ATTACHMENT 2 Letter from Mark L. Marchi (WPSC) To … · @ 1999 Westinghouse Electric Company, LLC...
Transcript of ATTACHMENT 2 Letter from Mark L. Marchi (WPSC) To … · @ 1999 Westinghouse Electric Company, LLC...
ATTACHMENT 2
Letter from Mark L. Marchi (WPSC)
To
Document Control Desk (NRC)
Dated
October 1, 1999
Reactor Protection and Engineered Safety Features Upgrade
"Environmental, Seismic And Electromagnetic Compatibility Qualification Test Plan for E3 Class 1E Electrical Equipment for the Kewaunee Nuclear
Power Plant Reactor Protection System Replacement Project"
- Non-Proprietary Class 3
\\GBNUCI\VOLI\GROUP\NUCLEAR\WPFILES\LIC\NRCRS ESF UPGRADE PROJECTDOC
Westinghouse Non-Proprietary Class 3
Environmental, Seismic and
Electromagnetic Compatibility Qualification Test Plan
for E3 Class IE Electrical Equipment
Kewaunee Nuclear Power Plant Reactor Protection System
Upgrade Project
September 1999
All Rights Reserved @ 1999 Westinghouse Electric Company, LLC
Nuclear Projects Division P.O. Box 598
Pittsburgh, PA 15230-0598
9910060081,991001 PDR ADOCK 05000305 P PD R
Westinghouse Non-Proprietary Class 3
HISTORY OF REVISIONS
Revision Revision Made By Description and Impact of the Change Date
0 Suresh Channarasappa Original Issue September 1999
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TABLE OF CONTENTS
Title
History of Revisions Table of Contents List of Tables List of Figures References List of Acronyms
Introduction
Codes and Standards
Equipment Classification
Equipment Description
Qualification Requirements
Qualification Methodology
Maintenance, Surveillance and Replacement Program
Documentation
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Section
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
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vi ix
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LIST OF TABLES
Title
E3 Equipment Safety Classification
Environmental Qualification Requirements
EMC Qualification Requirements: Emissions
EMC Qualification Requirements: Susceptibility
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3-1
5-1
5-2
5-3
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10
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LIST OF FIGURES
PageTitle
5-1 Environmental Qualification Test Profile
5-2 Operating Basis Earthquake Required Response Spectrum
(Horizontal Direction)
5-3 Operating Basis Earthquake Required Response Spectrum
(Vertical Direction)
5-4 Safe Shutdown Earthquake Required Response Spectrum
(Horizontal Direction)
5-5 Safe Shutdown Earthquake Required Response Spectrum
(Vertical Direction)
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REFERENCES
1. Regulatory Guide 1.89, "Qualification of Class 1 Equipment for Nuclear Power
Plants," U.S. Nuclear Regulatory Commission, Revision 1, June 1984.
2. Regulatory Guide 1.100, "Seismic Qualification of Electrical and Mechanical
Equipment for Nuclear Power Plants," U.S. Nuclear Regulatory Commission, Revision 2, June 1988.
3. IEEE Standard 323-1983, "IEEE Standard for Qualifying Class 1 E Equipment for
Nuclear Power Generating Stations," Institute of Electrical and Electronics
Engineers, Inc., 1983.
4. IEEE Standard 344-1987, "IEEE Recommended Practice for Seismic
Qualification of Class 1 E Equipment for Nuclear Power Generating Stations,"
Institute of Electrical and Electronics Engineers, Inc., 1987.
5. Draft Regulatory Guide DG-1 029, "Guidelines for Evaluating Electromagnetic and Radio-Frequency Interference in Safety Related Instrumentation and
Control Systems," U.S. Nuclear Regulatory Commission, February 1998.
6. EPRI TR-1 02323, Revision 1, "Guidelines for Electromagnetic Interference
Testing In Power Plants," Electric Power Research Institute, January, 1997.
7. IEC Standard 61000-4-2, 1998, "Electromagnetic compatibility (EMC) Part 4:
Testing and measurement techniques-Section 2: Electrostatic discharge
immunity test," Basic EMC Publication.
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8. IEC Standard 61000-4-3, 1998, "Electromagnetic compatibility (EMC)-Part 4:
Testing and measurement techniques-Section 4: Radiated, radio frequency, electromagnetic field immunity test". Basic EMC Publication.
9. IEC Standard 61000-4-4, 1995, "Electromagnetic compatibility (EMC)-Part 4:
Testing and measurement techniques-Section 4: Electrical fast transient/burst
immunity test," Basic EMC Publication.
10. IEC Standard 61000-4-5, 1995, "Electromagnetic compatibility (EMC)-Part 4: Testing and measurement techniques-Section 5: Surge immunity test," Basic
EMC Publication.
11. lEC Standard 61000-4-6, 1996, "Electromagnetic compatibility (EMC)-Part 4:
Testing and measurement techniques-Section 6: Immunity to Conducted
Disturbances, Induced by Radio-Frequency Fields."
12. IEC Standard 61000-4-11, 1995-03, "Electromagnetic compatibility (EMC)-Part 4: Testing and measurement techniques-Section 11: Voltage Dips, Short Interruptions and Voltage Variations Immunity Tests".
13. MIL-STD-461 C, "Military Standard-Requirements for the Control of
Electromagnetic Interference Emissions and Susceptibility," August, 1986.
14. MIL-STD-461 D, "Military Standard-Requirements for the Control of Electromagnetic Interference Emissions and Susceptibility," January, 1993.
15. MIL-STD-462D, "Military Standard-Measurement of Electromagnetic Interference Characteristics," January, 1993.
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16. IEC Standard 1226-1993,"Nuclear Power Plants-Instrumentation and control
systems important for safety-classification".
17. Westinghouse Electric Company, LLC, "Quality Management Systems," Revision
2.1.
18. WCAP 8587, "Methodology for Qualifying Westinghouse WRD Supplied NSSS
Safety Related Electrical Equipment," Revision 6-A, March 1983.
19. IEEE Standard 627-1980, "IEEE Standard for Design Qualification of Safety
Systems Equipment Used in Nuclear Power Generating Stations," Institute of
Electrical and Electronics Engineers, Inc., 1980.
20. IEEE Standard 603-1991, "IEEE Standard Criteria for Safety Systems for
Nuclear Power Generating Stations," Institute of Electrical and Electronics
Engineers, Inc., 1991.
21. IEEE Standard 7-4.3.2-1993, "IEEE Standard Criteria for Digital Computers in
Safety Systems of Nuclear Power Generating Stations," Institute of Electrical
and Electronics Engineers, Inc., 1993.
22. Report CSR240, "Electromagnetic Emissions Mapping of the Auxiliary Relay
Room at Kewaunee Nuclear Station," CHAR Services Inc., September, 1999.
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LIST OF ACRONYMS
p. Micro Q Ohms A Ampere AC Alternating Current oC Degrees Celsius CFR Code of Federal Regulations dB Decibel dBpA Decibels relative to one microampere DBA Design Basis Accident DBE Design Basis Event DC Direct Current EFT/B Electrical Fast Transient/Burst EPRI Electric Power Research Institute ESD ElectroStatic Discharge EMC ElectroMagnetic Compatibility EMI ElectroMagnetic Interference EQ Equipment Qualification EUT Equipment Under Test G Giga GND Ground Hz Hertz I&C Instrument and Control IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers I/O Input/Output lbs. Pounds LLC Limited Liability Company k kilo kV Kilovolt m meter mA milliampere MHz Megahertz MIL Military msec millisecond mV millivolt M Mega. N/A Not Applicable NIST National Institute of Standards and Technology NPP Nuclear Power Plant NRC Nuclear Regulatory Commission OBE Operating Basis Earthquake
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LIST OF.ACRONYMS (continued)
Pennsylvania Post Office Revision Root Mean Square Require Response Spectrum Safe Shutdown Earthquake Standard Surge Withstand Capability United States Volt Volts per Meter Volts Alternating Current Westinghouse Commercial Atomic Power
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PA P.O. Rev. RMS RRS SSE STD SWC U.S. V V/m VAC WCAP
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1.0 INTRODUCTION
1.1 Purpose
The purpose of this document is to define the qualification strategy and requirements
for qualifying E3 safety related Class 1 E equipment for Kewaunee Nuclear Power
Plant.
1.2 Qualification Objective
The objective of safety related Class 1 E equipment qualification is to demonstrate that
the equipment is capable of performing the designated safety related functions during
and following a design basis accident and common mode stressors. A design basis
accident is a subset of a design basis event (DBE). Design basis events are the
postulated events used in the design to establish the performance requirements of the
structures, systems, and components. DBA or post-DBA conditions are those plant
conditions resulting from postulated equipment and piping failures during which safety
related equipment must operate without degrading the safety related function in a harsh
environment.
A mild environment is an environment expected as a result of normal and abnormal
service conditions where seismic is the only Design Basis Accident (DBA). In a mild
environment plant location, the environmental conditions are not expected to change as
a result of the DBA.
1.3 E3 Equipment Qualification
The E3 equipment will be qualified for use in a mild environment. The equipment
qualification insures that the E3 equipment can perform the safety functions under the
specified electromagnetic compatibility environment, normal and abnormal environment
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and design basis event conditions.
The electromagnetic compatibility, normal and abnormal environmental, and seismic
qualification will be performed to satisfy the various U.S. NRC Regulatory Guides and
technical requirements of various EN, IEEE, IEC and MIL or equivalent standards.
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2.0 CODES AND STANDARDS
2.1 Regulatory Basis
US NRC regulations are stated in 10 CFR 50.49, "Environmental Qualification of
Electrical Equipment important to Safety for Nuclear Power Plants."
2.2 Environmental and Seismic Qualification
US NRC guidance is provided in Regulatory Guide 1.89 (Reference 1) and Regulatory
Guide 1.100 (Reference 2), which endorses IEEE Standard 323-1983 (Reference 3)
and IEEE Standard 344-1987 (Reference 4), for environmental and seismic
qualification of Class 1 E electrical equipment.
2.3 Electromagnetic Compatibility (EMC) Qualification
US NRC guidance is provided in Draft Regulatory Guide DG-1 029 (Reference 5) for
electromagnetic compatibility qualification. In addition, the NRC staff has stated in
Draft DG-1 029 that the Electric Power Research Institute (EPRI) topical report TR
102323, Revision 1 (Reference 6) is acceptable, and endorses the emissions and
susceptibility test criteria and test methods. Electromagnetic-Compatibility (EMC)
qualification will comply with the technical requirements of the following IEC and MIL
standards.
Emissions:
a) MIL-STD-461D, CE101 and CE102 Conducted Emissions
b) MIL-STD-461 D, RE101 Radiated Magnetic Field Emissions
c) MIL-STD-461D, RE102 Radiated Electric Field Emissions
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Susceptibility:
d) MIL-STD-461 D, CS1 01, Conducted Susceptibility
e) IEC 61000-4-2, ElectroStatic Discharge (ESD) Immunity
f) IEC 61000-4-3, Radiated ElectroMagnetic Interference (EMI) Immunity
g) IEC 61000-4-4, Electrical Fast Transient/Burst (EFT/B) Immunity
h) IEC 61000-4-5, Surge Immunity
i) IEC 61000-4-6, Conducted Immunity
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3.0 EQUIPMENT CLASSIFICATION
The classification of E3 equipment is safety Class 1 E/Category A equipment. The
equipment safety Class 1 E and safety Category A classifications are consistent with
IEEE Standard 323 (Reference 3) and IEC Standard 1226 (Reference 16). Table 3-1
contains the equipment safety classifications and associated environmental
classification, seismic category, and EMC qualification acceptance criteria. The
following sections contain specific definitions of seismic category, environmental
classification and EMC qualification acceptance criteria.
3.1 Seismic Category
The E3 equipment is classified as seismic Category 1 E (Class 1 E), consistent with the
following definitions:
Seismic and dynamic loading qualification demonstrates that the seismic
Category 1 E equipment is capable of performing the designated safety related
functions and maintain structural integrity under applicable plant loading
conditions, including the Safe Shutdown Earthquake (SSE) earthquake level.
Some permanent deformation of equipment structure is acceptable at SSE
levels, provided that the capability to perform the designated safety related
functions are not degraded. The SSE is defined as the earthquake which
produces the maximum vibratory ground motion.
The operating basis earthquake (OBE) is the earthquake that may be expected
to affect the location during the operating life of the plant. No degradation of the
designated safety related functions and deformation of equipment structure are
acceptable at OBE levels.
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3.2 Environmental Classification
The installation environment for E3 equipment is classified as mild environment. This
type of environment is typical in electrical rooms, outside containment.
3.3 EMC Classification
The E3 equipment shall be qualified for use in a nuclear power plant's electromagnetic
environment per EPRI TR-102323, Revision 1.
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Table 3-1
E3 Equipment Safety Classification
EMC Qualification Equipment Environmental Seismic EMuit
CategoryImmunity Classification Classification Category Acceptance
Criteria (2)
IEEE 323 & 344/ IEC 1292 Mild 1 Para. 6.3.2 Westinghouse (1)
Class 1 E/ Category A X X X
Safety Class-3 (SC-3)
Notes: 1. Westinghouse equipment safety classifications are defined in Quality Management
Systems. (Reference 17). 2. Electromagnetic Compatibility environment is detailed in Tables 5-2 and 5-3.
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4.0 EQUIPMENT DESCRIPTION
The E3 electrical equipment to be qualified consists of digital reactor protection equipment. This type of equipment is typically installed in either floor or wall mounted seismic cabinets.
The equipment configuration for testing shall consist of an E3 Safety System cabinet performing Process Protection System functions, and an E3 Safety System cabinet performing Reactor Trip and ESF System functions.
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5.0 QUALIFICATION REQUIREMENTS
5.1 Environmental Requirements
The environmental requirements are based on information provided in WCAP 8587
(Reference 18), IEEE Standard 323 (Reference 3), and Kewaunee Nuclear Power Plant
Equipment Qualification Plan specific environmental conditions. Environmental
requirements are listed in Table 5-1 and illustrated in Figure 5-1.
5.2 Seismic Requirements
The seismic qualification requirements specified are based on the Kewaunee Nuclear
Power Plant specific requirements. The horizontal and vertical required response spectra (RRS) for Operating Basis Earthquake (OBE) and Safe Shutdown Earthquake
(SSE) are shown in Figures 5-2 through 5-5.
5.3 EMC Requirements
The EMC qualification requirements are based on the Draft Regulatory Guide DG-1029
(Reference 5), EPRI-TR-102323-R1 (Reference 6), IEC and MIL standards. The EMC
test specifications, requirements, test levels and acceptance criteria are provided in
Table 5-2 for Emissions and Table 5-3 for Susceptibility.
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Table 5-1
Environmental Qualification Requirementsa,c
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a,c
Figure 5-1 Environmental Qualification Test Profile
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Table 5-2 EMC Qualification Requirements: Emissions
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ac
EMC Phenomena Emissions Test Emissions Test Frequency Acceptance Remarks Standard Range Criteria
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Table 5-3 EMC Qualification Requirements: Susceptibility
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EMC Phenomena Susceptibility Susceptibility Test Level and Remarks Test Standard Frequency Range
4- +
4 4. &
1 1- t
a,c
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OBE RRS -- E-WIN-S Direction -- 1% Damping Reactor, Auxiliary, Turbine Bldg. Basement and Battery Rooms and Screen House Envelope Spectra
10
FREQUENCY--HE
Figure 5-2 Operating Basis Earthquake Required Response Spectrum (Horizontal direction)
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Z'
0 P
-j LU
0.1
100
1
1
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OBE RRS -- Vertical Direction -- 1% DM PING Reactor, Auxiliary, Turbine Building Basement and Battery Rooms and Screen House
10
0 P
LU UJI
0.1
1 10
FREQUENCY--HZ
Figure 5-3 Operating Basis Earthquake Required Response Spectrum (Vertical direction)
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SSERRS -- E-WIN-S Direction -- 1% Damping Reactor, Auxiliary, Turbine Bldg. Basement and Battery Rooms and Screen House Envelope Spectra
1 10
FREQUENCY--HZ
Figure 5-4 Safe Shutdown Earthquake Required Response Spectrum (Horizontal direction)
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Figure 5-5 Safe Shutdown Earthquake Required Response Spectrum (Vertical direction)
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SSE RRS -- Vertical Direction -- 1% DAMPING Reactor, Auxiliary, Turbine Building Basement and
10 __ - Battery Rooms and Screen House
0.1 1 10 100
FREQUENCY--HZ
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6.0 QUALIFICATION METHODOLOGY
The Westinghouse approach to Class 1 E safety related equipment qualification, that
will be implemented for E3 equipment, is based upon the applicable industry codes,
industry standards, Kewaunee Nuclear Power Plant Equipment Qualification Plan and
WCAP 8587 (Reference 18), approved by USNRC.
The normal and abnormal environmental and seismic qualification of the safety related
Class 1 E Equipment will be performed by testing or a combination of testing and
analysis. The electromagnetic compatibility qualification will be demonstrated by type
testing. The intent of the electromagnetic compatibility qualification is to demonstrate
that the equipment will perform satisfactorily during externally generated
Electromagnetic Interference (EMI) and Radio Frequency Interference (RFI).
The electromagnetic compatibility type testing, environmental and seismic qualification
testing will be performed to satisfy the various U.S. NRC Regulatory Guides and
technical requirements of various IEEE, IEC and Military or equivalent standards. The
applicable codes and standards are identified in the following sections. The equipment
qualification process outlined in the following sections is in accordance with the
technical intent of IEEE Standard 627 (Reference 19), IEEE Standard 603 (Reference
20) and IEEE Standard 7-4.3.2 (Reference 21).
6.1 Environmental Qualification
The environmental qualification will be performed in accordance with the technical
requirements of WCAP 8587, and IEEE Standard 323-1983. Type testing, analysis or
a combination of analysis and testing may accomplish environmental qualification of
the equipment. These may be used individually or in any combination depending upon
the particular situation.
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For Class 1 E equipment full compliance of the requirements will be achieved by test.
In the development of the environmental qualification program the following principal
conditions will be used:
a. Normal operating environments are defined as those conditions existing during routine plant operations for which the equipment is designed to operate on a
continuous basis.
b. Abnormal operating environments are defined as those conditions for which the
safety related equipment is designed to operate for a period of time without
accelerating normal periodic tests, inspections, and maintenance schedules for
the equipment. The abnormal operating environmental conditions are the
anticipated maximum and minimum conditions based on loss of normal airconditioning or ventilation systems. These maximum and minimum conditions
reflect the equipment design limits.
c. For floor and wall-mounted equipment, the simulation of five OBE level seismic
tests before an SSE level seismic test is typically considered to include the
vibration aging effects on equipment. In addition, the equipment will be
subjected to sinusoidal vibration tests prior to seismic testing.
d. Dust resistance compliance will be demonstrated by design methods and smoke
stressor compliance [ a,c
6.1.1 Environmental Qualification Functional Monitoring
To demonstrate proper functional operability, the normal mode of operation will be monitored during and after the environmental testing.
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6.1.2 Environmental Qualification Performance Acceptance Criteria
Environmental qualification must demonstrate that equipment is capable of performing
the designated safety functions during and after environmental testing [
a,c
6.2 Seismic Qualification
The seismic qualification will be performed to satisfy the technical intent identified in
Kewaunee Nuclear Power Plant specific documents, WCAP 8587, IEEE Standard 344
1987 and RG 1.100. Type testing, or a combination of analysis and testing of the
equipment may accomplish seismic qualification. These may be used individually or in
any combination depending upon the particular situation.
6.2.1 Seismic Qualification Functional Monitoring
To demonstrate proper functional operability of Class 1 E equipment, the normal mode
of operation shall be monitored before, during and after the seismic simulation.
6.2.2 Seismic Qualification Performance Acceptance Criteria
Seismic qualification must demonstrate that Class 1 E equipment is capable of
performing its designated functions [ ac .1 The test response spectra shall
envelop the required response spectra. Some permanent deformation of supports and
structures is acceptable at the SSE earthquake level provided that the ability to perform
the designated functions is not impaired. Where generic seismic spectra are specified, an evaluation will be performed to ensure that the OBE and SSE spectra envelop the
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plant specific floor response spectra for the equipment installation location.
6.3 Electromagnetic Compatibility Qualification
The EMC qualification of the E3 equipment will be demonstrated by type testing. The
EMC qualification type test will be performed to satisfy the technical intent of US NRC
Draft Regulatory Guide DG-1029, EPRI TR-102323 Revision 1, IEC and MIL
standards. The equipment will be tested under typical point of installation conditions.
The electromagnetic and radio frequency interference are from sources external to the
equipment, through the connecting cabling by capacitive or inductive coupling from the
source, or through voltage/current surges between the grounding references of local
equipment and remotely connected equipment. Interference may also be generated by
electrostatic discharges from the operators to panels, enclosures or cabinets and by
radiated electromagnetic fields which may be generated by walkie-talkies, portable
phones, broadcasting and television stations, as well as radar stations. AC power
supplies may be susceptible to interference generated by lightning and various
switching transients.
6.3.1 EMC Qualification Functional Monitoring
To demonstrate proper functional operability, the normal mode of operation and
essential safety functions will be monitored before, during and after the EMC type
testing as required by the test acceptance criteria.
The EMC immunity acceptance criteria requires no degradation in ability to perform all
designated safety related functions during continuous and transient EMC events as
simulated by immunity tests. System output variations shall not exceed the operating
design accuracy or stability by more than a factor of 10. During such output variations,
the system shall be capable of performing all designated safety related functions and
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must not cause any unintended actuation of reactor trip or engineered safety features.
Output variations beyond design accuracy during immunity tests must return within
specifications at the completion of the test without operator intervention.
6.3.2 EMC Qualification Performance Acceptance Criteria
The EMC qualification immunity acceptance criteria for the E3 equipment is defined as
follows:
(1) [ a,c
.1(2) [
a,c .1
(3) [
a,c .1 .
EMC type testing must demonstrate that the E3 equipment is capable of performing its a,c
designated functions [ .] The procedure will identify the specific
acceptance criteria for each function monitored.
6.3.3 EMC Site Mapping
An electromagnetic site survey of the Kewaunee Nuclear Power Plant Relay Room has
been performed (Reference 22). The purpose of the survey was to determine if the
electromagnetic environment at the intended point of installation is similar to that
identified in EPRI TR-1 02323, Revision 1 (reference 6). The electromagnetic site
survey consisted of radiated and conducted emission measurements performed
according to MIL-STD-461D, CE101, CE102, RE101 and RE102 test methods.
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6.3.4 Equipment Operation under Existing EMI/RFI Fields
The E3 equipment will be type tested to demonstrate immunity to the EMI/RFI
interference identified in the Section 2 with the E3 equipment cabinet/enclosure doors
closed. During plant normal operation the doors may have to be opened to conduct
periodic testing of the equipment. [
a,c
] (Reference 22).
6.3.5 EMC Administrative Controls
The following precautions will be identified in the plant operating procedures to prevent
any adverse effects on the E3 equipment as a result of electromagnetic and radio
frequency interference.
a. Access to cabinets must be under strict administrative control.
b. Anti-static mats and wrist straps must be used when necessary as defined in the
equipment Operation and Maintenance manuals.
c. Plant personnel are to be trained in the effects of ESD on the equipment, potential
damage to the equipment and knowledge of the warning signs for the ESD
sensitive equipment.
d. Use of two-way communications must be administratively controlled in the vicinity
of the E3 equipment and an exclusion zone must be established, as appropriate.
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7.0 MAINTENANCE, SURVEILLANCE AND REPLACEMENT PROGRAM
A maintenance, surveillance and replacement program will be developed to identify
replacement intervals for all components with a design life less than 40 years. Periodic
testing and inspections shall be identified in the technical manual.
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8.0 DOCUMENTATION
Details of the qualification tests and evaluations methods including the results will be
documented in the equipment qualification reports. The qualification report will
document the adequacy of equipment to perform the required safety related function.
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NRC FORM 190 U.S. NUCLEAR REGULATORY COMMI (9-1998) NRCMD 3.12
PROPRIETARY INFORMATION
NOTICE
THE ATTACHED DOCUMENT CONTAINS OR IS CLAIMED TO CONTAIN PROPRIETARY INFORMATION AND SHOULD BE HANDLED AS NRC SENSITIVE UNCLASSIFIED INFORMATION. IT SHOULD NOT BE DISCUSSED OR MADE AVAILABLE TO ANY PERSON NOT REQUIRING SUCH INFORMATION IN THE CONDUCT OF OFFICIAL BUSINESS AND SHOULD BE STORED, TRANSFERRED, AND DISPOSED OF BY EACH RECIPIENT IN A MANNER WHICH WILL ASSURE THAT ITS CONTENTS ARE NOT MADE AVAILABLE TO UNAUTHORIZED PERSONS.
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PRRIETARY INFORMATION
~5IUN
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