B-7a Occupational Health and Safety in Aviation SR

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    StudentResource

    SubjectB-7a:

    OccupationalHealthAndSafetyInAviation

    Copyright 2008 Aviation Australia

    Allrightsreserved.Nopartofthisdocumentmaybereproduced,transferred,sold,orotherwisedisposedof,withoutthewrittenpermissionofAviationAustralia.

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    CONTENTS

    Definitions 3

    Study Resources 4

    Introduction 5

    OH&SResponsibilities 7.1.1-1

    IdentificationandReportingofWorkPlaceHazards 7.1.2-1

    SafetyPrecautionsAssociatedwithAircraftMaintenanceOperations 7.1.3-1

    PersonalProtectiveEquipment(PPE) 7.1.4-1

    EmergencyEquipment 7.1.5-1

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    DEFINITIONS

    Define

    Todescribethenatureorbasicqualitiesof.

    Tostatetheprecisemeaningof(awordorsenseofaword).

    State

    Specifyinwordsorwriting.

    Tosetforthinwords;declare.

    Identify

    Toestablishtheidentityof.

    List

    Itemise.

    Describe

    Representinwordsenablinghearerorreadertoformanideaofanobjectorprocess.

    Totellthefacts,details,orparticularsofsomethingverballyorinwriting.

    Explain

    Makeknownindetail.

    Offerreasonforcauseandeffect.

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    STUDYRESOURCES

    B-7aStudentResource

    AviationAustraliaLearningGuideQueenslandGovernmentDepartmentofIndustrialRelationsWebSitedetir.qld.gov.au

    QueenslandGovernmentOHSWebsite

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    INTRODUCTION

    ThepurposeofthissubjectistogiveyouanindepthknowledgeofOccupationalHealthandSafety(OH&S)issuesrelatingtothemaintenanceenvironmentintheaviationindustry.

    Oncompletionofthefollowingtopicsyouwillbeableto:

    Topic 7.1.1 OH S Responsibilities

    Explaintheprocedureswhenmanuallyhandlingequipmentandmaterials.

    Explaintheemployerandemployeeresponsibilities,rightsandobligationswithrespecttoOH&S.

    Explainthesafetyprecautionsandprocedurestobeobservedintheworkplaceenvironment.

    Explainthepotentialhazardsinrelationtoimproperworkplacehousekeepingpractices.

    Explainthehazardsandsafetyprecautionsassociatedwithadvancedcompositematerial.

    Explaintheprocedureforwastedisposalofthevarioussubstancesencounteredintheworkplace

    Topic 7.1.2 Identification and Reporting of Work Place Hazards

    Explainthecausesandeffectsofaccidents.

    Explainpersonalandinstitutionalresponsibilitieswithregardtobehaviour,

    practicesandhygieneintheworkplaceenvironment.

    Explainthemajorfunctionsofsafetycommitteesandrepresentatives.

    Explainthemajordangerareasapplicabletotheworkplaceenvironment.

    Illustrateconditionsthatconstituteafirehazardintheworkplaceenvironment.

    Explainmaterialsafetydatasheets.

    Completeaworkplacehazard/accidentreport.

    Topic 7.1.3 Safety Precautions Associated with Aircraft Maintenance Operations

    Explainstandardsymbolsfordangeroussituationsandsubstancesinthe

    workplace.

    Explainstandardsymbolsandcolourmarkingsonemergencycontrolsandotheraircraftmarkings.

    Appraisethehazardsandsafetyprecautionsassociatedwithelectricity,gases,oxygen,oils,chemicals,fuelandFuelTankSafetyintheaviationmaintenanceenvironment.

    Topic 7.1.4 Personal Protective Equipment

    Illustratethemethodsofentryofpoisonoussubstancesintothebody.

    Explainwhyjewellery,watches,metalrimmedglassesmustberemoved

    beforeworkingonmechanicalandelectricalequipment.

    Illustratevariouspersonalprotectiveequipmentandapplicationsasusedintheworkplace.

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    Topic 7.1.5 Emergency Equipment

    Explainthevarioustypesoffireextinguishersandtheirrelationshiptothedifferentclassesoffire.

    Appraiseemergencyequipmentintheworkingenvironment.

    Explaintheuseofemergencyequipment.

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    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 1of30

    TOPIC7.1.1OH&SRESPONSIBILITIES

    Introduction

    Mostworkplaceaccidentsareavoidable.Ifpeopletooktimetoidentifyhazardsthatexistthereanddealwiththem,workerswouldenjoyahappierandsaferworkplace.

    Thecostofworkplaceaccidentsishigh.Foreverydollarpaidoutinworkerscompensation,theemployercanpayoutmanytimesthatamountinhiddenorindirectcosts.

    Thevictimsofaccidentscansuffer:

    death,

    disability,

    pain,

    lossofearnings,and

    reductionofself-esteem.

    Theirfamiliesoftensufferaswell.

    Theworkplacemay:

    loseatrainedworkerandoutput,

    sufferdamagetoplantandmachinery,

    incurfinesandprosecutions,and

    besuedbyworkersortheirfamilies.

    Resultantlossofreputationcanruinabusiness.

    Thesupervisororotherworkersmay:

    losevaluableproduction,

    havetodoextrawork,

    losetimedoingreports,and

    feelresponsible.

    N.P.AccidentscanalsoaffecttheStatesworkforce,andevenupsetthebalanceoftradeifexportedgoodscantbeproduced.Thecommunitypaysdearlyforworkplaceaccidents!Enforcingandobeyingthelawhelpstoreducethesecosts.

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    Oncompletionofthistopic,youwillbeableto:

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 2of30

    Explaintheprocedureswhenmanuallyhandlingequipmentandmaterials.

    Explaintheemployerandemployeeresponsibilities,rightsandobligationswith

    respecttoOH&S. Explainthesafetyprecautionsandprocedurestobeobservedintheworkplace

    environment.

    Explainthepotentialhazardsinrelationtoimproperhousekeepingpractices.

    Explainthehazardsandsafetyprecautionsassociatedwithadvancedcompositematerials.

    Explaintheprocedureforwastedisposalofthevarioussubstancesencounteredintheworkplace.

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    Manual handling

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 3of30

    Australiahasupto100000casesofoccupationalbackinjuriesayear.Forty-fivepercentoftheseinvolvefiveormoredaysoffworkandalmost10percentresultinperiodsofuptosixmonthslostfromwork.

    Everyyear,over13000claimsarelodgedwithWorkCover.Compensationcostsaloneare$22million,andtotalcoststoindustryandthecommunityareseveraltimesgreater.

    Poorworkplacedesign,poorworkpracticesandinadequatetrainingcausemostbackinjuries.Sincethesecausescanbecontrolled,themajorityofbackinjuriescanbeavoided.

    Manualhandlingis'anyactivityrequiringtheuseofforceexertedbyapersontolift,lower,push,pull,carry,orotherwisemove,hold,orrestrainanyanimateorinanimateobject'.

    Since1991,partofemployers'andworkers'obligationshasbeenthecontrolofrisksassociatedwithmanualhandlinginjuries.

    TheWorkplaceHealthandSafetyAct1995requiresallataworkplacetoensurethehealth

    andsafetyofothers.ThepenaltyforabreachoftheWorkplaceHealthandSafetyActcausingseriousinjuryordeathisafineofupto$150000forabodycorporateor$30000and/orsixmonthsimprisonmentforanindividual.

    Worker obligations

    Workersshouldfollowinstructionsandactinawaythatdoesnotplacetheirownoranyotherperson'shealthandsafetyatrisk.Allworkersmustmakesurethatwhereverpossible:

    methodsofworkandworkproceduresarefollowed

    mechanicalaidsandanyassistivedevicesmadeavailableareused

    wheremechanicalaidsaren'tprovidedorpractical,teamliftingproceduresareused manualhandlingtrainingsessionsareattendedandlearnedprinciplesareapplied

    intheworkplace.

    Employer obligations

    Employersshouldprovideaworkplacedesignedtominimiseriskofbackinjury.Thisincludesdesignofworkorganisation,workstationlayout,plant,equipmentandcontainersusedintheworkplace.

    Wheremanualhandlingcannotbedesignedoutofworkandisnecessary,employersmustprovideacombinationofthefollowingasapplicable:

    mechanicalliftingdevices enoughstaffforteamliftingprocedures

    trainingandsupervisionforteamlifting

    adequateinformation,instruction,training

    supervisiontoenableworkerstoworksafely.

    Discussionsshouldbeheldbetween:

    theworkerscarryingoutmanualhandlingwork,

    healthandsafetyrepresentatives,and

    employerstosetouttheworkplace'smanualhandlingpolicy.

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    Controlofmanualhandlingrisksnotonlyreducesbackinjuries,butimprovesproductivityandefficiencyintheworkplace.

    Manual handling

    Manualhandlingleadstoalargenumberofindustrialaccidentsincludingstrainedbacks,damagedspinaldiscs,strainedshoulders,herniasandinjuredhandsandfeet.

    Manymanualhandlinginjuriesresultinpermanentdisabilitiesandthousandsofworkdayslost.

    Wheremanualhandlingmustoccur,adoptingpreferredlifting,moving,andhandlingtechniquesisstronglyrecommended.

    Rhythmichumanmovementsneedtobeadoptedinmanualhandlingofmaterials.Avoidsuddenorjerkymovements.

    The spine

    Standingisanaturalpostureforthehumanspine.Thespineisnotsuitedtoliftingloads

    whentheupperpartofthebodyisacutelybentortwistedbecauseoftheforcesputonthelowerbackregion(lumbarregion).

    Whenthebackisbent,themereweightoftheupperpartofthebodyputsstressonthelumbardiscs.It'snotsurprisingthat95percentofalldiscinjuriesoccurinthethreelowestdiscswherespinalmovementandstressaregreatest.

    Fig.1showstheconfigurationofthespineinastraightback,whereasFig.2showsthespineinabentback.

    Ifyouliftwithabentback(Fig.2),theintervertebraldiscsarecompressedonthefrontofthebackboneandstretchedovertheback(Figs.3and5).Also,thebonesofthespinalcolumnatthebackareseparatedfromeachother.Thismeansthatextrapressureisputonthesofttissuesandcanresultinseverestrainsorruptureddiscs,asshowninFigs.4.and6.

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 4of30

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    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 5of30

    How much can a worker lift?

    Fromastandingposition,youshouldavoidliftingofloadsoverthe16-20kgrange.Asweightincreasesfromasafeliftingloadofbetween16kgto55kg,thepercentageof:healthyadultswhocansafelylift,lowerorcarrytheweightdecreasessharply.

    Mechanicalassistanceshouldbeprovidedtoreducetheriskofinjuryassociatedwiththeseheavierweights.Trainedandsupervisedteamliftingshouldbeusedwhenmechanicalassistanceisnotpractical.

    Repetitivemanualhandling,workerswithspecialneeds,andliftingfromunusualpositionsrequirespecialconsideration.Forexample,whileyouareseated,loadsover4.5kgshouldgenerallynotbelifted.

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    How to lift low-lying objects safely

    Adaptingworkplacedesignandusingmechanicalliftingaidsarethebestwaystodealwithmanualhandlingproblems.

    Butwhenmanualliftingisunavoidable,itisessentialtofollowmanualhandlingprincipleswhenliftinglow-lyingobjectstoreducetheriskofbackinjury.

    Step 1

    Makesureyourpathoftravelisclear.

    Step 2

    Sizeuptheload(weight,sizeandshape).Consideryourphysicalabilitytohandleit.Ifindoubt,getassistance.Avoidtheliftingofloadsthatweighmorethan16-20kg.

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    Step 3

    Placeyourfeetclosetotheobjecttobelifted.

    Step 4

    Adoptabalancedpositionbybendingyourkneesinasemi-squattoacomfortabledegree

    andgetagoodhandhold.Lifttheload,keepingitclosetothebody.Trytokeepthenaturalcurvesinyourspinewhilelifting.

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    Step 5

    Useyourlegmusclestolifttheloadandallowittorestinfullyextendedarms.Liftsmoothlyandrhythmically.Avoidsuddenaccelerationsorjerkymovements.

    Step 6

    Withtheloadcomfortableinyourhandsandarms,moveyourfeetinthedirectionoftraveldon'ttwistatyourhipsorshoulders.

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    Step 7

    Settingtheloaddownisjustasimportantaspickingitup.Usinglegmuscleslowertheloadbybendingyourkneesinasemi-squattoacomfortabledegree.Don'tletgooftheloaduntilitissecure.

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    High risk work practices

    Handlingawkwardshapes

    orbigloads

    Handlingweightswhichare

    tooheavyandbeyondaworkerscapacity

    Over-reachingwhilehandling,

    i.e.liftingfrombelowmidthighoraboveshoulderheight

    Handlingonunstableworksurfaceunderfoot Repetitiveand/orlongdurationofmanualhandling

    Carryingobjectsaway

    fromthebody

    Awkwardtwistingmovementswhilehandling

    Obstructedpathway

    Insecuregripandpoorliftingposition,withfeettooclosetogetherwhilehandling

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 10of30

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    Handling loads

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 11of30

    Youshouldalwaysmakeanassessmentoftheloadyouaretocarryandonlyliftitifitiswithinyourcapabilitiestodoso.Ifindoubt,usemechanicalaidssuchasatrolley.However,withrepetitivemanualhandling,workerswithspecialneedsorthoseliftingfromseatedor

    unusualpositionsshouldhandleonlyloadsofamuchsmallercapacity.Ifyouarenotsure,askyourWH&Sofficeraboutthis.

    Eventhoughmanualhandlingbackinjuriescanbeavoided,Australiastillhasover100000casesperyear,resultinginapproximately13000claimslodgedwithWorkCover.Atpresent,compensationcostsaround$22million;however,thecosttoyouandyouremployerisfargreaterintermsoftime,productivitylostandpainsuffered.Itisbesttolearnthecorrectwayoflifting.

    Toavoidtheriskofcostlybackandotherinjuries:

    avoidtwistingmovementsandbendingyourback

    dontliftiftheweightistooheavy

    checktoseeifyourpathisobstructed

    dontover-reachorliftfromanunstableworksurface,and

    gripcorrectly;keepyourfeettogetheranduseyourkneestolift.

    Summary

    Workplacehealthandsafetylegislationhasbeendevelopedtoprotectthesafetyofallemployeesintheworkplace.However,ithasbeenestablishedthatallpersonnelhavecertainresponsibilities,includingadutytonotifyandduediligence.Thisplacestheonusonallpersonneltoacceptresponsibilityfortheirownactionoraccepttheconsequences.Acceptingresponsibilityislessdebilitatingthantheconsequencesandalsomuchsafer:not

    onlyareyouprotectingyourselfintheworkplace,youarealsoprotectingyourco-worker.Itisalltooeasytoinjureyourback.Itisadelicatebalanceofvertebraeheldinplacewithcartilage.Itisuptoyoutoprotectthelongtermhealthofyourback.Donotliftaboveyourcapacity,askforhelporuseappropriateequipment.

    Besuretofollowthecorrectliftingtechniquestoavoidminorandmajordamagetoyourspine.

    Ascanbeseenfromadvancedcomposites,theprocessofmanufacturingandexposuretosuchproductscanbeextremelyhazardoustoyourhealth.Therearemeasureswhichneedtobeimplementedinordertoprotecttheworkerfromsuchdangers.TheyincludesuchthingsasPPE,administrationcontrols,healthandhygienemeasuresandengineering

    controlssuchasexhaustfansandisolationprocedures.Othermeasuresincludesymbolsandsignsintheworkplace.Thesesignsandsymbolsplayanextremelyimportantpartintheworkplacebecausetheypicturetheareasthatneedtobesigned.Thesepicturesstandoutmuchbetterthanwordsandareextremelyvisible.

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    Responsibilities in the Workplace

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 12of30

    Employer

    Ensuringthehealthandsafetyofworkersistheobligationoftheemployer.

    Managers,supervisorsorteamcoordinatorsareresponsibleformakingsurethatyouhave:

    adequatelighting

    acleanandtidyworkarea

    safemachinesandmaterials

    safetysignsandsafetyequipment

    chemicalsstoredseparately,safetyguards,standardoperating

    procedures(SOPs)

    jobrotation

    safeworkingpracticesandfacilitiesforworkers

    firstaidequipment,toiletsandwashbasins

    lunchrooms

    information,instructionandtraining.

    Employee

    Aworkerhasthefollowingobligationsataworkplace:

    tocomplywiththeinstructionsgivenforworkplacehealthandsafetyattheworkplacebytheemployerorsupervisor

    tousepersonalprotectiveequipmentiftheequipmentisprovidedbytheworker'semployerandtheworkerisproperlyinstructedinitsuse

    nottowilfullyorrecklesslyinterferewithormisuseanythingprovidedforworkplacehealthandsafetyattheworkplace

    nottowilfullyplaceatrisktheworkplacehealthandsafetyofanypersonattheworkplace

    nottowilfullyinjurehimselforherself.

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    Safety Precautions and Procedures to be Observed in the Workplace Environment

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 13of30

    Environment management systems

    Organisationsneedtodevelopenvironmentalmanagementsystemstocoveralloftheir

    activities.Thesystemshouldmeetinternationalstandards(ISO14001),andaddressenvironmentalissuesbyintegratingtheenvironmentintodailybusinessoperations.

    Your general environmental duty

    Whenappliedtoyourworkplace,yourgeneralenvironmentaldutyistoensurethatyoutakeallreasonableandpracticablemeasurestopreventorminimiseenvironmentaldamageresultingfromyourwork.

    Howcanyoudothat?Bemoreawareandbetterinformedknowaboutyourenvironmentalresponsibilities.

    Helpidentifyenvironmentalrisksandimpactsinyourwork.

    Helpdevelopandimplementreasonableandcost-effectivewaystominimiseenvironmentalrisks.

    Askforhelpifyouarenotsure.

    Your duty to notify

    Youmusttellasupervisororteamleaderimmediatelyifyoubecomeawareofanactivitythatiscausingorcouldcauseenvironmentalharm(gasleak,chemicalspill).Ifyoursupervisorisunavailable,ortakesnoaction,notifyyourseniormanager.

    Duties of management

    Managers,supervisorsandteamleadersmust

    planandacttominimiseenvironmentalrisksandimpactsaspartofyourdailyoperationsandemergencyprocedures,and

    ensuringthatyourstafffullyunderstandandarefulfillingtheirlegalduties.

    Due diligence

    Exercisingduediligencemeanstakingallreasonablecarebyestablishingapropersystemtopreventanenvironmentalproblemoccurring,andtakingresponsiblestepstoensuretheeffectiveoperationofthatsystem.Systemsusedtoimplementaduediligenceprogramwillhelporganisationscomplywithallenvironmentallegislation,reducelong-termcostsandimprovetheirpublicimage.

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    Potential Hazards in Relation to Improper Housekeeping Practices

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 14of30

    Ways to make your workplace safer

    (a) Adopt good housekeeping practices.

    Goodhousekeepingwilloftenminimisehazardsbyremovingthecauseofaccidents.Somepracticesinclude:

    keepingrubbishawayfromworkareas

    ensuringaccesstofireextinguishersandexitsisnotobstructed

    keepingpassagesandstairwaysclear

    wipingupspiltoil,liquidsandgrease

    cleaningupareasafterworking

    usingmetalcontainersforgreasyorpaint-stainedragsorwaste

    notaccumulatingwasteorscrap

    keepingworkareas/benchesandmachinesuncluttered,and

    notleavingloosetoolsonrunningmachineryorequipment.

    (b) Attend health and safety training.

    Youshouldattendalltrainingcoursesonhealthandsafetyaspectswhichaffectyou.Ifyoumissanimportantsession,makeanefforttoreceivetheinstructionanotherway,forexample,attendthenextsessionorasktoreadthenotes.

    (c) Wear personal protective equipment.

    NormallyofficeworkersdontneedPPEotherthanfootwearwhichcompletelycoversthefoot.However,manyoccupationswithinanyorganisationrequireoffice-basedworkerstogointothefield.Inthiscase,youwillbegivenspecificPPE.YoumustbeproperlytrainedinthePPEyouuseandknowwheretoaccessit.

    (d) Keep fit and healthy.

    Keepingyourselffitandmentallyalertthroughhavingagooddiet,doingregularexercise,attendingtomedicalproblemsandgettingenoughsleepwillhelptoreduceaccidentsandabsenteeismbroughtaboutbycarelessness,stressandfatigue.Heedingthefollowingadvicecanimproveyourwell-being.

    Drugsandalcoholcancausedependence,withpeopleunabletodoafulldaysworkproperly.Theyarestrictlyprohibitedatwork.

    Developgoodpostureatwork,whetheryouspendlongperiodsstandingorsittingatadesk.

    Keepyourselfwell-groomed,cleanandneatlyattired.Observehygienicpracticessuchaswashingyourhandsregularly.Thisisparticularlyimportantforanyorganisationemployeesinvolvedwithsewagetreatment,transportormaintenance.Ensurethatyourimmunisations,suchashepatitis,areup-to-date.

    Dontignoremedicalproblemsthatmaybenaggingyou.Seeadoctorbeforetheyleadtootherproblems.

    Maintainahealthybalancebetweenworkandyourpersonallife.Thiswillkeepyouhappieratworkandathomeandlessstressed.

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    Ifyoufindworkstressfulthroughhavingtoomuchortoolittleworktodo,orbyworkbeingmonotonousorlackinginstimulation,talktosomeoneaboutit.Thismaybeasupervisor,teamleaderorcounsellor.Compensationpayoutsforstress-relatedillnessaresubstantialandcanbereducedifpeopleheedthesignsbeforeamajorproblemoccurs.

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    Safety precautions and short and simple rules

    Nounauthorisedaccesstoworkshopswithoutsupervision.

    Nounauthoriseduseofequipment.

    Wearprotectivegear.

    Wearonlyclosedtoeshoes.

    Nojewelleryorloosefittingclothing.

    Containlonghairandbeards.

    Walk-dontrun.

    Ifyoudontunderstand,ASK.

    Nofoodordrink.

    Readallmaterialsafetydatasheetsandlabels.

    Beawareofemergencyprocedures,exitsandemergencybuttons.

    Readandunderstandanysafetysigns,instructionsandnotices.

    Thinkbeforeyouact.

    Cleanupasyouworktoavoiddangerousclutter.

    Accidents associated with poor housekeeping practices

    Slips,tripsandfallsfromdebrisandgreasyfloors,especiallyiflightingispoor.

    Cutsandlacerationsfromprotrudingparts,storesorobjects.

    Firedangerfromwasteproductsorpoorlystoredmaterials.

    Healthrisksfromthedustsandfumesofhazardousmaterialsthatarebadlystoredorused.

    Short and simple consequences

    Youmayloseaccessprivilegestoworkshopsifyouviolateanysafetyrule,orcauseinjuryordamagetopersonsorequipment.

    Safety precautions in workshops

    Constructionlaboratoriesandworkshopsareplacestoexperiment,becreativeanduseskillsandtalentstoconstructmodels,furnitureandotherdesignprototypes.

    However,theseactivitiesindesignanddevelopmentareoftenunpredictable.Theuseofexoticmaterials,unorthodoxuseoftoolsandequipmentandarapidchangeintheactivitiesasnewdesignideasdevelopandchange,sometimesmakeitdifficulttorespectsafetyregulations.

    Safety = common sense

    Stopandthinkbeforeyouact,andaskthetechnicalstaffforadvicebeforeyoustartonan

    unfamiliarprocess.Theyhaveanenormousamountofknowledgeandexperiencetoguideyouinasafemannertoachieveyourideas.

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    The wrong tool for the job

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 16of30

    Itissometimestemptingtouseavailableequipmentortoolsinawaynotoriginallyforeseenortodosomeworkforwhichtheyhavenotbeenadaptedordesigned.

    Allequipmentandtoolscanbeusedtoundertakeavarietyoftasks,butifyoudontknowthelimitsorusethemtherightway,troubleisjustaroundthecorner!

    Ifyouhavetheslightestdoubtaboutthesuitabilityoftheoperation,ASKadvicefromthetechnicalstaff.Theywillensurethatthenecessaryprecautionsaretakenandadequatesafetyequipmentmadeavailableoralternativeequipmentcanbeused.

    Don'tthinkofthesafetyorganisationasbeingtheretostopyoufromdoinginterestingthings.Itistheretohelpyouachievesuccess.

    Aswellastheworkshopwhereyouareworking,technicalstaffhaveaccesstootherresourceswithintheorganisationthatcanusuallycarryoutspecialprocessesthatcannotbehandledinworkshops.

    Consult,askforadviceandhelpfromtechnicalstaffthatstheirjobandtheywanttoseehowproudyouareofthefinishedproject.

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    Clean up your mess

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 17of30

    ItistheresponsibilityofALLworkshopuserstokeepthesurroundingworkareacleanandtidyatalltimesandnotclutteredwiththematerialsthatyouareusingforyourproject.

    Areasaroundmachinesandwalkwaysarespeciallymarkedtopreventaccidents.Dontblockthemwithmaterialsorobstaclesthatmayrestrictaccessoremergencyevacuation,orsimplyclutteruptheworkingspaceandmakesafeandefficientworkingmoredifficult.

    Attheendofthesession,thatmagicalSOMEONEissupposedtowaveamagicwandtocleanupthemess!Technicalstaffarenotemployedtoclean-upafteryou.Cleaningequipmentisprovidedandtimeisusuallyallocatedattheendtocleandownthebenches,machineryandsweeptheflooraroundyourworkarea.

    Makingamess,whenusingaworkshop,isafactoflife.Youcantproduceamasterpiecewithoutcutting,sanding,sawingordrillingthatspecialcreation.

    However,accidentsusuallyoccurwhenpeopledosillythings,areinahurryoraresurroundedbyahugepileofoffcutsthatgetinthewayofthenextstageoftheprocess.

    Is it safe?

    Somematerials,solutionsandsolventsareunsafewhentheymixorcomeintocontactwithothersubstances.Theymustbeusedinwell-ventilatedareasandunderfumeextractionhoods.

    AnymaterialsorsolutionsthatyoubringintothelaboratoryorworkshopMUSTbeshowntothetechnicalstafftoassessifthereisanyriskintheiruseinthearea.

    Technicalstaffprovidematerialsafetydatasheets(MSDS)ofthecommonmaterialsusedwithinthelaboratoryorworkshop.Beforeyoudecidetotrysomespecialtypeofmaterial,

    ASKwhatsafetyhazardsmaybelikelyandwhetherspecialprecautionsandprocessesneedtobeundertaken.

    Verifythatallsafetyequipmentthatyouneedforaparticularjobispresentbeforestartingtheactivity.

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    When things go wrong

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 18of30

    Evenwhenallthesafetyprecautionsareinplace,sometimesthingsgowrongandemergencyproceduresmustbeimplemented.

    Gettoknowtheworkenvironment,inparticularwheretofindthe: fireextinguisher

    fireaidkit

    emergencystopbuttons

    telephoneandemergencynumber

    emergencyexits.

    A place for everything everything in its place

    Laboratoriesandworkshopsareoperatedbywellorganisedtechnicalstaffwhoprovidemultiplesetsoftoolsandequipmentforyouruse.

    Leavingaheapoftoolslyingaroundontheworkbenchisinvitinganaccidenttohappen.Whenyouhavefinishedusingit,putitbackintherackorcupboardforotherstouseandkeepyourworkareauncluttered.

    Ifatoolisbroken,blunt,oryoubreakit,tellthetechnicalstaff;theyusuallywontbiteyourheadoff,becausethesethingshappenallthetimeasstudentsarelearningandexperimentingwithnewskills.

    Ifatoolitisdamagedorunsafetouse,thenitisYOURresponsibilitytoinformthem.

    Dontjustreturnittothecupboard,asthenextusercouldbeseriouslyinjured.

    Safety signs

    SignssurroundusineverydaylifetoinformustoGoLeft,SlowDown,Stopandamultitudeofotherinstructions.

    Inworkshops,picturesafetysignsuseuniversalsymbolsto:

    preventaccidents

    signalhealthhazards

    indicatethelocationofsafety,firstaidandfireprotectionequipment

    giveclearguidanceandinstructioninemergencyprocedures

    formpartofthetotalsafetyinformationsystemofthearea.

    Picturesafetysignswarnofhazardsorrisksthatarepresentintheworkplaceandinformusersintheworkplacehowtoavoidthathazardorrisk,oritseffects.

    Inadditiontothepicturesigns,manyindividualmachinesandprocesseshavedetailedsignsexplaining"stepbystep"instructionstousethemsafely.

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    Thefollowingfigurewillassistyoutoidentifycommonsigns.

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    Signs and symbols

    Thesignsandsymbolsthatyouseeintheworkplacearetohelpremindyouortellyouaboutsomething.Safetysignscanbedifferenttypes:picturesonly,wordonly,bothpicturesandwords.Theyfallintofourgeneralcategories:

    Informationalsignsgiveyouinformationabouttheareayouarein.Theyareusuallyrectangularordiamondshapedandcanalsobeatagsystem.

    Thereareagreatnumberofinformationalsigns;theirtypeswillvaryaccordingtotheworkplace.

    Prohibitionarysignstellyoumustnotdosomething.

    Itisusuallyaredcirclewithalinethroughitfromthetoplefttothebottomright.

    SomeotherexampleswouldbeNoeating,Noflames&Nodrinking.

    Warningsignsadviseyouofpotentialhazards.Thereareavarietyofconditionswhere,bylaw,certainsignsmustbeused.

    Mandatorysignstellyouwhenyoumustdosomething.

    Itisforyoursafetyandcouldbealifeordeathsituation.

    Thereisnosuggestionhereitisamustdoinstruction.

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    Safety signs are colour coded for easy recognition

    Red & black

    Prohibition You must not

    Yellow & black

    Caution Be careful

    Green & white

    Emergency

    Blue & white

    Mandatory

    You must wear this

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    7.1.5 Hazards and Safety Precautions Associated with Advanced Composite

    Materials.

    Thistopicwilltakeyouthroughthehazardsandsafetyprecautionsassociatedwithadvancedcompositematerial.Buttodothis,youneedtoknowwhatanadvanced

    compositeandacompositematerialis.

    What Is A Composite Material?

    Thetermcompositeisusedtodescribe2ormorematerialsthatarecombinedtoformamuchstrongerstructurethaneithermaterialbyitself.Themostsimplecompositeiscomposedof2elements:

    amatrixwhichservesasabondingsubstance(glue)

    areinforcingmaterial

    Awidelyusedcommoncompositematerialinallwalksoflifefromsportingequipment,toboating,aircraftpartsandevenfurnitureandplaygroundequipmentisfibreglass

    Thereinforcingmaterialisaglassfibreclothmaterialwhichcanbefoldedorscrunchedupjustlikeapieceofclothing.Thematrixorglueisaresincompound,inliquidform,consistingof2partswhichwhenmixedtogether,formasolidplasticcompoundaftera

    curingprocess.Sowhenweimpregnateorsoaktheglassfibreclothwiththemixedresin,theendresultaftertheresinhascuredisahighstrengthreinforcedplastic.

    Glass Fibre Cloth Resin

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    Theconceptofcompositematerialsisnotnew.Theoldestmanmadebuildingmaterial,adobe(mudbrick),isacompositeformulae.Adobeisproducedbycombining2dissimilarcomponents(mudandstraw)toformbuildingbricks.Afterthebricksareallowedtocureinthesun,theresultingbuildingblockissubstantiallystrongerandmoredurablethaneither

    oftheoriginalcomponents.ThecenturiesoldruinsoftheAnasaziIndiansinsouth-westernColorado,areproofofthedurabilityofthissimplecompositematerial.

    Adobe

    What Is An Advanced Composite Material?

    Astechnologyinaircrafthasdeveloped,sohasthetechnologyinthematerialsthattheyaremadefrom.Tomakeanaircraftflyfaster,higherandlonger,weneedtoreduceit'soverallweightwhilestillmaintainingairframestrength.Theuseofexpensive,highperformanceresinsystemsandhighstrength,high-stiffnessfibrereinforcementinsteadofmetalalloystructure,hasallowedthistohappenduetotheirsuperiorstrengthtoweight

    ratio.ThemuchstrongerandstifferfibresofBoron,Graphite(Carbon)andKevlarhavegivencompositematerialsstructuralpropertiessuperiorinseveralwaystothemetalalloystheyhavereplaced.ThetermAdvancedappliestothesecomposites.

    Boron fibre Graphite (Carbon) fibre Kevlar

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    Where Are Advanced Composites Used?

    AdvancedCompositesareusedextensivelyonmilitaryandcommercialaircraft.Flightcontrols,landinggeardoors,skins,panels,antennaeandradarcovers,arejustafewexamplesofwhereadvancedcompositescanbeusedonaircrafttoreducetheweight

    whilemaintainingarequiredstrength.

    TheHorizontalStabilizeronaF-14TomcatFighteraircraftisconstructedfromBoronEpoxycompositematerial.Byusingboronepoxyinplaceofametalalloyequivalent,aweightsavingof19%wasmade.

    TheBoeing737usesapproximately1500poundsofcompositematerial,providingaweightsavingofapproximately600poundsor29%,whencomparedtoconventionalsheetmetalconstruction.

    TheSikorskyS-76helicopterairframeisconstructedfromapproximately60%ofcompositematerial.Thishadmadea30%weightsavingcomparedtoametalalloyequivalent.

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    Advanced Composite Hazards

    Therearespecifichazardsinvolvedwithadvancedcompositematerials,whethertheybeduringoraftermanufacture.Youhaven'tlearntaboutcompositemanufactureasyet,andindeedmaynotdependingonwhichtradestreamyoutake.Youstillneedtobeawareof

    thehazardsassociatedwithitasyoumaybecomeexposedtoitwhileothertradesmeninyourworkplacecarryitout.Youalsoneedtobeawareofthepotentialhealthandmaintenancehazardsthatadvancedcompositespresent.

    Hazards during manufacture

    Duringmanufacturethereare4thingsthatcanpresentahazard:

    thematrixorresinsystem

    thereinforcingorfibrematerial

    thesolventorcleaningcompound

    dusts

    Matrix or Resin Hazards

    Thereareanumberofdifferentkindsofresinsusedinadvancedcompositesmanufacturewhichpresentsimilarhazards.Ifyoutreatthemallthesameyouwillbeleftinnodoubttheproblemstheycancause.

    Uncuredresinscanpresentasignificantdermalexposurehazard.Inmanyworkplaces,manualhandlingresultsinpotentialskinexposure.Thiscanresultinskinirritation,rashesandsubsequentdermatitisifcontactisprolonged.Skinsensitizationtotheresinscanalsodevelop,andmayrequireachangeofworkassignment.

    Exposuretovapoursemittedfromresinsmaycauseirritationoftheeyes,nose,throatand

    respiratorytract.Irritationmaybesevereenoughtocausebronchitisandpulmonaryedema.Ifexposureisprolonged,respiratorysensitisation(anallergic,asthmatictypereaction)mayoccur.

    Therehasbeensomeanalysiscarriedouttosuggestthatsomeelementscontainedincertainresinsmaycausereversiblelivertoxicityanddamagetotheretinawhenabsorbedthroughingestionandinhalation.Theyarealsoclassifiedasasuspecthumancarcinogen.

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    Reinforcing Fibre Hazards

    Mostofthereinforcingmaterialsusedinindustryhavethepotentialtocauseeye,skin,andupperrespiratorytractirritation,asaresultofthemechanical-irritantpropertiesofthefibres.Skinrashesarecommonwithfibrecontact.

    Carbon-fibremaybeassociatedwithanincreasedriskofskincancer.

    Solvents

    Likeresins,thereareanumberofdifferentkindsofsolventsusedinadvancedcompositesmanufacturewhichpresentsimilarhazards.Ifyoutreatthemallthesameyouwillbeleftinnodoubttheproblemstheycancause.

    Manyofthesolventsusedinadvancedcompositeprocessesarevolatileandflammable.Mostareskinandeyeirritants,andsomemaybereadilyabsorbedthroughtheskin.They

    maycauseeye,nose,andthroatirritation,andprolongedcontactwiththeliquidmayresultindefattingoftheskinandresultantdermatitis.Inhighconcentrations,narcosisisproduced,withsymptomsofheadache,nausea,light-headedness,vomiting,dizziness,poorcoordinationandunconsciousness.Somesolventshavetheabilitytodepressthecentralnervoussystem.

    TechnicalliteratureincludingMSDSsfromthesolventsuppliershouldbeconsultedaboutanychemicalsusedwithadvancedcomposites.

    Dusts

    Dustsmaybegeneratedinseveralwaysinadvancedcompositeprocesses.Themostcommondust-generatingprocessesaremachiningandfinishingofcuredpartsandrepairofdamagedparts.Muchofthedustgeneratedintheseprocessescanbeveryfineand

    canbereadilyinhaled.Dustsmaycauseirritationoftheeyes,nose,throatandrespiratorytract.Irritationmaybesevereenoughtocausebronchitisandpulmonaryedema.Ifexposureisprolonged,respiratorysensitisation(anallergic,asthmatictypereaction)mayoccur.Contactwiththeskinmaycauseskinirritation,rashesandsubsequentdermatitisifcontactisprolonged.

    Moredustisusuallygeneratedinfinishingandrepairprocesses,sincelargesurfaceareasareinvolved.Grinding,routingandsandingarefrequentlyusedmethodsinbothprocesses.Therepairprocessmayrequiretheuseofabrasiveblasting,aswellassanding,toremoveexistingpaintorcoatings.Ingredientsofthepaintorcoatingbeingremoved,suchasleadorchromates,mayalsobeofconcern.Therepairprocessmayalsorequirecuttingorsawingtoremovethedamagedpartarea,andbothmaygenerate

    significantamountsofairbornedust.

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    Advanced Composites Component Hazards

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 27of30

    Therearehazardsassociatedwithcompositeaircraftcomponentsthatyouneedtobeawareofwhenworkingonandaroundthesetypes.

    Hereisanexampleofhowdelicatecompositecomponentscanbe.Youareworkingonanaircraftanddropatoolonametalalloypanel.Theresultisasmalldentwhichis2thousandthsofaninchdeep.Theprobableoutcomewouldbethatthedamagewouldbeclassedasnegligible,andwouldremainasiswithoutrepair.

    Whileworkingonthatsameaircraft,youdropthatsametoolonacompositepanel.Thesizeofthedentisalsothesame.Asyoudon'twanttogetintotroublefordamagingthepanel,youthinkthatthedamagewillbe"O.K.",soyoudon'ttellyoursupervisoraboutit.Butbecauseofthedelicatenatureofcomposites,theextentofthedamagedoesn'tstopthere,eventhoughitisallyoucansee.

    Thesuddenimpactofthetoolhasalsocrackedtheresinbetweenthefibreplyswhichgreatlyreducesthestrengthofthepanel.Theaircraftgoesflyingandthepanelbreaksoff

    inflightandhitstheverticalstabilator.Theaircraftonlyjustmakesitback,andisfoundtoneedanewstabilatorandofcourseanewpanelatacostofover$100000.Aninvestigationislaunchedintotheincidentwhichfindsthatitwasallcausedbyyoudroppingyourtoolonthecompositepanel.

    Themoraltothisexampleistobeextracarefulwhileworkingaroundaircraft.Ifyoucausesomedamage,reportittoyoursupervisornomatterhowsmallyoumaythinkitis.Ifyouhadreportedthisdamagewhenithappened,itwouldhavebeenfullyinvestigatedandrepairedatafractionofthecost,andyouwouldmorethanlikelyhavegottenapatonthebackfornotkeepingittoyourself.

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    Precautions

    Goodworkplacecontrolsareessentialincontrollingexposuretoprocessmaterials.Manyofthematerials,particularlytheresinsandfibres,presentapotentialdermalexposurehazard.Manyofthesolventsandsomeoftheresinspresentapotentialinhalationhazard.

    Somematerialspresentbothadermalandinhalationhazard.Ingestionmaybeapotentialexposurehazard,butusuallyinvolvespoorpersonalhygieneorcontaminationofeatingfacilities.

    Keepingthisinmind,whenworkingwithoraroundcompositemanufactureorrepairprocesses,alwayskeepyourhealthattheforefrontofyourmind.Ifyoucansmelltheresins,solventsorgenerateddustwaste,itmeansthatitisgettingintoyoursystem.YoumusteitherwearyourPersonalProtectiveEquipmentorvacatetheareauntilallairbornecontaminateshavedissipated.Thesecontaminatesmaynotaffectyouimmediately,butitismorethanlikelythatyouwillsufferhealthproblemsinthefuture.

    MostAdvancedCompositemanufactureandrepairprocedures(especiallytheonesthatinvolvegrinding,routingandmachiningandtheuseofsolvents)shouldbeperformed

    underanextractionunit.Whereitisnotpracticaltodothis,theprocedureshouldbeperformedinawellventilatedareaatatimewhenthefewestemployeesarepresent.

    Grinding composites under an Sanding composites outside

    extraction unit. in a well ventilated area.

    Ifyouareunsureofthehazardsthataparticularsubstancepresents,requestfromyouremployerorOH&SrepresentativeacopyoftheMaterialSafetyDataSheets.Thesewilltellyouexactlywhathazardsareassociatedwiththesubstance,andwhatprecautionsyouneedtotake.

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    Waste disposal

    Topic7.1.1:OH&SResponsibilitiesIssueB:January2008 Revision1 29of30

    Thehazardsassociatedwiththeproductmayalsoapplytothewaste.Thereforeitisimportanttodisposeofanywasteinanappropriateandsafemanner.

    Itemsthatrequiredisposalincludethefollowing: allsubstancescollectedasspillsorleaks

    containersthathavebeenemptiedafteraleakorspill,includingbrokenbags,fibre-boarddrums,andanyobjectssuchaspalletsthatmayhaveabsorbedthespillage

    heavilycontaminatedequipmentandclothing

    surplusorredundantproduct

    non-returnablecontainersthatcontainresidue.

    Methods of disposal

    Thelocalwastedisposalauthorityshouldbeconsultedonthesuitabilityoftheproposedmethodofdisposal.

    Thesuppliersoftheproductsmayalsoprovideadvice.

    Job knowledge and training

    Allpersonnelworkingwithchemicalsmustbefamiliarwiththehazardsofsuchchemicals.TheyshouldhaveanunderstandingofMSDSforthechemicalsbeingstoredandbefamiliarwiththeactionstobetakenincaseofpoisoningbythesechemicals.

    Operatorsneedtobetrainedindealingwithspillageandfirefighting,andshouldbefamiliarwiththerequirementforprotectiveequipmentandclothingfortheseoperations.

    Otheremployeesshould,asaminimum,beawareoftherelevanthandlinghazards,including

    fireriskandsymptomsofpoisoning,andhaveknowledgeoftheactionrequiredinanemergency.

    Allpeopleusingchemicalsoremployedatstorageareashouldreceivetrainingappropriatetotheirdutiesandresponsibilities,whichshouldinclude:

    Thenatureoftheworkandsafeuseofequipment.

    Thepropertiesofandhazardassociatedwiththesubstancesbeingkeptforuse.

    Thelocationoffirstaidequipmentandfireprotectionequipment.

    Thecorrectuseofpersonalprotectiveequipment,itscareandmaintenance,andactionstobetakeninvariousemergencies,includingspillsandfire.

    N.P.Regularsimulatedemergencyexercises,includingfiredrillsandspillage-handlingproceduresshouldbeincludedinthetraining.Suchexercisesshouldbeconductedatleastannually.

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 1of26

    TOPIC7.1.2IDENTIFICATIONANDREPORTINGOFWORKPLACEHAZARDS

    Introduction to Identification and Reporting of Workplace Hazards

    Mostworkplaceaccidentsareavoidable.Ifpeopletooktimetoidentifyhazardsthatexist

    thereanddealwiththem,workerswouldenjoyahappierandsaferworkplace.

    Howdoyouknowifsomethinginyourworkplaceisahazard?Hazardsaredangersatwork.

    Youmighthaveahazardtodowithnoise,machineryandequipment,electricity,manual

    handling,hazardoussubstances,workinginconfinedspaces,workinginthesun,workingin

    publicplaces.Thistopicwilllookatsomeoftheseareas.

    Oncompletionofthistopic,youwillbeableto:

    Explainthecausesandeffectsofaccidents.

    Explainpersonalandinstitutionalresponsibilitieswithregardtobehaviour,practices

    andhygieneintheworkplace.

    Explainthemajorfunctionsofsafetycommitteesandrepresentatives.

    Explainthemajordangerareasapplicabletotheworkplaceenvironment.

    Illustrateconditionsthatconstituteafirehazardintheworkplaceenvironment.

    ExplainMaterialSafetyDataSheets.

    Createaworkplacehazard/accidentreport.

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    Causes and Effects of Accidents

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 2of26

    Althoughtherearemanydefinitionsofamishap,wechosethisoneasastartingpoint:A

    mishapisanyunplannedorunintentionalevent,nomatterhowserious,thatstopsor

    interruptsyourworkandresultsinpersonnelinjuryand/orpropertydamage.Therearethreebasicelementsofamishap:

    1. Anunplannedorunintentionalevent.

    2. Workstops.

    3. Injuryorpropertydamage

    Hereisanexamplethatillustratesthethreebasicelementsofamishap:

    Youretryingtoloosenalargenutwithawrench.Thenutisrustedtight.Asyouapplyextra

    pressuretothewrench,thewrenchslips.

    Youstaggerbackwardandstrikeyourheadonastanchionbehindyou.

    Inthisexample,therewerethreedistincthappenings:

    1. Thewrenchslipped.

    2.

    Youstaggeredbackward.

    3. Youhityourheadonastanchionbehindyou.

    Thisexamplefitsthedefinitionofamishap.Itwasunexpected;itinterruptedyourwork;and,

    asyouwouldagree,youmadecontactthatcausedpersonalinjuryorpropertydamage.

    Mishapsareapain!Thisisespeciallytruewhen,afteramishaphasoccurred,youlookbackandsayIfonlyIandfinishwithahad,hadnotordidnot.

    Withthatinmind,itsimportantforyoutounderstandthatyouareboththenumberone

    causeandthenumberonecureformishaps.

    Weknowyouwanttodothebestjobyoucan.Youdbetterstartrightnow!

    However,doyouassociatesafestwithbest?Ifnot,twofactsthatformthebasisofmishap

    preventionare:

    1. Mishapsarecaused.

    2.

    Theonlywaytostopthemistopreventoreliminatethecauses.

    Themoreyouknowaboutthecausesofmishaps,thebetterequippedyouwillbetoprevent

    them.

    Apracticaldefinitionofamishapcauseisanythingandeverythingthatcontributedtothe

    mishap.

    Themostcommoncausesofmishapsare:

    1. You,and

    2.

    Yourenvironment.

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 3of26

    Theycouldinclude:

    1.

    Yourunsafeactionsortheunsafeactionsofyourco-workers.

    2. Animpairedphysicalormentalconditionofthepeoplewhocausedorinfluenced

    theunsafeactions.

    3. Anydefectiveorotherwiseunsafetools,equipment,machines,materials,buildings,

    compartments,orotheraspectsoftheworkenvironment.

    Atleasttwoofeverythreeworkplaceaccidentsarecausedbyeitheraworkersfailuretodo

    (ornottodo)something,oraworkertakingshortcutswhenperformingatask.Wecallthis

    human error.Inotherwords,YOU causemostofyourownmishaps.

    Thefollowingaresomeofthemanyfactorsthatcanleadyoutomishaps:

    1. Inadequatetrainingandlackofjobexperience.

    2.

    Inadequateoroutdatedproceduresintechnicalpublications.

    3. Inadequatepostingorlistingofthesafetyprecautionsyoushouldobservewhen

    performingatask.

    4. Behaviouralfactors,especiallynegativetypesofmotivation.

    5.

    Medicallyrelatedfactorsthatreduceyourabilitytoworksafely.

    6. Communicationproblemscausedbyabreakdowninpassing,receiving,or

    understandinginformation.

    7. Poorlydesignedequipment,suchasimproperlyplacedcontrols.

    Mostaccidentsarepreventable.However,throughignoranceormisunderstanding,thereisa

    commonbeliefthattheyaretheinevitableresultofunchangeablecircumstancesorfate.

    Thisbeliefisuntrue,becauseitfailstoconsiderthebasiclawofcauseandeffecttowhich

    accidentsaresubject.Inotherwords,accidentsdonotoccurwithoutacause:most

    accidentsarethedirectresultofsomedeviationfromprescribedsafeoperatingprocedures.

    Onepurposeofsafetyrulesistoremindtheindividualofthedangersinherentinthework.

    Trainingintheobservanceofsafetyprecautionscanbeinstrumentalinavoidingpreventable

    accidentsandinmaintainingaworkenvironmentwhichisconducivetoaccident-free

    operation.Operatingproceduresandworkmethodsadoptedwithhazardpreventionasa

    specificcriteriondonotexposepersonnelnecessarilytoinjuryoroccupationalhealth

    hazards.Accidentswhichareabouttohappencanbepreventedifthecauseisdetectedand

    appropriateremedialactionistaken.

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    Inadequate or outdated procedures

    Inadequate training and experience

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 4of26

    Manymishapsoccurbecauseofinadequatetrainingandlackofjobexperience.Youmay

    findyourselfassignedataskthatisclearlybeyondyourskilllevel.Thismaybebecauseof

    anoperationalrequirementoranemergencythatrequirespromptaction.Oryoursupervisormaynotbeawareofyourlimitations.

    Thesesituationsmaycauseyoutomisreadinstructions,takeshortcuts,ormakeothererrors

    thatcouldresultinamishap.Also,yourchancesofamishapincreasewhenyouarenot

    awareofthehazardsassociatedwithaparticulartask.Itsthislackofawarenessthatcan

    keepyoufromtakingthenecessaryprecautions.

    InsimpleEnglish:

    1. DONTTAKESHORTCUTS.

    4.1. ASKFORHELP.

    Ifyouthinkataskistoohazardous,itprobablyis.Andbeforeyouattempttodoit,seek

    guidanceandbecomefamiliarwithitsassociatedhazards.

    CAUSES OF ACCIDENTS

    Whenamishapoccurs,examinetheproceduresyoufollowedjustbeforethemishap.They

    maybeinerrorortheymaynotprovideenoughdetailedhow-toinformation.Orperhaps

    thetechnicalmanualwasnotupdatedwhenapieceofequipmentwasupgradedorreplaced.

    Asaresult,youcouldinadvertentlybeusingthewrongproceduresforaparticulartask.If

    thisisthecase,taketheinitiativetocompletetherequiredpaperworktoupdatethetechnical

    manual.

    Inadequate safety precautions

    Youmust beawareofthesafetyprecautionsassociatedwiththejobortaskyouare

    performing.Theymusteitherbepostedinyourworkareaorlistedinthetechnicalmanual

    youreusing.Iftheyarentavailable,youcouldbeattemptingsomethinghazardousandnot

    evenknowit.MakesureyoureadALLapplicableprecautions.Evenifyouhaveperformed

    thetaskbeforeandarefamiliarwithit,itspossiblethatneworrevisedprecautionsexist.

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    Behavioural Factors that Cause Mishaps

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 5of26

    Yourbehaviourismuchmorecomplexthantheequipmentyouoperateandmaintain.

    Equipment,regardlessofhowitsdesignedandpowered,ispredictableinitsresponseto

    certaincuesorsignals.Ifapieceofequipmentquitsworking,youcanisolatethefaulttoaspecificpartwiththeuseoftestequipmentandschematics.Thisisnttrueforyou.Your

    behaviourwhileperformingataskisbasedonacombinationoffactorsthatcomesfromyour

    uniqueexperiences,knowledge,attitudeandmotivation.

    Eachoftheabovefactorscanaffectyourbehaviourregardingsafety.Behaviourthatleadsto

    amishapisusuallycausedbyundesirableattitudesandmotivations.

    Attitudes

    Attitudesarecomplexmentalstatesthataffectyourreactiontowardsomeobject,event,or

    stateofaffairs.Theycauseyoutoformopinionsandactincertainpredictableways,some

    favourableandothersunfavourable.

    Attitudesthatdonotsupportsafebehaviourhampermishapprevention.Andtheycanalso

    causemishaps.

    Motivations

    Motivationsareincentivesforspecificacts.Yourbehaviourisbasedonyourmotivation,and

    yourmotivationisshapedbyyourattitudes.Ensuringthatyouhavepositivemotivations

    towardjobsafetyisclearlyaverycomplexproblem.Itscomplicatedbecauseyoudonot

    simplyreacttothebasicneedsofcomfort,security,affiliationandself-fulfilment.Your

    motivationsonandoffthejobarealsogreatlyaffectedbytheattitudes,feeling,tensionsand

    emotionsoftheworldaroundyou.

    Thefollowingaresomeundesirablemotivationsthatcanleadyoutomishapsinthe

    workplace:

    Motivationtosavetimeandeffort

    Motivationtomaintainpersonalcomfort

    Motivationtogainapprovalandattractattention

    Motivationtoexpressresentment

    Medical factors that cause mishaps

    Medicalfactorssuchasillness,physicalimpairment,alcoholabuse,fatigue,andmotion

    sickness,cancausemishaps.Thesefactorsarefrequentlyassociatedwitheitherahigh

    tempoofoperationsthatpreventsproperrestandnourishmentorwitheventscarriedover

    fromarecentreturnfromleaveorliberty.

    Illness

    Yourabilitytoworksafelyissometimesaffectedbyillnessorthesideeffectsofmedicine.

    Temporaryillnesseslikecolds,flu,dizziness,heatstressandnauseacanweakenyour

    physicalabilities.Theycaneitherreduceyourstrength,staminaandcoordination,ordisrupt

    yourconcentration,mentalalertness,memoryandreasoningability.Thesesideeffectsofmedication,suchasdrowsiness,sluggishnessandlackofcoordination,

    cansometimesleadtomishaps.

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    Physical impairments

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 6of26

    Anypre-existingphysicalimpairment,suchasalowerbackinjury,aslippeddisc,orahernia,

    maymakeyoumoresusceptibletomishaps.Mishapscanalsostemfromvisualandhearing

    defects.Commonvisualproblemsincludecolourblindness,faultydepthperception,farsightednessandnearsightedness.Hearingdefectscausemishapsiftheypreventyou

    fromhearinginstructionsorawarningsignal.

    Alcohol abuse

    Somepeoplethinkalcoholisastimulant.Nothingisfartherfromthetruth.Alcoholisa

    chemicaldepressant.Itactsasageneralanaestheticforthepartsofthebrainthatsuppress,

    control,andinhibitthoughts,feelings,andactions.Alcoholtypicallyimpairsyourjudgment,

    givesyouunrealisticconfidence,slowsyourcoordination,anddegradesyourperformance.

    Theseeffectsarepresentwhetheryoufeelthemornot.Itstheseeffectsthatcausetherisk-

    takingtypeofbehaviourthatcanleadyoutounsafeactsthatcausemishaps.

    Fatigue

    Fatigueisnotanall-or-nothingfactor.Itbeginswhenyoustartatask,anditincreasesas

    youcontinuetoperformthetask.Atsomepointduringthetask,fatiguecanbecomegreat

    enoughtoimpairyourperformance.Itcandecreaseyourworkoutput,changeyourattitude,

    andreduceyourmotivationtoobservesafetyprecautions.Butlongbeforethishappens,

    fatiguewilldecreaseyourawarenessandreflexactions.Atthispointmishapscanoccur.

    Thefollowingaresomesymptomsoffatigue:

    Lowerqualityofperformance

    Irritability

    Impatience

    Forgetfulness

    Confusion

    Ahighernumberoferrors

    Thefollowingaresomefrequentcausesoffatigue:

    Hardwork,longhoursandlackofsleep

    Environmentalstress,suchasheat,cold,noise

    Inadequatelighting,andvibration

    Boredomandmonotony

    Achangeinroutine

    Suppose,forexample,youreaccustomedtoworkingdaysandsleepingnights.Ifyouswitch

    toworkingnightsandsleepingdays,youwillprobablyexperiencefatigue.

    Theresultsoffatiguevaryfrompersontoperson,butfatiguealwaysreducesyourmental

    alertness,increasingthechancesofamishapoccurring.

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    Communication problems that cause mishaps

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 7of26

    Mishapscanoccurwhenthereisabreakdowninthepassing,receivingorunderstandingof

    information.Themostcommoncommunicationproblemismisunderstandingthemessage

    beingsenttoyou.Yourbrainreactstowhatitthinksithears,notnecessarilywhatithears.

    Mishapscanalsostemfromlanguagebarriers.Youcantunderstandamessageifthe

    personsendingthemessagedoesntspeakclearlyenough.

    Equipment design factors that cause mishaps

    Poorlydesignedequipmentandimproperlyplacedcontrolscancausemishaps.Controls

    thatcantbereachedquicklyandeasily,emergencycontrolsprotectedbycumbersome

    interlocks,anddisplaysthataredifficulttoreadareexamplesofdesignproblemsthatcan

    causemishaps.

    Mishap prevention

    Whyismishappreventionnecessary?Theaviationbusinessisdeadlyserious.Its

    conductedbyprofessionals,restrictedtolimitedresources,andallowsno roomforerror.

    Mishapsproduceerrors.Therefore,whenmishapsarereduced,errorisreduced,and

    readinessisimproved.

    Theaviationindustryalsoconsidersyour safetytobeasimportantasproductivity.Unlike

    mostcivilianbusinesseswhosesafetyeffortsaredirectedatreducingon-the-jobmishaps,

    aviationindustrymishappreventioneffortsgiveyoucompletecoverage,bothonandoffthe

    job,regardlessofyourdutystatus,location,ormission.

    Mishappreventionisavitalpartofyourjob.Bypreventingmishaps,youavoidinjuryto

    yourselfanddamagetoyourequipment.Whenyouthinkofmishaps,youprobablythinkofdeaths.Butin2000,aboardshipsandsubmarinesandashore,foreverydeath,therewere

    mishapsthatresultedinequipmentdamageorpersonalinjury.

    Mishappreventionistheprocessofeliminatingmishap-producingcauses.Thegoalofthe

    aviationindustrysmishappreventionprogramistopreventmishapsfromoccurringor,once

    theyhaveoccurred,topreventthemfromrecurring.Theaviationindustrysmishap

    preventionprogramconsistsofactivitiesdirectedtoeliminate

    (1)unsafeactsofpersonsand

    (2)unsafemechanical,physical,orchemicalworkingconditions.

    Thebestwaytopreventmishapsistoeliminatethefactorsthatleadtomishaps.Thiscan

    involveanything,fromaminuteofextraeffortbyyouthatcostsnothing,tolengthyplanning

    andworkbymanypeopleatconsiderablecost.Italldependsonthenatureoftheunsafe

    condition.

    Theauthoritytocorrectanunsafeconditionmayinvolveanylevelofthechainofcommand.

    Thefollowingfouravenuesareavailabletoyou.

    Ordercorrectionwhereauthoritypermits.Ifyouhavetheauthoritytodoso,dont

    delayorderingunsafeconditionscorrected.Delaymeansexposureofotherpeople

    totheunsafecondition.Ifyoureuncertainaboutthebestcorrectionmethod,talktoyoursupervisorimmediately.

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 8of26

    Reportconditionstohigherauthority.Ifyoudonthavetheauthoritytocorrectthe

    unsafeconditions,thenpromptlyreportthehazardousorpotentiallyhazardous

    conditionstoyoursupervisor.Bereadytooffersomesuggestionsabouthowto

    correcttheunsafecondition.Yourideasmayhelptospeedthecorrection.

    Correcttheproblematthesource.Dontstopwithjustcorrectingtheunsafe

    condition.Finditssourceandbeginyourcorrectiveactionsthere.Ifyouhavethe

    authoritytocorrecttheproblematthesource,thendoso.Iftheprobleminvolves

    people,thenpointouttheunsafeconditionandcorrecttheworkerscausingit.Hold

    on-the-spottrainingifneeded.Ifyoudont,youreinvitingrepetitionoftheunsafe

    practice.

    Taketemporaryprecautions.Youmayneedtodelaycorrectinganunsafecondition

    becauseofashortageoffunds,personnel,orequipment.Ifthishappens,take

    whatevertemporaryprecautionsyouneedtoprotectbothyourselfandyourco-

    workersfromtheunsafeconditionuntilitcanbecorrected.Theseprecautionsmay

    includesecuringthehazardousareas,disconnectingpowersources,posting

    warningsigns,andgivingverbalwarningtoworkers.

    Whateverprecautionsarenecessary,takethempromptlytoreducetheexposureofany

    hazardousconditiontoallpersonnel.

    Remember

    Accidentsintheworkplacecausemillionsofdollarstobepaidoutincompensation,notto

    mentionthegriefandpaintheycancause,especiallyinseverecases.Itistherefore

    extremelyimportantthatpersonnelaretrainedcorrectlyandareawareoftheir

    responsibilitieswithregardtothemselvesandco-workers.

    Up-to-dateprocessesneedtobeinplaceatalltimes,andsafetyprecautionsmustbe

    highlightedtoworkersandclearlyvisibleintheworkplacetoavoidunnecessaryaccidents.

    Behaviourrelatedtoaccidentsintheworkplaceisusuallyrelatedtopoorattitudesand

    motivation.Thisiswhyemployersshouldalwaysensurethewellbeingoftheworker.A

    happyworkerisusuallyasafeworker.

    However,accidentscanbepreventedbytakingaproactiveapproachreportingdangerous

    situationsorfaultymachineryintheworkplace,andacceptingresponsibilityforit.Thereis

    nopointinsaying,Someoneelsewillfixit.Thismaybethecauseofanaccidentinvolving

    yourselfand/oraco-worker,soreportit.

    Thisiswhywehavesafetycommitteesandrepresentativesintheworkplace,toencourage

    safeworkingpracticesandprovideachannelforyoutoreportanyfaults,etc.whetheritbeto

    yourrepresentativeoronahazardreportformorboth.

    YouneedtotakeIMMEDIATE correctiveaction.Thisisespeciallytrueinsituationsthatpose

    animmediatehazardtolifeorhealth.Dontdelaybecauseyoumaynothavetheauthorityto

    correctsuchanunsafecondition.Inemergencies,YOUHAVEIT!Justbesureyoudontput

    yourselforothersindangerofbeinghurt.AndifyoucantSAFELYcorrecttheproblem,

    informyoursupervisoraboutitimmediately.

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    Health and hygiene

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 9of26

    Itisimportantthatyouthinkabouttheeffectofwhatyoudoathomeandintheworkplace

    andhowitaffectsyourhealth.

    Thegeneralhygieneprinciplesyouusefromdaytodayathomeareagoodstarttokeepingyousafeinyourworkplace.

    Atworktherearehazards,includingbiologicalhazards.Youneedtoidentifythosehazards

    andlearnhowtolookafteryourselfinyourworkday.

    CompliancewiththeWorkplaceHealthandSafetyAct1995meansthattherisksofinjuryat

    allworkplacesneedtobeidentified,assessedandcontrolled.

    Regulationsprohibitexposuretoariskorprescribewaystominimiseexposuretoa

    risk.

    Advisorystandardsstatewaystomanageexposuretoriskscommontoindustry.

    Industrycodesofpracticestatewaystomanageexposuretoriskstypicalinapart

    ofindustry.

    Wherethereisnoregulation,standardorcode,youmustexerciseduediligence.

    Employersshouldprovide:

    Adocumentedworkplacehealthandsafetypolicywhichhasguidelinesforinfection

    controlwhenworkersandfirstaidpersonnelareexposedtotheriskofinfection

    Up-to-dateinstructionaboutappropriatesafeworkpractices

    Ongoingtrainingandsupervision

    Personalprotectiveclothingandequipmentwhererequired

    Aneffectivesystemofinjuryandillnessreportingandfollow-up

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    Keeping fit and healthy

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 10of26

    Keepingyourselffitandmentallyalertthroughhavingagooddiet,doingregularexercise,

    attendingtomedicalproblemsandgettingenoughsleepwillhelptoreduceaccidentsand

    absenteeismbroughtaboutbycarelessness,stressandfatigue.

    Heedingthefollowingadvicecanimproveyourwellbeing.Drugsandalcoholcancause

    dependence,withpeopleunabletodoafulldaysworkproperly.Employeesmustinform

    theiremployeriftheyaretakinganymedicationthatmayimpairtheirabilitytodotasks.

    Developgoodpostureatwork,whetheryouspendlongperiodsstandingorsittingat

    adesk.

    Keepyourselfwell-groomed,cleanandneatlyattired.

    Observehygienicpracticessuchaswashingyourhandsregularly.Thisis

    particularlyimportantforaerospacetechnologiesemployeesinvolvedwithsewage

    treatment,transportormaintenance.Ensurethatyourimmunisations,suchas

    hepatitis,areup-to-date.

    Dontignoremedicalproblemsthatmaybenaggingyou.Seeadoctorbeforethey

    leadtootherproblems.

    Maintainahealthybalancebetweenworkandyourpersonallife.Thiswillkeepyou

    happieratworkandathomeandlessstressed.

    Ifyoufindworkstressfulthroughhavingtoomuchortoolittleworktodo,orbywork

    beingmonotonousorlackinginstimulation,talktosomeoneaboutit.Thismaybea

    supervisor,teamleaderorcounsellor.Compensationpayoutsforstress-relatedillnessaresubstantial,andcanbereducedifpeopleheedthesignsbeforea

    breakdownoccurs.

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 11of26

    Occupational Health and Safety (OH S)

    CompliancewithOccupationalHealthandSafety(OH&S)Actmeansthatrisksofinjuryatall

    workplacesneedtobeidentified,assessedandcontrolled.

    Regulations-prohibitexposuretoariskorprescribewaystominimiseexposureto

    arisk

    Advisorystandards-statewaystomanageexposuretoriskscommontoindustry

    Industrycodesofpractice-statewaystomanageexposuretoriskstypicalinapart

    ofindustry

    Wherethereisnoregulation,standardorcode,youmustexerciseduediligence.

    OH&SActisgovernedbytheAustralianCommonwealthGovernmentwitheachStateandTerritoryestablishedlocalHealthandSafetyCommittee.

    InQueenslandOH&SisregulatedbytheStateGovernmentunderTheQueenslandWorkplaceHealthandSafetyAct1995(WH&S)

    Health and Safety Officers/Committee Members

    WhoisyourWorkplaceHealthandSafetyOfficerandcommitteemember?

    Whatdotheydo?

    Helpfixsafetyproblems.

    Knowthesafetylaw.

    Theyarepartofoccupationalhealthandsafetycommitteemeetingswithmanagers,

    supervisorsorteamcoordinators.

    Investigateincidents.

    Your WHS Officer is.

    Health and safety representatives

    WhoisyourWorkplaceHealthandSafetyRepresentative(WHS)rep?

    Whatdotheydo?

    Gotosafetytraining.

    Helpfixsafetyproblems.

    Knowthesafetylaw.

    Theyarepartofoccupationalhealthandsafetycommitteemeetingswithmanagers

    andsupervisorsorteamcoordinators.

    Thelawgivestheoccupationalhealthandsafetyrepresentativepowertoraise

    safetyproblemswithyouremployer.

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    Youroccupationalhealthandsafetyrepresentativecancommunicatewithmanagersand

    supervisorsorteamcoordinatorsabouthealthandsafetyproblems.This is called

    consultation.

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 12of26

    Consultationisabouteveryonehavingthechancetotalkabouthowtofixsafetyproblemsintheworkplace.

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    Consultation can happen through:

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 13of26

    Workgroupandteammeetings

    Occupationalhealthandsafetycommitteemeetings

    Discussionswithsupervisorsorteamcoordinators

    Discussionswithyoursupervisororteamcoordinatorandthehealthandsafety

    representative

    Workplaceauditsandinspections

    Your WHS representative is.

    Workplace health and safety committees

    Healthandsafetycommitteesaremadeupofworkersandemployerswhomeettodiscuss

    health,safetyandwelfareintheworkplace.

    Healthandsafetycommitteesassistindevelopinghealthandsafetypolicies,andconsult

    withtheemployeronchangestopoliciesorprocedures.

    Atleasthalfofthecommitteemembersmustbeworkers.

    Thecommitteemustmeetatleastonceeverythreemonths.

    Membersofthecommitteewhorepresentworkersareelectedbytheworkers.Theyare

    usuallyhealthandsafetyrepresentatives.

    Ifyoursupervisor,teamcoordinatororhealthandsafetyrepresentativecannotfixasafety

    problem,itshouldgotothecommitteetobediscussed.

    Remember

    UndertheWorkplaceHealthandSafetyAct,bothemployersandemployeeshaveobligations

    withregardtoensuringpeopleshealthandsafetyintheworkplace.

    Standards,regulationsorindustrycodesofpracticeareinplacetohelpreducetheincidence

    ofworkplaceaccidents.UndertheAct,penaltieswillbeincurredforbreaches.

    Employersmustinstructworkersinsafetymeasuresandemploymeasurestoensurethesafetyofanyoneinorneartheworkplace.Onewaytoensurethishappensistoimplement

    safetycommittees.Thisiswhythemajorityofindustrieshavesafetyofficersandcommittee

    membersinplace.

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    Employeeshaveadutytoconductthemselvesinamannerthatwillnotharmthemselvesor

    others,tocarryoutcertainsafetymeasuresandtouseprotectiveclothingandequipment

    provided.Theymustbeconstantlyonthelookoutforhazardsandnotifyemployersof

    problems.Traininginstandardworkandemergencyproceduressuchasevacuationsisthe

    bestwaytokeeptheworkplaceaccident-free.

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 14of26

    Section36oftheWorkplaceHealthandSafetyAct1995tellsyouwhatyouhavetodoto

    worksafely.

    DANGER AREAS

    Introduction to Noise

    Noiseisprobablythemostunderestimatedhazardintheworkplace.Workersrunsomerisk

    ofpermanentnoiseinducedhearinglosswhenexposedtohighlevelsofnoiseintheir

    workday.

    Theeffectofnoiseonthehumanbodyhasbeenlongdocumented.Therearebasicallytwo

    typesofhearingloss.

    Thefirstisassociatedwiththeouterormiddleear,withsometypeofdamageoccurringto

    theeardrumorbonesofthemiddleear.

    Thesecondisassociatedwithdamagetothenervesandcellsoftheinnerearwhichconvert

    vibrationstomessagestothebrain.

    Hearinglosscanhappenoveralongperiodoftime,inwhichtheworkerdoesnotrealisethe

    lossisoccurring.

    Noiseisamajorhazard.Itcandamageyourhearingandaffectyourhealthinmanyways.Forexample,itcancause:

    Headaches

    Constantringingintheears

    Stress

    Highbloodpressure

    Increasedheartrate

    Noisecanreachunacceptablyhighlevels.Irreparabledamagetohearingcanbecausedbyexposuretoloudnoiseforshortperiodsoftimeorlowernoiselevelsforextendedperiods.

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    How the ear works

    Soundwavesintheairareconvertedbytheearintoimpulses,whichtravelintheauditory

    nervetothebrain,wheretheyareperceivedassound.

    Theouterearcanalconductsthesoundwavestotheeardrum(1),ontheinnersideofwhich

    threesmallbones(2)amplifythevibrationandconductthemtotheorganofhearinginthe

    innerear(3).Nerveendingsinthecochlea(4)transmitthevibrationasimpulsesthroughthe

    auditorynerve(5)tothebrain(6).

    EXAMPLES OF PLANT NOISE

    Source Noise Level

    One centrifuge at one metre 87.9 dBA 1.7 x daily dose

    Centrifuge hydraulic pumps 78.9 dBA

    Basin 3 4 Dry Well 90.6 dBA 4.2.6 x daily dose

    Motor Room Floor 85.9 dBA 1.5 x daily dose

    Pump Room Floor 94.2 dBA 7.6 x daily dose

    Motor Room Lift 86.4 dBA 1.5 x daily dose

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 15of26

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 16of26

    EXAMPLES OF NOISE EFFECT ON PEOPLE

    Effect on People Sound level in dBA Sound Source

    Highly Injurious 140

    130

    120

    Pain Threshold

    Jet Engine

    Rivet Hammer

    Injurious 110

    100

    85

    80

    Chainsaw

    Sheet-metal workshop

    General standard in Aust

    for 8 hours

    Heavy traffic

    Irritating 60

    50

    40

    30

    20

    10

    0

    Normal conversation

    Low conversation

    Quiet radio music

    Whispering

    Quiet urban room

    Rustling leaves

    Hearing threshold

    Considerthechartsandtheirrelationtotheworkplace.

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    Dealing with noise in the workplace

    Noise control

    Gettingridofnoisecompletelyisimpossible.Whatwecandointheworkplaceisreducethe

    noiseemissionsandprotectourselvesfromwhatremains.

    Onceanoiseproblemisdiscovered,actionneedstobetakentogetridofortocontrolit.

    Remembertousethehierarchyofcontrolwhendealingwithnoise.

    Hierarchy of control

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 17of26

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    Personal protective equipment

    Workerswhoareexposedtounacceptablelevelsofnoisewillbeprovidedwithsuitablework

    instructionsandPPEtoreducetheirexposuretoharmfullevels.Ifyouhaveanyconcerns,

    contactyoursupervisororWorkplaceHealthandSafetyOfficer.

    Afterassessingnoiselevels,youshouldselectappropriatehearingprotection,suchas

    earplugsorearmuffs.Acomfortablefitisanimportantconsiderationwhenchoosinghearing

    protection.

    AllapprovedhearingprotectionshouldcomplywithAS1270;hearingconservationprograms,

    ifapplicable,shouldbebasedonAS1269.

    Summary of noise

    Whathappensifthenoiselevelismeasuredanditistoohigh?

    Rememberthedifferentwaysofcontrollinghazards.Usethehierarchyofcontrol.

    Machinery and equipment

    Checkyourplantandmachineryregularly,possiblyusingachecklist,sothatitwillstayin

    safeworkingorder.Iffaultsarediscovered,donotusethemachine.Putinareporttohave

    itservicedimmediately.

    Takecarewhenworkingwithmovingvehicles,forexample,trucksandcranes,ornearpower

    lines.

    Theuseofhighvisibilityclothingmaybeusefulintheseareas.

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 18of26

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    Electricity

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 19of26

    Thehumanbodymakesanexcellentconductorofelectricity,soitisimportantthatsafework

    processesareadoptedwhenyouuseelectricity.

    Electricalhazardsmaybedueto:

    Crackedorfaultyinsulation

    Overheatingequipment

    Dampconditions

    Ways to ensure safety around electricity include the following:

    Wearcorrectclothing,suchasnon-conductivefootwearandremovemetalwatches,

    jewelleryandbeltswithmetalbuckles.

    Keeppowercordsawayfromheatandwater.Protectandrunyourpowercordsatheightswheretheywontbedamaged,forexample,awayfromsharpobjectsand

    traffic.

    Haveearthleakagedevicesinstalledsothatcurrentiscutimmediatelyifpoweris

    shortcircuited.

    Woodenorfibreglassladdersarebestusedwhenyouareworkingnearpowerlines

    orperformingelectricalwork,astheyarenon-conductive.

    Attendtofaultytoolsandequipmentbyhavingthemcheckedregularly,andensure

    thatcordsarenotfrayed.

    Turnoffallpowersourcesafteruse.

    Hazardous substances

    Ifyouhandlehazardoussubstances,makesureyouareawareofthespecialregulations

    whichapplytohazardoussubstances.

    Employersmusttrainworkerstousehazardoussubstancesproperlywhenitispartoftheir

    job.

    Aworkersprimaryprotectionisthelabel.Storagecontainersofhazardoussubstancesmust

    becorrectlylabelledinEnglish,butdontassumeallpeoplecanreadandunderstandthelabels.Discussitwiththepersonindetailbeforeuseorstorage.

    Checkfrequentlythatstoragecontainersarenotdamagedorhavenotdeterioratedovertime.

    UsersmustalsobereferredtotherelevantMaterialSafetyDataSheet(MSDS).

    LocatetheMSDSinyourworkplace.Thesesheetsprovideinformationabout:

    Thedangersinvolvedinusingchemicalsandsubstances

    Precautionsforuse

    Healtheffectsandrelevantfirstaidprocedures

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    Working in the sun

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 20of26

    Manyaircraftmaintenanceemployeescarryouttheirdailyworkinfullsunshine.Workingin

    thesunwithoutadequateprotectioncancausedehydration,headaches,sunstrokeandskin

    cancers.

    To reduce the effects of the sun, you can:

    Drinkwaterorkeepupyourfluidintake

    Wearabroad-brimmedhat

    Applyatleast15+sunscreen

    Wearlong-sleeved,close-weaveshirtsandtrousers

    Wearneckprotectorsunderhardhats,and

    Avoidworkingunprotectedforlongperiodsbetween11amand3pm.

    Ifyoufindahazardatworkyoumusttellyoursupervisor/teamcoordinator.

    Safety representative

    Afteryouhavetoldyouroccupationalhealthandsafetyrepresentativeandyourteam

    coordinatororsupervisorthattheremightbeaprobleminyourworkarea,theywillneedto

    comeandhavealook.

    Recognising Fire Hazards

    Inordertounderstandhowfireextinguisherswork,youfirstneedtoknowalittlebitabout

    fire.Fourthingsmustbepresentatthesametimeinordertoproducefire:

    Enoughoxygentosustaincombustion,

    Enoughheattoraisethematerialtoitsignitiontemperature,

    Somesortoffuelorcombustiblematerial,and

    Thechemical,exothermicreactionthatisfire.

    Oxygen,heat,andfuelarefrequentlyreferredtoasthe"firetriangle."Addinthefourthelement,thechemicalreaction,andyouactuallyhaveafire"tetrahedron."Theimportantthingtorememberis:takeanyofthesefourthingsaway,andyouwillnothaveafireorthefirewillbeextinguished.

    Essentially,fireextinguishersputoutfirebytakingawayoneormoreelementsofthefiretriangle/tetrahedron.

    Firesafety,atitsmostbasic,isbasedupontheprincipleofkeepingfuelsourcesandignition

    sourcesseparate.

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    Industrialfirescanbecausedbyavarietyof

    hazards,includingunprotectedorfaultyequipment,unsafestorageofcombustible

    materials,inadequateventilation,failureto

    followestablishedsafetyguidelines(suchas

    smokinginrestrictedareas),inattention,

    humanerror,andarson.Fortunately,mostof

    thesefirehazardscanberecognised(and

    corrected)byknowingyourcompany'ssafety

    proceduresandkeepingalerttopotentially

    dangeroussituations.

    Majorcausesareelectricalfaultsandcarelesslydiscardedsmokingmaterials.

    Sincemostfirescanbeavoided,firepreventionshouldbeacommonobjectivethroughoutall

    levelsoforganisations

    Firesafetybecomeseveryone'sjobataworksite.Employersshouldtrainworkersaboutfirehazardsintheworkplaceandaboutwhattodoinafireemergency.Thisplanshouldoutlinetheassignmentsofkeypersonnelintheeventofafireandprovideanevacuationplanforworkersonthesite.

    Regulationsdefinecertainfiresafetymeasuressuchasensuringmeansfordetectingandfightingfire,escapingfromworkplacesintheeventofafireandrequiringemployerstoincludefirehazardsintheirriskassessments.

    Thebasicrequirementofmostregulationsisthatallpremisesmeetingcertainspecifiedcriteriamusthaveavalidfirecertificate.Firecertificatesareissuedbythefireauthorities.

    Regulationsdefinecertainfiresafetymeasuressuchasensuringmeansfordetectingandfightingfire,escapingfromworkplacesintheeventofafireandrequiringemployerstoincludefirehazardsintheirriskassessments.

    Thebasicrequirementofmostregulationsisthatallpremisesmeetingcertainspecifiedcriteriamusthaveavalidfirecertificate.Firecertificatesareissuedbythefireauthorities.

    Managing Fire Safety

    Firesafetymanagementshouldincludeconsiderationofthefollowing:

    Maintainingsecurityprocedures&preventingstorageofcombustiblematerialsnexttobuildings

    Storage&useofHighlyflammablesubstances(egsolvents&solventbasedproducts)&oxidisingagents(eg.halogenationmaterials)

    Eliminationofignitionsources(egsparks,heat&nakedflames)

    Managementofdustextractors&dustcollectionsystems

    Maintenanceofclearescaperoutes&exitdoors

    Managementofwaste&rubbish

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 21of26

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    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 22of26

    Provisionofinformation&training

    Provision&maintenanceofappropriateequipmentegdetectors,alarms,emergencylighting&extinguishers

    Appointmentoffiremarshals Developmentofemergencyprocedures&practicedrills

    Arrangementsforraisinganalarm&contactingtheemergencyservices

    Fire Risk Assessment

    Afireriskassessmentwillhelpdeterminethechancesofafireoccurringandthedangersfromfirethatyourworkplaceposesforthepeoplewhouseit.Theassessmentmethodmayfollowthesameapproachasthatusedingeneralhealthandsafetyriskassessments.

    Forfireriskassessmentstherearefivestepsthatneedtobetaken:-

    Identifypotentialfirehazardsintheworkplace(egcombustiblematerials,sourcesof

    ignition).

    Decidewhomightbeindangerintheeventofafire(egemployees,visitors,contractors,vulnerablepersons).

    Evaluatetherisksarisingfromthefirehazardsandcarryoutnecessaryimprovements.

    Recordyourfindingsandanyactionstakenandcommunicatetoyouremployees.

    Keeptheassessmentunderreviewandreviseitasnecessary.

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    Identify Fire Hazards:Forafiretooccuritneedssourcesofheat&fuel.Ifthesehazardscanbekeptapart,removedorreduced,thentheriskstopeopleandbusinessareminimised.Inordertodothisyoumustfirstidentifyfirehazardsinyourworkplace.

    Topic7.1.2:IdentificationandReportingofWorkplaceHazardsIssueB:January2008 Revision1 23of26

    IdentifyAnyCombustibles:Thesecanbedividedintotwomaingroups;combustiblefuels

    suchaspaper,woodcardboardetc;andhighlycombustiblefuelssuchasthinners,solvents,polyurethanefoametc.

    IdentifyAnySourcesofHeat:Allworkplacescontainheat/ignitionsources;somewillbeobvioussuchascookingequipmentoropenflameheatingorprocesses.Othersmaybelessobvioussuchasheatfromchemicalprocessesorelectricalequipment.

    IdentifyAnyUnsafeActs:Personsundertakingunsafeactssuchassmokingnexttocombustiblematerialsetc.

    IdentifyAnyUnsafeConditions:Thesearehazardsthatmayassistafirtospreadintheworkplace,egiftherearelargeareasofhardboardorpolystyrenetilesetc,oropenstairsorshaftsthatcancausefiretospreadquickly,trappingpeopleandinvolvingthewholebuilding.

    Identify Location Persons who are at Significant Risk:

    Considertherisktoanypeoplewhomaybepresent.Inmanyinstances&particularlyformostsmallworkplacestherisk(s)identifiedwillnotbesignificant,&specificmeasuresforpersonsinthiscategorywillnotberequired.Therewill,however,besomeoccasionswhencertainpeoplewillbeespeciallyatriskfromfire,becauseoftheirspecificrole,disability,locationortheworkplaceactivity.Youneedtoconsidermatterscarefullyif:

    Visitorsorcontractorsarepresentonsite.

    Personsaredisabledegphysically,visually,mentallyetc

    Peopleareunabletoreactquickly.

    Personsareisolatedorawayfromsurfacelevel.Youmustconsiderallpersons;askquestionsinparticularofvisitorstoyourwork-place,notalldisabilitiesareobvious.Youneedtoputspecialprovisionsinplace.

    Reduce Evaluate Risks Determine if Existing Arrangements are Adequate, or Need

    Improvement.

    Ifthebuildinghasbeenbuilt&maintainedinaccordancewithbuildingregulations&itisbeingputtoitsdesigneduse,itislikelythatthemeansofescapeprovisionswillbeadequate,oryouwillbeabletodecidewhatisrequiredinrelationtotherisk.Havingidentifiedthehazards,youneedtoreducethechanceofafireoccurring&spreading,therebyminimisingorremovingthechanceofharmtopersonsintheworkplaceby:-

    Removingthehazardaltogether;

    Reducingthehazardtothepointwherethereislittleornorisk;

    Replacingtheexistinghazardwithasaferalternative;

    Segregatingthehazardfromtheworkplace;

    Developingapreventionpolicyandculturetoensurehazardsdonotoccurintheworkplace.Thisshouldbeadynamicassessment,involvingpreplanningifintroducingnewprocessesorworkingpractices,andappropriatecontrolmeasuresputinplace.

    Themeasuresmentionedshouldbestraightforwardusingbasiccommonsense,havingthe

    additionalbenefitsofbusinesscontinuitybymanagingrisks.

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