructive Testing.

Narosa Publishing House. Delhi. 4. Hull and T. W. Clyne: An introduction to Composite Materials: Second Edition

Cambridge Solid State Science Series. 5. Structure and properties of materials II, Willey Eastern (P) Ltd. 6. Murthy -Structure and properties engineering materials, Tata McGraw Hill 2003.

Course Outcomes : Students will be to: 1. Design and conduct experiments, as well as to analyze and interpret data 2. Test engineering materials using non-destructive testing techniques 3. Measure common mechanical properties like strength, ductility, hardness, toughness etc. 4. Apply and correlate plastic deformation mechanisms, cold and hot working, changes in

properties and with mechanical properties 5. Apply and integrate knowledge of strengthening mechanisms





FF No. : 654B

IP24351 :: MACHINE DRAWING & GDT LAB


Prerequisites: Nil

List of Practicals

1. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’ of

Screw Threads, Tapped Holes, Holes on Circular Pitch, Countersunk and Counter-bores, 2. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Bearing, Splined Shafts, Tapers, Chamfers, Knurling, Keys 3. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Springs, Gears, Welded Joints, Structural Sections 4. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Types of Screws 5. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Bolts and Nuts 6. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of

Nut Locking Arrangements 7. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT) - Cotter Joint, Knuckle Joint 8. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT)- Rigid and Flexible Coupling 9. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT)- Stop Valve 10. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT)- Non Return Valve 11. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT)- Revolving Centers 12. Assembly and Details of Machine Components based on ‘Theory of Geometrical

Dimensioning & Tolerancing’ (GDT)- Machine Vice, Tool Holder

Text Books : 1. P.S.Gill -A Text Book of Machine Drawing , Revised Edition- - S K Kataria & Sons,

New Delhi. 2. Farazdak Haideri, Machine Drawing and Computer Graphics – Nirali Prakashan. 3. Cogorno, Geometrical Dimensioning & Tolerancing – McGraw Hill.

Reference Books : 1. Shah, Rana, Engineering Drawing, 2/e, Pearson Education 2. K.L.Narayana, P. Kannaiah, K. Venkatata Reddy -Machine Drawing- Second Edition. 3. N.D.Bhatt, V.M.Panchal -Machine Drawing.





4. CMTI Handbook of Machine Tools

Course Outcomes: Student will be able to 1. do dimensioning to engineering drawings

2. represent machine components conventionally

3. select the fits and tolerances for the designed components

4. draw various machine component drawings using IS Code SP 46 standards.

5. Draw assembly and details of machine components based on geometrical dimensioning

& tolerancing.





FF No. : 654D

IP27451 :: MINI PROJECT Credits: 02 Teaching Scheme: - Laboratory4 Hrs/Week

Prerequisites: Nil

Guidelines 1. Mini Project can be an individual or a group activity depending on the depth and

scope of the topic. 2. The project work can be any of the form given below (but not restricted to below

mentioned topics only) : a) Making physical working models, prototypes, scaled models, of a concept

machine. b) Making virtual / CAD models of machines / concepts. c) Making study, modeling, analysis, programming and simulation of a system /

machine operation / process. d) Making study / teaching modules of a sufficiently complex topic for pedagogy

purposes. 3. A complete assembly and details drawings of the project should be submitted along

with a detailed project report, where applicable. 4. A Detailed background / field / literature survey, related to the topic must be made

presented in the report. 5. Entire work should be presented at the end of the Semester.

Course Outcomes :

Students will be able to 1. Survey literature for problem identification.

2. Apply basic engineering fundamentals in the domain of practical applications to analyze a concept/system/machine operation/process etc.

3. Cultivate the habit of working in a team and attempt a problem solution in a right approach

4. make physical working model/charts/prototype/scaled model/ CAD model etc, carry out a survey/ conduct experimentation

5. prepare project report and present at the end of semester





MODULE IV






S.Y. B. Tech. (Module IV): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject

Code Subject Name Teaching Scheme (Hrs/

week) Credits


S6 IP20154 Metal Cutting, Finishing & NCM

Processes 3 0 0 3

S7 IP21154 Thermal & Fluid Energy Conversion 3 0 0 3

S8 IP20158 Engineering Metrology 3 0 0 3

S9 IP21152 Mathematics for Engineering Applications

3 1 0 4

S10 IP26102 Mechanical Measurements 2 1 0 3

P4 IP20354 Manufacturing Practices Lab 2

(Workshop) 0 0 2 1

P5 IP21354 Thermal & Fluid Energy Conversion 0 0 2 1

P6 IP20358 Engineering Metrology 0 0 2 1

SD4 IP24352 Computer Graphics 0 0 2 1

MP4 IP27452 Mini Project 0 0 4 2


??? HS27302 General Seminar – II 0 0 2 1

Total 14 2 14 25





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Lathe and turning operations and Gear Cutting:

A. Lathe and its accessories, lathe specifications, lathe cutting tools, speed, feed and depth of cut, various operations on lathe (turning, boring-taper turning, threading etc.) Geometry of single point cutting tools, tool materials and their properties, coolants and lubricants, Gear cutting -Forming & generation, gear cutting on milling, gear hobbing, gear shaping, gear shaving, lapping & grinding, various machines use for gear manufacturing. B. Introduction to high speed machining

Unit II (8 Hrs)

Shaper, planer and slotting machines & Drilling Machines and Related Operations:

A. Basic Introduction to shaping and planing operations: Definition, type of shapers and planers. Quick return mechanism, cutting speed and feeds, machining time. Drilling operations, boring drills and reamers, cutting speeds and feeds, machining time. Thread cutting - internal and external chasers, dies, thread rolling thread milling, lapping and grinding. B. Types of drilling machines, equipment, size of drilling machine,

Unit III (8 Hrs)

Milling Machines and operations

A. Various milling operations and types, accessories and standard and special equipment, Universal dividing head, angular milling attachment, standard index base. Types of indexing (direct simple, differential compound spiral, angular), size, shape and materials of milling cutters, cutting speeds, feed and depth of cut, machining time.

B. Vertical milling attachment, high speed milling attachment, slotting attachment, vice

Unit IV (8 Hrs)

Grinding and Super Finishing A. Definition, composition of grinding wheel, standard markings of grinding wheels, standard shapes of grinding wheels Dressing of grinding wheels, grinding operations(cylindrical Conical, internal, surface). Centreless grinding . Abrasive machining processes: Abrasive machining, abrasives-type, size and geometry. Grinding, grinding wheels, wheel marking, wheel selection, wheel mountings. Types of grinding machines Grinding faults. Plunge grinding,

IP20154 : METAL CUTTING, FINISHING & NCM PROCESSES





B. Honing, lapping, super finishing, buffing, burnishing processes.

Unit V (8 Hrs)

Broaching Operations and Non-conventional machining processes

A. Definitions, types of broaching, machines cutters for broaching, materials for broach, cutting action, chip disposal, broaching speeds, application of broaching, Non-conventional machining processes: comparison with conventional machining, classification, principle, working advantages, disadvantages and applications of ECM, EDM, AJM, LBM, IBM, EBM.

B. Advantages and limitations of broaching operations Text Books

1. Workshop Technology : Chapman, 2. Manufacturing Process : Hazra Chowdhary, Vol. 2 MPP.

Reference Books 1. R.L. Timings, Manufacturing Technology, Vol I&II, 3/e, Pearson Education 2. Workshop Tecnnology, Chapman W.A.J.: Volume I, II,III: ELBS. 3. Elements of Workshop Technology, Hajara choudhary S. K., Bose S. K. : Volume I, II.

Asia Publishing House: 4. Manufacturing Processes. Begeman 5. Production Technology, HMT: TMH Publishing Co., New Delhi, 1985. 6. Processes and Materials of Manufacture Fourth Edition. Roy A. Lindberg: Prentice Hall

of India, New Delhi, 1990. 7. Material and Processes in Manufacturing (8th Edition) Degarmo Black and Kohser:

Prentice Hall of India, New Delhi.

Course Outcomes: Students will be able to: 1. Understand basic construction and working of various Machine tools used for metal

removal processes 2. Select proper work and tool holding devices, attachments and accessories of a machine

tool and 3. Illustrate conventional and unconventional machining processes performed on various

machines 4. Understand various tool geometries and select appropriate cutting tools to obtain required

finished component 5. Define process parameters like cutting speed, feed and depth of cut and evaluate

machining time for machining processes





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Introduction & Fluid Properties

A. Definition of fluid, Newton’s law of Viscosity, classification of fluid: Newtonian & Non-Newtonian fluids, Ideal & Real fluids, Fluid properties: viscosity, compressibility, cohesion,adhesion, surface tension, capillarity, vapour pressure, cavitations, Static’s of Fluid-Pressure head, Pascal’s law, continuity equation ,total pressure, total Pressure on an immersed surface, Bernoulli’s equation, applications of Bernoulli’s equation, orifice meter, venturimeter, Pitot tube.

B. Measurements of fluid pressure- piezometer tubes, manometers, mechanical gauges, bourdon’s tube, diaphragm pressure gauge, dead weight pressure gauge, types of flow

Unit II (8 Hrs)

Fluid Machinery

A. Construction, working and applications of hydraulic turbines, Construction, working and applications of centrifugal pumps and reciprocating pumps. Steam generators Introduction, formation of a steam at a constant pressure, temperature Versus total heat graph during steam formation, steam properties, boiler performance, boiler efficiency, equivalent of evaporation and energy balance, measurement of dryness fraction of steam by throttling calorimeter. B. Construction and working of Lancashire boiler, Babcock Wilcox boiler

Unit III (8 Hrs)

I.C. Engines.

A. Classification of I.C. Engines, construction and working of two stroke, four stroke, S.I. and C.I. Engines, terms used in air cycles, thermodynamic air cycles-Otto, Diesel and Dual combustion cycles, Cooling and lubrication systems of I.C. engines., applications of I.C. Engines. B. Thermodynamics - zeroth, first and second law of thermodynamics, thermodynamic system and processes.

Unit IV (8 Hrs)

Air Compressors:

IP21154 :: THERMAL & FLUID ENERGY CONVERSION





A. Introduction, Classifications, working of single stage reciprocating air compressors, work done by a single stage reciprocating air compressors with and without clearance, multistage compression, two stage reciprocating air compressors with intercooler, intercooling of air in a two stage reciprocating air compressors, work done by a two stage reciprocating air compressors Applications of Compressed air B. Construction and working of centrifugal compressor and axial Flow air compressors.

Unit V (8 Hrs)

Refrigeration and Air conditioning:

A. Air refrigeration working on Bell Coleman Cycle, Simple Vapour Compression Cycle, Vapour absorption cycle, types and properties of refrigerants, p-h and T-s diagram, window, central, and Industrial Air conditioning Systems.

B. Introduction to heat transfer-conduction, convection, radiation.

Text Books :

1. Fluid Mechanics and Hydraulic Machines, Bansal R.K., Laxmi Publication, 1990, 9th ed.,ISBN 81-7008-311-7.

2. Fluid Mechanics and Hydraulic Machines, S.C. Gupta, Pearson Education 3. Fluid Mechanics including Hydraulic Machines, Jain A.K., Khanna Publishers, 1990,

ISBN 81-7409-194-7. 4. Thermal Engineering, Kumar A., Narosa Publishing House, ISBN 97-88-1731-95281

Reference Books :

1. A course in Thermodynamics and heat engines Thermal engineering with solar energy, Kothanaraman C. P., Khajuria P. P., Arora S. and Domkundawars ,Dhanpat Rai & Sons, 1989.

2. Hydraulics and Fluid Mechanics, Modi P. N. and Seth S. M, Standard Book House, New Delhi, 1987.

3. Hydraulics Machinery Textbook of Fluid Machinery, Deshpande V. M., Everest Publication, 1998.

4. Textbook of Refrigeration and Air Conditioning, Khurmi R. S. and Gupta J. K., S. Chand and Co.1989.

Course Outcomes : The student will be able to

1. Understand basic concepts of thermodynamic, fluids and classification of flows. 2. Analyze air standard cycles and various types of air compressor 3. Differentiate impulse and reaction turbines. 4. Discuss fundamental refrigeration and air conditioning principles.

5. Understand use of steam for power generation and process heating.





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Introduction to Metrology A. Introduction to Metrology, Precision, Accuracy, Errors in Measurement, Calibration. Linear Measurement: Standards, Line Standard, End Standard, Wavelength Standard, Classification of Standards, Precision and Non Precision Measuring instruments, Slip Gauges. Angular Measurement: Sine bar, Auto Collimator B. Manufacture of slip gauges, Sine Center, Uses of sine bars, angle gauges, Angle Dekkor, vernier bevel protractor

Unit II (8 Hrs)

Limits, Fits and Tolerances

A. Meaning, Indian standards system for limits fits and tolerances, Cost – Tolerance

relationship, concept of Interchangeability, Indian Standard System. Design of limits

Gauges: Types, Uses, Taylor’s Principle, Design of Limit Gauges.

Comparators: Uses, Types, Advantages and Disadvantages of mechanical comparators

B. Optical, Electrical, Pneumatic Comparators.

Unit III (8 Hrs)

Measurement of Surface Finish and geometric parameters & Interferometry

A. Surface Texture, Meaning of RMS and CLA values, Grades of Roughness, Specifications, surface roughness measurement methods, comparison, profile-meters, pneumatic and replica Inspection of Geometric parameters: Straightness, Flatness, Squareness Parallelism, Circularity and Rotation, measurement of run out and concentricity Interferometry: Introduction, Flatness testing by interferometry B. NPL Flatness Interferometer

Unit IV (8 Hrs)

Screw & Gear Metrology

A. Screw Thread Metrology: External Screw Thread terminology, Floating Carriage Instruments, Pitch and flank Measurement of External Screw Thread. Gear Metrology: Spur Gear Parameters and their Inspection Methods, pitch & Tooth thickness measurement by various methods B. Measurement of pitch – Internal Thread, Measurement of gear tooth profile, Profile

IP20158 :: ENGINEERING METROLOGY





projector

Unit V (8 Hrs)

A. Computer aided and laser metrology: Co-ordinate measuring machine; applications; laser micrometer, laser interferometer, laser scanning gauge, non contact and in- process inspection, vision system.

B. Length bar measuring machine, Optical projection comparator, Tool makers microscope.

Text Books

1. Jain R.K.; Engineering metrology; Khanna publishers 2. Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons

Reference Books

1. Practical Engineering Metrology by K.W. B. Sharp, Pitman Publication 2. ASTE; Handbook of industrial metrology; Prentice hall of india ltd 3. Galye G.N et al; Metrology for engineers; elbs Course Outcome : Students will be able to: 1. Measure length and angles using line-graduated instruments, i.e. vernier calipers,

micrometers, bevel protractor, sine bar and surface plates. 2. Design Go and No Go gauges based on principles of limits, fits and tolerance and

effectively use of comparators of various types. 3. Apply knowledge of various instruments and methods to determine geometry and surface

finish and dimensions of industrial components. 4. Use effective methods of measuring screw threads and gear teeth parameters. 5. Use coordinate measuring machine, laser metrology and optical projection comparators

to record measurements of complex profiles with high sensitivity.





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Linear Differential equations of higher order

A. Homogeneous Linear differential equations of Second Order, Higher Order Homogeneous & Non Homogeneous Linear Differential Equations with Constant Coefficients, Solutions by undetermined coefficients and Variation of Parameters method, Euler – Cauchy Equation, Application of system of ordinary differential equations by Matrix method.

B. System of linear differential equations, Examples on Mass Spring System. Revision: Probability and Expected value, classical, relative frequency and subjective approaches to probability, Venn Diagram, Laws of probability, conditional probability and Bayes theorem.

Unit II (8 Hrs)

Fourier and Laplace Transform

A. Complex Fourier series and frequency spectrum, Fourier integrals, Fourier cosine and sine transforms., Fourier transforms. Introduction to Laplace Transform and its properties. Laplace Transform of Unit step function, Delta function and periodic function. Inverse Laplace Transform and its evaluation.

B. Application of Fourier series to physical systems that are governed by Ode’s and subjected to periodic forcing functions. Application of Laplace transform for solving system of differential equations. Revision: Regression analysis (Linear only), Correlation analysis, Karl Pearson’s correlation coefficient, Spearman’s Rank correlation coefficient

Unit III (8 Hrs)

Vector Calculus

A. Vector and scalar functions & fields, Derivative, Gradient of a scalar field, Directional derivative, Divergence and curl of a vector field, vector identities, Irrotational and solenoidal vectors and potential functions, line and surface integrals, Green’s, Stoke’s and Gauss theorems and applications to Engineering Problems. B. Applications to Fluid dynamics

IP21152 :: MATHEMATICS FOR ENGINEERING APPLICATIONS





Unit IV (8 Hrs)

Applications of Partial Differential equations

A. Classification of Partial Differential Equations. The heat & Wave equations. The equation of Laplace. Applications involving Bessel functions, Laplace & Fourier transform techniques for solving Partial Differential Equations. B. d’Alembert’s solution of partial differential equations

Unit V (8 Hrs)

Basics Statistics

A. Statistics – Definition, Types, Applications in Industrial & Production Engg., Measures of Central Tendency, Dispersion, Skewness & Kurtosis, Graphical Tools of Data Presentation – Histogram, Bar Chart, Pie Diagram, etc. Data Collection – Sources of Data – Primary & Secondary. Probability Distributions: Discrete: Hyper-geometric, Continuous: Uniform, Exponential, Weibull, Variational Calculus.

B. Application to real life problem. Revision: Concept of Random Variable & Probability Distributions, Discrete random variable and its distributions – Binomial, Poisson,. Continuous random variable and its distributions - (Mean, Variance of All Distributions)

Text Books

1. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley and sons (8th Edition), inc., 2003.

2. Dr. B.S. Grewal,Higher Engineering Mathematics, Khanna Publishers, (38th Edition), Delhi. 2000.

Reference Books

1. Murray R. Spiegel, Advanced Calculus, Schaum’s out line series, ---------, --------- 2. Thomas G. B. and Finney, Calculus and analytic Geometry, Wesley/Narosa, (6th

Edition), 1985. 3. Dennis G. Zill and Michael R. Cullen, Advanced Engineering Mathematics, CBS New

Delhi, (2nd Edition), 2000. 4. Michael D.Greenberg, Advanced Engineering Mathematics, Prentice Hall International,

(second Edition), 1998. 5. C. Ray Wylie, Louis C Barrett R, Advanced Engineering Mathematics, McGraw-Hill

Book Company, 2002 6. Pipes and Harvill, Applied Mathematics for Engineers and Physicists, McGraw-Hill

Book Company, 2002 7. Larry C., Andrews & Ronald L. Philips, Mathematical Techniques for Engineers &

scientists, PHI Pvt. Ltd., New Delhi, 2005. 8. Alan Jeffrey, Advanced Engineering Mathematics, Academic Press, 2002.





Course Outcomes:


1. acquire the knowledge of linear differential equation, partial differential equation

Laplace transforms, vector calculus, Fourier transform, basic statistics

2. apply the knowledge of linear differential equation, partial differential equation Laplace transforms, vector calculus, Fourier transform, basic statistics in engineering applications like thermal, fluid, vibrations, design, statics and dynamics

3. apply knowledge of statistical principles and techniques for analyzing data.





FF No. : 654C

IP21152 :: MATHEMATICS FOR ENGINEERING APPLICATIONS


List of Assignments

1. Linear Differential Equation – Method of Solution 2. Application of Linear Differential Equation 3. Fourier Series 4. Fourier Transform 5. Laplace Transform 6. Inverse Laplace Transform & Its Applications 7. Vector Calculus – Vector Differentiation 8. Vector Calculus – Vector Integration 9. Statistics – Data Presentation 10. Statistics – Data Analysis

Text Books

1. Erwin Kreyszig, Advanced Engineering Mathematics, John Wiley and sons (8th Edition), inc., 2003.

2. Dr. B.S. Grewal,Higher Engineering Mathematics, Khanna Publishers, (38th Edition), Delhi. 2000.

Reference Books

1. Thomas G. B. and Finney, Calculus and analytic Geometry, Wesley/Narosa, (6th Edition), 1985.

2. Dennis G. Zill and Michael R. Cullen, Advanced Engineering Mathematics, CBS New Delhi, (2nd Edition), 2000.

3. Michael D.Greenberg, Advanced Engineering Mathematics, Prentice Hall International, (second Edition), 1998.

4. C. Ray Wylie, Louis C Barrett R, Advanced Engineering Mathematics, McGraw-Hill Book Company, 2002

5. Pipes and Harvill, Applied Mathematics for Engineers and Physicists, McGraw-Hill Book Company, 2002

6. Larry C., Andrews & Ronald L. Philips, Mathematical Techniques for Engineers & scientists, PHI Pvt. Ltd., New Delhi, 2005.

Course Outcomes: Students will be able to: 1. acquire the knowledge of linear differential equation, partial differential equation Laplace

transforms, vector calculus, Fourier transform, basic statistics

2. apply the knowledge of linear differential equation, partial differential equation Laplace





transforms, vector calculus, Fourier transform, basic statistics in engineering applications like thermal, fluid, vibrations, design, statics and dynamics

3. apply knowledge of statistical principles and techniques for analyzing data





FF No. : 654A

IP26102 :: MECHANICAL MEASUREMENTS

Credits: 03 Teaching Scheme: - Theory 02 Hr/Week


Unit I (8 Hrs)

A. Basic Concepts of Measurement: General measurement system

Sensors & Transducers: Mechanical detector-transducers element, electrical transducers, transducer classification, transducer sensitivity, variable resistance transducer, thermoelectric transducer, variable inductance transducer, capacitive transducer, piezo electric transducer, photo electric transducer. B. Measuring instruments: Ammeter, Voltmeter, Wattmeter, energy meter, potential transformer and current transformer, frequency meter and megger

Unit II (8 Hrs)

Pressure and Flow Measurement

A. Pressure Measurement :Definition of pressure, Units, Types of pressure measurement devices, Manometers, Dead weight tester, Bourdon tube pressure gauge, Diaphragms and bellows, Low pressure measurement, The Mcleod gauge, Pirani thermal conductivity gauge, Selection of pressure measuring devices for specific applications Flow Measurements: Types of flow measuring devices, Constructional features, Obstruction meters like orifice, Venturi nozzle and their calibration, Flow measurement by drag effects (rotameter), Pitot tube, Hot wire anemometers, Magnetic flow Meters, Flow visualization Techniques

B. Knudsen gauge, Ionization gauge, Piezo electric transducer, Laser doppler anemo-meter, Ultrasonic flow meter.

Unit III (8 Hrs)

Temperature and Strain Measurement

A. Temperature Measurement: Temperature standards, Temperature scales; Thermometry based on thermal expansion: Liquid in glass thermometers, Bimetallic Thermometers; Electrical resistance thermometry: Resistance Temperature Detectors, Thermistors; Thermoelectric Temperature Measurement: Temperature measurement with thermocouples, Strain Measurement: Stress and strain, resistance strain gauges, gauge factor, strain gauge electrical circuits, multiple gauge bridge, bridge constant B. thermocouple standards, apparent strain and temperature compensation, bending compensation.





Unit IV (8 Hrs)

Motion, Force and Torque Measurement

A. Displacement measurement: Potentiometers, Linear variable differential transformers, rotary variable differential transformer; Velocity measurement: moving coil transducers; angular velocity measurement: electromagnetic techniques Force measurement: load cells, piezoelectric load cells Torque measurement: measurement of torque on rotating shafts, Power estimation from rotational speed and torque.

B. Stroboscopic measurement

Text Books

1. Nakra and Chowdhry; Measurement and Control; TMH 2. Swahney; Metrology and Instrumentation, Dhanpat Rai & Co.(P) LTD. 3. D. S. Kumar, “Mechanical Measurement & Control”, Metropolitan Book Co. (P) Ltd

Reference Books

1. Backwith and Buck; Mechanical Measurements, Addison Wesely Publishing Company

2. Figiola RS & Beasley DE; Theory and Design for Mechanical Measurements; 3e John

Wiley

Course Outcomes:

Students will be able to: 1. Measure length and angles using line-graduated instruments, i.e. vernier calipers,

micrometers, bevel protractor, sine bar and surface plates. 2. Design Go and No Go gauges based on principles of limits, fits and tolerance and

effectively use of comparators of various types. 3. Apply knowledge of various instruments and methods to determine geometry and

surface finish and dimensions of industrial components. 4. Use effective methods of measuring screw threads and gear teeth parameters 5. Use different methods to measure Temperature, Strain, Force, Shaft Power





FF No. : 654C

IP26102 :: MECHANICAL MEASUREMENTS

Teaching Scheme: - - Tutorial 1 Hr/Week


List of Contents

1. Study and assignments on various transducers 2. Study of various pressure measuring devices like manometers, mercury in glass pressure gauge. 3. Study of various pressure measuring devices like Bourdon tube pressure gauge. 4. Study of temperature measuring devices; thermo couple. 5. Study of temperature measuring devices; RTD 6. Study and Measurement of velocity of fluid flow by Ventura meter/ orifice meter. 7. Study and Measurement of velocity of fluid flow by pitot-tube. 8. Study and assignment on LVDT 9. Study and Assignment on angular velocity measurement 10. Study and assignment on apparent strain and temperature compensation, bending compensation. 11. Measuring torque and power generated by a prime mover by using pony brake dynamometer. 12. Assignments on Power estimation from rotational speed and torque.

Text Books

1. Nakra and Chowdhry; Measurement and Control; TMH 2. Swahney; Metrology and Instrumentation, Dhanpat Rai & Co.(P) LTD. 3. D. S. Kumar, “Mechanical Measurement & Control”, Metropolitan Book Co. (P) Ltd

Reference Books

1. Backwith and Buck; Mechanical Measurements, Addison Wesely Publishing Company 2. Figiola RS & Beasley DE; Theory and Design for Mechanical Measurements; 3e John Wiley





FF No. : 654B

IP20354 :: MANUFACTURING PRACTICES 2


Prerequisites: Nil

List of Practical

1.Turning : Introduction, functions and operations of lathe parts, lathe tools and measuring

instruments, demonstration of different lathe operations, such as knurling, grooving,

drilling, boring, reaming, threading etc. ,safety precautions etc.

Practical: One simple job involving few lathe operations.

Practical: One composite job involving the above mentioned operations.. 2. Milling: Introduction, demonstration of milling operations such as plain milling, end milling, gear cutting etc, safety precautions Practical: One job. Demonstrations

1. Demonstration on CNC lathe machine

2. Machine part assembly:Demonstration and exercise on assembly of machine parts in a group of students.

Text Books :

1. H.S.Bawa,Workshop Technology Vol-II ,Published by Tata McGraw-Hill Publishing Co.Ltd,New Delhi,Year-2001

2. James Anderson,Earl E.Tatro, Published by Tata McGraw-Hill Publishing Co.Ltd,New Delhi. 6th Edition,Year-2003

Reference Books :

1. HMT, Production Technology, Published by Tata McGraw-Hill Publishing Co.Ltd,New Delhi.

2. Richard R.Kibbe,John E. Neely,Machine Tool Practices,Prentice-Hall of India Pvt.Ltd.,6th Edition,Year-2003

3. Hwaiyu Geng,Manufacturing Engineering Handbook, Published by McGraw Hill-2004

Course Outcomes:

Students will be able to: 1. Machine simple and composite job involving few lathe and milling operations. 2. Understand working of CNC lathe machine for manufacturing simple components 3. Understand concept of assembly of machine parts and their maintenance. 4. Develop quality & safety consciousness in workshop environment





FF No. : 654B

IP21354 :: THERMAL & FLUID ENERGY CONVERSION LAB

Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: Nil

List of Practical

1. Verification of Bernoulli’s equation 2. Determination of losses in various pipe fitting. 3. Problem on boiler to determine boiler efficiency, equivalent evaporation. 4. Study of pumps and turbines. 5. Trial on petrol engine. 6. Trial on diesel engine. 7. Study of Engine system : Air intake, exhaust, cooling, lubrication system 8. Trial on reciprocating air compressor. 9. Study of different Pressure measuring devices. 10. Study of vapour compression refrigeration system 11. Construction details of IC engines by dismantling and assembly 12. Industrial visit

•Text Books

1. Fluid Mechanics and Hydraulic Machines, Bansal R.K., Laxmi Publication, 1990, 9th ed.,

ISBN 81-7008-311-7. 2. Fluid Mechanics including Hydraulic Machines, Jain A.K., Khanna Publishers, 1990, ISBN

81-7409-194-7. 3. Thermal Engineering, Kumar A., Narosa Publishing House, ISBN 97-88-1731-95281

Reference Books 1. A course in Thermodynamics and heat engines Thermal engineering with solar energy,

Kothanaraman C. P., Khajuria P. P., Arora S. and Domkundawars ,Dhanpat Rai & Sons 2. Hydraulics and Fluid Mechanics, Modi P. N. and Seth S. M, Standard Book House, New

Delhi, 1987. 3. Hydraulics Machinery Textbook of Fluid Machinery, Deshpande V. M., Everest

Publication, 1998. 4. Textbook of Refrigeration and Air Conditioning, Khurmi R. S. and Gupta J. K.,S. Chand and

Co.1989.

Course Outcomes : Students will be able to 1. Analyze performance of hydraulic turbines, diesel engine, petrol engine and air compressor

2. Verify Bernoulli’s equation.

3. Distinguish between reciprocating and centrifugal pump.

4. Understand the internal combustion engine system.

5. Study fundamentals of refrigeration and air conditioning principles.





FF No. : 654B

IP20358 :: ENGINEERING METROLOGY


List of Practical

List of Contents

1. Linear measurements by precision measuring instruments 2. Angular measurements by sine bar 3. Dial Gauge calibration 4. Profile Projector for measurement of screw thread parameters and saw tooth parameter 5. Design of limit gauge 6. Measurement of roundness using Johanson’s comparator 7. Measurement of gear tooth parameters 8. Measurement of screw thread parameters using floating carriage micrometer 9. Surface finish measurement 10. Use of interferometer for study of various surfaces 11. Machine tool metrology- Alignment tests on Lathe Machine 12. Study of Toolmakers Microscope Text Books

1. Jain R.K.; Engineering metrology, Khanna publishers 2. Gupta. I.C., A text book of engineering metrology, Dhanpat rai and sons

Reference Books

1. Practical Engineering Metrology by K.W. B. Sharp, Pitman Publication 2. ASTE; Handbook of industrial metrology; Prentice hall of india ltd 3. Galye G.N et al; Metrology for engineers;

Course Outcomes :

Students will be able to: 1. Identify, classify, define, and explain accuracy & precision of measuring instruments. 2. Conduct experiments and analyze data from measurements experiments. 3. Identify sources of variability, error, and uncertainties in measuring experiments. 4. Demonstrate laboratory skills and techniques including the proper use of relevant

instruments related metrology.





FF No. : 654B

IP24352 :: COMPUTER GRAPHICS


List of Practical 1) Introduction & use of basic AutoCAD commands to draw basic drawing entities – Part

1 2) Introduction & use of basic AutoCAD commands to draw basic drawing entities – Part

2 3) Introduction to modifying commands ( trim, extend, offset, array etc) 4) Simple 2D drafting (orthographic projections) 5) Complex 2D drafting – Part 1 (Assembly and details of any one of Machine

Components Cotter Joint, Knuckle Joint, Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve, Revolving Centers, Machine Vice, Tool Holder.)

6) Complex 2D drafting – Part 1 (Assembly and details of any one of Machine Components Cotter Joint, Knuckle Joint, Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve, Revolving Centers, Machine Vice, Tool Holder.)

7) Introduction to basic isometric commands. 8) Isometric drafting 9) Introduction to 3D commands (extrude, polyline, etc.) 10) Introduction to 3D commands (subtract, union, etc. ) 11) Simple 3D drafting of simple mechanical components 12) Complex 3D drafting

Text Books 1. Ghosh, Machine Drawings with AutoCAD, Pearson Education 2. AutoCAD Reference Manual 3. Machine Drawing by N. D. Bhatt, V. M.Panchal. 4. Machine Drawing and Computer Graphics by Farazdak Haideri, – Nirali Prakashan

Reference Books 1. Junnarkar, Machine Drawing, 2/e, Pearson Education 1. Machine Drawing- K. L. Narayana, P. Kannaiah, K. Venkatata Reddy Second Edition. 2. CMTI Handbook of Machine Tools 3. Engineering drawing by N. D. Bhatt, V.M.Panchal 4. Engineering Drawing by N. H. Dubey

Course Outcomes:

Students will be able to 1. Analyze and draw the 2D and 3D views using AutoCAD 2. Prepare part and assembly drawing along with Bill of Material using AutoCAD 3. Communicate and present ideas through engineering drawing using AutoCAD





FF No. : 654D


Prerequisites: Nil

Guidelines 1. Mini Project can be an individual or a group activity depending on the depth and

scope of the topic. 2. The project work can be any of the form given below (but not restricted to below

mentioned topics only) : a. Making physical working models, prototypes, scaled models, of a concept

machine. b. Making virtual / CAD models of machines / concepts. c. Making study, modeling, analysis, programming and simulation of a system /

machine operation / process. d. Making study / teaching modules of a sufficiently complex topic for pedagogy




Course Outcomes :

Students will be able to: 1. Survey literature for problem identification



4. make physical working model/charts/prototype/scaled model/ CAD model of machines or concepts; carry out a survey/conduct experimentation






MODULE V





FF No. 653 Issue No.5, Rev No. 1 dated 30/03/2015

T.Y. B. Tech. (Module V): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject

Code Subject Name Teaching Scheme (Hrs/

week) Credits


S1 IP30161 Statistical Methods & Research

Methodology 3 0 0 3

S2 IP31161 Design of Machine Elements 3 0 0 3

S3 IP30171 Metal Cutting & Tool Design 3 0 0 3

S4 IP30157 Quality Management 3 1 0 4

S5 IP30163 Production Planning & Control 2 1 0 3

P1 IP30253 Statistical Methods & Research

Methodology 0 0 2 1

P2 IP31361 Design of Machine Elements 0 0 2 1

P3 IP30251 Metal Cutting & Tool Design 0 0 2 1

PD1 *Institute Level 0 0 2 1


SM1 IP37351 Seminar 0 0 4 2

MP5 IP37451 Mini Project 0 0 4 2

Total 14 2 16 26





FF No. : 654A


Prerequisites: Mathematics for Engineering Applications

Unit I (08 Hrs)

Concept of random variable & probability distributions

A. Discrete random variable and its distributions – Binomial, Poisson, Hyper-geometric. Continuous random variable and its distributions - Uniform, Normal, Exponential (Mean, Variance of All Distributions) B. Calculation of probabilities for the above probability distributions in MS EXCEL and developing probability curves

Unit II (08 Hrs)

Sampling Theory & Statistical Inferences

A. Concepts of Statistical Population, Sample, Sampling Frame, Sampling Error, Sample Size, Non Response. Characteristics of a good sample, sampling methods, Point estimate, Interval estimate, Chebyshev’s Theorem, Sample size determination. Practical considerations in sampling and sample size Principles of Statistical inferences – Testing hypotheses and Inferences concerning means and proportions. Sampling distributions – Test based on Normal, t-distribution ,Chi-square distribution, Hypothesis Testing - Logic & Importance B. Developing sampling distribution and its analysis for the specified data using MS EXCEL, Various methods of probability and Non-probability sampling

Unit III (08 Hrs)

Hypothesis Testing for Variances and ANOVA

A. Hypothesis testing for variance using chi-square distribution, F distribution, Analysis of Variance: One way and Two way classifications. Design of Experiments - Meaning, objective, types of research, Approaches, Completely Randomized Design, Latin Square Design , 2 Factorial Design., Taguchi method of DOE

B. Analysis of cases and numerical problems on DOE and Taguchi method using net-based study

Unit IV (08 Hrs)

Foundations of Research

IP30161 :: STATISTICAL METHODS & RESEARCH

METHODOLOGY





A. Meaning, Objectives, Motivation, Utility. Concept of theory, empiricism, deductive and inductive theory. Characteristics of scientific method - Understanding the language of research - Concept, Construct, Definition, Variable. Research Process Problem Identification & Formulation – Management Question – Research Question – Investigation Question – Measurement Issues - Hypothesis – Qualities of a good Hypothesis –Null Hypothesis & Alternative Hypothesis. Measurement scales B. Designing a questionnaire for e-mail survey for the specified objective, studying cases on questionnaire design and field surveys

Unit V (08 Hrs)

Research Design

A. Concept and Importance of Research - Features of a good research design – Exploratory Research Design – concept, types and uses, Descriptive Research Designs - concept, types and uses. Experimental Design: Causal relationships, Concept of Independent & Dependent variables, concomitant variable, extraneous variable, Treatment, Control group. Types of Data: Secondary Data - Definition, Sources, Characteristics. Primary Data - Definition, Advantages and disadvantages over secondary data, Observation method, Questionnaire Construction, Personal Interviews, Telephonic Interview, Mail Survey, Email/Internet survey. B. Collection and analysis of two questionnaires from real life field surveys Text Books 1. Probability & Statistics for Engineers- Richard Johnson – Prentice Hall of India, Fifth edition 2001 2. Research methodology – C. R. Kothari, New Age International, second edition, 2005 3. Krishnaswamy, Management Research Methodology – Integration of Methods & Techniques, Pearson Education

Reference Books 1. Statistics for Management- Richard Levin , Rubin - Prentice Hall of India, seventh

edition, 1998 2. Probability & Statistics- Lipschutz Scymour , Schaum Outline series, McGraw Hill,1998 3. Design and Analysis of Experiments- Angela Dean, David Voss, Springer International

Edition ,1999 4. Taguchi Methods Explained: Practical steps to robust design- Tapan Bagchi, Prentice Hall

of India,1993

Course Outcomes : Students will be able to: 1. represent statistical data using descriptive statistical tools 2. analyze and draw inferences by using techniques like hypothesis testing, regression,

correlation, ANOVA etc. 3. identify appropriate examples for each type of probability distribution from business

environment. 4. design questionnaire and select appropriate survey method for the predefined purpose. 5. design a plan for experimentation, conduct research and interpret results





FF No. : 654A


Prerequisites (If any):Analysis of Machine Elements

Unit I (08 Hrs)

Design of Shafts, Keys and Couplings

A. Design of solid and hollow shafts based on strength, rigidity, ASME code for shaft design.

Keys, Types of keys, Design of keys and key ways Couplings, Types of Couplings, Design of muff coupling, Design of rigid and flexible couplings.

B. Derivations of Various Formulae, Design of shaft for variable load and based on stiffness,

Design of spline.

Unit II (08 Hrs)

Design of Spur and Helical Gears

A. Spur Gear: Introduction, Standard Proportions of Gear Systems, Gear Materials, various design considerations, Beam Strength of gear teeth- Lewis Equation, tangential loading, module Calculations, width calculations, Dynamic tooth loads, Spott’s Equation, types of gear tooth failures, Spur Gear construction, Design of Spur Gears. Helical Gears: Introduction, Terms used in Helical Gears.

B. Proportion of the Helical Gears, Strength of Helical Gears Design of Helical Gears

Unit III (08 Hrs)

Rolling Contact Bearings

A. Types, Static and Dynamic load Capacity, Stribeck’s Equation, Concept of equivalent load, Load life Relationship, Selection of bearing from Manufacturer’s Catalogue, Design for bearing for variable loads and Speeds, Bearings with Probability of Survival other than 90%.

B. Lubrication and Mounting of bearings, oil Seals and packing used for bearings

Unit IV (08 Hrs)

Design of Threaded, Welded Joints and Power Screw

A. Design of bolted joints subjected to transverse and eccentric loads. Bolted joint subjected following conditions – i) Bolted joints in shear ii) Bolted joints subjected to load perpendicular to the axis of bolt iii) Bolted joints subjected to eccentric load on circular base. Design of Power Screw -- Types, materials used, thread forms and their applications; types of stresses induced, overhauling and self-locking properties, design of nuts. B. Design of welded joints for various loading conditions

IP31161 :: DESIGN OF MACHINE ELEMENTS





Unit V (08 Hrs)

Design for Fluctuating Loads and Flywheel

A. Design for Fluctuating Loads: Fluctuating stresses, Fatigue failure, fatigue strength and

endurance limit, Introduction to S-N diagram, Low cycle and High cycle fatigue, Stress

concentration factor and Notch sensitivity. Factors affecting fatigue strength. Goodman

and Soderberg diagram, Modified Goodman’s diagrams for fatigue design. Cumulative

fatigue damage. B. Flywheel: Introduction, Coefficient of fluctuation of speed, Fluctuation of energy,

Maximum fluctuation of energy, Energy stored in flywheel, Stresses in flywheel rim,

Stresses in flywheel Arms.

Text Books

1. Design of Machine Elements by V.B. Bhandari., Tata McGraw Hill Publications. 2. Machine Design by R./K.Jain, Khanna Publication. 3. Machine Design by Pandya Shah, Charotar Publication. 4. Machine Design by Hall, Holowenko Laughlin, Tata McGraw Hill Publication, Schaums

Series Outline. 5. Design of Machine Element by J.F. Shigley, McGraw Hill Publication 6. Design of Machine Element by M. F. Spotts, Pearson Education Publication 7. PSG Design data Book

Reference Books 1. Design of Machine Elements by P. Kannaiah, Scitech Publication. 2. Mechanical Analysis and Design by H.Burr & Cheatam, Prentice Hall Publication 3. Design of Transmission Systems by P. Kannaiah, Scitech Publication 4. Machine Design – 2nd Ed. by P. Kannaiah, Scitech Publication. 5. Fundamentals of Machine Component Design by J Marshek Willey Eastern Ltd 6. Machine Design An Integrated Approach By R.L Norton, Pearson Education Publication 7. Machine Design A Basic Approach By Dr, S.S.wadhwa S s Jolly Dhanapat Rai & Sons

Course Outcomes:

Students will be able to: 1. Analyze the stress and strain mechanical components such as shaft, keys and couplings

and design the same for various industrial applications. 2. Design spur and helical gears for various applications. 3. Select different types of rolling contact bearings from manufacturer’s catalogue for

various industrial applications. 4. Analyze the stress and strain in power screw, threaded and welded joints and design the

same for various industrial applications. 5. Design mechanical components for fluctuating and reversible loading conditions and

understand working of flywheels.





FF No. : 654A


Prerequisites (If any):

Unit I (08 Hrs)

Tool nomenclature

A. Milling cutter, broach

B. Single point cutting tool, various tool elements, Designation of cutting tools in ORS & ASA Systems, Importance of tool angles, Method of machining- orthogonal, oblique cutting, Nomenclature of drill Unit II (08 Hrs)

Theory of metal cutting

A. Mechanics of chips formation, types of chips, determination of shear angle, chip reduction factor, velocity relationship, merchant force circle, estimation of cutting forces, Tool dynamometer. Heat generation & tool life B. Heat generation in cutting, Functions of cutting fluid, characteristics of cutting fluid, types of cutting fluid, Tool wear, Tool life, modified Taylor’s equation, Tool dynamometers.

Unit III (08 Hrs)

Fundamentals of jig & fixtures

A. Introduction to jig & fixture, difference between jig & fixtures. Classification of jig & fixtures. Principle of location, types of locators. Principle of guiding elements Types of guiding elements, Principle of clamping elements, Types of clamps

B. Types of Jigs &Fixtures.

Unit IV (08 Hrs)

Design of jig & fixtures

A. Concept of modular fixtures.

B. General guide lines & procedures for design of jig & fixtures, Bodies, bases & frame, Design of locators, Design of guiding elements, Analysis of number of clamping forces required & their magnitude Unit V (08 Hrs)

Design of cutting tools

A. Tool materials, design of single point cutting tool, form tool, drill, reamer

IP30171 :: METAL CUTTING & TOOL DESIGN





B. Design of broach & plain milling cutter

Text Books

1. P C Sharma, Production Engg. , Khanna publishers. 2. M.H.A. Kempster, Introduction to Jigs and fixtures design

Reference Books

1. Tool Engg by Nagpal 2. Dolalson, Lecain and Goold, Tool design, Tata McGrawhill. 3. Hoffman, Introduction to Jigs and fixtures. 4. Tool Engineering Handbook, A.S.T.M.E. 5. Basu, Mukherjee and Mishra, Fundamentals of tool engineering and design. 6. R. K. Jain, Production Technology, Khanna Publishers 7. Milton Shaw, Metal cutting principle

Course Outcomes: Students will be able to:

1. Understand and represent cutting tools using designation systems

2. Apply metal cutting theories to estimate and represent cutting forces and tool life

3. Design and draw single and multi-point cutting tools

4. Understand design principles of location, clamping for jigs and fixtures

5. Design and draw jigs and fixtures by following design principles





FF No. : 654A



Unit I (08 Hrs)

Introduction to Quality

A: Introduction: Meaning of Quality, Characteristics of Quality, Quality of Product versus Quality of Service, Cost of Quality – Prevention Costs, Appraisal Costs, Value of Quality, Cost-Quality Trade-off. Approaches to Quality as proposed by Deming (PDCA Cycle), Voice of Customer, Quality Function Deployment – Constructing House of Quality for a Specific Product. B. Contribution of Quality Gurus, Juran, Crosby, Deming’s Principles of Management. Concept of TQM – Quality Circles Unit II (08 Hrs)

Acceptance Sampling

A. Acceptance Sampling: 100% Inspection versus Sampling Inspection. Concept of Producer Risk and Consumers Risk. Operating Characteristics Curve. Concept of AOQ, ATI, ASN. Sampling Plan – Single Sampling Plan versus Double Sampling Plan. Design Sampling Plan on the basis of MIL, ASQ Standards. B. Home assignment: Case on designing of sampling plan using MIL, ASQ standards.

Unit III (08 Hrs)

Statistical Process Control

A. Statistical Process Control: Variations – Concept, Causes – Random & Assignable, Difference – Process in Control versus Process is Capable, Introduction to Statistical Process Control: Control Charts, X-Bar, R, P and C Charts, Concept of Process Capability (Cp) & Process Capability Index Index (Cpk). Six Sigma Limits B. Applications of Control Charts in Mass Production, Process Production

Unit IV (08 Hrs)

Quality Improvement Tools

IP30157 :: QUALITY MANAGEMENT





A. Introduction to TQM & Quality Circles, Quality Improvement Tools: 7 QC Tools – Check Sheet, Histogram, Pareto Chart, Fishbone Diagram, Run Charts, Scatter Diagram, Process Flow Chart. 7 QM Tools – Program Decision Process Chart, Tree Diagram, Affinity Diagram, Prioritization Matrix, etc. Bench Marking Quality Improvement Tools: Why-Why Analysis, Root Cause Analysis, Poka Yoke (Mistake Proofing) B. Bench Marking: Types – Process, Product. Cases on application of 7above concepts from reference books and web sources

Unit V (08 Hrs)

Six Sigma & Quality Management Systems

A. Introduction to Six Sigma: Definition, Concept, Methodology. Six Sigma Approaches – Design for Six Sigma (DFSS) Approach & DMAIC Approach, Six Sigma Tools: Importance and overview of ISO 9000-2008: Standard clauses such as Quality Management System, Management Responsibility, Resource Management, Product Realization, Measurement, Analysis and Improvement. Introduction to TS16949: Technical Specifications, Major Components.

B. ISO 9000 Certification: Certifying Bodies & Accreditation Agencies, Necessity for Certification & Certification Process, Benefits of Certification. Malcom Baldrige National Quality Award and other quality awards

Text Books

1. Amitav Mitra, Fundamentals of Quality Control & Improvement, Pearson Education

Reference Books

1. J.M. Juran & F.M.Gryna , Quality Planning and Analysis. 2. Juran’s Quality Control Handbook. 3. E.L.Grant & R.S. Kearenworth, Statistical Quality Control. 4. Kaoru Ishikawa, Guide to Quality Control, Asian Productivity Organisation, Tokyo. 5. ISO 9000 Quality Management System , International Trade Center, Geneva

Course Outcomes:


1. Understand and apply principles of quality management 2. Select and design an acceptance sampling plan for sampling inspection 3. Interpret for process control, identify and analyze and eliminate/reduce causes of variation

and carry out process capability studies 4. Develop an ability of problem solving and decision making using quality improvement

tools 5. Understand Six Sigma Methodology, tools and QMS and its applications





FF No. : 654C

IP30157 :: QUALITY MANAGEMENT

Teaching Scheme: - Tutorial 1 Hr/Week

Prerequisites:

List of Contents

TERM-WORK containing the record of the following:

Assignments: (Any ten of the following) 1. Case on Constructing House of Quality for any Product 2. Assignment on Operating Characteristics Curve 3. Assignment on Sampling Plans 4. Assignment on Variable Control Charts (X-bar, R) 5. Assignment on Attribute Control Charts (c, p, np, U) 6. Assignment on Process Capability 7. Assignment on Check Sheets, Run Charts 8. Assignment on Histogram, Pareto Diagram 9. Comprehensive Case Study on 7 QC Tools 10. Assignment on any two of 7 QM Tools

Text Books

1. Amitav Mitra, Fundamentals of Quality Control & Improvement, Pearson Education

Reference Books

1. J.M. Juran & F.M.Gryna , Quality Planning and Analysis. 2. Juran’s Quality Control Handbook. 3. E.L.Grant & R.S. Kearenworth, Statistical Quality Control. 4. Kaoru Ishikawa, Guide to Quality Control, Asian Productivity Organisation, Tokyo. 5. ISO 9000 Quality Management System , International Trade Center, Geneva

Course Outcome :


1. Understand and apply principles of quality management 2. Select and design an acceptance sampling plan for sampling inspection 3. Interpret for process control, identify and analyze and eliminate/reduce causes of variation

and carry out process capability studies 4. Develop an ability of problem solving and decision making using quality improvement

tools 5. Understand Six Sigma Methodology, tools and QMS and its applications





FF No. : 654A



Unit I (8 Hrs)

Types of Production Systems

A: Types of Production Systems – Project type, Job shop, Batch Production, Flow/ Continuous Production, Mass Production - Characteristics and applicability of each type. Production Planning & Control: Functions of PPC, Operations Planning & Control Framework. Scheduling Types – Forward Scheduling & Backward Scheduling. Scheduling Techniques

B:-. Scheduling Tools: Gantt Charts, Machine Load Charts, Documentation - Production Work Order.

Unit III (8 Hrs)

Aggregate Planning(S & OP) & Quantitative Techniques in Scheduling

A. Pure Strategies – Chase, Level, Mixed Strategies, Master Production Schedule, Detailed Capacity Requirement Planning, Johnsons Algorithm - Sequencing n jobs on m machines, Assignment Models. Dispatching Rules – SPT, LPT, DSRO, Critical Ratio, EDD, etc. – Evaluate lateness, tardiness. Assignment Models.

B. Numerical & Cases in Aggregate Planning& Scheduling

Unit III (8 Hrs)

Project Planning & Scheduling

IP30163 :: PRODUCTION PLANNING & CONTROL

Unit II (8 Hrs)

Demand Forecasting:

A: Demand Forecasting: Components of Demand, Techniques of Demand Forecasting – Qualitative (Survey & Judgmental – Delphi, Expert Opinion) & Quantitative (Causal Methods – Input-Output Method, Leading Indicators Method & Time Series Analysis – Moving Average, Exponential Smoothing, Regression Method). Measuring Errors in Forecasting, Aggregate Planning(S & OP) – Pure Strategies – Chase, Level, Mixed Strategies

B: Holts Model, Winters Model, Box-Jenkins Method





A. Planning & Organization Phase: Project Planning, Scheduling & Monitoring, Statement of Works, Project Specifications, Work Breakdown Structure, Network Analysis & Duration Estimating Network Diagrams – PERT/CPM, Estimate Activity Times, Milestone Scheduling. Resource Leveling, Resource Smoothening, Project Crashing.

B: Cases & Numerical on Resource Smoothening, Project Crashing Text Books 1. Chary, Production & Operations Management –McGraw Hill Publications 2. Chase, Aquilano, Jacobs, Operations Management for Competitive Advantage, Tata

McGraw Hill 3. S K Mukhopahyay, Operations Planning & Control, Jaico Publications

Reference Books 1. Krajewski, Operations Management, 9th Edition, Pearson Education 2. Production & Operations Management – Panneerselvam, McGraw Hill Publications.

Course Outcome: Our students will be able to:

1. Determine the appropriate production system based on the product attributes such as variety, volumes, etc.

2. Understand need of various functions in production planning and control for better management of manufacturing and/or service systems

3. Develop analytical mind for identifying and solving demand forecasting problems using appropriate tools and techniques

4. Develop aggregate plans, master production schedule, capacity requirement plan, and material requirements plans, as part of resource requirements planning systems

5. Plan and schedule small and medium projects to achieve the triple constraint of time, cost and quality





FF No. : 654C

IP30163 :: PRODUCTION PLANNING & CONTROL

Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: :

List of Contents

A TERM-WORK containing the record of the following:

1. Assignment on Production Systems 2. Case on Operations Strategy & Process Choice 3. Assignment on Demand Forecasting – Quantitative Model 4. Assignment on Demand Forecasting – Forecasting Errors 5. Assignment / Case on Aggregate Planning 6. Assignment on Job Shop Scheduling - Priority Sequencing Rules 7. Assignment on Assignment Models, Johnson’s Rule 8. Assignment on PERT / CPM – Construction of Network, Computation of Slacks 9. Assignment on PERT / CPM – Project Crashing 10. Assignment on PERT / RPM – Resource Smoothening Text Books

1. Chary, Production & Operations Management –McGraw Hill Publications 2. Chase, Aquilano, Jacobs, Operations Management for Competitive Advantage, Tata

McGraw Hill 3. S K Mukhopahyay, Operations Planning & Control, Jaico Publications

Reference Books

1. Krajewski, Operations Management, 9th Edition, Pearson Education 2. Production & Operations Management – Panneerselvam, McGraw Hill Publications.

Course Outcome:

Our students will be able to: 1. Determine the appropriate production system based on the product attributes such as

variety, volumes, etc. 2. Understand need of various functions in production planning and control for better

management of manufacturing and/or service systems 3. Develop analytical mind for identifying and solving demand forecasting problems using

appropriate tools and techniques 4. Develop aggregate plans, master production schedule, capacity requirement plan, and

material requirements plans, as part of resource requirements planning systems

5. Plan and schedule small and medium projects to achieve the triple constraint of time, cost and quality





FF No. : 654B

IP30361 :: STATISTICAL METHODS & RESEARCH METHODOLOGY

Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week Prerequisites: :

List of Contents

A TERM-WORK containing the record of the following (All assignments should be done

using excel functions): 1) Numerical Problems on discrete probability distributions 2) Numerical Problems on continuous probability distributions 3) Numerical problems on statistical estimation 4) Determination of sample size 5) Characteristics of sampling distributions 6) Degrees of Freedom (DOF) 7) Hypothesis Testing for means 8) Hypothesis Testing for proportions 9) Hypothesis Testing for variances 10) ANOVA 11) Questionnaire Design 12) Taguchi Method of Design

Text Books

1. Probability & Statistics for Engineers- Richard Johnson – Prentice Hall of India, Fifth edition 2001

2. Research Methodology – C. R. Kothari, New Age International, second edition, 2005

Reference Books

1. Statistics for Management- Richard Levin , Rubin - Prentice Hall of India, seventh edition, 1998 2. Probability & Statistics- Lipschutz Scymour , Schaum Outline series, McGraw Hill,1998 3. Design and Analysis of Experiments- Angela Dean, David Voss, Springer International Edition

,1999

4. Taguchi Methods Explained: Practical steps to robust design- Tapan Bagchi, Prentice Hall of India,1993

Course Outcomes :


1. Represent statistical data graphically, analyze and draw inferences by using techniques

like hypothesis testing, regression, correlation, ANOVA etc

2. Identify appropriate examples for each type of probability distribution from business

environment

3. Design questionnaire and select appropriate survey method for the predefined purpose

4. Design a plan for experimentation





FF No. : 654B

IP31361 :: DESIGN OF MACHINE ELEMENTS

Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites (If any):Analysis of Machine Elements

List of Practicals

Problem & Numerical solving and sketching figures for :

1. Design of Shafts 2. Design of Keys 3. Design of Couplings 4. Design of Spur gear 5. Design of Helical gear 6. Rolling contact bearing selection 7. Rolling contact bearing selection 8. Design of Welded Joints 9. Design of Threaded Joints 10. Design for Fluctuating loads-I 11. Design for Fluctuating loads-I

12. Flywheel design. Text Books: 1. Design of Machine Elements by V.B.Bhandari., Tata McGraw Hill Publi. 2. Machine Design by R.K.Jain, Khanna Publi. 3. Machine Design by Pandya & Shah, Charotar Publi. 4. Machine Design Hall,Holowenko Laughlin Tata McGraw Hill Publi. Schaums Outline 5. Design of Machine Element by J.F. Shigley, McGraw Hill Publi. 6. Design of Machine Element by M.F.Spotts, Pearson Education Publication 7. PSG Design data Book Reference Books:

1. Design of Machine Elements by P. Kannaiah, Scitech Publication. 2. Mechanical Analysis & Design by H.Burr & Cheatam, Prentice Hall 3. Design of Transmission Systems by P. Kannaiah, Scitech Publication 4. Machine Design – 2nd Ed. by P. Kannaiah, Scitech Publication. 5. Fundamentals of Machine Component Design by J Marshek Willey Eastern Ltd 6. Machine Design An Integrated Approach By R.L Norton, Pearson Education Publication 7. Machine Design A Basic Approach By Dr, s.s.wadhwa S s Jolly Dhanapat Rai & Sons Course Outcomes:

Students will be able to: 1. Analyze the stress and strain mechanical components such as shaft, keys and couplings and design

the same for various industrial applications. 2. Design spur and helical gears for various applications. 3. Select different types of rolling contact bearings from manufacturer’s catalogue for various

industrial applications. 4. Analyze the stress and strain in power screw, threaded and welded joints and design the same for

various industrial applications. 5. Design mechanical components for fluctuating and reversible loading conditions and understand

working of flywheels





FF No. : 654B

IP30371 :: METAL CUTTING & TOOL DESIGN

Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week


List of Contents


Any Eight of the following assignments: 1. Experiment on chip formation. 2. Measurement of shear angle using chip thickness ratio criteria. 3. Study of influence of cutting parameters on surface roughness in turning. 4. Measurement of cutting forces in turning using lathe tool dynamometer. 5. Verification of metal cutting theories. 6. Tool life study on a single point turning tool. 7. Design & working drawing of one drilling jig. 8. Design & working drawing of one Fixture. 9. Design & working drawing of one Form tool. 10. Design & working drawing of any two of following cutting tools. 11. SPCT, Reamer, Broach, Plain milling cutter 12. Industrial visit report. 13. Research paper study & presentation on metal cutting processes. Text Books

1. P C Sharma, Production Engg. , Khanna publishers. 2. M.H.A. Kempster, Introduction to Jigs and fixtures design Reference Books

1. Tool Engg by Nagpal 2. Dolalson, Lecain and Goold, Tool design, Tata McGrawhill. 3. Hoffman, Introduction to Jigs and fixtures. 4. Tool Engineering Handbook, A.S.T.M.E. 5. Basu, Mukherjee and Mishra, Fundamentals of tool engineering and design. 6. R. K. Jain, production technology, Khanna Publishers

7. Milton Shaw, Metal cutting principle

Course Outcomes:

Student will be able to:

1. Demonstrate the effect of cutting parameters on tool life, chips formed and machined surface quality

2. Correlate between theoretical and actual cutting forces using tool dynamometer and represent graphically

3. Prepare the working drawings of Jigs, 4. Prepare the working drawings of Fixtures

5. Prepare the working drawings of single and multi-point cutting tools





FF No. 654E

IP37351 :: SEMINAR Credits: 02 Teaching Scheme: - Practical 4 Hr/Week

Guidelines for selecting a topic 1. The topic should be the latest & related to the industrial engineering field. 2. It should not be taken directly from Syllabus. 3. Topic should be based on literature survey /a case study wherever applicable / possible,

and approved by the staff- in- charge Instruction for preparing a seminar report 4. The report should be of about 15-20 (A4 size) pages including figures and plates. 5. Use Arial 12 font with single spacing. 6. Report should be so arranged such that text matter, figures, plates, etc. will appear on

right hand side only. Left hand side should be kept blank. 7. General sequence of the report material should be as follows: Title page, Certificate,

Content, Abstract, Literature, Bibliography

Evaluation & Assessment Scheme

8. The student will be expected to a deliver a presentation using audio-visual aids on the seminar topic. Assessment will be based on the following criteria: Report Content, Depth of Knowledge, Presentation Skills, Question-Answers, Adherence to Time

*Standard certificate Proforma will be made available by the department and the same

should be used.

**Bibliography should be presented in the following sequence 9. Research papers from National/International Journals, proceedings, conferences 10. Books (starting from latest) 11. Websites

***Two copies of report with cover page (as supplied by department) duly filled up and

spiral bound to be submitted before the term end.

Course Outcomes:

Student will be able to:

1. Survey literature for novel topic identification. 2. Study basic engineering fundamentals in the domain of practical applications to analyze

a concept/system/machine operation/process etc 3. Prepare Seminar report as per guidelines. 4. Effectively present the topic at the end of semester





FF No. : 654D


Prerequisites: Nil

1. Mini Project can be an individual or a group activity depending on the depth and scope of the topic.

2. The project work can be any of the form given below (but not restricted to below mentioned topics only) :

a. Making physical working models, prototypes, scaled models, of a concept machine.

b. Making virtual / CAD models of machines / concepts. c. Making study, modeling, analysis, programming and simulation of a system /

machine operation / process. d. Making study / teaching modules of a sufficiently complex topic for pedagogy




Course Outcomes :

1. Survey literature for problem identification.



4. make physical working model/charts/prototype/scaled model/ CAD model etc, carry out a survey/ conduct experimentation






MODULE VI






T.Y. B. Tech. (Module VI): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject

Code Subject Name Teaching Scheme (Hrs/week) Credits


S6 IP30156 Production Metallurgy 3 0 0 3

S7 IP30158 Industrial Fluid Power 3 0 0 3

S8 IP30160 Work Study & Ergonomics 3 0 0 3

S9 IP30162 Material Forming 3 1 0 4

S10 IP30164 Design for Manufacturing 2 1 0 3

P4 IP30356 Production Metallurgy 0 0 2 1

P5 IP30358 Industrial Fluid Power 0 0 2 1

P6 IP30360 Work Study & Ergonomics 0 0 2 1

PD2 *Institute Level 0 0 2 1


PS1 IP37352 Major Project 0 0 4 2

Total 14 2 12 24





FF No. : 654A


Prerequisites: Material Science

Unit I (08 Hrs)

Steels

A. Introduction to Metallography, micro and macro examination, metallurgical microscope, etching. Steels: iron-iron carbide equilibrium diagram, Critical temperatures, Allotropy, cooling curve and volume changes of pure iron. Microstructure, non-equilibrium cooling of steel, widmanstatten structure, structure property relationship. Classification and applications of steels, specifications of some commonly used steels like BIS, EN, AISI, SAE. B. Specimen preparation for micro and macro examination

Unit II (08 Hrs)

Heat treatments of Steels

A. Introduction to heat treatment furnaces and Furnace atmospheres, Transformation products of austenite, Time-temperature- transformation diagrams, Critical cooling rate, Continuous cooling transformation diagrams. Heat treatment of steels Quenching media, Annealing" Normalizing" Hardening" Retention of austenite" Effects of retained austenite" Elimination of retained austenite, Tempering" Secondary hardening, Temper embrittlement, Hardenability testing". B. Defects due to heat treatment, causes and remedial measure

Unit III (08 Hrs)

Surface Hardening & Isothermal Treatments

A. Carburising, heat treatment after carburising, Nitriding, Carbonitriding, Flame hardening and Induction hardening. Commercial heat treatment practice of gears of different sizes, tools, springs. Isothermal heat treatments such as austempering, patenting, isoforming, martempering, ausforrning.

B. Modification of nitriding - Tuffride and Sursulf process and plasma nitriding

Unit IV (08 Hrs)

Alloy Steels & Cast Iron

A. Alloy Steels - Effects of alloying elements, classification of alloying elements. Stainless Steels, Sensitization of stainless steel, weld decay of stainless steel. Tool steels and tool materials, Heat treatment of high-speed steel. Special purpose steels with applications. Cast irons- Classification, Gray cast iron, White cast iron, Malleable cast iron" Ductile Iron,

IP30156 :: PRODUCTION METALLURGY





Chilled and alloy cast irons. Effects of various parameters on structures and properties of cast irons, Heat treatments of cast iron. B. Applications of cast irons for different components of machine tool, automobiles, pumps etc.

Unit V (08 Hrs)

Non-Ferrous Alloys: Composite Materials

A. Copper alloys - Brasses, Bronzes-: Tin, Aluminium, Beryllium, Silicon Copper nickel alloys, Nickel - Silver, Aluminium and aluminium alloys. Solders, Bearing materials and their applications, Precipitation hardening alloys. High Temperature materials such as Nimonics, Super alloys, Ti-alloys etc. Composite Materials —Various types, Production techniques, applications etc.

B. Selection of Materials and Failure Prevention: Selection factors, some case studies of common engineering components. Failure prevention through design, proper material selection.

Text Books

1. Kodgire V. D., "Material science and metallurgy for Engineers", Everest Publishing House, Pune.

2. K. G. Bundinski , M. K. Bundinski , Engineering Materials Preatice - Hall of India Pvt. Ltd. , New- Delhi .

3. Higgins "Engineering Metallurgy", Part I Applied Physical Metallurgy, English Language book Society / Edward Arnold.

4. Smith W. F., " Principles of Material Science and Engineering", McGraw- Hill Inc.

Reference Books

1. Rollason E. C., "Metallurgy for Engineers", ELBS Publishing. 2. Clark and Varney W. R. "Physical Metallurgy for Engineers", East-West Press Pvt. Ltd.,

New Delhi. 3. Avner, "An introduction to physical metallurgy", TMH publication. 4. A.S. M. Metals Hand Book Volume 4 ‘Heat Treatment’

Course Outcomes :

Students will be able to: 1. Interpret Fe-Fe3C equilibrium, microstructures & correlate structure-properties

relationship of steels & cast irons. 2. Use the concept of TTT, CCT diagrams & apply the heat treatment techniques to enhance

mechanical properties of steels. 3. Apply the surface hardening & isothermal heat treatment techniques to enhance

mechanical properties of steels. 4. Select appropriate cast iron & nonferrous material for different engineering applications. 5. Select appropriate non ferrous material & composite material for different engineering

applications.





FF No. : 654A


Prerequisites: Mathematics for Engineering Applications

Unit I (08 Hrs)

Introduction to Fluid Power

A. Types of hydraulic fluids - petroleum based, synthetic and water based, selection of fluids, additives, effect of temperature and pressure on hydraulic fluid. Seals, sealing materials, compatibility of seal with fluids. Types of pipes, hoses, material, quick acting couplings, Fluid conditioning through filters, strainers, sources of contamination and contamination control. Heat exchangers. Accumulators : Types Pumps: Types, classification, principle of working and constructional details of vane pumps, gear pumps, radial and axial plunger pumps, screw pumps, power and efficiency calculations, characteristics curves, selection of pumps for hydraulic power transmission. B. Pressure drop in hoses/pipes, Power units and accessories, selection/design procedure, applications of accumulators.

Unit II (08 Hrs)

Actuators

A. Actuators: (v) Calculation of piston velocity, thrust under static and dynamic applications, considering friction, inertia loads. (vi) Design considerations for cylinders. B. Actuators: (i) Linear and Rotary. (ii) Hydraulic motors- Types- Vane, gear, piston types, radial piston. (iii) Methods of control of acceleration, deceleration. (iv) Types of cylinders and mountings.

Unit III (08 Hrs)

Fluid Power Control

A. Introduction to Cartridge valves. Manually operated, solenoid operated, pilot operated, direction control valves, check valve.

B. Symbols for hydraulic and pneumatic circuits. Control of fluid power: (i) Necessity of fluid control through pressure control, directional control, flow control valves. (ii) Principle of pressure control valves, direct operated and pilot operated relief valves, pressure reducing valve, sequence valve. (iii) Principle of flow control valves, pressure compensated, temperature compensated flow control valves, meter in circuit, meter out circuits, flow through restrictor. (iv) Types of directional control valves: two way two position, four way three position, four way two positions valves. Open centre, close centre, tandem centre valves

Unit IV (08 Hrs)

IP30158 :: INDUSTRIAL FLUID POWER





Industrial Circuits & System Design

A. Industrial circuits 1 - Simple reciprocating, Regenerative, Speed control(Meter in, meter out & bleed off), Sequencing, Synchronization, transverse & feed, circuit for rivetting machine Design of hydraulic/pneumatic circuit for practical application, Selection of different components such as reservoir, various valves, actuators, filters, pumps based on design. (Students are advised to refer manufacturer’s catalogues.) B. automatic reciprocating, fail safe circuit, counter balance circuit, actuator locking, circuit for hydraulic press, unloading circuit, motor breaking circuit.

Unit V (08 Hrs)

Pneumatics

A. Principle of Pneumatics: (i) Laws of compression, types of compressors, selection of compressors. (ii) Comparison of Pneumatics with Hydraulic power transmissions. (iii) Types of filters, regulators, lubricators, mufflers, dryers. (iv) Pressure regulating valves, (v) Direction control valves, two way, three way, four way valves. Solenoid operated valves, push button, lever control valves. (vi) Speed regulating – Methods used in Pneumatics. (vii) Pneumatic actuators-rotary, reciprocating

B.(viii) Air motors- radial piston, vane, axial piston (ix) Basic pneumatic circuit, selection of components(x) Application of pneumatics in low cost Automation and in industrial automation Text Books 1. A. Esposito – ‘Fluid Power with application’, Pearson Education 2. Pinches – ‘Industrial Fluid Power’, Prentice hall 3. D.A.Pease – ‘Basic Fluid Power’, Prentice hall

Reference Books

1. J.J.Pipenger – ‘Industrial Hydraulics’, McGraw Hill 2. H.L.Stewart – ‘Hydraulics and Pneumatics’, Industrial Press 3. Yeaple – ‘Fluid Power Design Handbook’ 4. Festo’s Manual on Pneumatic Principle, applications 5. ISO – 1219, Fluid Systems and components, Graphic Symbols 6. Majumadar, “Oil Hydraulics- Principle & Maintenance”, Tata McGraw Hill

Course Outcomes: Students will be able to

1. Select appropriate pumps, for hydraulic systems. 2. Select appropriate motors, cylinders for hydraulic systems. 3. Understand and select different types of hudraulic valves. 4. Construct and evaluate hydraulic circuits for various industrial applications such as

machine tools, automobile, agricultural equipment. 5. Apply principles of pneumatic systems for automation systems





FF No. : 654A


Prerequisites (If Any):

Unit I (08 Hrs)

Introduction to Work Study

A. Historical background, Contribution of Taylor and Gilbreth, Definition and Scope of Work Study Introduction to Industrial Engineering, Historical background, Contribution of Taylor and Gilbreth, Productivity – Definition, Types, Improvement, Work Content Analysis, Definition and Scope of Work Study B. Work study historical initiatives in India, Recent developments and applications in the country. Numerical and Cases on Productivity

Unit II (08 Hrs)

Method Study I A. Method Study - Definition, Steps in Method Study, Select – Various Considerations in Select Job for Method Study, Recording – Significance, Need, Charting Symbols, Recording Techniques - Charts and Diagrams, Examine – Questioning Techniques – Primary & Secondary Questions B.Various Considerations in Select Job for Method Study. Relationship between Motion Economy and Work Simplification.

Unit III (08 Hrs)

Method Study II

A. Method Study II Introduction to Principles of Motion Economy, Develop – Alternate Methods of Doing Work, Evaluate – Criteria for Evaluating & Selecting Best Method, Define – Develop Standard Operating Procedures, Work Instructions, Implement – Practical Aspects in Implementing New Method, Overcoming Resistance to Change, Maintain the Method B.Review of Cases in Method Study

Unit IV (08 Hrs)

Time Study &Predetermined Motion Time Standards

A. Work Measurement – Time Study & Work Sampling Time Study – Definition, Steps, Concept of Observed Time, Basic/Normal Time, Standard Time, Rating – Concept, Types, Allowances – Concept, Types, Application, Calculation of Standard Time. Work Sampling – Steps Involved, Applications, Advantages. Predetermined Motion Time Standards– Introduction. Methods Time Measurement – Establishing Time Standards using MTM. B.Comparison between Time Study, Work Sampling & MTM

IP30160 :: WORK STUDY AND ERGONOMICS





Unit V (08 Hrs)

Ergonomics A.Ergonomics: Definition, Scope, Historical background, Human- machine system interfaces, Basic Ergonomics, Work Physiology, Applied Anthropometry: Definition and scope, use and principles of anthropometric data, statistical analysis, Product design and work station design using anthropometric data, Work Space design - work spaces, work space envelopes for seated persons, design of work spaces such as: work surface height, seated & standing, principles of seat design, workplace design. Physical space & arrangement, principles of arrangement of components B.Work Efficiency and Ergonomics, Effect of Light, Noise, Temperature on Human Performance

Text Books

1. ILO, “Introduction to Work study”. 2. M. S. Sanders and Ernest J. McCormick, “Human Factors Engineering and Design”,

McGraw-Hill Inc. 3. E. Grad jean, “Fitting Task to the Man” Taylor and Francis. 4. The Factories Act, 1948.

Reference Books

1. Curie R. M. & Faraday, “Work study” Pitman for the British Institute of Management 2. R. S. Bridger, “Introduction to Ergonomics”, Taylor and Francis 3. Nordin, Anderson, Pope, Musculoskeletal Disorders at Workplace: Principles and Practice

– ISBN-13: 978-0-323-02622-2, Mobsy Inc. 4. ILO, “Encyclopedia of Occupational Health and Safety”. 5. Waldemar Karwowski, William Steven Marras, “Occupational ergonomics: design and

management of work systems”, CRC Press,

Course Outcomes:

Our students will be able to: 1. Understand and apply productivity concepts and underlying principles 2. Systematically record and critically examine existing and proposed ways of doing work to

effect improvements 3. Do work content analysis and methods improvement Design, develop and modify

workplace using principles of motion economy. 4. Establish standard time to carry out a specified job at defined level of performance 5. Understand and apply concepts of Ergonomics to design a workplace.





FF No. : 654A


Prerequisites: Manufacturing Processes, Metal Cutting, Finishing & NCM Processes

Unit I (08 Hrs)

Fundamentals of Material Forming

A. Concept of flow stress determination, Effect of temperature, strain rate, Mohrs circle for three dimensional state of stress, Theory of plasticity, Yield criteria - Von mises criteria and Tresca criteria. Classification of material forming processes, Concept of workability, formability and forming limit diagram B.Engineering stress-strain and true stress-strain, Strain hardening, work done in tensile test, temperature rise in plastic deformation

Unit II (08 Hrs)

Rolling of Metals A.Scope and importance of rolling, Types of Rolling Mills- Construction and working, Roll bite, reduction, elongation and spread. Deformation in rolling and determination of forces required, Process variables, Roll flattening

B.Roll camber - its effect on rolling process, mill spring. Defects in rolling. Automatic gauge control- Lubrication in rolling

Unit III (08 Hrs)

Wire and Tube Drawing

A. Introduction rod and wire drawing machines - construction and working. Preparation of stock for wire drawing. Wire drawing dies, material and design. Variables in wire drawing, Maximum reduction in wire in one pass, forces required in drawing. Multiple drawing, work hardening, Tube drawing: Methods, stock preparation. B. Forces required in wire drawing and tube drawing, Lubrication in wire drawing and tube

Unit IV (08 Hrs)

Extrusion & Forging

A. Extrusion: Types - Direct, reverse, impact, hydrostatic extrusion. Dies for extrusion, stock penetration, metal flow in extrusion, defects. Forging: Introduction, classification, Forging equipments, Basic forging operations such as drawing, fullering edging, blocking etc. B. Role of friction and lubricants in extrusion, forging defects and their remedies.

Unit V (08 Hrs)

Advanced Material Forming Processes

IP30162 :: MATERIAL FORMING





A. High energy rate forming processes, High velocity forming- principles, comparison of high velocity and conventional Forming processes. Explosive forming, Magnetic pulse forming, Electro hydraulic forming, Water hammer forming, Superplastic forming, Laser forming, Powder metal forging B. Stretch forming, coining, embossing, curling, spinning, flow forming -advantages, limitations and applications of the process Text Books : 1. Dieter, Mechanical Metallurgy 2. P. N. Rao, Manufacturing Technology, Tata McGrawHill

Reference Books :

1. Dr. R. Narayanswamy, Metal Forming Technology, Ahuja Book Co. 2. Surender Kumar, Principles of Metal Working. 3. ASM Metal handbook Vol: 4 forming. 4. J. N. Harris, Mechanical working of metals 5. G. W. Rowe, Principles of industrial metal working process, Edward Arnold

Course Outcomes : Students will be able to: 1. Understand fundamentals of elastic and plastic deformation of metals.

2. Classify rolling processes, equipment and analysis of rolling forces and defects.

3. Understand wire and tube drawing machines, tools and analyse wire and tube drawing

forces.

4. Select appropriate forging and extrusion process, equipment, tools and its analysis.

5. Compare and apply non conventional forming techniques.





FF No. : 654C

IP30162 :: MATERIAL FORMING Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites (If Any):Manufacturing Processes, Metal Cutting, Finishing & NCM Processes

List of Contents


1. Determination of True stress –strain & Engineering stress- strain for Mild steel 2. Assignment on failure criteria 3. To draw a forming limit diagram 4. Different Roll passes for any four structural shapes 5. Assignment on rolling defects 6. Assignment on wire drawing 7. Assignment on tube drawing 8. Assignment on Extrusion 9. Assignment on Forging 10. Assignment on High Energy Rate Forming 11. Research paper study and presentation on Forming process 12. Industry visit to study any of the above forming process

Text Books

1. Dieter, Mechanical Metallurgy 2. P.N. Rao, Manufacturing Technology, Tata McGrawHill 3. G.W. Rowe, Principles of industrial metal working process, Edward Arnold 4. P.N. Rao, Manufacturing Technology, TataMcGrawHill

Reference Books

1. Dr. R. Narayanswamy, Metal Forming Technology, Ahuja Book Co. 2. Surender Kumar, Principles of Metal Working. 3. ASM Metal hand book Vol: 4 forming. 4. Mechanical working of metals by J.N. Harris. 5. P.C.Sharma, Production Engineering, S. Chand

Course Outcomes : Students will be able to: 1. Understand plastic deformation of metals and its applications 2. Analyze rolling process for metals 3. Analyze metal forming forces for wire and tube drawing operations. 4. Analyze extrusion and forging process 5. Diagnose forming defects and to reduce them by controlling process parameters





FF No. : 654A


Prerequisites:

Unit I (08 Hrs)

Product Design Process

A. Importance, design process, steps, concept, design, product life cycle, technology development cycle, sequential vs. concurrent design approach. Economics of Process selection – General design principles of manufacturability, material selection – Strength and Mechanical factors- Application of form design, Selection of Shapes, Review of Manufacturing Processes, Selection of Manufacturing Processes B. Selection of Manufacturing Processes

Unit II (08 Hrs)

Design for Manufacture

A. Design for Casting, Design for Bulk Deformation Processes, Design for Sheet Metal Forming Processes, Design for Machining, Design for plastic processing, injection molding etc. B. Case studies for design for manufacture

Unit III (08 Hrs)

Design for Assembly A. Review of Assembly Processes, Design for Welding, Design for Brazing and Soldering, Design for Adhesive Bonding. Types of assembly, DFA, evaluation of assembly, assembly cost reduction B.Case studies for design of assembly.

Unit IV (08 Hrs)

Design for Reliability and Quality

A. Design for Quality, House of quality for QFD process, Human Engineering Considerations in Product Design, Identification of controls, Design for Optimization, Design for Reliability, Approach to Robust Design, Failure Mode and Effect Analysis. B. Failure Mode and Effect Analysis. Text Books 1. Dieter George E "ENGINEERING DESIGN" 3rd addition Mc Graw Hills Publications

2000. 2. M Fashby and K Johnson, Materials and Design - the art and science of material selection

IP30164 :: DESIGN FOR MANUFACTURING





in product design, Butterworth-Heinemann, 2003. 3. G Boothroyd, P Dewhurst and W Knight, Product design for manufacture and assembly,

John Wiley, NY: Marcel Dekkar, 1994.

Reference Books

1. K G Swift and J D Booker, Process selection: from design to manufacture, London: Arnold, 1997.

2. J G Bralla, Handbook for Product Design for Manufacture, McGraw Hill, NY, 1998. 3. ASTM Design handbook.

Course Outcomes:

The student will be able to: 1. Define technical considerations of design and manufacturing. 2. Utilize DFMA and Concurrent Engineering Principles on a "real life" project. 3. Understand the quality aspects of design for manufacture and assembly. 4. Apply the concept of DFMA for casting, welding, forming and assembly 5. Apply the concept of FMEA and reliability for design and manufacturing





FF No. : 654C

IP30164 :: DESIGN FOR MANUFACTURING Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites (If Any):

List of Contents Tutorials containing the record of the following: Case studies & Problem solving and sketching figures for any 12 of following :

1. Selection of material 2. Selection of shapes 3. Human factors in Engineering design 4. Quality Function Deployment 5. Basic principles of DFM 6. Design for casting 7. Design for machining 8. Design for material forming 9. Design for plastic processing 10. Design for Assembly: Welding/ Brazing 11. Design for Assembly 12. Design for quality 13. Optimization of design 14. Design for reliability 15. Failure Mode Effect Analysis (FEMA)

Text Books

1. Dieter George E "ENGINEERING DESIGN" 3rd addition Mc Graw Hills Publications 2000.

2. M Fashby and K Johnson, Materials and Design - the art and science of material selection in product design, Butterworth-Heinemann, 2003.

3. G Boothroyd, P Dewhurst and W Knight, Product design for manufacture and assembly, John Wiley, NY: Marcel Dekkar, 1994.

Reference Books 1. K G Swift and J D Booker, Process selection: from design to manufacture, London:

Arnold, 1997. 2. J G Bralla, Handbook for Product Design for Manufacture, McGraw Hill, NY, 1998. 3. ASTM Design handbook. Course Outcomes:

The student will be able to: 1. Define technical considerations of design and manufacturing. 2. Utilize DFMA and Concurrent Engineering Principles on a "real life" project. 3. Understand the quality aspects of design for manufacture and assembly. 4. Apply the concept of DFMA for casting, welding, forming and assembly 5. Apply the concept of FMEA and reliability for design and manufacturing





FF No. : 654B

IP30356 :: PRODUCTION METALLURGY Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites (If Any):

List of Practical

1. Specimen preparation for micro examination. 2. Study and drawing of microstructures of mild steel and medium carbon steel. 3. Study and drawing of microstructures of Eutectoid steel and hypereutectoid steel. 4. Study and drawing of microstructures of white and malleable cast iron. 5. Study and drawing of microstructures of grey and nodular cast iron. 6. Study and drawing of microstructures of alpha brass and alpha-beta brass. 7. Study and drawing of microstructures of Aluminum bronze, tin bronze and bearing metal. 8. Study and drawing of microstructures of hardened steel, tempered steel. 9. Hardening of steel- study of effect of carbon on hardness of hardened steel. 10. Tempering of steels - study of effect of temperature on hardness of tempered steel. 11. Study of change in microstructure on annealing and normalizing of tempered steel. 12. Jominy Hardenability test on steel sample

Text Books

1. Kodgire V. D., "Material science and metallurgy for Engineers", Everest Publishing House, Pune.

2. K. G. Bundinski , M. K. Bundinski , Engineering Materials Preatice - Hall of India Pvt. Ltd. , New- Delhi

Reference Books

1. Rollason E. C., "Metallurgy for Engineers", ELBS Publishing. 2. Clark and Varney W. R. "Physical Metallurgy for Engineers", East-West Press Pvt. Ltd., New

Delhi. 3. Avner, "Anintroduction to physical metallurgy", TMH publication. 4. Donald R. Askeland & Pradeep Phule. , The science of engineering materials, Thomson series. 5. A.S. M. Metals Hand Book Volume 4 ‘ Heat Treatment’

6. William D.Callister, Jr. “Material Science & Engineering, An Introduction” , 4th edition, John Wiley & Sons Inc.

Course Outcomes:

Student will be able to 1. prepare specimen for micro structure examination 2. interpret microstructures of ferrous materials and correlate with material’s properties. 3. interpret microstructures of non-ferrous materials and correlate with material’s

properties. 4. design heat treatment process to enhance material properties. 5. measure hardenability of steels & use of its data for selection of steels for different

engineering components





FF No. : 654B

IP30358 :: INDUSTRIAL FLUID POWER

Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week

Prerequisites (If Any):

List of Practical

Following assignments will be covered: 1. Study of hydraulic control valves. 2. Study of hydraulic actuators 3. Study of hydraulic accumulators 4. Study of hydraulic pumps-Rotary 5. Study of hydraulic pumps-reciprocating-In line axial 6. Study of hydraulic pumps-radial 7. Study of hydraulic circuits: -, machine tools, 8. Study of hydraulic circuits-, automobile systems 9. Study of Compressed air generation and distribution systems 10. Study of Filters, Regulator and Lubricator 11. Study of Shuttle Valve/ Quick Exhaust valve/Twin pressure valve /Pneumatic Clamp 12. Demonstration of working of Pressure/Direction/ Flow control valves on trainer.

Text Books

1. Pinches – ‘Industrial Fluid Power’, Prentice hall 2. D.A.Pease – ‘Basic Fluid Power’, Prentice hall Reference Books

1. J.J.Pipenger – ‘Industrial Hydraulics’, McGraw Hill 2. H.L.Stewart – ‘Hydraulics and Pneumatics’, Industrial Press 3. Esposito – ‘Fluid Power with application’, Prentice hall 4. A. Lall – ‘Oil Hydraulics’, International Literature Association 5. Yeaple – ‘Fluid Power Design Handbook’ 6. Vickers Manual on Industrial Hydraulics 7. Festo’s Manual on Pneumatic Principle, applications 8. ISO – 1219, Fluid Systems and components, Graphic Symbols 9. Majumadar, “Oil Hydraulics- Principle & Maintenance”, Tata McGraw Hill,1998 Course Outcomes:

A student should be able to 1. Develop hydraulic and pneumatic circuits for various industrial applications such as

machine tools, automobile, agricultural equipments, earth moving equipments. 2. Test circuits on hydraulic trainer. 3. Carry out trial on performance of gear pump 4. Trouble shoot hydraulic and pneumatic systems





FF No. : 654B

IP30360 :: WORK STUDY & ERGONOMICS

Credits: 01 Teaching Scheme: - Laboratory2 Hr/Week Prerequisites (If Any):

List of Practicals Practicals containing the record of the following:

Assignments : 1) Numerical on Productivity 2) Assignment on Recording Tools – Charts 3) Assignment on Recording Tools - Diagrams 4) Method Study – Bagging Exercise 1 5) Method Study – Bagging Exercise 2 6) Assignment on Time study 7) Assignment on MTM 8) Assignment on Work Sampling 9) Anthropometric data collection 10) Anthropometric data analysis 11) Assignment on Ergonomic design principles 12) Assignment on Work place design

Text Books

1. ILO, “Introduction to Work study”. 2. M. S. Sanders and Ernest J. McCormick, “Human Factors Engineering and Design”,

McGraw-Hill Inc. 3. E. Grad jean, “Fitting Task to the Man” Taylor and Francis. 4. The Factories Act, 1948.

Reference Books

1. Curie R. M. & Faraday, “Work study” Pitman for the British Institute of Management 2. R. S. Bridger, “Introduction to Ergonomics”, Taylor and Francis 3. Nordin, Anderson, Pope, Musculoskeletal Disorders at Workplace: Principles and Practice

– ISBN-13: 978-0-323-02622-2, Mobsy Inc. 4. ILO, “Encyclopedia of Occupational Health and Safety”. Course Outcomes:

Our students will be able to:

1. Understand apply productivity concepts and underlying principles 2. Systematically record and critically examine existing and proposed ways of doing work to

effect improvements 3. Do work content analysis and methods improvement 4. Design, develop and modify workplace using principles of motion economy, fundamental

hand motions and ergonomic concepts 5. Establish standard time to carry out a specified job at defined level of performance





FF No. : 654B

IP37352 :: MAJOR PROJECT Credits: 02 Teaching Scheme: - Practical 4 Hr/Week

The project work could be of the following nature: 1. Manufacturing /Fabrication of a prototype machine' including selection, concept, design,

material, manufacturing the components, assembly of components, testing and performance evaluation.

2. Improvement of existing machine / equipment / process. 3. Design and fabrication of Jigs and Fixtures, dies, tools, special purpose equipment,

inspection gauges, measuring instruments for machine tools. 4. Computer aided design, analysis of components such as stress analysis. 5. Problems related to Productivity improvements. 6. Problems related to value engineering. 7. Problems relating to material handling system. 8. Energy Audit of organization, Industrial evaluation of machine devices. 9. Design of a test rig for performance evaluation of machine devices. 10. Product design and development. 11. Analysis, evaluation and experimental verification of any engineering problem

encountered. 12. Quality systems and management. Total Quality Management. 13. Quality improvements, In-process Inspection, Online gauging. 14. Low cost automation, Computer Aided Automation in Manufacturing. 15. Time and Motion study, Job evaluation. 16. Ergonomics and safety aspects under industrial environment 17. Management Information System. 18. Market Analysis in conjunction with Production Planning and Control.

OR

Fabrication of models, machines, prototypes based on new ideas, robots and machine based on hitech systems and automation, experimental set-up, fabrication of testing equipment, renovation of machines, etc. Computer based design / analysis or modeling / simulation of product(s), mechanism(s) or system (s) and its validation or comparison with available benchmarks / results. Modelling/simulation of product(s), mechanism(s) or system(s) and its validation or comparison with available bench marks / results. Design/development and Fabrication of models, machines, and prototypes based on new ideas, robotic and automation systems, Experimental set ups, test rigs/ equipments. The project work shall be taken up individually or in a group consisting of not more than 4 students. A report containing maximum 30 pages shall be submitted based on the background, need and scope of the project, project specifications, activities involved in the project and activity plan,





study of literature and basic theory, and work completed (if any).

Guidelines:

• Report shall be typed or printed.

• Figures and tables shall be on separate pages and attached at respective positions.

• Project title and approval sheets shall be attached at the beginning of the report followed by index and synopsis of the project.

• References shall be mentioned at the end followed by appendices (if any).

• When a group of students is doing a project, names of all the students shall be included on every certified report copy.

Each group of students shall submit two copies of reports to the institute and one copy shall be prepared for each individual student. Course Outcomes :


2. Cultivate the habit of working in a team, communicate effectively and attempt a problem solution in a right approach

3. Correlate the theoretical and experimental/simulations results and draw the proper inferences.

4. Apply engineering knowledge in carrying out project starting from design, drafting, process planning, project management, costing, manufacturing, QC and inspection, down to assembly, testing and evaluation.

5. To practice data collection and analysis using different measurement equipment’s and software packages.

6. Prepare project report as per guideline and present it effectively





MODULE VII






B. Tech. (Module VII): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject



S1

IP42151

IP42153 IP42171

*Elective Group I • Materials & Operations

Management • Finite Element Method & CAD

• Industrial Robotics

3 1 0 4

S2

IP42159

IP42161 IP42167

*Elective Group II • Logistics & Supply Chain

Management • Plant Engineering

• Modern Manufacturing Processes

3 1 0 4

S3 IP40163 Machine Tool Design 3 0 0 3

S4 IP40165 Manufacturing Systems 3 0 0 3

P1 IP40363 Machine Tool Design 0 0 2 1

P2 IP40365 Manufacturing Systems 0 0 2 1


Total 12 2 12 20





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Introduction to Materials Management: A: Introduction to Materials Management: Functions of Materials Management – Sourcing/Procurement, Inventory, Stores, Vendor Development etc. Organization of Materials Management Function. Inventories –Objectives of an Inventory Control,Classification and Costs of Inventories: Types, Objective of holding inventories, Different types of Inventories, Costs Associated with Inventory - Carrying cost, Procurement cost. EOQ - Concept, Assumptions of EOQ Model, Practical Constraints – Numerical Analysis

B. Case Study on Materials Management Functions in Industry

Unit II (8 Hrs)

Replenishment Systems: A: Replenishment Systems: Introduction, Concept of lead time and its effects on Inventory, Components of Lead Time - Internal and External. Variability in demand and lead time. Safety Stock Evaluation and ways to minimize lead time, Different types of replenishment systems like Fixed order quantity system, Fixed order interval system, Combination of fixed order interval and quantity system, Two Bin System. B: Case Study in Inventory Control & Replenishment Systems

Unit III (8 Hrs)

Material Requirement Planning (MRP I)

A: Material Requirement Planning (MRP I): Inputs to MRP – MPS, BOM – Types of BOM, BOM Explosion, Inventory Transaction Files, MRP Processing (Logic) – Time Phased Operation Plan, Numerical on BOM Explosion Netting Requirements, Outputs of MRP.

B:Cases in Material Requirement Planning

Unit IV (8 Hrs)

Inventory Management & Selective Inventory Control

A. EOQ & Quantity Discounts, Probabilistic Replenishment System (Inventory Models). Selective Inventory Control Techniques. ABC analysis VED analysis, HML analysis, SDE analysis, SOS analysis, FSN analysis, GOLF analysis. EMQ Model - Carrying cost, Set up cost. EOQ Special Considerations – Spares, Bought-outs, etc. Symptoms of Poor Inventory management, Measuring Effectiveness of Inventory Function (Inventory Turnover Ratio, Average Inventory, etc.)

IP42151 :: MATERIALS & OPERATIONS MANAGEMENT





B. Cases on Selective Inventory Control, Numerical on EOQ, EMQ & Quantity Discounts

Unit V (8 Hrs)

Procurement Management

A.Procurement Management: Responsibilities of Purchase Department. Procurement Procedure, Documents in Procurement, Types of Buying, Methods of Buying, Legal Aspects of Buying, Vendor Selection, Vendor Development, Vendor Rating. Import-Export Procedure – Imports & Exports

B. Documentation – Bin Cards, Stores Ledger, Goods Receipt Note, Material Requisition, Purchase Order – Format, Terms & Conditions. Documentation in Imports Text Books

1. Inventory management by L.C. Jhamb, Everest Publishing House 2. Materials Management, Tony Arnold, Pearson Publication

Reference Books

1. Material Management by Dobler Burt 2. Inventory management, Silver and Peterson, John Willey and sons

Course Outcomes: Students will be able to: 1. Understand functions of materials and inventory management 2. Design inventory replenishment systems for manufacturing and services organizations 3. Optimize the inventory levels for organizations 4. Analyze, assess and develop vendor selection and rating systems for manufacturing

organizations for effective procurement of materials 5. Understand domestic buying and import-export procedures





FF No. : 654C

Teaching Scheme: - Tutorial 1 Hrs/Week

Prerequisites: :

List of Contents


1. Assignment on Costs of Inventories, Assignment on EOQ 2. Assignment on Replenishment Systems – Deterministic Models 3. Assignment on Disposal of Surplus and Obsolescent stocks 4. Assignment on MRP – BOM Explosion 5. Assignment on MRP – Netting Requirements 6. Assignment on EOQ, EMQ & Quantity Discounts 7. Assignment on Replenishment Systems – Probabilistic Models 8. Assignment on Selective Inventory Control 9. Case – Purchase Management 10. Case – Vendor Selection, Vendor Rating 11. Case – Warehouse Layout Planning 12. Comprehensive Case

Text Books

1. Inventory management by L.C. Jhamb, Everest Publishing House 2. Materials Management, Tony Arnold, Pearson Publication. 3. Chapman, Fundamentals of Production Planning & Control, Pearson Education

Reference Books

1 Material Management by Dobler Burt 2 Inventory management, Silver and Peterson, John Willey and sons

Course Outcomes:

Students will be able to: 1. Understand functions of materials and inventory management 2. Design inventory replenishment systems for manufacturing and services organizations 3. Optimize the inventory levels for organizations 4. Analyze, assess and develop vendor selection and rating systems for manufacturing

organizations for effective procurement of materials 5. Understand domestic buying and import-export procedures

IP42151 :: MATERIALS & OPERATIONS MANAGEMENT





FF No. : 654A


Prerequisites: Nil

Unit I

(8 Hrs)

A: Introduction to FEA, Basic Steps in FEM, Stresses and equilibrium, boundary conditions, potential energy approach-Rayleigh Ritz method, Saint venant’s principle, von mises stresses, Stress-strain relations

B: Plane stress and plain strain, Galerkin’s method.

Unit II (8 Hrs)

A: One Dimensional Elements: Linear element, shape function & local coordinates, solution by potential energy s& Galerkin’s method, elemental stiffness and load matrices. Assembly of Global stiffness matrix and Load vector, treatment of boundary conditions – elimination & penalty approaches, multipoint constraints, quadratic shape functions, plane trusses, beams & frames

B: Application of the above concepts for Problems like truss analysis, temperature distribution analysis etc.

Unit III (8 Hrs)

A: Two Dimensional Elements: Constant strain triangle, Isoparametric representation, shape functions, Co-ordinate systems – Local & natural, their significance, problem formulation and solutions by potential energy & Galerkin’s methods, orthotropic materials, four node quadrilateral Introduction to three dimensional elements & axisymmetric problems B: Application of above concepts for two dimensional and axisymmetric problems

Unit IV (8 Hrs)

A:Introduction to Basic Transformations - Translation, Rotation, Scaling, Reflection, Homogenous Coordinate system, Concatenated Transformation, Mapping of Geometric Models, Inverse Transformations.Projections - Orthographic, Isometric. B:-. Oblique, Perspective.

Unit V (8 Hrs)

IP42153:: FINITE ELEMENT METHOD & CAD





A: Curves: Introduction to Parametric representation of curves & its advantages, Analytic Curves- Line, Circle, Parabolas, Hyperbolas,Ellipses, Conics. Synthetic Curves- Hermite Cubic Spline, Bezier Curve, B-Spline Curve. Surfaces:- Introduction to Parametric representation of Surfaces, Analytic Surfaces - Plane, Ruled, Tabulated, Revolved surfaces, Synthetic Surfaces- Bezier Surface, B-Spline Surface.

B:Introduction to different volume modelling techniques

Text Books

1. Chandrupatla, Belegundu, Introduction to Finite Elements in Engineering, Pearson Education

2. Groover, Zimmer, CAD/CAM: Computer-aided Design & Manufacturing, Pearson Education

2. Segerlind L J, Applied Finite Element Analysis, John Wiley & Sons New York, 1984 3. Cook R D, Malkus D S & Plesha M E, Concepts & Applications Of Finite Element

Analysis, New York. John Wiley & Sons, 1989 4. Ibrahim Zeid – ‘CAD/CAM - Theory & Practice’ Tata McGraw Hill

Reference Books

1. Hughes Thomas J, Finite Element Method - Linear Static and Dynamic Finite Element Analysis, Dover Pub. New York, 2007

2. Rao P N, Introduction to CAD/CAM, Tata McGraw Hill Publishing Co.

Course Outcomes :

Our students will be able to: 1. Understand theories and principles of FEM. 2. Apply potential energy approach for solving one dimensional structural problems 3. Apply potential energy approach for solving two dimensional structural problems 4. Understand and apply the concepts of transformations for representation in CAD 5. Understand concepts of parametric representation of curves and surfaces





FF No. : 654C


Prerequisites: :

List of Contents


1. Formulation of FEM problem by potential energy approach 2. Problems on obtaining elemental stiffness and load matrices 3. Problems on 1D elements- using elimination approach 4. Problems on 1D elements- using penalty approach 5. Evaluation of Shape function for Linear triangular elements 6. Problems on 2D elements – constant strain triangle 7. Problems on 2D elements – plates with and without temperature distribution 8. Problems on basic transformations - Translation, Rotation, Scaling, Reflection 9. Parametric representation of curves 10. Problem on synthetic curves 11. Different volume modeling techniques

Text Books 1. Chandrupatla, Belegundu, Introduction to Finite Elements in Engineering, Pearson

Education 2. Groover, Zimmer, CAD/CAM: Computer-aided Design & Manufacturing, Pearson

Education 3. Segerlind L J, Applied Finite Element Analysis, John Wiley & Sons New York, 1984 4. Cook R D, Malkus D S & Plesha M E, Concepts & Applications Of Finite Element

Analysis, New York. John Wiley & Sons, 1989 5. Ibrahim Zeid – ‘CAD/CAM - Theory & Practice’ Tata McGraw Hill

Reference Books 1. Hughes Thomas J, Finite Element Method - Linear Static and Dynamic Finite Element

Analysis, Dover Pub. New York, 2007 2. Rao P N, Introduction to CAD/CAM, Tata McGraw Hill Publishing Co.

IP42153::FINITE ELEMENT METHOD & CAD





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Basic Concepts in Robotics

A. Automation and robotics, robot anatomy, robot specifications, Development of industrial Robots and manipulators, basic structure of robots, resolution, accuracy and repeatability. Classification, Configuration of robots, arm and body motions, wrist motions

B. Mechanical, hydraulic and pneumatic Manipulators

Unit II (8Hrs)

Robot Arm Kinematics and Dynamics

A. The direct kinematics problem, the inverse kinematic solution, Homogeneous transformations, Denavit - Hartenberg's representations, Global & Local Coordinates for analysis

B. Generalized D’Alembert equations of motion, Spatial mechanisms, Trajectory planning

Unit III (8Hrs)

Robot Grippers

A. Classification, Design consideration, Materials for hostile operation. Cylindrical Cam type; Grippers using pneumatic, hydraulic and electrical motor for transmission

B. Vacuum Grippers, ultrasonic grippers

Unit IV (8 Hrs)

Sensors in Robotics

A. Sensors - functioning, types, analysis and fields of applications – position, velocity and acceleration sensors, Tactile sensors, temperature sensors, Variable Pressure Light Converting Sensor, High Resolution Compliance, Range & Proximity Sensors, Electro- optical Sensors. Vision system: Median filtering, thresholding, discretization, Smoothening of binary image. Recognition Procedure. CCD Camera.

B. Pneumatic tactile Sensor, Slip type Sensors, Piezo electric Contact Sensors. Remote Sensor

Unit V (8 Hrs)

Robot Drives, Control and Robot Programming

IP42171:: INDUSTRIAL ROBOTICS





A. DC servo motors, basic control systems concepts and models, control system analysis, robot activation and feed back components. Positional and velocity actuators. Methods of Programming the robot, Languages, Robographics, Introduction to Artificial Intelligence

B. Hydraulic systems, Power transmission systems, robot joint control design.

Text Books:

1. Deb S.R., Robotics, Tata McGraw Hill Publications, New Delhi. 2. Yoram Koren, Robotics for Engineers, McGraw Hill Book Co. 3. Groover M.P., Weiss M., Nagel R.N., Odrey N.G., Industrial Robotics Technology -

Programming and Applications, McGraw Hill Book Co. 4. Fu K.S., Gonzalex R.C., Lee C.S.G., Robotics Control Sensing, Vision and intelligence,

McGraw Hill Book Co

Reference Books: 1. Hartenberg and Denavit, Kinematics and Synthesis of Linkages, McGraw Hill Book Co. 2. Hall A.S., Kinematics and Linkage Design, Prentice Hall. 3. Hirchhorn J., Kinematics and Dynamics of Machinery, McGraw Hill Book Co. 4. Todd D.J., Fundamentals of Robot Technology, Wiley Publications 5. Paul R., Robots - Manipulators, Mathematics, Programming and Control, MIT Press. 6. Janakiraman P.A., Robotics and Image Processing, Tata McGraw Hill 1995.

Course Outcomes:

A student should be able to

1. Understand robot system and select robot for industrial applications 2. Solve direct and inverse kinematic problem for various types of robot. 3. Understand various types of end effectors used in industrial robots. 4. Understand concepts and applications of sensors used in industrial robots. 5. Study and Select appropriate drives and robot programming for industrial robots





FF No. : 654C


Prerequisites: :

List of Contents


1. Problems on accuracy, precision and repeatability, resolution 2. Problem on forward kinematics-Cartesion 3. Problem on forward kinematics-cylindrical 4. Problem on forward kinematics-polar 5. Problem on forward kinematics-jointed arm 6. Inverse kinematic problem 7. Problems on grippers 8. Study of robot interfacing with PC 9. Robot programming 10. Robot programming-problem 11. Example on machine vision system 12. Trajectory planning

Text Books

1. Deb S.R., “Robotics”, Tata McGraw Hill Publications, New Delhi. 2. Yoram Koren, "Robotics for Engineers", McGraw Hill Book Co. 3. Groover M.P., Weiss M., Nagel R.N., Odrey N.G., "Industrial Robotics Technology -

Programming and Applications", McGraw Hill Book Co. Reference Books: 1. Fu K.S., Gonzalex R.C., Lee C.S.G., "Robotics Control Sensing, Vision and intelligence",

McGraw Hill Book Co 2. Hartenberg and Denavit, "Kinematics and Synthesis of Linkages", McGraw Hill Book Co. 3. Hall A.S., "Kinematics and Linkage Design", Prentice Hall. 4. Hirchhorn J., "Kinematics and Dynamics of Machinery", McGraw Hill Book Co. 5. Todd D.J., “Fundamentals of Robot Technology”, Wiley Publications 6. Paul R., “Robots - Manipulators, Mathematics, Programming and Control”, MIT Press. 7. Janakiraman P.A., “Robotics and Image Processing”, Tata McGraw Hill 1995. Course Outcomes:

A student should be able to

1. Understand robot system and select robot for industrial applications 2. Solve direct and inverse kinematic problem for various types of robot. 3. Understand various types of end effectors used in industrial robots. 4. Understand concepts and applications of sensors used in industrial robots. 5. Study and Select appropriate drives and robot programming for industrial robots

IP42171:: INDUSTRIAL ROBOTICS





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Logistics Management A: Logistics Management – Definition, Logistics Function: Transportation – Significance, Modes of Transportation, Warehousing – Objectives, Warehousing Functions, Types of Warehouses, Inventory Management, Order Processing – Role of IT, Material Handling, Transportation: Modes of Transportation – Rail, Road, Pipelines, Water Air – Advantages & Disadvantages, Concept of TL, LTL, FTL. Selections of Appropriate Modes of Transportation

B: Modes of Transportation – Rail, Road, Pipelines, Water Air – Advantages & Disadvantages

Unit II (8 Hrs)

Warehouse Management: A: Warehouse Management: Concept of SKUs, Warehousing Principles & Best Practices in Receiving, Shipping, Order Picking, Storage & Put away, Warehouse Activity Profiling, Warehouse Layout Planning. Stores Management: Functions of Stores, Stores Procedure – Documentation. Need of physical stock taking, method of stock taking like annual, continuous, reorder point stock taking, Inventory records. Surplus and Obsolescent stocks: Introduction, Genesis of surplus materials. Disposal of surplus and obsolete materials

B: Stores Documentation – Bin Cards, Stores Ledger. WMS Systems in Practice

Unit III (8 Hrs)

Concept of SCM

A: Supply Chain: Concept, Objective. Decision Phases in Supply Chain. Process View of Supply Chain – Cycle View, Push/pull view, Supply Chain Performance – Achieving Strategic Fit. Types of Supply Chain – Responsive, Efficient, Achieving Strategic Fit. Supply Chain Drivers – Facilities, Inventory, Transportation, Information. B: Importance of Supply Chain, Examples of Supply Chain

Unit IV (8 Hrs)

Network Design in Supply Chain

A:.Network Design in Supply Chain

Factors Influencing Distribution Network Design – Response time, Product variety, Product availability, Customer experience, Order visibility, Return ability. Logistics Modeling:

Location – Allocation Models, Multiple Facility Location Models: Baumol Wolf Method, Add & Construction Heuristic, Allocation Models: Transportation Model: Variants, Special Cases, Solution - Vogel’s Approximation Method, Optimality Methods – UV Method, Stepping Stone Method, Transshipment problems. Traveling Salesman Problem, Vehicle Routing

IP42159 :: LOGISTICS & SUPPLY CHAIN MANAGEMENT





Problem

B: Factors Influencing Network Design Decisions – Strategic, Technological, Macroeconomic, Political, Infrastructure, Competitive

Text Books 1. Supply Chain Management - Strategy, Planning & Operation – Sunil Chopra & Peter

Meindl, Pearson Education 2. Business Logistics / Supply Chain Management – Ronald Ballou, Peason Education.

Reference Books

1. Logistical Management - The Integrated Supply Chain Process – Bowersox 2. Christopher, Logistics & Supply Chain Management, Pearson Education 3. Logistics & Supply Chain Management – Raghuram 4. Purchasing & Supply Management - Dobler and Burt 5. Business Logistics / Supply Chain Management – Ronald Ballou, Peason Education. 6. Strategic Logistics Management – Lambert


1. Understand, analyze the designing, planning and operational decisions of logistics and supply chain management

2. Design and improve stores and warehousing processes 3. Identify the key elements and processes in a supply chain and their interaction 4. Optimize supply chain networks for manufacturing organizations 5. Explain the likely future development of logistics and supply chain management

Unit V (8 Hrs)

Co-ordination & Technology in the Supply Chains

A: Co-ordination & Technology in the Supply Chains

Co-ordination in Supply Chain: Lack of SC Coordination & Bullwhip Effect. Effect on Performance. Obstacles to SC Coordination. Manager Levers to Achieve Coordination. Information Technology and Supply Chain: Role of IT in SC Supply Chain IT Framework. E-business & Supply Chain.

B: Building Strategic Partnerships and Trust within a Supply Chain. Future of IT in Supply Chain. Cases on E-business and supply chains





FF No. : 654C

IP42159 ::LOGISTICS &SUPPLY CHAIN MANAGEMENT Teaching Scheme: Tutorial 1 Hr/Week Prerequisites: : Nil

List of Contents


Assignments

1. Detailed Study of Supply Chain of any one company in an Industry of your choice

2. Study of Industry Based on ETIG SCM CD

3. Numerical & Cases on Facility Location Models- Single and Multiple Facility

Location & Location - Allocation Models

4. Numericals & Caselet on Demand Forecasting

5. Case let on Aggregate Planning

6. Case let on Inventory Management

7. Numerical and Cases on Travelling Salesman Problem

8. Numerical and Cases on Vehicle Routing Problem

9. Comprehensive Case Study on Supply Chain Management

10. Computerized Simulation Game

11. Case Study on Logistics Modeling

12. Industrial Visit

Text Books

1. Supply Chain Management - Strategy, Planning & Operation – Sunil Chopra & Peter Meindl, Pearson Education


1. Understand, analyze the designing, planning and operational decisions of logistics and supply chain management

2. Design and improve stores and warehousing processes 3. Identify the key elements and processes in a supply chain and their interaction 4. Optimize supply chain networks for manufacturing organizations 5. Explain the likely future development of logistics and supply chain management





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Scope of Plant Engineering A: Scope of Plant Engineering –Importance & Objectives, Nature Of Location Decision, Affecting Facility Location, Single & Multiple Facility Location Models, Qualitative Considerations in Facility Location, Factors Urban v/s Rural Location, Site Selection. Plant Layout – Introduction, Types of Plant Layout: Product, Process, Fixed Postion, Hybrid – Cellular, FMS, etc. Phases of Layout Planning

B:Urban Location versus Rural Location. Case Study in Location Decisions, LocationPattern In India.

Unit II (8 Hrs)

Systematic Layout Planning A: Systematic Layout Planning, P-Q Analysis, Flow of Materials Analysis – Charting & Diagram Techniques, Activity Relationship Analysis – REL Diagram, Space Requirements & Availability, Techniques of Space Determination. B: Need And Advantages of Planned Material Flow, Factors For Consideration, Types of Flow Patterns, Flow Patterns For Production Lines And Assembly Lines. Case Study in REL Chart .

Unit III (8 Hrs)

Systematic Layout Planning:

A: Systematic Layout Planning: Modifying Considerations, Practical Limitations, Selection of Layout – Techniques of Layout, Installation of Layout, Concept of Line Balancing: Heuristics, Assessing Performance. Computerized Layout Planning – Introduction & Concept. CORELAP, ALDEP

B: Criteria For Computerized Facility Layout, Concept of Computerized Layout Programs Like CRAFT & PLANET.

Unit IV (8 Hrs)

Material Handling: A:.Material Handling Function, Scope And Functions Of Material Handling , Manual Mechanical Handling Ratio, MH Equipment Types- Positioning Equipment, Unit Load Equipment, Auto Identification & Control Equipment, Transport Equipment – Conveyors, Cranes, Industrial Trucks

B: Principles of Material Handling, Storage Equipment, AGVs & Robots. Industrial Safety – Training for Safety, Communicating Safety Messages, Safe Practices in Industry, Safety

IP42161 :: PLANT ENGINEERING





Considerations in Manual & Mechanical Handling, Transportation, Role of Factory Inspector, Safety Officer

Text Books

1. Systematic Layout Planning …. Richard Muther 2. Systematic Handling Analysis … Richard Muther 3. Plant Layout and Design … James More 4. Clark, Facility Planning, Pearson Education

Reference Books

1. Plant Layout and Material Handling by James M Apple 2. Plant Layout by Immer

3. Plant Layout by Shubin

4. Material handling by Allexander

5. Material Handling Equipment by N Rudenko

Course Outcomes :


1. Select location of facilities for business organizations 2. Learn formulations, models, and analytical procedures for the study of facilities layout planning. 3. Design and improve existing and new layouts incorporating products, process and

personnel requirements for manufacturing and service organizations 4. Learn and apply fundamental principles of material handling 5. Select appropriate material handling systems for manufacturing organizations

Unit V (8 Hrs)

Systematic Handling Analysis A: Systematic Handling Analysis, External Integration, Classification of Materials, Layout Considerations, Analysis of Moves, Visualization of Moves, Flow Diagram – DI Plot, Preliminary Handling Plans, Modifications & Practical Limitations, Calculation of Requirements, Evaluation of Alternatives, Installation.

B: Role Of Maintenance Management, Organization & Systems of Maintenance Management, Types Of Maintenance: Breakdown, Preventive, Predictive. Industrial Safety – Training for Safety, Communicating Safety Messages, Safe Practices in Industry, Safety Considerations in Manual & Mechanical Handling, Transportation, Role of Factory Inspector, Safety Officer





FF No. : 654C

IP42161 ::PLANT ENGINEERING Teaching Scheme: -Tutorial: 1 Hr/Week Prerequisites: : NIL

Assignments 1. Single facility location problems – Quantitative Techniques 2. Multiple facility location problems - Quantitative Techniques 3. Case on – Facility Location 4. Assignment on Process Layout - REL Charts 5. Assignment on Product Layout - Line Balancing 6. Computerized Layout Planning 7. Assignment on Layout Evaluation Techniques 8. Comprehensive Case on – Layout Improvement 1 9. Comprehensive Case on – Layout Improvement 2 10. Comprehensive Case – Material Handling Systems Design 1 11. Comprehensive Case – Material Handling Systems Design 2 12. Industrial Visit

Text Books

1. Systematic Layout Planning …. Richard Muther 2. Systematic Handling Analysis … Richard Muther 3. Plant Layout and Design … James More

Reference Books 1. Plant Layout and Material Handling ..By James M Apple 2. Plant Layout By Immer 3. Plant Layout By Shubin 4. Material handling By Allexander 5. Material Handling Equipment By N Rudenko

Course Outcomes :

Students will be able to: 1. Select location of facilities for business organizations 2. Learn formulations, models, and analytical procedures for the study of facilities layout

planning. 3. Design and improve existing and new layouts incorporating products, process and

personnel requirements for manufacturing and service organizations 4. Learn and apply fundamental principles of material handling 5. Select appropriate material handling systems for manufacturing organizations





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

A. INTRODUCTION: Introduction to nontraditional machining methods - Need for non - traditional machining - Sources of metal removal -Classification on the basis of energy sources - Parameters influencing selection of process. MECHANICAL PROCESSES: Abrasive Jet Machining – Water Jet Machining – Abrasive Water Jet Machining. (AJM, WJM and AWJM). Operating principles -Equipment -Parameters influencing metal removal - Applications -Advantages and Limitations.

B. Ultrasonic Machining, Operating Principle and Process characteristics

Unit II (8 Hrs)

A. THERMO ELECTRICAL ENERGY TECHNIQUES ELECTRICAL

DISCHARGE MACHINING (EDM): Fundamental principle of EDM, Equipments required for EDM process parameters, process capabilities. Application example trouble shooting, Introduction to wire EDM, Process principle and parameters, process capacities and its applications.

B. EDM tool design, Machine tool selection, EDM accessories / applications, electrical discharge grinding.

Unit III (8 Hrs)

A. THERMAL ENERGY TECHNIQUES Operating principles - Equipment and sub systems - Parameters influencing metal removal- Benefits - Applications - Advantages and limitations of Electron beam machining (EBM), Plasma ARC Machining (PAM) and laser beam machining (LBM).

B. Electron Beam Machining, EBM Principle and process characteristics.

Unit IV (8Hrs)

A. ELECTRO CHEMICAL MACHINING (ECM): Background of ECM process, Classification of ECM processes. Electrochemistry of ECM, Equipment required in ECM. Process capabilities and processes parameters. Evaluation of MRR. Parameters influencing metal removal- Applications - Advantages and limitations

B. Electro Chemical Grinding: Process principles, process parameters, Applications.

IP42167:: MODERN MANUFACTURING PROCESSES





Unit V (8 Hrs)

A. CHEMICAL MACHINING (CHM): Introduction, Elements of process Chemical blanking process:-Preparation of workpiece. Preparation of masters, masking with photo resists, etching for blanking, applications of chemical blanking, chemical milling (Contour machining):- Process steps – masking, Etching, process characteristics of CHM :-material removal rate accuracy, surface finish, Advantages & application of CHM.

B. Electro-chemical Drilling and Deburring operations.

Text Books

1. Vijay.K. Jain “Advanced Machining Processes” Allied Publishers Pvt. Ltd., New Delhi, 2007

2. Mishra, P. K., Non-Conventional Machining, The Institution of Engineers (India), Text Book Series, New Delhi, 1997

3. Pandey P.C. and Shan H.S. “Modern Machining Processes” Tata McGraw-Hill, New Delhi (2007).

Reference Books

1. Garry F. Benedict, Unconventional Machining Process, Marcel Dekker Publication, New York, 1987

2. Mc Geough, “Advanced Methods of Machining” Chapman and Hall, London (1998). 3. Sharma, P. C., A Text book of Production Engineering, New Delhi, 1995 4. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, “Material and Processes in

Manufacturing” Prentice Hall of India Pvt. Ltd., New Delhi ,8th Edition, 2001.

Course Outcomes : Students will be able to: 1. Apply the working principles and processing characteristics of mechanical type advanced

machining processes such as USM, AJM, WJM and Develop experimental, regression based, mathematical and physics based models for the advanced machining processes and predict MRR and surface roughness.

2. Apply the working principles and processing characteristics of electro-thermal type advanced machining processes such as EDM, wire-EDM and Develop experimental, regression based, mathematical and physics based models for the advanced machining processes and predict MRR and surface roughness.

3. Apply the working principles and processing characteristics of thermal type advanced machining processes such as PAM, LBM, EBM machining to the production of precision components.

4. Apply the working principles and processing characteristics of chemical type advanced machining processes such as Electrochemical Machining to the production of precision micro and macro components.

5. Apply the working principles and processing characteristics of chemical type advanced machining process for production of precision components.





FF No. : 654C

IP42167:: MODERN MANUFACTURING PROCESSES Teaching Scheme: -Tutorial: 1 Hr/Week Prerequisites: : NIL

Assignments 1. Exercise on Ultrasonic machining (USM) 2. Exercise on ABRASIVE JET MACHINING (AJM) 3. Case study: Mechanical Material Removal process (USM, AJM) 4. Exercise on EDM PROCESS 5. Exercise on wire-EDM process 6. Case study: thermal material Removal process (EDM, WEDM) 7. Exercise on CHEMICAL METAL REMOVAL PROCESS 8. Exercise on Electro CHEMICAL Machining 9. Case study: chemical material Removal process (CM, ECM) 10. Exercise on LASER BEAM MACHINING (LBM) 11. Exercise on PLASMA ARC MACHINING (PAM) 12. Case study: Hybrid material Removal process (ECDM, ECG, EDG etc.)

Text Books 1. Vijay.K. Jain “Advanced Machining Processes” Allied Publishers Pvt. Ltd., New Delhi,

2007 2. Mishra, P. K., Non-Conventional Machining, The Institution of Engineers (India), Text

Book Series, New Delhi, 1997 3. Pandey P.C. and Shan H.S. “Modern Machining Processes” Tata McGraw-Hill, New

Delhi (2007).

Reference Books 1. Garry F. Benedict, Unconventional Machining Process, Marcel Dekker Publication, New

York, 1987 2. Mc Geough, “Advanced Methods of Machining” Chapman and Hall, London (1998). 3. Sharma, P. C., A Text book of Production Engineering, New Delhi, 1995 4. Paul De Garmo, J.T.Black, and Ronald.A.Kohser, “Material and Processes in

Manufacturing” Prentice Hall of India Pvt. Ltd., New Delhi ,8th Edition, 2001.





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Design of Guide-ways & Power Screws

A. Design Criteria (Wear Resistance & Stiffness) and Calculations for Slide-ways operating under semi liquid friction condition, ‘Stick Slip’ phenomena affects accuracy of setting & working motions. Comparison of Design & stiffness of Hydrodynamic, Hydrostatic & Aerostatic Slide-ways, Design of Antifriction Guide-way, Concept of Combination Guide-ways. B.Function & Types of Guide-ways, Types of Slide-ways & Antifriction Ways, Functional features of Slide-ways, its Shapes & Materials, Methods of adjusting Clearance; Design of Sliding friction Power Screw for Wear Resistance, Strength, Stiffness, & Buckling Stability. Design of Rolling friction Power Screw for Strength under static loading, Strength under cyclic loading, & Stiffness

Unit II (8 Hrs)

Design of Machine Tool Drives

A. 1) Selection of Electric Motor, 2)Stepped Regulation of Speed, Laws of Stepped Regulation, Why Geometric Progression is used against Arithmetic, Harmonic & Logarithmic despite shortcomings, Relation between Range ratio, Geometric Progression Ratio and No. of Speed Steps, 3)Design of Stepped Drives: Break up of Speed Steps, Structural Formulae, Structural Diagram, Selection of Best Structural Diagram, Ray Diagram, Speed Chart, General recommendations for Developing the Gearing Diagram, Determining the number of teeth of Gears. 4) Speed/ Feed Gear box : Limiting Transmission Ratio of Speed / Feed Gear Box

B.Design Case Study of -Speed Gear Box for Lathe, - Feed Gear Box for Drilling Machine. Classification of Speed / Feed Gear Boxes & their Application, Electro-Mechanical Step less Drive; Case Study of CNC Lathe with Electronic Controller for Speed & Feed Step less Regulation Unit III (8 Hrs)

Design of Spindle & Spindle Supports

IP40163:: MACHINE TOOL DESIGN





A. Function & Requirements of Spindle Units, their Materials, Effect of Machine Tool Compliance on Machining accuracy Design of Spindle for Bending Stiffness: Deflection of Spindle Axis due to a) Bending, b) - due to Compliance of Spindle Supports, c) - due to Compliance of the Tapered Joint. Optimum Spacing between Spindle Supports, Permissible Deflection & Design for stiffness: Additional Check for Strength like Additional Supports, Location of Bearings and Drive elements, Balancing.

B.Requirements of Spindle Supports, Features of Anti-friction Bearings, Load bearing abilities of Ball & Roller Bearings. Parameters which assess the viability of combination of roller & Ball & Roller Bearings in Spindle Units. Preloading of Anti Friction Bearing & its method Design of Sliding Bearings: Sleeve, Hydrodynamic Journal, Hydrostatic Journal, Air-Lubricated (Aerodynamic, Aerostatic).

Unit IV (8Hrs)

Design of Machine Tool Structure

A. Function & Requirement of Machine Tool Structure, Design Criteria from Strength & Stiffness considerations, Concept of Unit Rigidity, Unit Strength under Tension, Unit Strength under Torsion & Unit Strength under Bending for Material of Machine Tool Structures, Compare Steel & Cast Iron on the basis of Material Properties, Manufacturing Problems and Economy, Role of Static & Dynamic Stiffness in the design of elements of machine tools, Profiles of Machine Tool Structures, Factors affecting stiffness of machine tool structures & methods of improving it, Basic Design procedure of machine tool structures

B. Design Case Studies of a) Bed of Lathe, b) Column & Base of Milling Machine, c)Housing of Speed Gear box Unit V (8 Hrs)

Design for Fluctuating Loads

A. Stress Concentration and remedies, S.N.Diagram, Endurance limit, Factors affecting Endurance Strength, Design for Finite and Infinite life under reverse stresses, Cumulative damage, Sodberg’s and Goodman’s Diagram

B. Design of components like shaft, bolted joints, springs etc. subjected to variable loading

Text Books

1. Machine Tool Design, N. K. Mehta, Tata McGraw Hill, ISBN 0-07-451775-9. 2. Design of Machine Tool, D. K Pal, S. K. Basu, 4th Edition. Oxford IBH 2005, ISBN 81-

204-0968

Reference Books

1. Principles of Machine Tool, Bhattacharya and S. G. Sen., New central book agency Calcutta, ISBN 81-7381-1555.

2. Machine Tool, N. S. Acherkan, Vol. I, II, III and IV, MIR publications. 3. Design Principles of Metal Cutting Machine Tools, F. Koenigsberger, The Macmillan

Company New York 1964.





Course Outcomes:

Students will be able to: 1. Design sliding and rolling friction elements like guideways and power screws 2. Design stepped speed gear boxes. 3. Design spindles using minimum deflection criterion and design proper bearings for

spindle supports. 4. Analyze and design various machine tool structure using principle of free body diagram

and using minimum deflection design criterion 5. Design components for fluctuating loads.





FF No. : 654A


Prerequisites: Nil

Unit I (8Hrs)

Hard and soft automation

A. Transfer lines, types, work part transfer mechanisms, control of production line, transfer line performance, CNC NC/CNC machine programming: construction, classification, various axes in NC machines, G & M code programming

B. SPMs, automats, machines, machining centers, computer aided programming

Unit II (8 Hrs)

ROBOTICS

A. ROBOTICS: Components, Configuration, Machine vision system

B. Applications, dc and ac servo driving units, encoders.

Unit III (8 Hrs)

Computer aided manufacturing, CIM and FMS

A.Computer aided manufacturing, CIM and Flexible Manufacturing Systems: Components, Types, Workstations, FMS Layout

B. DNC, cellular manufacturing, Group technology – part families formation, classification and codification systems (DCLASS, MICLASS, OPITZ), flexible manufacturing systems, computer control system. FMS planning and implementation, Elements of CIM system

Unit IV (8 Hrs)

Automatic material handling and inspection

A. Automatic material handling and inspection, Automated guided vehicles systems, conveyor systems, automated inspection

B. Analysis, carousel storage systems, automatic gauging system

Unit V (8 Hrs)

Factory automation , Assembly systems

A. Factory automation, Assembly systems, automated assembly, design for automated assembly, vibratory bowl feeders, hopper feeders, rotary disc feeders.

IP40165:: MANUFACTURING SYSTEMS





B. Synchronous and non synchronous material transfer, centrifugal, revolving feeders

Text Books

1. Automation, Production Systems and Computer Integrated Manufacturing- Mikell P Groover, Pearson Education Asia,2001

2. Pneumatic System-S. R. Majumdar, Tata McGraw Hill 2002 edition

Reference Books

1. Mechanisation by pneumatic control-Werner Deport and Kurt Stool,Vol.1,2 2. Control Systems Engineering- Gopal, Willey Eastern Ltd 3. Hydraulics and Pneumatics –Andrew Parr 4. Microprocessor-Gaonkar, Penram International

Course Outcomes: A student should be able to

1.Understand hard and soft automation and study CNC machines 2.Study various elements and applications of industrial robots 3.Understand concepts of CAM, CIM and FMS 4.Understand and Analyze performance of automated conveyance and inspection systems 5.Understand principles of automated assembly systems.





FF No. : 654B

IP40363:: MACHINE TOOL DESIGN


List of Practical 1. Design and Working Drawing of Speed Gear Box for Lathe

2. Design and Working Drawing of Feed Gear Box for Drilling Machine

3. Design and Working Drawing of Lathe Bed,

4. Design and Working Drawing of Milling Machine Column,

5. Design and Working Drawing of Milling Machine Base

6. Design and Working Drawing of Sliding Friction Power Screw

7. Design and Working Drawing of Rolling Friction Power Screw

8. Design and Working Drawing of Spindle for Lathe

9. Design and Working Drawing of Spindle-Support for Lathe

10. Design and Working Drawing of Guide Ways of VIT Anil Lathe

11. Study of Step-less Drives : VIT CNC Lathe

12. Study of Machine Tool Control Systems for Speed & Feed

Text Books

1. Machine Tool Design, N. K. Mehta, Tata McGraw Hill, ISBN 0-07-451775-9. 2. Design of Machine Tool, D. K Pal, S. K. Basu, 4th Edition. Oxford IBH 2005, ISBN 81-

204-0968

Reference Books 1. Principles of Machine Tool, Bhattacharya and S. G. Sen., New central book agency

Calcutta, ISBN 81-7381-1555. 2. Machine Tool, N. S. Acherkan, Vol. I, II, III and IV, MIR publications. 3. Design Principles of Metal Cutting Machine Tools, F. Koenigsberger, “The Macmillan

Company New York 1964.

Course Outcomes: Students will be able to: 1. Design and draw structural and gearing diagrams for stepped gear box. 2. Design machine tool spindle and spacing between spindle supports. 3. Design dimensions of cross section of machine tool structures 4. Design machine tool guide ways based on maximum pressure criterion





FF No. : 654B

IP40365:: MANUFACTURING SYSTEMS

Credits: 01 Teaching Scheme: - Laboratory:2 Hrs/Week Prerequisites: Nil

List of Practical

1. Programming using linear interpolation on CNC machine. 2. Programming using circular interpolation on CNC machine. 3. Programming using automatic canned cycles on CNC machine 4. Programming using complex functions on CNC machine 5. Study of Programming on Robot application. 6. Study of Flexible Manufacturing System. 7. Analysis of AGVs. 8. Conveyor system analysis. 9. Problem 1 on assembly Line balancing. 10. Problem 2 on assembly Line balancing 11. FMS performance “Bottleneck Model”. 12. Analysis of transfer lines with no internal storage.

Text Books:

1. Automation, Production Systems and Computer Integrated Manufacturing-Mikell P Groover, Pearson Education Asia,2001

2. CNC Technology & Programming- Krar, Gill- McGraw- Hill International Editions- 1990.

Reference Books:

1. Mechanization by pneumatic control-Werner Deport and Kurt Stool,Vol.1,2 2. Manufacturing Engineering & Technology- Kalpak Jian- Addison Wesley Publishing

Company Third Edition-1995 3. P. Radhakrishnan , S. Subrmaniyum, V. Raju, CAD\CAM\CIM- New Age International

Pvt Ltd .

Course Outcomes : Students should be able to

1.Understand hard and soft automation and study CNC machines 2.Study various elements and applications of industrial robots 3.Understand concepts of CAM, CIM and FMS 4.Understand and Analyze performance of automated conveyance and inspection systems 5.Understand principles of automated assembly systems.





FF No. : 654D IP 43751:: MAJOR PROJECT

Credits: 04 Teaching Scheme: - Practical 8 Hrs/Week






OR

Fabrication of models, machines, prototypes based on new ideas, robots and machine based on hitech systems and automation, experimental set-up, fabrication of testing equipment, renovation of machines, etc. Computer based design / analysis or modeling / simulation of product(s), mechanism(s) or system (s) and its validation or comparison with available benchmarks / results. Modelling/simulation of product(s), mechanism(s) or system(s) and its validation or comparison with available bench marks/results. Design/development and Fabrication of models, machines, and prototypes based on new ideas, robotic and automation systems, Experimental set ups, test rigs/ equipments. The project work shall be taken up individually or in a group consisting of not more than 4 students. A report containing maximum 30 pages shall be submitted based on the background, need and scope of the project, project specifications, activities involved in the project and activity plan, study of literature and basic theory, and work completed (if any).





Guidelines:






• Each group of students shall submit two copies of reports to the institute and one copy shall be prepared for each individual student.

Course Outcomes :











MODULE VIII






B. Tech. (Module VIII): B. Tech. Production Engg. Structure: Pattern A14

Subject

No. Subject



S5

IP42152 IP42154 IP42156 IP42174

*Elective Group III • Financial Management & Costing

• Reliability Engineering

• World Class Manufacturing

• Tribology

3 1 0 4

S6

IP42158 IP42160 IP42162

IP42164 IP42176 IP42178

*Elective Group IV • Operations Research

• Surface Engineering • Product Design & New Product

Development • Entrepreneurship Development • Powder Metallurgy

• Project Management

3 1 0 4

S7 IP40172 Die & Mould Technology 3 0 0 3

S8 IP40168 Process Engineering 3 0 0 3

P3 IP40372 Die & Mould Technology 0 0 2 1

P4 IP40368 Process Engineering 0 0 2 1


Total 12 2 16 22





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Financial Management

A. Nature and Scope of Finance Function; Financial goal - profit vs. wealth Maximization; Finance functions – investment, Ratio Analysis Classification, Ratio Analysis and its limitations. Types of Ratios – Activity Turnover, Profitability, Liquidity, etc

B. Financing and dividend decisions. Capital Market, Leverage.

Unit II (8 Hrs)

Capital Budgeting & Working Capital Management

A:Nature of investment decisions; Investment evaluation criteria – net present value, internal rate of return, profitability index, payback period, accounting rate of return; Meaning, significance and types of working capital; calculating operating cycle period and estimation of working capital requirements; Financing of working capital and norms of bank finance; Sources of working capital; Commercial paper; Factoring services

B: NPV and IRR comparison; Capital rationing. B. Various committee reports on bank finance; Dimensions of working capital management.

Unit III (8 Hrs)

Cost

A. Cost, Cost Centre. Cost Unit. Elements of Cost: Material Cost. Different methods of

pricing of issue of materials – LIFO, FIFO, HIFO, Weighted Average & Their Significance

in material cost calculation and valuation of stocks. Labour Cost: Direct & Indirect

Different methods, Time Keeping & Time Booking. Methods of calculating labour turnover.

Direct Expenses: Constituents and Significance.

B. Accounting for Prime Cost.

Unit IV (8 Hrs)

Overheads

IP42152 :: FINANCIAL MANAGEMENT & COSTING





A.Classification: Production, Office & Administration, Selling & Distribution. Treatment

of Overheads: Collection of Overheads - Criteria, Primary and Secondary Distribution of

Overheads: Step Method, Reciprocal Method, Repeated Distribution Method. Absorption of

Overheads: Machine hour, labour hour rate. Under and Over Absorption of Overheads

B.Accounting for Overheads. Preparation of Cost Sheet & Cost Statement

Unit V (8 Hrs)

Marginal Costing:

A. Fixed & Variable (Marginal) Cost, Marginal Cost. Applications of Marginal Costing in

Decision-making: Product Mix, Profit Planning, Make or Buy Decisions. Limiting Factor.

Cost Volume Profit Analysis.

B. Concept of Break-Even, P/V Ratio, Margin of Safety.

Text Books

1. Bhattacharya, Hrishikas: Working Capital Management: Strategies and Techniques, PrenticeHall, New Delhi.

2. Brealey, Richard A and Steward C. Myers: Corporate Finance, McGraw Hill, International.

3. Bhattacharya A. K., Principles and Practice of Cost Accounting, Prentice Hall India. 4. B K Bhar, Cost Accounting – Methods and Problems, Academic Publishers

Reference Books

1. Chandra, Prasanna: Financial Management, Tata McGraw Hill, Delhi. 2. Hampton, John : Financial Decision Making, Prentice Hall, Delhi 3. Pandey, I.M. : Financial Management, Vikas Publishing House, Delhi. 4. Van Horne, J.C. and J.M. Wachowicz Jr. : Fundamentals of Financial Management,

Prentice Hall,Delhi. 5. Van Horne, James C.: Financial Management and Policy, Prentice Hall, Delhi.

Course Outcomes : Students will be able to: 1. Analyze and interpret financial statements 2. Understand and calculate the requirements of working capital and capital budgeting. 3. Classify and apply different types of costs and costing procedures for ascertainment of

costs of a product or a process 4. Understand and apply concepts of overheads 5. Take decisions such as optimum product mix, profit planning, make or buy, limiting

factors based on marginal costing concept





FF No. : 654C

IP42152 :: FINANCIAL MANAGEMENT & COSTING Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: : Nil

List of Contents

Tutorials containing the record of the following:

Assignments: 1. Goals of Financial Management

2. Assignment on Ratio Analysis 1

3. Assignment on Ratio Analysis 2

4. Assignment on Investment Evaluation Criteria

5. Sources of Capital

6. Assignment on Working Capital Management

7. Assignment on Cost Sheet

8. Assignment on Material Cost

9. Assignment on Labor Cost

10. Assignment on Overheads

11. Assignment on Marginal Costing

12. Assignment on Budgeting

Text Books

1. Bhattacharya, Hrishikas: Working Capital Management: Strategies and Techniques, Prentice Hall, New Delhi.

2. Brealey, Richard A and Steward C. Myers: Corporate Finance, McGraw Hill, International.

Reference Books

1. Chandra, Prasanna: Financial Management, Tata McGraw Hill, Delhi. 2. Hampton, John : Financial Decision Making, Prentice Hall, Delhi 3. Pandey, I.M.: Financial Management, Vikas Publishing House, Delhi. 4. Van Horne, J.C. and J.M. Wachowicz Jr.: Fundamentals of Financial Management,

Prentice Hall, Delhi. 5. Van Horne, James C.: Financial Management and Policy, Prentice Hall, Delhi.





FF No. 654A


Prerequisites: Nil

Unit I (8Hrs)

Introduction to Reliability

A. Introduction to Reliability, Importance of reliability, trade off between cost,quality and reliability, quality and safety, , bathtub concept, MTBF, MTTR, hazard rate, failure rate.

B. Probability and sampling, cumulative probability distribution function, data and distributions.

Unit II (8 Hrs)

System Safety Analysis

A. Fault tree and event tree concept, construction and analysis, failure modes effects and criticality analysis, systems approach

B.Techno-physio constraints, typical failure analysis, risk priority number and its allocation.

Unit III (8 Hrs)

System Reliability and Redundancy

A.System reliability and redundancy, Active and Passive Redundancy, redundancy allocation and limitations, Evaluation of overall system reliability, allocation of reliability.

B. Conditional probability

Unit IV (8 Hrs)

Loads, Capacity, Maintainability and Availability

A. Preventive maintenance, Testing and repair, reliability centered maintenance, system availability and maintainability. B. Reliability and safety factors, Repetitive loading.

Unit V (8 Hrs)

Reliability Testing and Failure Interactions

A. Reliability testing and Failure Interactions , accelerated life testing, Markov analysis of two independent components, reliability with standby system, multicomponent systems

IP42154:: RELIABILITY ENGINEERING





B. Reliability growth models, grouped and ungrouped data, censored data, DTMC and CTMS models Text Books

1. E. E. Lewis, Introduction to Reliability Engineering, John Wiley and Sons. 2. L. S. Srinath, Reliability Engineering, Affiliated East-West Press Pvt. Ltd., ISBN 81-

85336-39-

Reference Books

1. Terotechnology-Reliability Engineering and maintenance, S. K. Basu, B. Bhadury, Asian books Pvt. Ltd (2003), ISBN 81-86299-40-6.

2. Stochastic Processes, Sheldon M. Ross, John Wiley and Sons. 3. Reliability Engineering, S. S. Rao.

Course Outcomes:

Students will be able to: 1. Understand the importance and application of reliability. 2. Apply the appropriate methodologies and tools for improving the reliability of

components and systems 3. Identify and correct the causes of the failures on engineering systems. 4. Improve reliability and availability of the systems while decreasing the failure rates. 5. Predict expected life of the specific component, product or system.





FF No. 654C

IP42154::RELIABILITY ENGINEERING

Teaching Scheme: Tutorial 1 Hr/Week Prerequisites: : Knowledge about basic machining processes and tooling


Assignments 1. Definitions of CDF and PDF. 2. Comment with examples on trade off bet. Cost, quality and reliability. 3. Case study 1on FMECA 4. Case study 2 on FMECA 5. Problem on allocation of reliability. 6. 6 Problem on improvement of reliability due to preventive maintenance. 7. 7 Note on reliability centered maintenance 8. 8 Note on life testing methods 9. Problems on Series systems 10. Problems on Parallel systems 11. Problems on Standby systems

12. Probability concepts-problems

Text Books:

1. E. E. Lewis, Introduction to Reliability Engineering, John Wiley and Sons. 2. L. S. Srinath, Reliability Engineering, Affiliated East-West Press Pvt. Ltd., ISBN 81-

85336-39-

Reference Books:

1. Terotechnology-Reliability Engineering and maintenance, S. K. Basu, B. Bhadury, Asian books Pvt. Ltd (2003), ISBN 81-86299-40-6.

2. Stochastic Processes, Sheldon M. Ross, John Wiley and Sons 3. Reliability Engineering, S. S. Rao.





FF No. 654A


Prerequisites: Nil

Unit I (8 Hrs)

WCM & Lean Manufacturing

A.Introduction To World Class Manufacturing. Lean Manufacturing – Definition & Concept. Characteristics of Lean Manufacturing. Lean Mfg Tools & Techniques, Concept of MUDA, MURA & MURI. Value Stream Mapping – VSM Symbols, Current State v.s Future State, Kaizen Bursts.

B. Hall’s, Schonberger,s framework of World Class Manufacturing, Various models of world class manufacturing Unit II (8 Hrs)

Lean Manufacturing Tools & Techniques 2

A:Design of JIT-Pull System, Kanban – Types, Calculations of Kanban,Set-up Time Reduction: SMED Methodology for Set-up reduction, Set-up Reduction Projects. Concept of Standard Work – Standardization, Standard Operating Procedures Group Technology Approaches, Characteristics Of A Group/ Cell Families Of Parts, Production Flow Analysis And Choice Of Family , Benefits And Applications Of Group Technology. Cellular Manufacturing: Work cell concepts and applications, Work cell design, work cell staffing and equipment issues

B:Quick Attachment Devices. Group Technology – Codification & Classification Systems.

Unit III (8 Hrs)

Total Productive Maintenance

A.Maintenance – Breakdown, Preventive, Predictive. TPM: Concept & Origin, Outline of TPM – 8 Pillars, TPM Performance Measures – PQCDSM & OEE, Introduction to Autonomous Maintenance (Jishu Hozen) activities, Small-Group activities of TPM. Introduction to 5S: Steps in 5S Methodology, Concept of 1S(Seiri), 2S(Seiton), 3S (Seiso), 4S (Shiketsu), 5S, (Shitsuke). Implementation of 1S & 2S

B. MBNQA, EFQM Award, RBNQA Award, JIPM TPM Award, Losses & Abnormalities in TPM, Home Assignment on 5S .

Unit IV (8 Hrs)

Business Process Reengineering

IP42156:: WORLD CLASS MANUFACTURING





A. BPR Concepts, Practices & Philosophy, Key features and guiding principles of Reengineering, Kinds of changes that occur in reengineering, Changes required on Behavioral Side in a BPR Project, Concepts of Business and Core Processes in BPR. Process Mapping – IDEF Standard, BOLO (Be On Look Out) Methodology. B. Tools in BPR

Unit V (8 Hrs)

Theory of Constraints

A. Introduction to TOC, Concept, Constraints – Types, Concept of Throughput, Inventory & Operating Expenses, Throughput Accounting, TOC Methodology, Numerical & Cases in TOC. Application of TOC in industry B. Drum-Buffer-Rope Approach, Numerical & Case in TOC Applications.

Text Books 1. Learning to See, James Womack & Daniel Jones 2. Hammer M. and Champy J. Re-engineering the Corporation - Harper Collins.

Reference Books 1. World Class Manufacturing -A strategic perspective by B.S. Sahay, Saxena, Macmillan,

India 2. Cause and Effect Lean – The essentials of Lean Manufacturing by John Bicheno 3. World Class Manufacturing – Richard Schonberger 4. Introduction to TPM: Total Productive Maintenance by Nakajima Seiichi 5. Total Productive Maintenance by Terry Wireman (Industrial Press) 6. Management Of Industrial Maintenance By A. Kelley, M.J. Harris (Newness

Butterworths) 7. Complete Handbook of Maintenance Management By J.E. Heintzelman (Prentice Hall) 8. TPM material/ books published by JIPM (Japanese Institute of Plant Maintenance)

Course Outcomes:

Students will be able to: 1. Identify, eliminate and reduce the non-value added activities (wastes) in manufacturing

organization 2. Apply the tools and techniques of lean manufacturing to improve productivity in

manufacturing and service organizations 3. Apply the tools and techniques of constraint management to improve productivity in

manufacturing and service organizations 4. Understand the concept, tools and techniques in TPM philosophy 5. Analyze, map and improve business processes for achieving improvements





FF No. 654C

Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

List of Practical

Assignments on the following

1. Value Stream Mapping – Current State

2. Value Stream Mapping – Future State

3. Case – Design of JIT / Kanban System

4. Case – Cellular Manufacturing

5. Case – Setup Time Reduction (SMED Philisophy)

6. Exercise – Design of Single Piece Flow

7. Assignment on TPM Performance Measures

8. Assignment on 5S: Implementation of 1S

9. Assignment on 5S: Implementation of 2S

10. Case on BPR

11. Numerical on TOC

12. Case Study on Application of TOC

Text Books 1. Operations Management for Competitive Advantage – Chase 2. Making Common Sense Common Practice – Mooref

Reference Books 1. Managing Technology & Innovation for Competitive Advantage - Narayanan 2. Just In Time Manufacturing - M.G.Korgaonkar 3. World Class Manufacturing - B.S.Sahay 4. World Class Manufacturing – Schonberger

IP42156::WORLD CLASS MANUFACTURING





FF No. 654A

IP42174 :: TRIBOLOGY Credits: 04 Teaching Scheme: - Theory 3 Hrs/Week

Prerequisites: Mathematics for Engineering Applications, Industrial Fluid Power

Unit I (8 Hrs)

Friction and wear

A. Theories of friction, types of wear, Abrasive wear, mechanism and modes of abrasive wear, Analytical models of abrasive wear. Mechanism of erosive wear. Cavitation wear mechanism. Adhesive wear mechanism, metal to metal adhesion, Effect of adhesion between wearing surfaces. Control of adhesive wear. B. Abrasive Wear Resistance of Materials, Transfer films in Adhesion

Unit II (8 Hrs)

Hydrodynamic Lubrication- Pad bearings

A. Mechanics of fluid flow, Reynold’s equation; Simplifying assumptions, Equilibrium of an element, Continuity of flow in a column, Simplifications to the Reynolds equation, Unidirectional velocity approximation, Steady film thickness approximation, Isoviscous approximation, Infinitely long bearing approximation, Narrow bearing approximation, Bearing parameters predicted from Reynolds equation. Infinitely long pad bearings, Infinite Rayleigh step bearing, Finite pad bearings B. Pivoted pad bearing

Unit III (8 Hrs)

Hydrodynamic Lubrication – Journal bearings and squeeze film bearings

A. Converging-diverging wedges- Bearing geometry Pressure distribution-Full-Sommerfeld boundary condition, Half-Sommerfeld boundary condition, Reynolds boundary condition. Journal bearings, Evaluation of the main parameters- Bearing geometry, Pressure distribution, Load capacity Friction force, Coefficient of friction Lubricant flow rate, Practical and operational aspects of journal bearings. B. Hydrodynamic squeeze film bearings

Unit IV (8 Hrs)

Hydrostatic bearings

A.Hydrostatic bearing analysis, Flat circular hydrostatic pad bearing- Pressure distribution, Lubricant flow, Load capacity, Friction torque Friction power loss. Non-flat circular hydrostatic pad bearings -Pressure distribution, Lubricant flow, Load capacity, Friction torque, Friction power loss. Generalized approach to hydrostatic bearing analysis- Flat





circular pad bearings, Flat square pad bearings. Optimization of hydrostatic bearing design -- Minimization of power(Low speed recessed bearings, High speed recessed bearings), Control of lubricant film thickness and bearing stiffness (Stiffness with constant flow method, Stiffness with capillary restrictors, Stiffness with an orifice, Stiffness with pressure sensors) B. Gas lubricated bearings - Aerostatic bearings, Pressure distribution, Gas flow, Load capacity, Friction torque, Power loss

Unit V (8 Hrs)

Elasto-hydrodynamic lubrication

A.Hetrz contact stress theory, Contact between two elastic spherical or spheroidal bodies, Geometry of contacting elastic bodies, Contact area, pressure, maximum deflection and position of the maximum shear stress - Contact between two spheres, Contact between a sphere and a plane surface, Contact between two parallel cylinders, Contact between two parallel cylinders, Elliptical contact between two elastic bodies, general case. Elastohydrodynamic lubricating films, Effects contributing to the generation of elastohydrodynamic films- Hydrodynamic film formation, Modification of film geometry by elastic deformation, Transformation of lubricant viscosity and rheology under pressure. Approximate solution of Reynolds equation with simultaneous elastic deformation and viscosity rise, Pressure distribution in elastohydrodynamic films, Elastohydrodynamic film thickness formulae

B. Elastohydrodynamic film thickness measurements

Text Books 1. Engineering Tribology, Second Edition, Gwidon W. Stachowiak, Andrew W. Batchelor,

Butterworth Heineman (2001) 2. Basic Lubrication Theory: A. Cameron.

Reference Books 1. The principles of lubrication: A. Cameron. Longmans Green & Co. Ltd. 2. Engineering Tribology: PrasantaSahoo, Prentice Hall of India, New Delhi(2005) 3. Fundamentals of Friction and wear of Materials: American Society of Metals. 4. The Design of Aerostatic Bearings: J.W. Powell. 5. Gas Bearings: Grassam and Powell.

Course Outcomes:

Our students will be able to: 1. Apply the principles of dry sliding wear in order to minimize friction and wear in mating

surfaces. 2. Analyze hydrodynamic pad bearings using principles of hydrodynamics. 3. Analyze hydrodynamic journal bearings using principles of hydrodynamics. 4. Analyze lubrication phenomenon in non-conformal contacts using elasto-hydro dynamics

principles. 5. Design hydro-static bearings.





FF No. 654C

Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Fluid Mechanics, Material Science

List of Practical

Problem & Numerical solving and sketching figures for : 1. Theories of Friction 2. Adhesive and abrasive wear 3. Infinitely long pad bearings 4. Infinite Rayleigh step bearing 5. Converging-diverging wedges 6. Evaluation of the main parameters of Journal bearings 7. Flat circular hydrostatic pad bearing 8. Conical circular hydrostatic pad bearing 9. Optimization of hydrostatic bearing design 10. Contact between two spheres 11. Contact between two parallel cylinders Text Books

1. Engineering Tribology, Second Edition, Gwidon W. Stachowiak, Andrew W. Batchelor, Butterworth Heineman (2001)

2. Basic Lubrication Theory: A. Cameron.

Reference Books

1. The principles of lubrication: A. Cameron. Longmans Green & Co. Ltd. 2. Engineering Tribology: Prasanta Sahoo, Prentice Hall of India, New Delhi(2005) 3. Fundamentals of Friction and wear of Materials: American Society of Metals. 4. The Design of Aerostatic Bearings: J.W. Powell. 5. Gas Bearings: Grassam and Powell.

IP42174 :: TRIBOLOGY





FF No. 654A


Prerequisites: Nil

Unit I (8 Hrs)

Linear Programming

A. Linear Programming, Formulation of LP Problem, Standard Form, Solution using Simplex Method. Duality. Special Conditions in LPP. Economic Interpretation of Dual, Solution of LPP using Duality concept, Dual Simplex Method. Sensitivity Analysis. Big M method Two phase method.

B.Graphical Method for LPP Solution. Solution of LPP using TORA & Solver in Excel.

Unit II (8 Hrs)

Queuing Theory & Simulation

A. Queuing Theory: Introduction, terminology, Poisson single and multi channel queuing system models: M/M/1 Model, M/M/C Model, M/Ek/1 Model. Simulation: Definition, Introduction, Application, Monte Carlo Simulation. Applications of Simulation, Generation of Random Numbers. B.Simulation software, Building Model on Simulation Software, Running the simulation, Understanding the results

Unit III (8 Hrs)

Replacement Model & Theory of Games

A.Replacement Model: Replacement of capital equipments that deteriorates with time, time value of money (a) remains same (b) changes with constant rates during period. group and individual replacement. Individual Replacement, Group Replacement Policies, Problems. Game Theory: Game theory Introduction, Terminology, Two -person zero sum game, minimax, maximin principle, Saddle Point, Games with pure and mixed strategies, Dominance property, Solutions with Graphical methods. LP Method

B. Case studies on Replacement Models & Game Theory: L.P. method, approximation

Unit IV (8 Hrs)

Goal Programming & Decision Making Tools

A. Goal Programming & Decision Making Tools: Goal Programming-Definition, Introduction, Problems, Analytical Hierarchy Process, Decision Tree – Logic. Decision making under risk (EMV criteria) and Decision making under uncertainty.

IP42158:: OPERATIONS RESEARCH





B.Case studies based on Goal Programming & Decision Making Tools

Unit V (8 Hrs)

Integer Programming & Dynamic Programming

A.Integer Programming: Branch & bound, cutting plane method. Dynamic Programming: Introduction, application, capital budgeting, different problems solved by dynamic programming. B. Case studies based on Integer Programming & Dynamic Programming. Text Books

1. Gupta & Hira: Operations Research, S. Chand & Co. 2. Paneerselvam Operations Research , Prentice Hall of India

Reference Books

1. Taha H A Operation Research and Introduction, McMillian.ISBN-0-02-418940-5 2. Hiller and Libermann, Introduction to Operation Research, McGraw Hill 5th edn. 3. S.D. Sharma – Operations Research, Kedarnath, Ramnath &Co 4. J K Sharma, Operations Research Theory and Application, Pearson Education Pvt Ltd,

2nd Edn, ISBN-0333-92394-4 5. Kanthi Swarup & others – Operations Research, Sultan chand and Sons.

Course Outcomes:

Students should be able to 1. Formulate linear programming models to solve real life problems 2. Apply queuing models and simulate various queuing situations 3. Determine the optimum replacement policies for capital equipment replacement and

group replacement decisions 4. Formulate goal programming models and solve real life problems

5. Formulate integer programming & dynamic programming models and solve real life problems.





FF No. 654C

IP42158:: OPERATIONS RESEARCH Teaching Scheme: - - Tutorial 1 Hr/Week Prerequisites: : Nil


Assignments 1. Assignment Linear Programming methods like Dual Simplex Method. 2. Assignment Sensitivity Analysis in Linear Programming problems 3. Assignment on Integer Programming problems 4. Assignment on Dynamic Programming problems 5. Assignment on Goal Programming & Decision Making Tools 6. Assignment on Replacement Model for items that deteriorate 7. Assignment on Replacement of sudden failure items 8. Assignment on Game Theory: Graphical method 9. Assignment on Game Theory: Analytical methods 10. Assignment on Queuing Theory 11. Assignment on Simulation 12. Building Model on Simulation Software.

Text Books

1. Gupta & Hira: Operations Research, S. Chand & Co. 2. Paneerselvam Operations Research , Prentice Hall of India

Reference Books

1. Taha H A Operation Research and Introduction, McMillian.ISBN-0-02-418940-5 2. Hiller and Libermann, Introduction to Operation Research, McGraw Hill 5th edn. 3. S.D. Sharma – Operations Research, Kedarnath, Ramnath &Co 4. J K Sharma, Operations Research Theory and Application, Pearson Education Pvt Ltd

,2nd Edn, ISBN-0333-92394-4 5. Kanthi Swarup & others – Operations Research, Sultan chand and Sons.





FF No. 654A


Prerequisites: Nil

Unit I (8Hrs)

Basic Principles & Pretreatment of Substrate

A. Introduction of Surface dependent properties Classification and scope of surface engineering in metals, ceramics, polymers and composites, tailoring of surfaces of advanced materials. Surface protection (Physical) Surface dependent engineering properties, viz., wear, friction, corrosion, fatigue, etc.; common surface initiated engineering failures; mechanism of surface degradation; importance and necessity of surface engineering. Classification & Selection of Cleaning processes. Acid & Alkaline, Salt bath, Ultrasonic,Mechanical cleaning, Pickling & de scaling etc. Process details of each, applications of each Environmental concern of each. B. Various purposes of Surface engineering

Unit II (8Hrs)

Surface Coatings

A. Classification, principles, methods. Electroplating – Theory of electro plating, Commonly plated metals, Immersion plating, Electro less plating & Recent developments in electro plating. Conversion coatings Diffusion coatings like carburising, nitriding, cyaniding, hot dipping, galvanizing, anodizing,Aluminising, Phosphetising etc.; Diamond & Diamond like Carbon thin films & coatings for engineering surfaces. advantages and limitations of above mentioned processes. Organic coatings

B. Scope and application of conventionally deposited materials.

Unit III (8Hrs)

Thermal Spray coatings

A. Process details of all type of Thermal spray coatings like Flame, Electric, Plasma arc Detonation gun & High velocity Oxy Fuel. Advantages & limitations of each type

B.Applications of all types of Thermal spray coatings

Unit IV (8Hrs)

Thin Film Coatings & High Energy processes

A. All Process details of Physical vapour deposition & Chemical vapour deposition. Ion implantation. Laser assisted surface modification & Electron beam treatment. Diamond &

IP42160:: SURFACE ENGINEERING





Diamond like Carbon thin film coatings

B. Applications of the above processes.

Unit V (8Hrs)

Characterization of coatings & Recent trends in surface engineering

A. Quality Assurance, surface geometry – characterization techniques (conventional and recent trends); coating thickness measurements – laboratory techniques and special techniques for accurate routine thickness measurements; adhesion measurement – conventional methods and recent developments, Measurement of mechanical properties of engineered surface in nano scale; Evaluation of tribological characteristics of engineered surface in macro, micro and nano scale.

B. Tribological coatings for engineering components & their evaluation

Text Books

1. N. J. Persson, Sliding Friction 2. Surface Engineering Process , Fundamentals & Applications Vol 1 & 2 Lecture notes Of

SERC school on Surface Engineering

Reference Books 1. The Friction and Lubrication of Solids, Frank Philip Bowden, Oxford Classic Texts 2. Engineering Tribology, Gwidon Stachowiak, A W Batchelor, 3. Surface Engineering, ASM Hand Book , Vol. 5 , 4. Engineering Materials, K.G. Bundinski, M.K. Bundinski, Prentice Hall India, New Delhi. 5. Tool & Manufacturing Engineers Hand book, Vol.3, ‘ Materials Finishing & Coating

Course Outcomes:

Our students will be able to: 1. Acquire knowledge of basic principles of various surface modification techniques 2. Understand and apply surface treatment techniques to enhance surface properties such as

corrosion resistance, wear resistance, etc. 3. Understand the concepts of thermal spray coatings for surface modification 4. Understand the concepts of thin film coatings 5. Characterize and analyze various surface coatings for aesthetics





FF No. 654C

IP42160:: SURFACE ENGINEERING Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: :

List of Contents 1. Preparation of Substrate by Acid & Alkaline,Salt bath, cleaning for surface treatments. 2. Preparation of Substrate by Ultrasonic and Mechanical cleaning for surface treatments. 3. Various purposes of Surface engineering 4. Electroplating – Theory of electro plating 5. Plating of non metallic materials 6. Study of Diffusion coatings like carburising, nitriding, cyaniding, hot dipping 7. Study of Diffusion coatings like galvanizing, anodizing,Aluminising, Phosphetising 8. Study of various type of Thermal spray coatings like Flame, Electric, Plasma arc

Detonation gun & High velocity Oxy Fuel. 9. Study of Thin Film Coatings & High Energy processes 10. Wear testing of Wear resistant coatings. 11. Coating thickness measurement. 12. Case depth measurements of surface hardened components.

Text Books

1. N.J. Persson, Sliding Friction 2. Surface Engineering Process , Fundamentals & Applications Vol 1 & 2 3. Lecture notes Of SERC school on Surface Engineering

Reference Books

1 Surface Engineering, ASM Hand Book , Vol. 5





FF No. 654A


Prerequisites: Nil

Unit I (8 Hrs)

A:- Product development verses design, modern product development theories and methodologist in design. Product development teams. Product development planning, technical and business concerns. Understanding customer needs, Establishing product functions. Functional decomposition, modeling process. B:- Function trees system functionality, augmentation, Aggregation, common basis, functional modeling methods.

Unit II (8 Hrs)

A:- Product tear down and experimentation, benchmarking and establishing engineering specification. Product portfolios and portfolio architecture. Tear down process, tear down methods, post teardown reporting, benchmarking approach, support tools, setting specifications. B:- Portfolio architecture, types, platform, functional architecting, optimization selection. Product modularity, modular design

Unit III (8 Hrs) A:- Concepts and Modeling, Generation of concepts, information gathering and brain storming, directed search, morphological analysis, combining solutions. Decision making, estimation of technical feasibility, concept selection process, selection charts, measurement theory, numerical concept scoring, design evaluation scheme, concept embodiment, geometry and layout, system modeling, modeling of product metrics,

B:- Selection of model by performance specifications, physical prototyping, informal and formal models.

Unit IV (8 Hrs)

A:- Design materials & human factors in product design, material properties, metals, plastics, rubber, woods & factors considered while designing for metals, plastics, rubber, woods etc, Anthropometry factors, physiological factors, psychology factors, anatomy factors. Economic factors influencing design, product value, safety, reliability & environmental considerations, Economic analysis, break even analysis, profit & competitiveness, Economic of a new product design. B:- Case study based upon Economic analysis, break even analysis, profit & competitiveness, Economic of a new product design.

IP42162:: PRODUCT DESIGN & NEW PRODUCT DEVELOPMENT





Unit V (8 Hrs)

A:- Value engineering in product design &Modern Approaches to Product Design

Introduction, historical perspective, nature & measurement of value, importance of value, value analysis job plan, creativity, steps for solving & value analysis. material and process selection in value engineering. Concept of Product Life Cycle Management. Features of PLM Software. Concurrent Design, Quality Function Development (QFD), Rapid Prototyping. And various techniques of Rapid Prototyping. Role of computers in product design, manufacturing, Design for manufacturing and assembly. B:- Techniques to reduce environmental impact like minimum material usage, disassembly, recycle ability, remanufacturing, high impact material reduction, energy efficiency, regulation and standards, Value analysis tests with examples in the form of case studies

Text Books

1. Otto, Product Design, Pearson Education 2. Product Design & Manufacturing- A.K.Chitale, R.C Gupta 3. Product Design : Fundamentals & Methods – N.F.M. Roozenburg & J.Eekels

4. Trott, Innovation Management & New Product Development, 4/e, Pearson Education

Reference Books

1. Mayall W.H., “Industrial Design for Engineers” London Liifee Books Ltd. 1967 2. Dale Huchingson R “New Horizons for Human Factors in Design ” McGraw Hill

Company 19811.Indistrial Design-Mayall 3. Product Design: fundamentals and methods NFM Roozenburg, J Eekels, John Wiley

and sons Ltd. 4. Product Design for manufacturing and Assembly Geoftry Boothroyd, peter dewhurst,

Winstrn Knight Marcel Dekker Inc., USA. 5. Product Design: A practical guide to systematic methods of new product development,

Mike Baxter, Champman and Hall. 6. Product Design and Manufacture John R.Lindbeck, Prentice Hall International Editime. 7. Product Design: Techniques in Revenue Engineering and New product development,

Kevin Otto, Kristin wood Pearson Education Inc.

Course Outcomes :

Students will be able to: 1. Learn basics of product design process and morphology of design 2. Understand product development process; from market analysis, product design and

manufacturing to market introduction and sales. 3. Understand new theories on innovation and change, including emerging paradigms such

as user-driven innovation, open innovation and market forecasting in practice. 4. Have awareness of the role of multiple functions in creating a new product (e.g.

marketing, finance, industrial design, engineering, production). 5. Have awareness of different stages of product design and new product development





FF No. 654C

IP42162:: PRODUCT DESIGN & NEW PRODUCT DEVELOPMENT Teaching Scheme: Tutorial 1 Hr/Week Prerequisites: :

List of Assignments

1) Assignment On Product Development Process 2) Assignment on Modeling process 3) Assignment on product tear down 4) Assignment on Optimization Selection 5) Assignment on Numerical concept scoring & System modeling 6) Assignment on physical prototyping. 7) Assignment on Break Even Analysis 8) Assignment on Profit & Competitiveness, 9) Assignment on Economic of a new product design 10) Assignment on Quality Function Development (QFD) 11) Assignment on value analysis job plan 12) Assignment on Product Life Cycle Management

Text Books

1. Product Design & Manufacturing- A.K.Chitale, R.C Gupta 2. Product Design : Fundamentals & Methods – N.F.M. Roozenburg & J.Eekels

Reference Books

1.Product design & Manufacture- Jhon R Lindbeck 2.Mayall W.H., Industrial Design for Engineers London Liifee Books Ltd. 1967 3.Dale Huchingson R, New Horizons for Human Factors in Design, McGraw Hill 4.Company 19811.Indistrial Design-Mayall 5.Product Design : fundamentals and methods NFM Roozenburg, J Eekels, John Wiley and sons Ltd.





FF No. 654A


Prerequisites:

Unit I (8 Hrs)

Introduction Motivation Inputs To Entrepreneurship

A. Motivational input: Charms of being an entrepreneur. Reasons for being an entrepreneur. Study of the wealth creators of an economy. Myths of entrepreneurship. Case studies of successful entrepreneurs. qualities necessary to be a successful entrepreneur, developing entrepreneurship qualities,Entrepreneurship tendency test. Achievement oriented work environment. Psychological tendencies in budding entrepreneurs. Entry barriers to entrepreneurship and how to overcome them. Overcoming family and social barriers, overcoming and understanding barriers to business development. B.Administration inputs to entrepreneurship – planning scheduling, time management

Unit II (8 Hrs)

Legal inputs to entrepreneurship

A: The Government policies promoting entrepreneurship and business. Business environments Legal inputs on staring a business. Review of forms necessary to start businesses. Review of registration procedures.Business classifications. Sales Excise Duties and Tax formalities. (Assignment)Overview on rules and regulations for different types of business units. Overcoming legal obstacles, Long term partnering with law and tax firms Monopoly creation of Logos, branding, Copyrights and Patents.

B: Shop ACT Business cards, venue Ambience,

Unit III (8 Hrs)

Business opportunity identification inputs to entrepreneurship

A. Understanding the needs of businesses. Choosing the right opportunity. What business should be done? How to search for business opportunities and convert them to cash. Business opportunity identification methodology. Business creation methods. Places to look for business. How to take help for getting business. When to look for business opportunities? Case studies on the right time to do a business B. How to formulate a business and project plan. Project counseling to students

Unit IV (8 Hrs)

Marketing Inputs To Entrepreneurship

IP42164 :: ENTREPRENEURSHIP DEVELOPMENT





A. What to sell and how to sell ?: , Market research and survey, overview on methods of

forecasting, launching and marketing the products and services, sales and distribution,

project feasibility study – market feasibility, technical feasibility, sources of finance,

financial feasibility – project costing and budgeting, product costing. Where to find finance

and how to get project finance for a business; Legal input to a business Marketing inputs to

entrepreneurship: How to prepare a business plan and strategise. How to identify the right

strategy for market development. Exploiting an attractive market. Creating competitive

advantages for the market. Creating the right strategy. Inputs for strategy development

B.Vision and Strategy planning,Product / Process evaluation assignment for chosen business.

Unit V (8 Hrs)

Problem solving inputs to entrepreneurship

A.How to solve problems as and when they arrive? Business crisis and how to solve them when they arise. Review of Cash crisis Starting Crisis, Delegation crisis, Management crisis and Succession crisis. Review of methods to solve each crisis. Methods to solve new crisis which may arrive in the future. Review of luck and the business cycle.

B. Tax and relativity of moral ethics in adverse business (corrupt) environments.

Text Books 1. S J Phansalkar, Making Growth Happen – Learning from First Generation Entrepreneurs. 2. Class notes on entrepreneurship

Reference Books 1. Dr J. S. Juneja, Small and Medium Enterprise: Challenges and opportunities 2. Kondalah, chukka; Enterprise in the new millennium, McGraw-Hill publication 3. Harvard Business Review on Enterprise: Harvard Business Review, McGraw-Hill

publication. 4. Gopal & Ramamurthy; Project management Handbook, Macmilan. 5. Prassanna Chandra; Preparation, Appraisal, Budgeting and Implementation. 6. Rabindra N Kanungo, Entrepreneurship & Innovation Models for Development.

Course Outcomes :

Students will be able to: 1. Evaluate his or her own entrepreneurial tendency and ability 2. Analyze the techno-commercial feasibility of new business ventures 3. Brainstorm ideas for new and innovative products or services. 4. Understand the problems associated with new startups





FF No. 654C

IP42164 :: ENTREPRENEURSHIP DEVELOPMENT


List of Contents


Assignments :

1. Administration inputs to entrepreneurship – planning scheduling, time management

2. Preparation of Business cards

3. How to formulate a business and project plan

4. Process evaluation assignment for chosen business.

5. Market potential analysis of the business.

6. Tax and relativity of moral ethics in adverse business (corrupt) environments.

7. Study of Shop ACT

Text Books

1. S J Phansalkar, Making Growth Happen – Learning from First Generation Entrepreneurs. 2. Class notes on entrepreneurship

Reference Books 1. Dr J. S. Juneja, Small and Medium Enterprise: Challenges and opportunities 2. Kondalah, chukka; Enterprise in the new millennium, McGraw-Hill publication 3. Harvard Business Review on Enterprise: Harvard Business Review, McGraw-Hill

publication. 4. Gopal & Ramamurthy; Project management Handbook, Macmilan. 5. Prassanna Chandra; Preparation, Appraisal, Budgeting and Implementation. 6. Rabindra N Kanungo, Entrepreneurship & Innovation Models for Development.





FF No. : 654A


Prerequisites: Nil

Unit I (8Hrs)

Powder Production

A. Classification of metal powder production methods. Reduction, Atomization & developments in it. Electrolysis etc. Characteristics of powders and properties - production methodology and quality control. Preparation of powder: grading, sizing, blending, handling and storage. Testing of powders. Particle size distribution, surface conditions, purity, flow properties, porosity, true and apparent density, Green compact strength. B. Historical development , Basic principles of Powder Metallurgy

Unit II (8 Hrs)

Compaction

A. Fundamentals of compaction, presses used, selection of presses, Automation and Handling of powder, tool clearances, Die design principles, wear reclamation, Die and punch materials selection and heat treatment, surface treatment properties, compact density variations, effect of blending powders, lubricants and lubrication in process. Pressure less powder shaping. B. Improvement of press tool life

Unit III (8 Hrs)

Sintering

A. A -- Principle, time temperature effects, Theories of sintering mechanism. Sintering methods, sintering furnaces-characteristics and selection. Dimensional and property changes after sintering, Rapid sintering processes, impregnation. Liquid phase sintering, Activated sintering.

B. Sintering atmosphere and its impact on process performance

Unit IV (8 Hrs)

Special P.M. Processes & Secondary Operations

A. Secondary operations like sizing ,coining Oil impregnation, heat treatments ,Steam treatment. Special PM processes like Hot Compaction, Iso static pressing, Hot Iso static compaction merits, demerits and typical applications. Powder metal products with polymer blends, Powder roll compaction. P.M. Forging, Powder Extrusion, Injection

IP42176:: POWDER METALLURGY





molding , Spray deposition forming

B. Comparison between various special PM processes.

Unit V (8 Hrs)

Powder Metallurgy Applications & Economics

A. Production details of common PM structural parts like gears, levers, ratchets, etc. lamp filament and filament support, refractory metal components, electrical contact material, Cemented Carbide tools and wear parts, brakes and clutch lining material, porous bearings and filters, catalytic components etc.Advantages and limitations of powder metallurgy. Production of nano composites. B. Economics, Quality assuarance, Manufacturing Competitiveness due to conservation of energy, Materials, Operations, Durability, rigidity, near net – shape, surface finish and machining.

Text Books

1 A Textbook of power Metallurgy”, A.K Sinha, D.P. Tai. 2. An Introduction to Powder Metallurgy, F. Thummler and R. Oberacker, , The

Institute of Materials, London 3. Powder Metallurgy Science, Technology & Materials, Anish Upadhyaya & G.S.

Upadhyaya

Reference Books 1 Powder Metallurgy ASM Handbook Vol.VII

Course Outcomes :

A Student should be able to

1. Select most appropriate powder manufacturing technique for cost effective manufacturing of powder component & characterize metal powder.

2. Select & apply different compaction techniques 3. Sintering techniques to obtain near net shape powder metallurgy parts. 4. Understand various special powder metallurgy techniques and secondary operations 5. Understand typical applications, advantages, limitations and economics of powder

metallurgy process





FF No. : 654C

IP42176:: POWDER METALLURGY Teaching Scheme: Tutorial 1 Hr/Week

Prerequisites: :

List of Contents


1. Study of metal powder production methods. Reduction, Atomization & developments in it.

2. Powder characterization & its effects on properties of sintered parts. 3. Study of Testing of powders. 4. Study of various compaction presses 5. Study of methods for improvement in tool life. 6. Study of Theories of sintering mechanism 7. Study of sintering furnaces-characteristics and selection 8. Testing of sintered parts. 9. Study of protective atmospheres, their production & control. 10. Recent developments in cutting tools. 11. Special PM processes like Hot Compaction, Iso static pressing, Hot Iso static

compaction 12. Applications of powder metallurgy in engineering components.

Text Books 1. A textbook of power Metallurgy”, A.K Sinha, D.P. Tai. 2. An Introduction to Powder Metallurgy, F. Thummler and R. Oberacker, , The Institute of Materials, London 3. Powder Metallurgy Science, Technology & Materials, Anish Upadhyaya & G.S. Upadhyaya

Reference Books

1. Powder Metallurgy Handbook, ASME

Course Outcomes :

A Student should be able to 1. Select most appropriate powder manufacturing technique for cost effective

manufacturing of powder component. 2. select& apply different compaction & sintering techniques to obtain near net shape

powder metallurgy parts. 3. understand various special powder metallurgy techniques and secondary operations 4. characterize powder properties & correlate with compacted & sintered products. 5. Understand applications and economics of powder metallurgy process





FF No. : 654A


Prerequisites: Nil

Unit I (8 Hrs)

Introduction: A. Definition & Characteristics of Project, Performance Parameters: Time, Cost & Quality. Difference with respect to Standard Routine Production. Classification of Projects: Sector based, Investment based, Technology based, Causation based, Need based (BMERD) - Balancing, Modernization, Replacement, Expansion & Diversification Project Life Cycle Phases – Concept/Initiation Phase: Parameters Involved in Project Identification. Sources of New Project Ideas, B. Governmental Framework for Identification of Opportunities, Incentives from state &

Unit II (8Hrs)

Project Conceptualization & Feasibility Analysis

A: Project Definition Phase: Project Formulation & Feasibility. Types of Feasibility Studies – Pre-feasibility, Support/Functional, Feasibility Study. Preparation of Project Feasibility Report & Specification; Aspects of Project Feasibility Managerial/Organization: Promoters Background, Criteria of Evaluation, Marketing/Commercial: Demand & Supply, Competition, Market Survery, Porter’s 5 Forces, Operational/Technical: Process, Technology, Location, Capacity, Labour, Raw Material & Utility Availability. Financial: Cost of Project, Means of Finance, Financial Projections – Profit & Loss Account, Balance Sheet, Funds Flow Statement, Cash Flow Statement, Schedule of Fixed Assets, Schedule of Term Loans. B Socio-Economic: Socio-Cost Benefit Analysis. Effective Rate of Protection, Domestic Resource Cost

Unit III (8 Hrs)

Project Planning, Implementation & Control

A.Planning & Organization Phase: Project Planning, Scheduling & Monitoring, Statement of Works, Project Specifications, Work Breakdown Structure, Network Analysis & Duration Estimating Network Diagrams – PERT/CPM, Estimate Activity Times, Milestone Scheduling. Resource Leveling, Resource Smoothening, Project Crashing. Implementation Phase: Activities Involved: Erection & Commissioning, Installation, Trial Runs & Commencement of Commercial Production. Cleanup/Shutdown Phase: Handover to Client, Settlement of Accounts

B:Project Organization & Management. Project Organization Structure, Role of Project Manager

IP42178:: PROJECT MANAGEMENT





Unit IV (8 Hrs)

Project Cost Management A. Project Cost Estimation: Need, Causes of Cost & Time Overruns. Nature of Cost Estimates, Types of Project Cost Estimates, Estimation of Manpower & Utilities. Project Budgeting & Control, Earned Value Management System: Concept of AC, PV, EV, Variances, etc. Contract Management: Responsibility Sharing Matrix, Types of Contract Payments, Risk Factors in Contracts – Contractor & Owner. Critical Chain Project Management. B.Project Management Information System and Control, Management Pitfalls

Unit V (8 Hrs)

Computer Applications in Project Planning & Control A.Introduction to MS Projects – Understanding the MS Project screen & different views, Defining the project, Working with calendar, Outline the project, Create dependencies between tasks, Creating WBS, Format task list and Gantt chart, Resource planning, leveling and preparing resource graph, Working with baseline, tracking the project. B. Home Assignment on Exercise with MS Projects Software.

Text Books 1. Narendra Singh; Project Management & Control; Himalaya Publishing House, Mumbai. 2. S.Choudary, Project Management, Tata McGraw Hill 3. Prasanna Chandra; Project: Preparation, Appraisal, Budgeting & Implementation 4. Pinto, Project Management – Achieving Competitive Advantage & MS Projects, Pearson

Education

Reference Books 1. Maylor, Project Management, Pearson Education, 2. Gopal & Ramamurthy; Project Management Handbook; Macmilan. 3. Project Management Body of Knowledge 4. Practical Project Management by Ghatak & Sandra, Pearson Education (Singapore) Pte.

Ltd, 2001 5. Handbook on Project Appraisal & Follow-up, SARDA, Govind Prakashan,2001

Course Outcomes: Students will be able to: 1. Learn the basic concepts of project and project management 2. Ascertain the feasibility of small and medium projects with respect to managerial,

marketing, operational, financial and socio-economic perspectives 3. Plan and schedule small and medium projects to achieve the triple constraint of time,

cost and quality using software package 4. Understand the concept of earned value management system and critical chain in

managing projects 5. Monitor the progress of projects to determine variances and recommend corrective

actions using software package





FF No. : 654C

Teaching Scheme: -Tutorial 1 Hr/Week

Prerequisites: Nil

List of Assignments

Assignments On following 1. Preparation of Project Feasibility Report

a. Project Identification, Definition b. Project Feasibility – Managerial/Organizational Perspective c. Project Feasibility – Marketing, Exit Plan d. Project Feasibility – Operational e. Project Feasibility – Financial, Financial Projections

2. Assignment on Capital Budgeting – PBP, Discounted PBP, NPV, IRR, Annual Worth 3. Numerical on PERT/CPM – Calculation of Floats, Determination of Critical Path &

Project Duration 4. Case let - Project Crashing 5. Case let - Resource Leveling & Resource Smoothening 6. Project Planning & Scheduling (Using MS Projects) 1 – Preparation of Statement of

Works, WBS 7. Project Planning & Scheduling (Using MS Projects) 2 – Network Diagram, Gantt Charts,

Project Monitoring Text Books

1. Narendra Singh; Project Management & Control (1998 ); Himalaya Publishing House, Mumbai.

2. S.Choudary, Project Management

Reference Books 1. Gopal & Ramamurthy; Project Management Handbook; Macmilan. 2. Prasanna Chandra; Preparation, Appraisal, Budgeting & Implementation 3. Project Management Body of Knowledge Course Outcomes: Students will be able to: 1. Learn the basic concepts of project and project management

2. Ascertain the feasibility of small and medium projects with respect to managerial, marketing, operational, financial and socio-economic perspectives

3. Plan and schedule small and medium projects to achieve the triple constraint of time, cost and quality using software package

4. Understand the concept of earned value management system and critical chain in managing projects

5. Monitor the progress of projects to determine variances and recommend corrective actions using software package

IP42178:: PROJECT MANAGEMENT





FF No. 654A


Prerequisites: Nil

Unit I (8 Hrs)

Introduction to Press Working

A. Press working terminology, Basic operations, types of presses- mechanical, hydraulic, pneumatic and their mechanisms, elements of die sets, types of die sets, types of dies - simple, compound, progressive, combination and inverted dies, types of punches

B. Methods of reduction of shear force, types of strip layouts, types of strippers, types of pilots, types of stoppers, selection of dowel pins and allen screws

Unit II (8Hrs)

Design of Blanking & Progressive dies

A.Shearing force, press capacity, clearances, die & punch size types of strippers, types of pilots, types of stoppers, selection of dowel pins & allen screws., center of pressure of progressive die

B.Problems on progressive and blanking die design.

Unit III (8 Hrs)

Design of Drawing & Bending Dies

A.Deep drawing mechanism, Design of deep drawing die: blank size, no of draws, drawing punch and die size, drawing force, press capacity and ironing.

B.Types of Bending dies, developed length calculation, bending force, spring back & methods used to overcome it, press brake. Unit IV (8 Hrs)

Design of Forging Dies

A.Design of forging die for multi-impression die-: selection of parting line, drafts, fillet & comer radii, ribs & webs, stock size calculation, flash & gutter, design of fullering, edging, blocking, finishing impressions, trimming dies, Die block dimensions, die inserts.

B.Design of upset forging die: Up setters, stock size calculation, Rules for upset forging

Unit V (8 Hrs)

IP40172:: DIE & MOULD TECHNOLOGY





Design of Injection Molds

A. Determination of number of cavities, types of cooling system, design of cooling channels, heat transfer considerations, types of ejectors, determination of mould opening force & ejection force B. Types of runners & gates, design of runners & gates

Text Books 1. Donaldson, Lecain and Goold, Tool Design, Tata McGraw Hill, ISBN 0 07 099274 2. J R Paquin, Die design Fundamentals, Industrial Press Inc., ISBN 0 8311 1172 0. 3. Doehler H. H, Die Casting, McGraw Hill 4. P. N. Rao, Manufacturing Technology, Foundry, Forming and Welding, TataMcGrawHill.

Reference Books 1. P. H. Joshi, Press Tools Design & Construction, Wheeler Pub 2. P. C. Sharma, Production Engineering, S. Chand 3. Dr. Surender Kumar, Production Engg. Design (Tool Design), Satya Prakashan 4. R. G. W. Pye, Injection Mould Design (Design manual for plastic industry), EWP 5. A. S. Athalye, Plastics Materials handbook, Multitech Pub. Co., ISBN 81 7671 007

Course Outcomes :

Student will be able to

1. Understand mechanism of shearing of sheet metals, elements of dies and equipment. 2. Select and design appropriate die set and equipment for shearing operations of sheet

metal. 3. Understand principles of sheet metal forming and design of tools for deep drawing and

bending operations. 4. Apply basic forging operations and design of forging dies. 5. Design elements of injection moulding dies and understand working of injection

machine.





FF No. 654A


Prerequisites:

Unit I (8Hrs)

Product and Process Engineering

A. Product and Process Engineering, Dimensional and tolerance analysis,Types of dimensions, Measuring geometry of form –Flatness, parallelism, straightness, Tolerance analysis-causes of work piece variations, to express limits and tolerance, tolerance stack, purpose of tolerance chart, Rules for adding and subtracting,layout of tolerance chart

B. General Manufacturing processes, Product Engineering, DFM, DFMA,Process Engineering, communications, squareness, angularity,roundness, concentricity and eccentricity,symmetry surface quality and surface integrity, surface finish affecting product properties and product cost, base lines, direction of specific dimensions .

Unit II (8 Hrs)

Work piece Control &Classifying operations

A. Work piece Control &Classifying operations, concept of location, geometrical control, dimensional control, mechanical control, alternate location, Classifying operations, qualifying and re-qualifying operations

B. Equilibrium theories, Basic process operations, principal process operations, major operations, auxiliary process operations.

Unit III (8 Hrs)

Selection of Equipment and tooling

A. Selection of Equipment and tooling, Process selection and machine selection, sources for selection , Process selection and machine selection, sources for selection , factors in machine selection in terms of cost and design factors, cost analysis, operating cost, comparative cost analysis, classification of tooling : sources of tooling, tool holders, work piece holders

B. General purpose,special purpose machines, jigs fixtures moulds, pattern, core boxes, dies, templates, gauges.

Unit IV (8 Hrs)

Selecting and planning the process

IP40168:: PROCESS ENGINEERING





A. Selecting and planning the process, Function, Economy and appearance, fundamental rules for manufacturing process, eliminating operations, combined operations, selecting proper tooling, availability of equipment, effect of operations speed on performance of economy, make or buy decision. Computer aided process planning.

B. Engineering approach, basic design of product, influence of process engineering on product design, specifications, materials and its cost analysis.

Unit V (8 Hrs)

Process sheet design

A. Process sheet design, Determining manufacturing sequence, Factors for operation sequence, major process sequence, Operation routing, process picture, process picture sheet, processing dimensions and views

B. combining operations, routing uses routing description.

Text Books 1. Process engineering for manufacturing, D.F.Eary, G.E.Johnson, Prentice-Hall 2. Computer aided process planning, P.W.Wang, J.Kelly 3. System approach to computer integrated design and manufacturing, Nanua singh

Reference Books

1. Manufacturing Engineering, H.W.Wage, McGraw hill 2. Manufacturing catalogues for cutting tools and inspection equipments 3. CAD\CAM\CIM- P.Radhakrishnan , S.Subrmaniyum, V.Raju, New Age International

Pvt Ltd 4. Manufacturing Systems Engg, K.Hitomi, John Willey Groover Mikell. P. 5. Fundamentals of modern manufacturing- materials, processes and systems, 2nd edition,

Willey 2002

Course Outcomes : A student should be able to

1. Understand concepts of geometric dimensioning and tolerancing in product engineering. 2. Classify operations and achieve work piece control for manufacturing of industrial

products 3. Manage equipment, tools, gauges, manpower and time economically, required for

manufacture of industrial products 4. Select and plan process for manufacturing of industrial products cost effectively. 5. Design process sheet for machined component





FF No. 654B


List of Practical

1. Basic sheet metal working operations and their applications

2. Types of presses and their mechanisms and its selection.

3. Types of dies and die sets and its selection

4. To determine the center of pressure for simple blanking die and progressive die.

5. To design the strip layout, % utilization and scrap development for the given

component.

6. To design Punch and die for simple blank with selection of hardware, stripper &

stopper

7. To design Punch and die for progressive die with selection of pilot, hardware, stripper

& stopper

8. Deep drawing die design: Blank size, no of draws, drawing force and punch and die

design.

9. To determine the developed length of bend components, bending force and die

10. Forging die design for closed die forging

11. Upsetting die design for upset forging

12. Injection mould design for the given component.

Text Books 1. Process engineering for manufacturing, D. F. Eary, G. E. Johnson, Prentice-Hall 2. Computer aided process planning, P. W. Wang, J. Kelly 3. System approach to computer integrated design and manufacturing, Nanua singh

Reference Books

1. Manufacturing Engineering, H. W. Wage, McGraw hill 2. Manufacturing catalogues for cutting tools and inspection equipments 3. CAD\CAM\CIM- P. Radhakrishnan , S. Subrmaniyum, V. Raju, New Age International

Pvt Ltd 4. Manufacturing Systems Engg, K. Hitomi, John Willey Groover Mikell. P. 5. Fundamentals of modern manufacturing- materials, processes and systems, 2nd edition,

Willey 2002

IP40372:: DIE & MOULD TECHNOLOGY





Course Outcomes:

Students should be able to

1. Understand concepts of product and process engineering 2. Manage equipment,tools, gauges, manpower and time economically, required for

manufacture of industrial products 3. Develop process plan for machined components cost-effectively 4. Manage equipment, tools, gauges, manpower for modern manufacturing environment

5. Design process sheet for machined component.





FF No. : 654B

IP40368:: PROCESS ENGINEERING Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week

Prerequisites: Nil

List of Practicals 1. Process parameters and machining time determination of lathe operations. 2. Process parameters and machining time determination of milling operations. 3. Process picture conventions 4. Process sheet format 5. Dimensional and tolerance analysis of part print. 6. General description and configuration of the part print. 7. Identification of locating areas on work piece. 8. Identification of, clamping, holding areas on work piece 9. Process sheet design of one component for mass production 10. Process sheet design of one component CNC for batch production 11. Time estimation for assembly using flow charting techniques 12. Industrial visit to study process designing and its report

Text Books

1. Process engineering for manufacturing, D. F. Eary, G. E. Johnson, Prentice-Hall 2. Computer aided process planning, P. W. Wang, J. Kelly 3. System approach to computer integrated design and manufacturing, Nanua singh

Reference Books 1. Manufacturing Engineering, H. W. Wage, McGraw hill 2. Manufacturing catalogues for cutting tools and inspection equipments 3. CAD\CAM\CIM- P. Radhakrishnan , S. Subrmaniyum, V. Raju, New Age International

Pvt Ltd 4. Manufacturing Systems Engg, K. Hitomi, John Willey Groover Mikell. P. 5. Fundamentals of modern manufacturing- materials, processes and systems, 2nd edition,

Willey 2002 Course Outcomes : Students will be able to

1. Calculate machining time by selecting speed, feed depth of cut etc for machining processes like turning, milling etc.

2. Perform preliminary part print analysis 3. Draw process pictures for industrial component 4. Develop complete process sheet for machining of complex industrial component.





FF No. : 654D

IP47352:: MAJOR PROJECT Credits: 6 Teaching Scheme: - Practical 12 Hrs/Week






OR

Fabrication of models, machines, prototypes based on new ideas, robots and machine based on hitech systems and automation, experimental set-up, fabrication of testing equipment, renovation of machines, etc. Computer based design / analysis or modeling / simulation of product(s), mechanism(s) or system (s) and its validation or comparison with available benchmarks / results. Modelling/simulation of product(s), mechanism(s) or system(s) and its validation or comparison with available bench marks / results. Design/development and Fabrication of models, machines, and prototypes based on new ideas, robotic and automation systems, Experimental set ups, test rigs/ equipments. The project work shall be taken up individually or in a group consisting of not more than 4 students. A report containing maximum 30 pages shall be submitted based on the background, need and scope of the project, project specifications, activities involved in the project and activity





plan, study of literature and basic theory, and work completed (if any). Guidelines:






• Each group of students shall submit two copies of reports to the institute and one copy shall be prepared for each individual student.

Course Outcomes : Students will be able to: 1. Survey literature for problem identification






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