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  • AU480 In-Lab Training Manual Page 1 of 152 Version 1.0 (February 2016) Beckman Coulter Professional Development

    AU480 Chemistry Analyzer In-Lab Training Manual

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  • AU480 In-Lab Training Manual Page 3 of 152 Version 1.0 (February 2016) Beckman Coulter Professional Development

    AU480 Chemistry Analyzer WARNINGS AND PRECAUTIONS Read all product manuals and consult with Beckman Coulter-trained personnel before attempting to operate the instrument. Beckman Coulter, Inc. urges its customers and employees to comply with all national health and safety standards such as the use of barrier protection. This may include, but is not limited to, protective eyewear, gloves, suitable laboratory attire when operating or maintaining this or any other automated laboratory equipment.

    INTENTION FOR USE This document is not intended to replace the information in your Users Guide or Quick Response Guide. Information in the Users Guide and Quick Response Guide supersedes information in any other manual.

    REVISION STATUS Version 1.0 (February 2016) Based on:

    AU480 Chemistry Analyzer Software version 1.81 AU480 Chemistry Analyzer Users Guide B28624AA AU480 Chemistry Analyzer Quick Response Guide B28625AA

    TRADEMARKS AU480 Chemistry Analyzer

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    AU480 Chemistry Analyzer In-Lab Training Manual

    Table of Contents

    Chapter 1 Analyzer Overview ....................................................................................... 7

    AU480 Hardware ......................................................................................................... 8Sample Processing Overview .................................................................................... 10ISE Testing Sequence ............................................................................................... 12

    Chapter 2 Software Overview ..................................................................................... 13AU480 Home Menu ................................................................................................... 14Main Button Area ....................................................................................................... 15Home Menu Area ....................................................................................................... 16Alarm Area ................................................................................................................. 17Menu List ................................................................................................................... 18Software Menu Path .................................................................................................. 19Online Help ................................................................................................................ 20

    Chapter 3 Daily Startup ............................................................................................... 21Set the Start Conditions ............................................................................................. 22Daily Analyzer Maintenance ....................................................................................... 24Check the Analyzer Status ......................................................................................... 28Check and Replenish Reagents ................................................................................. 30ISE Startup Check the ISE Reagents ..................................................................... 32ISE Startup ISE Daily Maintenance ........................................................................ 34Analyzer Calibration ................................................................................................... 38Process Quality Control (QC) ..................................................................................... 40

    Chapter 4 Sample Processing and Programming .................................................... 43Sample Racks ............................................................................................................ 44Sample Data Prefix .................................................................................................... 46AU480 Validated Sample Containers ......................................................................... 47Sample Processing .................................................................................................... 50Manual Programming ................................................................................................. 54Additional Sample Programming Features................................................................. 58

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    Chapter 5 Monitor and Review Results ..................................................................... 63Print RB/CAL/QC Results .......................................................................................... 64Calibration Monitor ..................................................................................................... 66QC Monitor and QC Data Review .............................................................................. 68Review Patient Results .............................................................................................. 72

    Chapter 6 Maintenance ............................................................................................... 75Maintenance Resources ............................................................................................ 76Weekly and Every Other Week Maintenance ............................................................. 77Monthly Maintenance ................................................................................................. 85

    Chapter 7 As-Needed Tasks ....................................................................................... 93Fix (Assign) a Reagent Position ................................................................................. 94Set Calibrator Lot Concentrations .............................................................................. 96Configure New QC Lot ............................................................................................... 98Define a User Menu ................................................................................................. 100Save or Load System Parameters ........................................................................... 102Save Data to External Media ................................................................................... 104Perform an End Process (System Shutdown) .......................................................... 107Perform and Recover from an Emergency Stop ...................................................... 111Disable a Test .......................................................................................................... 113Transfer to Host ....................................................................................................... 115

    Chapter 8 Troubleshooting ...................................................................................... 117Alarms ...................................................................................................................... 118Flags ........................................................................................................................ 120Troubleshooting Reagent Blank, Calibration, and QC Failures ................................ 121Troubleshooting Tips ............................................................................................... 125

    Chapter 9 Resources ................................................................................................ 131Beckman Coulter Support Personnel ....................................................................... 131References ............................................................................................................... 132

    Chapter 10 In-Lab Training Competency Exercise ................................................. 133In-Lab Training Competency Exercise Reference Key ............................................ 145

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    Chapter 1 Analyzer Overview

    Introduction The AU480 is an automated chemistry analyzer that measures analytes in samples, in combination with appropriate reagents, calibrators, quality control (QC) material, and other accessories. The system is for in vitro diagnostic use only. The AU480 performs automated analysis of serum, urine, and other fluids. This chapter will cover the following:

    Analyzer and ISE hardware components Photometric sample processing overview ISE sample processing overview

    Understanding the function of hardware components in the processing of samples on the analyzer can assist in efficiently operating the system, as well as with performing maintenance and troubleshooting. Note: The ISE module is an optional module of the analyzer. You can skip any ISE-related information and procedures in the In-Lab Training Manual if your lab does not have the ISE module.

    Practice Use the information presented in the following pages to identify the hardware

    components on the analyzer Review the sample