Assembly instructions osAKA€¦ · Top quality from Japan Metal shed Osaka The assembly video can...

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Assembly instructions osAKA

029220|14 COMFORTLINE

Assembly instructionsTop quality from Japan Metal shed OsakaThe assembly video can be found on: www.finnhaus.de

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A

A

B

C

A

A

B

C

A B CA B CA B C

The basement and the cross-beam must be layed together as in the plan.

Assembly oF tHe bAsement AnD cross-beAm

required accessories

Pce no. Article Qty

Base frame, in front 1

Base frame, left 1

Base frame, right 1

Base frame, rear 1

Cross-beam 2

-Metal fitting for corner basement, front left

1

-Metal fitting for corner basement, front right

1

-Metal fitting forcorner basement, rear

2

01

02

03

04

05

Metal fitting rear corner. Metal fitting front right. Metal fitting front left.

Drive the metal fittings on the frame, so that the holes conform.

Front view with bricks used as foundation.

Front view with plastic plates used as foundation.Supplied with house.

01

0102

02

03

03

04

0405

05

05

05

To guarantee the shed stands correctly it requires a good found-ation. (More information can be found in our leaflet).

The shed must be built raised from the ground to insure that the rain water can run underneath.

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A

A

B

C

Front view

Spirit level

Short screws

Short screws

Short screwsShort screws

※

※

Attention: Please insure that all the base frame parts are level, so that after completion the door opens and closes easily.

FittinG oF tHe bAse FrAme AnD tHe cross-beAm

01

02

03

04

05


Pce no. Article Qty

- Short screws 14

- Spirit level 1

After the frame has been checked that it is level the two screws marked can then be secured, checking that there are no gaps in between the frame parts.

※

b + cMetall fittingfor the front

※

Short screwsAMetall fittingfor the rear corner

Short screws

05

4


Assembly oF tHe corner post


Pce no. Article Qty

Corner post, front left 1

Corner post, front right 1

Corner post, rear left 1

Corner post, rear right 1

- Short screws 14

06

07

08

09

Slot

Hook

Put the hook in the slot.

Short screws

Tighten all the screws.

07

02 03

04

01

09

08

06

Front view

Attention:To maintain that everything is at a right angle check the length of diagonals are exactly the same.

Please check that all the edges of the frames are together. Otherwise the ground panels may not fit.

5


Assembly oF tHe reAr AnD Front rooF FrAme


Pce no. Article Qty

Roof frame, rear 1

Roof frame, front 1

- Rubber plug, small 2

- Short screws 6

15

19

Shortscrews

Shortscrews

Rubber plug,small

Slot

Hook

Hook

Rubber plug,small

Short screws

Hook the top rear frame in both corner post slots and screw tightly.

Hook the top over the front corner post lip. Fit bottom hook in slot and secure with two short screws.

After fitting the rear top framework please fit the smaler rubber grommets (these holes are for electric cable).

A b1519

06

08

08

06

07

19

0915

Front view

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Assembly oF tHe leFt AnD riGHt DecorAtiVe coVer


Pce no. Article Qty

Decorative cover, left 1

Decorative cover, right 1

- Short screws 6

17

18

A

B

short screws

short screwsA

b

18

15

09

18

19

07

18

17

Front view

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Assembly oF tHe centrAl WAll strenGtHeners For tHe leFt, riGHt AnD tHe reAr

Please fit the wall strengthener provisionaly.

Screw the metal holder for the gutter to the central post .

A b

14

Hole to the inside

Centralhole

Top, shorter

Bottom, longer

①

②

c

1111

1212

1313

Centralhole

Top side

Hole to the inside

Shortscrews

Side view

14

12

12

13

1314

14

14

15

13 12

Metal holder for gutter

Metal holder for gutter

11

14


Pce no. Article Qty

Central wall strengthener, left, right

2/2

Central wall strengthener,rear

3

- Metal holder for gutter 1

- Short screws 15

13

12

8


Assembly oF tHe centrAl WAll strenGtHeners in Front


Pce no. Article Qty

Central wall strengthener, front

2

- Long screws 2

- Short screws 2

- Nut 2

10

Shortscrews

Longscrews

Nut

Longscrews

Nut

NutLongscrews

Aupper Attachement

Shortscrews

blower Attachement

The base of the strengthener is pressed and secured into the third hole of the corner post.

please watch the

hook direction!

left right

Counting from corner post use third hole.

threaded hole for door panelthreaded hole for the central wall

strengthener in front

19

10

10

10

10

Attention!Don‘t forget to

secure the top of the

strengthener.

For a door opening left: The strengthener is turned over and is secured on the baseframe in the third hole from left.

01

9



Pce no. Article Qty

Central Ground panel

2

Ground panelleft, right

2

- Special screw 16

Assembly oF tHe GrounD pAnel

29

30

The front of the ground panel (C) to be mounted over ledge of gutter.

Please use the special srews. (If the screws do not fit exactly please take a look on page 27 (3) tips for Assembling)

Ａ

Ｂ

Ｃ

Specialscrew

30

30

29

29

A b cBasement groundpanel

Side view Front viewRear view

Basement groundpanel Basement

groundpanel

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A bag with each roof panel contains sevensnow plugs. Remove glue covering and fitas shown.

Assembly oF tHe rooF pAnels


Pce no. Article Qty

Roof panel, big 4

- Short screws 16

- Snow plug (4 Bags) 28

27

27

27

27

27

Fit roof starting on left side.

Slop roof down to rear so that rain can drop off there.

Rear

Strengthering

Short screws

Front Fit roof in this order.

ARear

Strengthe-ring

Shortscrews

27

27

15 19

27

27 27

2727 27 27

27 27

Attention!Before mounting the

roof fill holes with snow

plugs.

27

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Assembly oF tHe rooF stAbiliser


Pce no. Article Qty

Roof stabiliser 2

- Long screws and nuts each with

24

16

16

16

Lift the roof stabilisator and secure with two long screws central holes.

Strengthering of the roof panels

lower side

upperside

long screwNut

Nut

longscrew

Longscrews

Nut

longscrew

1.

Fix both ends of the stabilisator with nuts and bolts.

2.

3.NutNut Nut

longscrew

longscrewlong

screw

Please check all nuts and bolts are tight.

27

1612 13+ 12 13+

1

2

2

12


1

2

1

2

Assembly oF tHe siDe WAll pAnels


Pce no. Article Qty

Side wall panel big 10

- Hooks out of aluminium 3

- Short screws 18

- Long screws and nuts 21

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1. beFore AssemblinGOnly the hooks within the red markings can be moved when the shed is finished. Please decide – before the shed is build up – where the hooks should be.

Attaching the hooksThe hooks can be mounted in the holes of the large or small sides of the panels but with a max. of 2 kg per hook.

2. mount1. Place the bottom of the panels in the base frame.2. Lift top of place between posts.

While assembling the side wall panels do not let them go, before they are not provisorily bolted. They might fall down and hurt someone.

20

20

30

Upperwall strengthener

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Assembly oF tHe siDe WAll pAnels

20

20

20

20

20

20

20

20

20

20

1. siDe WAll pAnels, reArPlease check the right angle of 90 ° between the base frame and the posts.

2. boltinGIn corner posts secure with short srews, all the strengtheners with long nuts and bolts and strengthen, then fix strengtheners.

First fix panels to corner posts provisionally and tighten all the screws.

Shortscrews

Longscrews

Nut

Side view Rear view

2020 20 20 2020 20

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26

7

8

3

5

4

1

2 6

7

8

3

5

4

1

Please fit the screws as shown.

74 24

Assembly oF tHe Door pAnel For openinG At tHe riGHt


Pce no. Article Qty

Side wall panel big, front right and left

1/1

- Short screws 16

24

74

90°

Shortscrews

Be shure that the doors are right angles.

24

74

10

10

15


Assembly oF tHe Front DecorAtiVe coVer AnD tHe HeiGHt compensAtion coVer bAr


Pce no. Article Qty

Decorative cover, front 1

Height compensation cover bar

1

- Screw head caps 3

- Short screws 7

25

51

Shortscrews

Hole cover

Roof panel

25

51

25

2519

1

2

Hook the trim panel in the front roof frame.

Rotate the trim panel as shown up over the roof and secure it with short screws.

Secure the adjustment ledge with three short screws and hole caps.

1

2

3

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Assembly oF tHe Gutter


Pce no. Article Qty

Gutter 1

- Short screws 5

26

26

Hook both ends of the gutter on the trim panels.

Rotate over the roof and secure it with short screws.

Shortscrews

1

2

26

15

metal holderfor the gutter

17


Put both bends with connecting piece together

Fit clamps over down pipe and attache both bends with connection piece to gutter.

ATTENTION:Please cut the rainwater pipe to the correct length BEFORE assembling it. The metal clamps have to be slid onto the rainwater pipe before mounting.

Secure the down pipe to the angle joint star-ting from the top, then centre and last at the bottom.

Secure with the same screw as corner post.

Bend

Drain hole

Angle joint

Screw the three angle joints with short screws.

Gutter

Hole for rainwaterr

Angle joint

Angle joint

Metal clamp forrainwater pipe

Shortscrews

Shortscrews

Short screws

Angle joint

Bend

Rainwater pipe

Connectionpiece

Shortscrews

siDe VieW

1

3

2

Assembly oF tHe rAinWAter pipe

Fit both down pipes left and right. required accessories

Pce no.

Article Qty

-

Rainwater pipe and connec-tion piece

2/2

-

Metal clampand angle joint

6/6

- Bend 4

-Short screws

10

18


Assembly For riGHt HAnD Doors


Pce no. Article Qty

Door, front right 1

Door, front left 1

- Metal stopper 4

- Short screws 4

- Door stop cover 2

32

31

32

31

Before mounting door please fit both metal stoppers top and bottomas shown.

Take precaution that the cylinder lock isn‘t scratched.

Shortscrews

Metalstopper

Metalstopper

Metalstopper

First fit both hooks of the metal stoppers in the slots as shown.

Door stop cover

Runner wheel unit

Fit door stop cover on left door on left side. For a right hand door, fit door stop cover on the right.

Door stop cover

Runner wheel unit at the door

Likewise on left for right door.

Attention! To build the left hand

door, go to page 19 in

this assembly instruction.

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32

3183

33

Assembly For leFt HAnD Doors

3183

32

33

24

74

10

10

Drip ledge

Place rear movable door in lower rear sill and hook on the runner wheels, so that there is a wheel either side of the fixed door strengthener.

Afterwards place front door in front sill and hook on runner wheels on either side of drip ledge.


Pce no. Article Qty

Door, front left 1

Door, front right 1

Door paneel, rear right 1

Door paneel, front left 1

31

32

33

833233

Hook bottom of door in rear sill.

Hook bottom of door in front sill and fit top in upper door sill.

Fit top in upper door sill.1 2

1 1

2 2

ADJustinG tHe Door

check the following points:

1. Before fitting the front decoration cover, check that both doors completly open and shut.

2. Check the doors are square.3. The door lock must work perfectly.

problems with the lock?See „Tips for assembling“ on page 26 (7).

Lock Unlock

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AssemblinG tHe Front DecorAtion coVer


Pce no. Article Qty

Front decoration cover 1

- Metal holder for the upper front decoration cover

2

- Door holder 1

- Short screws 6

34

Shortscrews

Door holder

Stick the top of the door holder in the slot in the front decoration cover.

Stick the other end of the door holder in the slot in the frame.

Fix the door holder with a short screw.

Metal holder for the upper front decoration cover

Front decorationcover

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Metal holder forthe upper frontdecoration cover

1. Fit the front decoration cover between the corner posts and provisionaly srew on.

2. Then fit both metal holder in the slots.

3. The front decoration cover will lock in exactly. When complete tighten screws.

34

34

A

b

1

1

3

2

3

2

Door holder

21


Mount with long screws and nuts.Fix Pce no. with

B

B

AssemblinG tHe rAcKs

Short screws


Pce no. Article Qty

Rack frame for side panels 4

Rack frame for rear wall1

Cross rear strengthener 2

Front cross strengthener1

- Short screws 2

87

88

39

87

87

39

90

87

88

88

20

20

20

Bottom of rack frame fits in gap between ground and wall panels.

39

90

building the racks

Hook the rear rack frame in the last gap on wall panels. Then add the front rack frame to fit shelves.

For large wall panelsUse the first gap in the central panel,for front rack frame.

Gap

87

A

cross strengthening

Fix the rear central rack frame and hook the top and bottom strengthener in and secure the front frame.

b88

39

22


FittinG tHe sHelVes


Pce no. Article Qty

-Metal shelves supports

16

Big shelf 4

You need four metal shelves supports for one shelf. (Two on each side)

For example: With a gap of 5 cm you can create 21 ranks.

Lay the shelves on top of the metal shelves supports.

TY33

336100402

You can find the sticker with the piece number under the shelf.

Possible arrangement from the top.The big and small shelves can be adjusted as wished.

335

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AncHorinG tHe builDinG


Pce no. Article Qty

- Anchor, big 4

- Anchor, small 4

- Short screws 8

2. Your chosen basement.

3. Pour cement.

1. The fitting dowels and screws are not included.

※※

Fix two ankers at each side of the corner post using short screws.

Anchor,small

Anchor,big

Shortscrews

The shed must be ankered to protect against falling over.

The accessoires marked „ “ may be used when the shed is more than 120 mm above ground. In this case the large anchors can be lengthened with the short anchors and short screws.

※

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FittinG tHe screW cAps AnD coVer


Pce no. Article Qty

- Screw head cover 50

-Cover forrightangled holes

2

Check that all screws are tight before you fit all 50 screw head covers and the door slot covers on.

In cold weather the plastic cover can become hard. In this case warm up for example in your trouser pocket to soften.

Screw head cover

Cover for rightangled holes

Fit the top end first with double notch and press cover all in post, finally slide down.

Cover with arrow must be fitted pointing down.

Rightangled hole in corner post.

Mount the rubber plug on thefront, right and left corner post.

Press the rubber plug together to fit easily into the corner post.

Hole forrubber plug

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GENERAL ADVISE

1. Ensure the ground is flat and firm where you want to build uo your metal shed. (For example a concrete foundation or a concrete pier foundation, where the shed is to be built)

2. Ensure that no excessive rain or snow could damage the shed. For example from a house roof.

3. Do not carry the heavy parcels alone so that the material does not get damaged. Please wear gloves and a longarmed shirt while building the metal shed to protect your hands and arms from insury.

mountinG ADVise For tHe substructure / Floor pAneles1. Ensure youself that the base frame is level

and square (for example on a cemented underground) before you start mounting the floor panels.

2. Measure the diagonals with a tape measure.

�The�diagonals�A�and�B�have�to�be�same�length,�they�have�to�build�a�uniform�rectangle.

3. The holes in the panels and the base frame must lie over each other. Check with the Philips screw driver.

TIPS FOR ASSEMBLING

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Assembly instructions osAKATIPS FOR ASSEMBLING

Screwing: Firstly screw the four corner posts with panels provionally and check that none are cross threaded. Then tighten.

Please screw CAREFULLY to protect the screws threads from damage.

4. Please anker the shed to the ground with supplied accessoires. Control that all is correctly screwed.

5. For electric wiring call in an electrician.

6. If a door sticks adjust runner wheels to run free.

7. Lock problems? Spray a small amount of oil in the locked door as shown.

Assembly instructions osAKA€¦ · Top quality from Japan Metal shed Osaka The assembly video can...

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