Baker Hughes Presentation

54
Evaluating Well Integrity Dominic Dieseru Product Line Manager – Wireline & TCP - United Kingdom Decomworld - 28 th Feb 2013 – Ardoe House © 2013 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES’ INTEREST.

Transcript of Baker Hughes Presentation

  • Evaluating Well Integrity

    Dominic DieseruProduct Line Manager Wireline & TCP - United KingdomDecomworld - 28th Feb 2013 Ardoe House

    2013 BAKER HUGHES INCORPORATED. ALL RIGHTS RESERVED. TERMS AND CONDITIONS OF USE: BY ACCEPTING THIS DOCUMENT, THE RECIPIENT AGREES THAT THE DOCUMENT TOGETHER WITH ALL INFORMATION INCLUDED THEREIN IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF BAKER HUGHES INCORPORATED AND INCLUDES VALUABLE TRADE SECRETS AND/OR PROPRIETARY INFORMATION OF BAKER HUGHES (COLLECTIVELY "INFORMATION"). BAKER HUGHES RETAINS ALL RIGHTS UNDER COPYRIGHT LAWS AND TRADE SECRET LAWS OF THE UNITED STATES OF AMERICA AND OTHER COUNTRIES. THE RECIPIENT FURTHER AGREES THAT THE DOCUMENT MAY NOT BE DISTRIBUTED, TRANSMITTED, COPIED OR REPRODUCED IN WHOLE OR IN PART BY ANY MEANS, ELECTRONIC, MECHANICAL, OR OTHERWISE, WITHOUT THE EXPRESS PRIOR WRITTEN CONSENT OF BAKER HUGHES, AND MAY NOT BE USED DIRECTLY OR INDIRECTLY IN ANY WAY DETRIMENTAL TO BAKER HUGHES INTEREST.

  • Agenda

    Casing Inspection Services Flux Leakage - Micro & High Resolution Vertilog Service

    Imaging Caliper

    Electromagnetic Measurements - Digital Magnelog

    Ultra Sonics

    Advanced Cement Bond Log Segmented Bond Tool

    Combined Interpretation Solutions

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  • What is the condition of your casing and tubing ?

    Casing Inspection Systems

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  • Evaluate Condition Of Casing Strings Mechanical

    Evaluate Collapse Locate Splits Locate Separated pipe Locate Subs, Mandrels, Collars, and other Hardware. Locate Holes & Perforations Locating a Packer Seat Evaluate Tubing/Casing Prior to Workover

    Corrosion Determine Condition of casing due to Corrosion Monitor Corrosion Rate Determine Effectiveness of Corrosion Inhibition

    Casing Problems

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  • Features, Advantages & Benefits

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  • Magnetic Flux Leakage Measurement

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  • Micro Vertilog & Digital Vertilog - Benefits

    Discriminates corrosion type : isolated annular general corrosion.

    Detects small corrosion pits on both the inside and outside

    Discriminates between actual corrosion and well completion equipment.

    Analysis provides a corrosion map, for easy Interpretation

    Provides depth and % penetration, as low as 3/8 @ 30% penetration

    Provides multiple overlapping measurements for complete 360 degree circumferential analysis.

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  • Vertilog Pad Sensors

    FL Passive Coils: Measure any Flux Leakage;

    Signal Amplitude is proportional to % of penetration

    EC active coils: Generate a 10 khz magnetic field to induce eddie currents on the internal surface of casing

    EC SIGNAL

    FL SIGNAL

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  • 9CourtesyTexas Gas Transmission LLC

    Well # 15842

    Acquisition & Field Deliverable

    MV32 Data Acquisition

    MVRT-Type Deliverable

    Standard Log Format

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  • Several external pits interconnected, observe the response of EC discriminator

    Example Micro Vertilog

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  • Efficiency.Data accuracy.People-oriented service

    .148

    .188

    Two external pits.Lower pit real penetration is .188ins DVRT tool reading is 0.201ins 93%. accurate.Upper pit real penetration is 0.148ins tool reading is 0.155 ins 96% accurate.

    Example Digital Vertilog

  • Summary - Magnetic Flux Leakage

    Advantages Internal/External Defects Fast - 120 ft/min 100% Coverage FL & DIS Safe

    No Harm to Tubular or Coating

    Robust Immune to Scale/Paraffin Works in any Fluid or Gas

    Improving Signal/Noise with Increasing Corrosion

    Disadvantages Indirect Measurement Poor Sensitivity to:

    Axially Oriented DefectsMechanical Deformation

    Speed dependent

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  • Features, Advantages & Benefits

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  • Speed independent Increased logging speed (~200/min) means less time on the well Able to log slower through well head results in safer operation

    Increased dynamic range of instrument allows for the operation in a variety of downhole conditions

    Ability to operate in greater range of casing weights Ability to negotiate casing patches and provide inspection

    No external wiring Reduced tool maintenance Reduced down time on well site

    High Resolution FL Measurement

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  • Increased circumferential and axial resolution More sensors

    144 FL , 48 DIS in 4 tool 144 FL , 48 DIS in 5 5 tool 288 FL , 96 DIS in 7 9 tool

    Smaller sensors (1 coil to 0.25 Hall Sensors) Multi-axial Sensors

    Results in better defect description Quantifiable defect description

    Field verifiable calibration Increased accuracy for length, width and depth of penetration

    determination Results in better input into burst pressure calculations Data base output for long term data storage and integration into other

    data systems

    HR Vertilog

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  • HRVT - Tool Specifications

    Length = 15.5 ft to 19.75ftWeight = 310 Lbs.Tool OD = 3 5/8 in to 5 in Maximum Temperature = 350 DegF.Maximum Pressure = 15000 psi.Minimum Casing ID = 4.5 inMaximum Casing OD = 9 5/8 inMaximum Logging Speed = 200 ft/min.

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  • Advanced Analysis using information from three axes of MFL data to determine length, width and depth of penetration of features.

    Depth Based Analysis Length, Width, Depth Of Penetration

    Pressures Based Analysis (Based on Client Selected Parameters)

    Four commonly used formulae to determine Casing Burst Pressure

    Barlow, Canadian Z341, B31G, Modified B31G

    The HR Vertilog Final Report provides detailed information on each feature in the well.

    HR Vertilog - Analysis

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  • High-Resolution Analysis

    Circumferential

    Radial

    Axial

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  • Case History

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  • Features, Advantages & Benefits

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  • Casing sizes 2 3/8 to 20

    Image Caliper

    Applications

    Pipe Ovality Casing Deformation Total Metal Loss Max/Min Penetration Orientation and Inclination Pitting/Corrosion Splitting Collar Inspection Pipe Wear

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  • Scale/Header Section

    All Curves displayed in raw data format

    Casing collar response profile

    Min / Max Presentation

    Wellsite Log Output

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  • Rotational Display

    On-Screen Data Reference

    Closure Port Sleeve

    Nominal ID

    Larger ID

    OD Reference

    Smaller ID

    3D Image CD

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  • X-Sectioned Display

    Nominal ID

    Feature Identification

    3D Image CD

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  • Summary Imaging Caliper

    Advantages Direct Contact with Pipe

    If Caliper sees it, its there Good Defect Depth Resolution Detection of Axially Oriented Metal

    Loss such as Drill Pipe or Rod Wear

    Provides Direct Measurement of Pipe Geometry/Weight Changes

    Disadvantages Internal Only Corrosion Products and Other

    Deposits Can Fill Defects Pits Can Fall Between Fingers Possible Damage to Pipe

    Coating/Inhibition Layer

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  • Features, Advantages & Benefits

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  • Eddy Current

    Phase Shift

    Eddy Current

    Phase Shift

    Electromagnetic Measurement

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  • Determines joints of casing with different weights and thickness.

    Locates casing collars ,shoe of outside casing strings and other casing hardware on the inner string e.g. scratchers and centralizers.

    Locates casing erosion and discriminates between external or internal metal loss.

    Locates casing holes larger than 2in diameter

    Locates severe anomalies on outside string of pipe when run aloneor when run in combination with other casing evaluation surveys.

    Digital Magnelog - Applications

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  • Tool Diameter 3.63in, 5.53 in or 8.0 in Temperature 350 DegF Pressure Rating 20,000 psi Measurement Range 4 in to 13 in Minimum Casing OD 4 in Maximum Casing OD 13 3/8 in Accuracy 10% in Single String

    20% in Multiple Strings Repeatability within 5%

    Digital Magnelog Tool Specifications

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  • Digital Magnelog

    Visual Response to Severe Metal Loss

    from Field Data

    Parted Casing

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  • Advantages Internal/External Defects General Wall Thinning Detects Changes in Multi String

    Applications (Qualitative Only) Detection of Axially Oriented Metal

    Loss such as Drill Pipe or Rod Wear.

    Detects Pipe Weight Changes

    Disadvantages Poor Defect Resolution

    Defects Must be Greater than Two (2) Inches

    Defects Can not be Quantified Poor Circumferential Resolution

    Summary Electromagnetic Measurement

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  • Features, Advantages & Benefits

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  • Ultrasonic Measurement Principle of Operation Rotating Acoustic Transducer:

    Produces High Frequency Signal At or Near Resonate Frequency of

    Casing

    Measurement Of: Amplitude & Travel Time of Signal Impedance of Borehole Fluid

    Detailed Images of: Internal Radius Casing Thickness Internal and External Defects

    100% Coverage

    Direct Measurement of Casing Thickness.

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  • Identification and Quantification of Casing Corrosion

    Identifies Holes in Casing and Perforated Intervals

    Estimation of Casing Damage Caused by Milling or Fishing Operations.

    Corrosion or Damage Characterized According to Remaining Metal Thickness

    Internal or External Metal Loss

    Casing Profile and Casing Weight Changes

    Digital CBIL - Applications

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  • Joint Identification and Depth

    Internal Radius of pipe and Pipe Amplitude Image Presentation

    Pipe Thickness and Image Presentation

    Digital CBIL - Field Examples

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  • Advantages Internal/External Defects Very Good Remaining Wall

    Thickness Measurement Detects Axially Oriented

    Defects Direct Measure of Casing

    Thickness

    Disadvantages Sensitive to Borehole Medium Sensitive to Eccentricity Clear & Stationary Fluid Only No Dispersive Particulates /

    Bubbles in Fluid Diffraction at Pipe Surface

    Due to Scaling/Corrosion Products

    Absorption at Pipe Surface due to Wax/Hydrates

    Slow Logging Speed Decreasing Signal/Noise ratio

    as Corrosion Increases

    Summary Ultrasonic Measurements

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  • Features, Advantages & Benefits

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  • SBT - Tool Measurement

    The Segmented Bond Tool (SBT) service provides quantitative analysis of the cement bond in six 60 segments for 360 borehole coverage, simplifying interpretation and cutting remedial cementing and logging costs.

    Simultaneous 5ft VDL measurement provides indication of cement to formation bond.

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  • SBT - Tool Specifications

    Length = 68 ft.Weight = 1050 Lbs.Tool OD = 3 3/8 inMaximum Temperature = 350 DegF.Maximum Pressure = 20000 psi.Minimum Casing ID = 4.5 inMaximum Casing OD = 24 in with extended armsMaximum Logging Speed = 36 ft/min.

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  • Segmented Measurements

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  • SBT - Benefits

    True 360 Coverage (NOT point samples) Positively locates channelling and cement voids

    Can Log multiple casing size in one run, saving rig time.

    No mud weight limits or light weight fluids limits.

    Transmitters and Receivers in direct contact with casing Insensitive to Fast Formations

    Compensated attenuation measurement Corrects for poor TransmitterReceiver contacts in rough casing

    Relatively immune to decentralization High quality data in deviated wells.

    2 measurements simultaneously: Pads - Quantitative analysis of cement bond to the casing

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  • Cement Compressive Strength Chart Class G Cement

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  • 3000psi

    Low Impedance Cement Interpretation

    3000psi

    Light Weight Cements Reduce the Dynamic Range of all Bond Log Measurements

    Example only Do not use for Interpretation.

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  • 3000psi

    3000psi

    Heavyweight Casing

    3000psi

    Light Weight Cements + Heavy Wall casing Significantly Reduce the Dynamic Range of all Bond Log Measurements !!

    Example only Do not use for Interpretation.

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  • SBT Presentation1.

    Line Speed / Tension Gamma Ray DTMN and DTMX Casing Collar Locator

    2. Six individual

    attenuation responses Relative bearing curve

    (Shows Low Side)

    3. Attenuation average Attenuation minimum

    4. Cement map

    5. Variable density log

    1 2 3 4 5

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  • BondViewSM

    Alternative Geoscience

    Analysis

    Re-scale cement map to strength

    Filter out casing signalFormation

    NB. Requires a cement impedance input

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  • Interpretative Solutions

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  • Combination Service

    Majority of our casing inspection and cement evaluation tools can be ran in combination with other tools saving rig time.

    SBT HRVRT Cement & Corrosion SBT MFC Cement & Multifinger Caliper SBT RPM Cement & Saturation logs SBT MVRT Cement & Corrosion

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  • Interpretative Solutions

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  • Remedial Solutions & Options

    TeliCoil & Cameras

    MPC Mechanical Pipe Cutter

    Straddles

    Perforate & SqueezeUsing Customized charges

    Plugs & Retainers.

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  • Summary

    Flux Leakage Measurements - MicroVertilog, DigitalVertilog& High Resolution Vertilog Services.

    Imaging Calipers - Multi Finger Caliper

    Electromagnetic Measurements - Digital Magnelog

    Ultra Sonics - Digital Circumferential Borehole Image

    Advanced Cement Evaluation - Segmented Bond Tool

    Combined Service & Interpretative products 2013 Baker Hughes Incorporated. All Rights Reserved.53

  • QuestionsThanks

    - Casing Inspection & Cement Evaluation

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