As Your Best Partner - vedula.in · 2011 Jul. Certificate of product-specific Approved Exporter....
Transcript of As Your Best Partner - vedula.in · 2011 Jul. Certificate of product-specific Approved Exporter....
ContentsCompany Overview
Introduction of Products
Manufacturing Facilities
Quality Assurance
Customers
www.hd-forging.co.kr
www.hd-forging.co.kr
Company Name HYUNDAI FORGING CO., LTD.
Establishment Feb. 15, 1995
Location146-1 Hyeonpo-ro, Gunbuk-myeon, Haman-gun, Gyeongnam,
Korea
C.E.O. Pyung-Soo Ma
Employees 58 persons
Business Type Open die forging and ring rolling
Main ProductsOpen die forgings and rolled rings for Wind Power Plant,
Petrochemical Plant, Power Plant , Shipbuilding & Marine
Engine, and Industrial Plant
1-1. Overview
www.hd-forging.co.kr
Tel. +82-55-580-6500 Ground. 22,057㎡ Office Building (1). 2,674㎡
Fax. +82-55-580-6510 Building. 9,330㎡ Plant Building (3). 6,628㎡
•Front view of the main office and factory
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1-2. History
1995 Feb. Established Hyundai Forging Co., Ltd. (Changwon)
1996 Sep. Installed 1000 ton open die press
1997 Oct. Approved by Daekyung Technos, Ilsung
1997 Nov. Approved by Doosan Heavy Industries & Construction
1997 Dec. Acquired I.S.O 9002 certificate
2000 Jun. Approved by Rotem
2001 May Approved by D.N.V
2001 Nov. Installed forging press 1,500 ton
2002 Apr. Approved by Doosan Mecatec
2002 May Approved by Sungjin Geotec
2004 Jan. Acquired I.S.O 9001 certificate
2004 Sep. Approved by B.V
2004 Dec. Approved by L.R
2005 Sep. Approved by Hyosung
2006 Jan. Approved by GS Caltex
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2007 Jan. Installed Φ5,200 ring rolling mill
2007 Jan. Completed Haman factory
Location of head office was moved to Haman factory
2007 Mar. Acquired I.S.O 9001, I.S.O. 14001 certificates(HSB)
2007 Apr. Acquired Pressure Equipment Directive certificate(HSB)
2007 Apr. A Company Laboratory Institute
2007 May. Installed 3,000 ton open die press
2007 Aug. Installed 125M/T manipulator
2008 Mar. Installed 5000 ton open die press
2009 Jan. Approved by KR, ABS, GL, RINA(Shipping Classes)
Jun. Acquired Certificate of Factory Production Control(SZU)
2009 Jul. Approved by Toshiba
2009 Nov. Awarded $ 30Million dollars Export Tower
(Act 41Million dollars)
2010 Mar. Awarded Bronze Order of Industrial Service Merit
2010 Dec. Certificate of trade mark & service mark Registration
2011 Jul. Certificate of product-specific Approved Exporter
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Technical Adviser
President
Sales Dept’
Production Dept’
Vender Managing Team
Production Control Team
Technical
Lab. Forging Team
Heat Treatment Team
Subcontract Team
Cutting Team
Overseas Marketing Team
Domestic Marketing Team
Managing Director Administration
Dept’
Q.C Dept’
Engineering Team
1-3. Organization Structure
Managing Director
Managing Director
Accounting Team
General affairs Team
Managing Director
Q.A Dept’
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2-1. Manufacturing Process
1. Raw Material 2. Heating └───── 3. Forging ─────┘ 4.Reheating 5. Ring Rolling
└─── 6. Heat Treatment ───┘ └─── 7. Machining ───┘ 9. Packing8. Quality Inspection
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2-2. Main ProductsWind power
Tower Flange
Main ShaftDoor Frame
Brake Disk Bearing Surround
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Petrochemical plant
Forged Shell
Channel Cover
BOSSGirth Flange Forged Nozzle
Tube Sheet
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Industrial / Power plant
Column
Diaphragm Half Back Up RollWheel
Forged RingValve Body
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3-1. Facilities
5000Ton Press
Max 50Ton
Shaft
: 18,000mm
Tube Sheet
: Max Φ4,600
Nozzle
: Max Φ3,000*3,000L
125M/T Manipulator
Clamping Φ1,900
Height
: 1,100 ~ 2,900
Travel
: 18,000 L
Weight
: 60Ton
3000Ton Press
Max 30Ton
Shaft
: 6,000mm
Tube sheet
: Max Φ4,600
Nozzle
: Max Φ2,100*1,700L
Φ5200 Ring Mill
Max size
: Φ5,200
Height
: Max 1,200mm
Max weight
: 14 Ton
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Heat Treatment Furnaces – Total 5nos / 370Ton (Plan - Total 7nos / 530Ton)
Temperature: Max 1200℃Heat Treatment Capacity
Capacity100 Ton
(Car)
80 Ton
(Bell)
60 Ton
(Car, Bell)
50 Ton
(Bell)
Nos. of Furnace 2 2(plan) 2 1
Temperature: Max 1320℃Heating CapacityHeating Material: Carbon, Alloy, Stainless Steel
Heating control system (Step heating)
Capacity100Ton
(Car)
80Ton
(Car)
60Ton
(Batch)
50Ton
(Batch)
70Ton
(plan)
50Ton
(plan)
Nos. of Furnace
2 1 1 5 3 4
Heating Furnaces – Total 9nos / 590Ton (Plan – Total 16nos / 1000Ton)
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Production Capacity of Hyundai Forging
Type Shape 5000 Ton Press / 125M/T Manipulator
Shaft
Out Diameter (O.D) : Max. Φ1,800 mm
Length (L) : Max. 18,000 mm
Weight : Max. 50,000 Kg
Round Bar
O.D : Max. Φ2,000 mm
L : Max. 18,000 mm
Weight : Max. 50,000 Kg
Square Bar
Thickness (T)/Width(W) : Max. 1,800 mm
L : Max. 18,000 mm
Weight : Max. 50,000 Kg
Plate
W : Max. 3,900 mm
T : Max. 600 mm
L : Max. 18,000 mm
Weight : Max. 50,000 Kg
Ring(Nozzle & Boss)
O.D: Max. Φ5,200 mm
I.D : Min. Φ300 mm
L : Max. 1,200 mm
Weight (W) : Max. 50,000 Kg
Disc
O.D : Max. Φ4,600 mm
T : Max. 600 mm
Weight (W) : Max. 50,000 Kg
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CNC vertical lathe1
Φ4700 * Φ5200 * 2500HDrill master
Φ5200
3-2. Machining FacilitiesWind power
Petrochemistry
BTA drill machine
O.D Φ6000*Φ3000
Hole Φ80*800T
Vertical lathe
Φ3000
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3-3. Machining Facilities List
No. NAME CAPA
1
CNC Vertical Lathe
Ø4000xØ3600xH2000
2 Ø5000xØ4500xH1600
3 Ø5200xØ4700xH2500
4 Drill Master Ø5200
5CNC Horizontal lathe
Ø2000x16000L
6 Ø2400x6000L
7
BTA Drill Machine
6000x3000(TH'K 800T)
8 4000x2500(TH'K 800T)
9 4000x1800(TH'K 800T)
10 1500x1000(TH'K 800T)
11CNC Plano Miller
170W * 2000L * 1600H
12 2200W * 4500L * 1300H
13Vertical lathe
Ø3000
14 Ø5000
15 CNC Machining Center Ø1600 * 1000H
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Universal test M/C
Manufacturer : DAEKYUNG(KOR)
Capacity : 50Ton
Brinell hardness tester
Manufacturer : KYUNGDO(KOR)
Capacity : 3000Kg.f
Hardness tester
Manufacturer : G&R Testing(USA)
Capacity : Ø 10mm/3000Kg.f
Spectrometer
Manufacturer : SPECTRO(GER)
Capacity : 32channel
Hot tensile test M/C
Manufacturer : DAEKYUNG(KOR)
Capacity : 900℃
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Digital Thermometer
Manufacturer : INFRAPOINT(GER)
Capacity : 150~1800℃
Polishing M/C
Cutting M/CMounting press
Impact test M/C
Manufacturer : KPREA(KOR) Manufacturer : DAEKYUNG(KOR)
Capacity : 500 J
Manufacturer : KPREA(KOR) Manufacturer : KPREA(KOR)
Ultrasonic tester
Manufacturer : Krautkramer(GER)
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Thermo hunter
Manufacturer : INFRAPOINT(GER)
Capacity : 150~1800℃
Polishing M/C, Mounting press, Cutting M/C
Microscope
Capacity : X40~X600
PMI
Magnetic tester
Manufacturer : KPREA(KOR) Manufacturer : KYUNGDO(KOR)
Manufacturer : NITON(USA)
Capacity : 150~1800℃