ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine...

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At BASF, we nurture the seeds of ingenuity. You’ll find it in how we apply our expertise in surface and materials science to an exhaust stream to deliver cleaner air, or to crude oil to transform it into gasoline. And our ingenuity in performance minerals gives manufacturers the edge they need in today’s competitive markets. BASF is a recognized leader in the development and manufacture of high quality mineral products for the paint and coatings industry. Our surface and materials science expertise has led to the development of a family of products that improve performance and lower cost. These products include Mattex ® and Mattex ® MX extenders, Ultrex ® 98 kaolin, Satintone ® kaolins and ASP ® grades, as well as Attagel ® thickeners and Alsibronz ® micas. Now, ASP ® G90 and ASP ® G92 high gloss kaolins join this list as two more examples of how BASF products can cost-effectively improve the performance and appearance of paints and coatings. ASP ® G90 & ASP ® G92 high gloss kaolins feature: Up to 10% TiO 2 reduction at equal opacity for reduced total formula cost Superior gloss and less haze compared with competitive kaolin products Lower cost and reduced VOC through resin reduction Improved optical properties versus other competitive kaolin products Ease of dispersion Better dry handling and less dusting Improved mar and scuff resistance with excellent clarity in clear varnish systems ASP ® G90 and ASP ® G92 High gloss kaolins

Transcript of ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine...

Page 1: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

At BASF, we nurture the seeds of

ingenuity. You’ll find it in how we apply

our expertise in surface and materials

science to an exhaust stream to

deliver cleaner air, or to crude oil to

transform it into gasoline. And our

ingenuity in performance minerals gives manufacturers the

edge they need in today’s competitive markets.

BASF is a recognized leader in the development and

manufacture of high quality mineral products for the paint

and coatings industry. Our surface and materials science

expertise has led to the development of a family of products

that improve performance and lower cost. These products

include Mattex® and Mattex® MX extenders, Ultrex® 98

kaolin, Satintone® kaolins and ASP® grades, as well as

Attagel® thickeners and Alsibronz® micas. Now, ASP® G90

and ASP® G92 high gloss kaolins join this list as two more

examples of how BASF products can cost-effectively

improve the performance and appearance of paints

and coatings.

ASP® G90 & ASP® G92high gloss kaolins feature:■ Up to 10% TiO2 reduction at equal opacity for

reduced total formula cost

■ Superior gloss and less haze compared with

competitive kaolin products

■ Lower cost and reduced VOC through resin reduction

■ Improved optical properties versus other competitive

kaolin products

■ Ease of dispersion

■ Better dry handling and less dusting

■ Improved mar and scuff resistance with excellent

clarity in clear varnish systems

ASP® G90 and ASP® G92High gloss kaolins

Page 2: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Product descriptionASP® G90 and ASP® G92 are

microfine particle size hydrous kaolins

produced by an innovative technology

developed by BASF and covered by

BASF US Patent Application

Publication 2006/0047047. This new technology produces

a very fine particle size product with a narrow particle size

distribution that provides high gloss and optical properties

that are superior to competitive kaolin products. ASP G90

high gloss kaolin is pulverized to provide ease of dispersion,

high Hegman grind and TiO2 extension in architectural and

industrial coatings. ASP G92 provides the same performance

in water-borne systems only and is available in spray-dried

bead form for easier handling and less dusting.

Application informationASP G90 high gloss kaolin is designed for use in architectural

and industrial, water-borne and solvent-borne gloss and

semigloss coatings. ASP G90 can also be used to provide

mar and scuff resistance in clear coat

varnishes without affecting clarity. ASP

G92 is specially designed for a broad

range of water-borne paints and

coatings.

Typical properties ASP® G90 ASP® G92

Physical form Highly pulverized powder Spray-dried bead

GE brightness (%) 90 min 90 min

Screen residue, 325 mesh (%) 0.01 0.01

Free moisture @ 105 deg C (%) as produced 1.0 max 1.0 max

pH (28% solids) 7 7

Specific gravity (g/cm3) 2.58 2.58

Avg. stokes equivalent particle diameter (µm) 0.18 0.18

Bulk density, loose (lbs/ft3 / kg/m3) 13 / 210 44/700

Bulk density, tamped (lbs/ft3 / kg/m3) 18 / 290 58/930

Oil absorption, rubout (ASTM D-281) 47 47

Hegman grind in organic 6.5 min NA

Hegman grind in water 6.5 min 6.5 min

Refractive index 1.56 1.56

Bulking value, lbs. per gal. / kgs. per liter 21.5 / 2.59 21.5/2.59

Page 3: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Interior semigloss latex paint with ASP® G90& ASP® G92 exhibit:■ 10% TiO2 reduction

■ Higher gloss than TiO2 and competitive kaolin

■ Significant cost savings

■ Improved opacity versus competitive gloss kaolin

With ASP® G90 and ASP® G92 high

gloss kaolins, TiO2 loadings were

reduced 10% while maintaining

opacity and gloss versus the control

for overall cost savings. Compared

to the competitive glossing kaolin

product most commonly used in the industry, ASP G90

and ASP G92 provide better opacity (see Chart 1) and

significantly better 20˚ and 60˚ gloss (see Charts 2 and 3).

In addition, ASP G92 in spray-dried bead form is easier to

handle with less dusting.

Chart 1 – Opacity

98.9

98.8

98.7

98.6

98.5

98.4

98.3

C. ratio 3 mils Control 100% TiO2 ASP® G90 less 10% TiO2

Comp. A less 10% TiO2ASP® G92 less 10% TiO2

98.8

98.7 98.7

98.5

Chart 2 – 20 degree gloss data

25

20

15

10

5

0

Control 100% TiO2 ASP® G90 less 10% TiO2

Comp. A less 10% TiO2ASP® G92 less 10% TiO2

22 23 23

14

Chart 3 – 60 degree gloss data

666462605856545250

Control 100% TiO2 ASP® G90 less 10% TiO2

Comp. A less 10% TiO2ASP® G92 less 10% TiO2

6465 65

55

Low VOC interior semigloss vinyl acrylic formulation: 22 PVC

Raw material Control 100% Less 10% TiO2

TiO2Amount by kaolin volume

#/100 gal. Amount #/100 gal.

Water 150.0 150.0

KTPP 1.0 1.0

Kathon® LX 1 1.5 1.5

Natrosol® Plus 330 2 1.0 1.0

Tamol™ 1124 1 5.0 5.0

Pluracoat™ CF 10 6 3.0 3.0

AMP-95™ 3 2.0 2.0

Rhodoline® 643 4 1.0 1.0

Mix for 2 min., then add

TiO2 - Tronox® CR 828 5 250.0 225.0

Glossing Kaolin 0.0 16.1

Attagel® 50 6 5.0 5.0

Grind 6 - 7, then add

Water 113.1 113.1

UCAR™ 300 3 500.0 500.0

STRODEX™ PK 90 7 2.0 2.0

Ammonia 2.5 2.5

UCAR PHOLYPHOBE™ 116 3 1.0 1.0

UCAR POLYPHOBE™ 117 3 18.0 18.0

Rhodoline® 643 4 2.0 2.0

Total 1058.1 1049.2

Typical cost savings/100 gal. NA $20.00

Page 4: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Water-reducible alkyd high gloss enamelwith ASP® G90 exhibits:■ Higher gloss

■ Better opacity

■ Potential resin extension at equal gloss

ASP G90 high gloss kaolin was used

as a TiO2 extender in this water

reducible high gloss enamel without

affecting gloss. In the same formulation,

ASP G90 provides better opacity

(see Chart 4) and superior gloss (see

Charts 5 and 6) versus the competitive glossing kaolin.

Chart 4 – Opacity vs. Competitor A

9392.892.692.492.29291.891.691.491.291

C. ratio 3 mils ASP® G90 Competitor A

92.3

91.9

Chart 5 – 20 degree gloss data

43

41

39

37

35

33

31

29

27

25

ASP® G90 Competitor A

42

31

Chart 6 – 60 degree gloss data

81

79

77

75

73

71

69

67

65

ASP® G90 Competitor A

79

75

Water-reducible alkyd high gloss enamel formulation: 16 PVC

Raw material Amount #/100 gal.

Beckosol® 10-060 8 (70%) 72.0

Mineral Spirits 9.3

Bentone® SD-1 9 1.5

Mix well then add

Lorama16 LDA 100 2.0

TiO2 Ti-Pure® R 706 10 110.0

ASP® G90 6/Competitor A 15.0

Grind to 7, then add

Beckosol® 10-060 8 (70%) 44.5

Mineral Spirits 18.0

Mix well, then add

Beckosol® 10-060 8 (70%) 130.0

Mineral Spirits 92.4

Cobalt Octoate 12% 1.0

Zirconium Octoate 12% 4.0

Exkin® No. 2 11 1.0

Mix well, then add under agitation

Lorama16 LPR 76, 40.0Polysaccharide Resin 44%

Water 344.3

Total 888.0

Page 5: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Interior/exterior styrene acrylic gloss enamelwith ASP® G92 exhibits:■ Significantly higher gloss

■ Equal opacity

■ Potential resin extension at equal gloss

■ Total cost savings

■ Better dry handling and less dusting with ASP G92

ASP G92 high gloss kaolin helps

lower total cost by providing up to

10% TiO2 reduction in this interior/

exterior latex gloss formulation,

significantly improving gloss while

maintaining opacity. (see Charts 7, 8

and 9). In addition, ASP G92 is available in spray dried

bead form for better dry handling and less dusting.

Chart 7 – Opacity

98.598.498.398.298.19897.997.897.797.697.5

C. ratio 3 mils Control 100% TiO2 ASP® G92 less 10% TiO2

98.398.2

Chart 8 – 20 degree gloss data

55545352515049484746454443424140

Control 100% TiO2 ASP® G92 less 10% TiO2

43

52

Chart 9 – 60 degree gloss data

8583817977757371696765

Control 100% TiO2 ASP® G92 less 10% TiO2

73

79

Low VOC interior/exterior acrylic gloss enamel formulation: 18.7 PVC VOC < 100 g/l

Raw material Control 100% Less 10% TiO2

TiO2Amount by ASP® G92 Vol.

#/100 gal. Amount #/100 gal.Water 62.6 62.6Kathon® LX 1 1.5% 1.6 2.0Tamol™ 1124 1 5.5 5.5Surfynol® 104E 12 1.0 1.0Igepal® CTA-639W 4 1.0 1.0BYK® 022 13 1.0 1.0Mix for 2 min, then addTiO2 - Ti-Pure® R 706 10 225.0 202.5ASP® G92 6 0.0 14.5Grind 6 - 7, then addPropylene Glycol 30.3 30.3Rhoplex® HG-700 1 618.1 618.1Water 21.5 21.5Texanol® 14 21.5 21.5Triton™ X 405 3 3.5 3.5Ammonia 1.0 1.0Premix last three ingredients, then addWater 22.0 22.0Acrysol® RM 5 1 22.0 22.0BYK® 024 13 2.0 2.0Total 1039.5 1031.5Typical cost savings/100 gal. NA $18.00

Page 6: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Interior/exterior 100% acrylic semiglosspaint with ASP® G92 exhibits:■ 10% TiO2 reduction

■ Total cost savings

■ Improved gloss

■ Equal opacity

■ Better dry handling and less dusting with ASP G92

ASP G92 high gloss kaolin provides

improved gloss, while maintaining

opacity for total cost savings in this

100% acrylic semigloss paint.

(see Charts 10, 11 and 12).

Chart 10 – Opacity vs. control

98.598.498.398.298.19897.997.897.797.697.5

C. ratio 3 mils Control 100% TiO2 ASP® G92 less 10% TiO2

98.398.2

Chart 11 – 20 degree gloss data

39

37

35

33

31

29

27

25

Control 100% TiO2 ASP® G92 less 10% TiO2

32

35

Chart 12 – 60 degree gloss data

75747372717069686766656463626160

Control 100% TiO2 ASP® G92 less 10% TiO2

69

72

Interior/exterior 100% acrylic semigloss formulation, 23 PVC

Raw material Control 100% Less 10% TiO2

TiO2Amount by ASP® G92 Vol.

#/100 gal. Amount #/100 gal.

Water 20.0 20.0

Kathon® LX 1 2.0 2.0

Tamol™ SG-1 1 8.0 8.0

Igepal® 639A 4 2.0 2.0

Propylene Glycol 60.0 60.0

Acrysol® RM 825 1 0.5 0.5

BYK® 022 13 1.0 1.0

TiO2 Ti-Pure® R706 10 263.0 225.0

ASP® G92 6 0.0 24.5

Grind to 6, then add

Water 160.7 160.7

Rhoplex® SG-10M 1 489.2 489.2

Texanol® 14 24.5 24.5

Acrysol® RM 8W 1 16.0 16.0

Colloid 640 3.0 3.0

Total 1049.9 1036.3

Typical cost savings/100 gal. NA $32.00

Page 7: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

Solvent-borne clear varnish with ASP® G90exhibits:■ Improved mar and scuff resistance

■ Improved chemical resistance

■ Excellent clarity

■ Better gloss than the competitive gloss kaolin

Historically, kaolins have not typically

been used in clear varnish coats due

to their adverse effect on clarity.

However, because of its microfine

particle size and very narrow particle

size distribution, ASP G90 high gloss

kaolin is recommended for use in clear varnish industrial

applications for improved abrasion, mar and scuff resistance

while maintaining excellent clarity. ASP G90 provides higher

gloss (see Charts 13 and 14) compared with the competitive

kaolin in this solvent-borne clear varnish formula.

Solvent-borne clear varnish formulation

Raw material Amount #/100 gal.

Amberlac® 3704-V-60 8 153.8

Mineral Spirits 36.4

Tixogel® VP 15 8.0

Ethanol 3.0

Mix until smooth

Lecithin 5.0

Rhodafac® LO 529 4 2.0

Anti-Float Powder 6.0

ASP® G90 6/Competitor B 40.0

BYK® 370 13 1.0

Grind to 7 Hegman, then add

Amberlac® 3704-V-60 8 380.0

VM&P 62.0

Cobalt 12% 1.0

Zirco 24% 3.0

Exkin® No. 2 11 1.0

Hold for viscosity

VM&P 56.0

Total 755.2

Chart 13 – 20 degree gloss data

70

68

66

64

62

60

Competitor B ASP® G90

64

70Chart 14 – 60 degree gloss data

95

90

85

80

9093

Competitor BASP® G90

Contact us today to learn how BASF’s performance

minerals can help you get the competitive edge.

Just call customer support 800-781-8966 or

973-245-7444.

Page 8: ASP G90 and ASP - BASF Kaolin ASP G90-G92 SellSheet.pdf · ASP® G90 and ASP ® G92 are microfine ... Improved opacity versus competitive gloss kaolin With ASP® G90 and ASP ...

About BASFBASF is the world’s leading chemical company: The

Chemical Company. Its portfolio ranges from chemicals,

plastics, performance products, agricultural products and

fine chemicals to crude oil and natural gas. As a reliable

partner to virtually all industries, BASF’s high-value products

and intelligent system solutions help its customers to be

more successful. BASF develops new technologies and

uses them to meet the challenges of the future and open

up additional market opportunities. It combines economic

success with environmental protection and social responsibility,

thus contributing to a better future.

Registered trademark information:1 Kathon, Rhoplex, Acrysol are registered trademarks of Rohm and Haas Tamol is a trademark of

Rohm and Haas2 Natrosol is a registered trademark of Hercules, Aqualon Division3 AMP-95, UCAR, UCAR POLYPHOBE are trademarks of Dow Chemical Company4 Rhodoline, Igepal, Rhodafac are registered trademarks of Rhodia5 Tronox is a registered trademark of Kerr McGee Chemical LLC6 Pluracoat, Attagel, ASP are registered trademarks of BASF Catalysts LLC7 STRODEX is a registered trademark of Dexter Chemical LLC8 Beckosol, Amberlac are registered trademarks of REICHOLD9 Bentone is a registered trademark of ELEMENTIS SPECIALTIES

10 Ti-Pure is a registered trademark of DuPont11 Exkin is a registered trademark of CONDEA Servo12 Surfynol is a registered trademark of AIR PRODUCTS13 BYK is a registered trademark of BYK Chemie14 Texanol is a registered trademark of Eastman Chemical15 Tixogel is a registered trademark of SUD-CHEMIE16 Lorama is a registered trademark of Lorama Chemicals

BASF Catalysts LLC100 Campus DriveFlorham Park, NJ 07932Tel: 800-781-8966 or 973-245-7444 Fax: 800-781-8953 or 864-332-5084Web: www.basf-corp.com

All trademarks are the property of BASF AG, BASF Corporation, or BASF Catalysts LLC

Although all statements and information in this publication are believed to be accurate and reliable, they are presented gratis and for guidance only, and risks and liability for resultsobtained by use of the products or application of the suggestions described are assumed by the user. THERE ARE NO WARRANTIES OF ANY KIND. ALL EXPRESS AND IMPLIEDWARRANTIES ARE DISCLAIMED. Statements or suggestions concerning possible use of the products are made without representation or warranty that any such use is free ofpatent infringement and are not recommendations to infringe any patent. The user should not assume that toxicity data and safety measures are indicated or that other measuresmay not be required.

©2007 BASF Catalysts LLC BF-8315