AWAST final meeting - Brussels - 1-3 december 2003 Aid in the management and European comparison of...

AWAST final meeting - Brussels - 1-3 december 2003

Aid in the management and European comparisonof Municipal Solid WASte Treatment methods

for a global and sustainable approach

Fifth Framework Program

University of Stuttgart


Great Lisbon City Site Study

SUMMARY

1. Geographic situation

2. General Data

3. Treatment System of VALORSUL

4. Treatment System of TRATOLIXO


1. Geographic Situation

22 – TRATOLIXO

23 – VALORSUL

Population corresponding to 20% of the Portuguese population


2. General Data

Population: 1 196 344 inhabitants

Quantity of MSW: 662 425 t

Population: 750 905 inhabitants

Quantity of MSW: 349 700 t


3. Treatment System of VALORSUL

VALORSULPlant for the Treatment and Valorisation of bottom-ashes

Landfill

Incineration Plant for MSW

Anaerobic Digestion Plant

Sorting Plant and Civic Amenity Site


Integrated Management SystemIntegrated Management System

Selective Collection

Paper/Cardboard

Glass

Packages

Selective Collection

OrganicWaste

Undifferentiated

Waste Collection

Agriculture

CivilConstruction

RecyclingIndustry

SANITARY LANDFILL

Paper/cardb.

Glass

Metal +Plastic

Sorting Plant

and Civic

Amenity Site

Anaerobic Digestion

PlantCompost

CO2+H2OElectricity

Bottom-Ash

Plant for theTreatment andValorisation ofBottom-ashes

Inerts

Ferrous metal

Non-ferrousmetal

ResidualSolids Inertization

Inertized Residual Solids

Electricity

Incineration

Plant

for MSW

Cle

an a

ir em

issions


4. Treatment System of AMTRES

1 Civic amenity site

1 Composting plant

1 Sorting plant

1 Transfer plant


Integrated Management SystemIntegrated Management System

Metals

Kerbside

Collection

Paper/Cardboard

RECYCLING

INDUSTRY

Bulky Waste

SORTING

PLANT

PET

HDPE

LDPE

PVC

Ferrous metals

Non-ferrousmetals

Plastics

Glass

SANITAR

Y

LANDFIL

L

CompostAgriculture

Paper/Cardboard

Composite Packaging

Glass

Paper/Cardboard

Mixed Waste

Undifferentiated

Waste Collection

COMPOSTING PLANT

Collecting Point

Curbside

Collection


SIMULATOR


LISBON CASE STUDY

TRATOLIXO VALORSUL


STEPS FOR BUILDING THE CASE STUDY SIMULATOR

TRATOLIXO VALORSUL

1. BUILD THE FLOWSHEET 2. DEFINE THE INPUT STREAMS: - Flows - Composition (Waste categories, size classes, chemical elements)

3. DEFINE PROCESS EFFICIENCIES

X4. CALIBRATE THE SIMULATOR

X

LISBON CASE STUDY


TMSS

P&C TPCS-LN

Mixed WasteTMW1-MBT

Mixed WasteMWS - MBT

Mixed Waste MWS - LN

Offgas TMW2

SuppliesTMW2

Air TMW2

Offgas TMW1

Air TMW1

Supplies TMW1

TMW 2

TMW 1

Offgas MWS

Supplies MWS

Air MWS

MWS

Compost TOBT-TIBS

Heavy FractionTOBT-LN

Light FractionTOBT-LN

Offgas TOBT

TOBTSupplies TOBT

Air TOBT

Conpost OBT

Heavy Fraction OBT

Light Fraction OBT

OBT

Air OBTSupplies OBT

Offgas OBT

Biowaste SC-OBT

OffgasSCS2SCS2

Supplies SCS2Air SCS2

Biowaste SCS2

Separate waste collection- Curbside 2 (SCS2)

Bulky WasteTSBW-LN

Bulky WasteTSBW-RECD

OffgasTSBW

SuppliesTSBW

Air TSBW

TSBWOffgas SBW

Bulky Waste SBW

Supplies SBW

Air SBW

SBW

Supplies TCAir TC

Supplies TOWSAir TOWS

Light Fraction TC-LN

Offgas TC

TCLight Fraction C-LN

Compost C-TIBSOffgas C

Compost TC-TIBS

Supplies C

Air C

Tratolixo C

Organic WasteTOWS-C

Organic Waste OWS-OCP

Offgas TOWSSupplies FTAir FT

Offgas FT

Tratolixo FTTOWS

Organic Waste OWS-MBT

Organic Waste OWS-FT

Organic Waste COO-OWS

VALORSUL - GILight Fraction 1 TMBT-GI

Heavy Fraction 2TMBT-LN

Light Fraction 1 MBT-GI

Heavy Fraction 2 MBT-LN

Sorting Residues-SMS

Paper & Cardboard SC-LN

Collecting Point for Other Waste (CPO)

Supplies LN Exterior

Sorted Glass-RECD

Offgas TMSSSupplies TMSS

Air TMSS

Sorted Glass SMS - RECD

Supplies TMBTAir TMBT

TMBTOffgas TMBT

Air TFTSupplies TFT

Offgas COR

Offgas CPO

Offgas CPS

OffgasTPCS

SuppliesTPCS

AirTPCS

Supplies CORAir COR

Supplies CPOAir CPO

Supplies CPSAir CPS

Offgas SCS1-PC

Supplies SCS1Air SCS1

Separate waste collection 1- Curbside (SCS1)

CPO

CPS

Offgas CMD

Supplies CMDAir CMD

Supplies COOAir COO

OffgasCOO

Offgas SCB

Supplies SCBAir SCB

Offgas OWS

Supplies OWSAir OWS

Offgas TFT

Offgas SMS

Supplies SMS

Air SMS

Offgas SPC

Supplies SPCAir SPC

Offgas MBT

Supplies MBT Air MBT

SCS1Tratolixo SPC

Air LN Exterior

Batteries-CPO

Delivered G-CPSDelivered MSS-CPS

Delivered PC-CPS

Separate Waste Collection- Collecting point (CPS)

Exterior LNOffgas LN Exterior

Leachate LN Exterior

Bulky Waste SBW-LN

Bulky Waste SBW-RECD

Tratolixo MBT Organic Waste TOWS-MBT

Bulky Waste-SCB

Composted MSW TMBT-TIBS

Organic Waste TFT-TIBS

Tratolixo OWS

Organic Waste TOWS-TIBS

Park Waste-COO

Organic WasteTFT - TIBS

SCB

COO

Composted MSW MBT - TIBS

Paper MBT - RECDScrap MBT - RECD

Light Fraction 2 MBT - LNHeavy Fraction 1 MBT - LN

Light Fraction 1 MBT - LN

Mixed Waste-CMD

Road Waste-COR

CMD

COR

TIBS

RECYCLING

MSS-SCS1PC-SCS1

Sorted Composite Packaging-RECD

Sorted Metals-RECDSorted Plastic-RECD

Sorting Residues LN

Sorting Residues SMS - LN

Sorted Composite packaging SMS - RECD

Sorted Metals SMS - RECDSorted Plastic SMS - RECD

Sorted Paper & Cardboard 1-RECD

TPCS

Mixed Waste CMD - MWS

Mixed Waste TMW2 - LN

Road Waste COR - LN

Batteries CPO - RECD

Glass CP - RECD

Mixed Secondary materials CP-SMS

Sorted Paper & Cardboard SPC - RECD

Sorting Residues SPC - SMS

Mixed secondarymaterials SC-SMS

Paper & CardboardCP-SPC

Paper & CardboardSC-SPC

TFT

Light Fraction 2 TMBT - LN

Heavy Fraction 1TMBT - LN

Light Fraction 1 TMBT - LN

Paper TMBT-RECD

Scrap TMBT-RECD

Separate Collection of Bulky Waste (SCB)

Collection of OtherOrganic Waste (COO)

Collection of Mixed Waste (CM)

Cleanning of the Road (COR)

Tratolixo SMS

LISBON A (TRATOLIXO) Case Study

12

3

4 5

6

7

8

9

10

11

12

13

14

1516

17

18

19

20 21

22 23

2425

26

28

29

123

4

5

6

7

89

10

1112

13

14

15

16

17

18

19

20

21

22

23

2425

262728

29

30

3132

3334

35

39

40

41

42

43

4445

4647

48

49

50

51

5253

54 55

56

575859

6061

626364

65

66

67

6869

70

71

7273

74

75

76

77

78

7980 81

82

8384

8586

87

88

8990

91

9596

97 9899

100 101

102

103

104

105

106107

108

109

110

111

112 113

114

115

116117

118

119

120

121122

123

124

125 126

127

128

129

130131132

133

134135136

137

138139

140 141

142

143

144

145

146147

148

149

150

151

152153

154155

156

157 158

159160

161

162

163 164

165166

167168

169

170 171

172

AWAST final meeting - Brussels - 1-3 december 2003SuppliesTADAir

TAD

Supplies AD

Air AD

HeavyFractionTAD-GI

Light Fraction TAD-GI

Compost TAD-TIBS

Offgas TAD

TAD

Heavy Fraction AD - TAD

Light Fraction AD - TAD

Compost AD - TAD

Offgas AD

Valorsul AD

Organic Waste SCO - AD

Offgas SCOSupplies SCO

Air SCO

SCO

Organic Waste SCO

Collection of Other Waste

Sorted Glass-RECD

Offgas TG

Light Fraction 2 Tratolixo TI - GI

Light Fraction 1 Tratolixo TI - GI

Light Fraction 2 Tratolixo TILight Fraction 1 Tratolixo-TI

Supplies TIAir TI

Offgas TITI

Imported Waste

Supplies TSBAir TSB

Offgas TSB

TSBSupplies SB

Air SBBulky Waste SB-RECD

Bulky Waste SB-LN1

Offgas SB

SB

Bulky Waste SCB-SB

Supplies CPOAir CPO

SCS

TIBS

Supplies TGAir TG

Sorting res iduesGI 3

TG

Sorted Glass SG-RECD

Sorting res idues SG-GI

SuppliesTFT1

Air TFT1Offgas TFT1

Bottom-ashmaturation res idues-LN1

Bottom-ashmaturated-RECD

Scrap 2-RECD

Bottom-ash maturation res idues FT1-LN

Scrap FT1-RECD

Bottom-ash maturated FT1-RECD

SuppliesFT1

OffgasFT1

AirFT1

SuppliesLR

Air LR

Offgas LR

Leachate LRTreated Ashes-LR

SuppliesTFT2

Air TFT2

Offgas TFT2

Treated AshesFT2-LR

SuppliesFT2

Air FT2OffgasFT2

Untreated Ashes-FT2

Bottom-ash-FT1

Scrap 1-RECD

Air TGI

Supplies TGIOffgasTGI

Untreated ashes GI - FT2

Bottom-ash GI - FT1

TFT1

TFT2

TMI/GIValorsul LN 2FT2

FT1

Scrap GI - RECD

OffgasGI

Air GISupplies GI

Mixed WasteCMD - GI

Valorsul GI

WEEE CPO - RECD

Sorting res iduesGI 2

Sorting Residues GI 1

Mixed SecondaryMaterials CP-SMS

Offgas SG

Air SGSupplies SG

G CP-SG

Valorsul SG

Offgas CPO

Delivered WEEE - CPODelivered B - CPO

CPO

Delivered G-CPS

TMSS

Supplies LN1 Exterior

Offgas TMSSSupplies TMSS

Air TMSS

Offgas CPS-PC

OffgasTPCS

Supplies TPCSAir TPCS

Delivered PC-CPS

Air CPS

Offgas SCS

Supplies SCS

Air SCS

Separate waste collection- Curbside (SCS)

CPS

Offgas CMD

Supplies CMD

Air CMD

Offgas SCB

Supplies SCBAir SCB

Offgas SMS

Supplies SMS

Air SMS

Offgas SPC

Supplies SPC

Air SPC

Valorsul SPC

Air LN1 Exterior

Delivered MSS-CPS

Supplies CPS

Glass-SCS

Separate Waste Collection- Collecting point (CPS)

Valorsul LN 1

Offgas LN1

Leachate LN1

Bulky Waste TSB-RECD

Bulky Waste TSB-LN1

Bulky Waste-SCB

SCB

Mixed Waste-CMD

CMD

RECYCLING

MSS-SCSPC-SCS

Sorted Composite Packaging-RECD

Sorted Metals-RECD

Sorted Plastic-RECD

Sorting Residues SMS - GI

Sorted Composite packagingSMS - RECD

Sorted Metals SMS - RECD

Sorted Plastic SMS - RECD

Sorted Paper & Cardboard-RECD

TPCS

Mixed Waste CMD - LN1

Batteries CPO - RECD

Paper and Cardboard CP-SPC

Sorted Paper & Cardboard SPC - RECD

Sorting ResiduesSPC - MI / GI

Mixed secondarymaterials SC-SMS

GlassSC-SPC

Paper & CardboardSC-SPC

Separate Collection of Bulky Waste (SCB)

Collection of Mixed Waste

Collecting Point for Other Waste (CPO)

Valorsul SMS

LISBON B (VALORSUL) Case Study

1

2

3

4 5

6 7

89

10

11

12

13

14

15

16

17

18

19

20

21

2223

24

25

1

23

45

6

7

8

9

10

11

1213

14

15

161718

19

20

21

22

23

2425

26

27

28

29

3031 32

33

34

35

36 37

38

39

4041

42 434445

46

47

4849

50

5152 53

54

55

56 57

58

59

6061

62

63

6465

666768

6970

71

72

73

747576

77

78 79

80

8182

83

84

8586

8788

89

9091

92

93

94

95

96

9798

99

100101

102

103104

105

106107108109

110111

112

113114

115

116

117118

119120121

122

123

124

125

126

127

128129130

131

132

133

134135

136

137

138

139140

141

142

143

144


Calibration of Tratolixo Simulator

LISBON CASE STUDY


CALIBRATION - TRATOLIXO

STREAM SIMULATOR EXPERIMENTAL DEVIATIONWaste (t/year) Water (t/year) (%)

Sorted Paper & Cardboard 1-REC 5700 5700 0,0Sorted Plastic-RECD 487 488 0,0Sorted Metals-RECD 88 88 0,0Sorted Composite Packaging-RECD 133 133 0,0Sorted Glass-RECD 22 22 0,0Sorting Residues LN 605 605 -0,1Composted MSW TMBT-TIBS 13360 16336 -18,2Light Fraction 2 TMBT - LN 10055 12408 -19,0Light Fraction 1 TMBT - LN 167844 161763 3,8


CALIBRATION - TRATOLIXO

Sorting Residues from SMS

STREAM SIMULATOR EXPERIMENTAL DEVIATIONWaste (t/year) Water (t/year) (%)

Wood 0,0 0,0 0,0Paper 0,0 0,0 0,0Glass 0,19 0,20 -7,5Ferrous Metals 1,17 1,20 -2,8Non Ferrous metals 0,065 0,100 -35,3Plastics 13,1 13,1 -0,1Textiles 0,0 0,0 0,0Biowaste 2,48 2,50 -0,7Others 83,7 83,0 0,8


Simulation of Scenarios

Which are the variables where we can act?

• Input streams - flow or composition

LISBON CASE STUDY

• Equipments efficiencies

• System configuration


1. Introduce Separate Collection of Biowaste and Change the input of the MBT plant from MSW to Biowaste

Tratolixo Scenarios

Inpact on: • Amount of biodegradable matter directed to landfill

• Amount of compost produced

• Quality of compost produced in terms of

Heavy metals

• Costs

LANDFILL DIRECTIVE

PROPOSAL FOR THE COMPOST USE DIRECTIVE

PROPOSAL FOR THE COMPOST USE DIRECTIVE


2. Send the Light Fraction of the MBT plant to Valorsul

Incineration plant

Tratolixo Scenarios


• Costs

LANDFILL DIRECTIVE


3. Introduce Separate Collection for Biowaste, 1 Anaerobic Digestion plant for 100.000 ton Biowaste /yr and 1 Green Waste Composting plant for 15.000 ton / yr

Tratolixo Scenarios


• Costs

LANDFILL DIRECTIVE


1. Treat the Light Fraction of the MBT plant of Tratolixo

in the Incineration plant

Valorsul Scenarios


• Costs


2. Introduction of an Anaerobic Digestion plant for

40.000 ton Biowaste / yr

Valorsul Scenarios


• Costs


THE END

AWAST final meeting - Brussels - 1-3 december 2003 Aid in the management and European comparison of...

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