AR Nonwovens 84-010377-001 en - Mahlo GmbH + Co. KG€¦ · · 2015-04-14AR NONWOVENS...

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APPLICATION REPORT

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Nonwovens The Nonwovens market exploded onto the scene throughout the past 20 years and doesn’t show any signs of slowing down. The industry has become increasingly more competitive resulting in tighter product specifications and more challenging profit margins. Mahlo has responded to these market pressures by providing nonwovens quality control solutions for over 20 years. Mahlo’s experience and understanding of the nonwovens manufacturing industry has allowed us to tailor web gauging systems for the following processes:

Airlaid/Dry Laid Carded Hydroentangled Melt Blown Needlepunched Spunbond/SMS Spunlaced Wetlaid

Manufacturers using Mahlo systems supply to the following nonwoven Industries:

Agricultural/Landscaping Automotive Clothing Construction Geotextiles Health Care Home / Office Furnishings Household Industrial/Military Personal Care / Hygiene

Among the nonwoven products manufactured using Mahlo systems are:

Abrasives Automotive Trim: Headliners, Insulation and Padding Bedding Clothing Lining and Insulation Construction Insulation Crop Covers, Pond Liners, Weed Control Webs Diapers Disposable Gowns, Shoe Covers, etc. Feminine Hygiene Filters Housewrap and Pipe Wrap Household Wipes, Washcloths, Tablecloths Incontinence Products Military Clothing Pillows Roofing Underlayment Soil, Roadbed and Railbed Stabilization Wallcoverings.

Nonwovens

APPLICATION REPORT




Built to last From wide geotextile lines to diaper components to filter media and household wipes, Mahlo makes a quality control system tailored for your specific application, for your specific measurement and control needs. Fixed, single-sided and dual-sided scanning platforms are available with multiple synchronized scanners measuring tandem coatings, basis weight, moisture, thickness, color along with a myriad of combined calculations are standard for simple narrow webs to wide composite lines of eight meters and beyond. Utilizing intelligent sensor and scanner techniques, the Mahlo QMS systems measure on-line continuously and with extreme precision and speed. The computer interface is Windows XP based and is fully open and conforms to all industrial communications standards. Ease of use and configurability were built in from the ground up and the menus and functions are very easy to understand with a short learning curve. One of the many strengths of the Mahlo system is the family of rugged steel O-Frames. We know that these scanners must traverse back and forth around the clock, 365 days per year for many years. Building tough industrial machinery is a forte of German manufacturing, and Mahlo grew up making large-scale machinery for the textile and carpet industry, and continues to this day. Over-engineered for long, trouble-free life, yet easy to maintain with commercial components, all Mahlo scanners whether single-sided for Infrared or X-Ray sensor applications, COMPACT O-Frames for tight spaces or the WebPro-L O-Frame scanner for spans of up to eight meters and a payload of up to five sensors are built to last.


Measurements

Basis Weight Model DFI Beta Transmission Sensor 1 – 200 g/m² Promethium-147 20 – 1 300 g/m² Krypton-85 150 – 6 000 g/m² Strontium-90 50 – 20 000 g/m² Model FMX X-Ray Backscatter Sensor 5 – 1 000 g/m² Model FMX-T Low Voltage X-Ray Sensor

Thickness / Caliper <0,2 – 80 mm Model DML Single-Sided and Dual-Sided

Laser Caliper Sensor 0,3 – 100 µm Model WLI White Light Interference Sensor Moisture 0,1 – 90 % Model IMF Infrared Absorption Sensor

Model NIR Infrared Absorption Sensor - depending on application -

2 – 1 500 g/m² Model HMF and AMF Microwave Sensors Selective Coatings, e.g. adhesive, lacquer, silicone… approx. 0,1 – 200 g/m²

Model IMF Infrared Absorption Sensor Model NIR Infrared Absorption Sensor - depending on application -

Traversing Platforms

O-Frame Scanners Up to 2 meters WebPro XS Up to 3 meters WebPro S Up to 4.5 meters WebPro M Up to 8 meters WebPro L Single-Beam Scanners Up to 3 meters UniScan S Up to 6 meters UniScan L

C-Frame Scanners Up to 4 meters WebPro C

Nonwovens

APPLICATION REPORT

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s id e

H14

9825

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b

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1 5 0

L 2 = b /2 + 76 0 L 3 = b /2 + 4 60

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L = b + 1 94 0

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2 6 0 2 6 0 L 4 = b /2 + 81 0 L 5 = b /2 + 5 1 0

( L 6 = b + 1 3 20 )

805

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Operator stations Stand-Alone Standard Operator Station IP Desktop QMS Visualization IP Desktop Line Control Station Integrated into Line Operator Station Options Auto-Die-Control SPC/QC Packages Hazardous Ambient Applications


Mahlo at a glance Mahlo GmbH + Co. KG is one of the world's leading manufacturers of monitoring, control and automation systems for not only the textile and allied finishing industries but also the paper, foil and coating sectors. This long-established company in Bavaria was founded in 1945 by Dr. Heinz Mahlo, and has remained up to now a family-owned concern that has steadfastly maintained its standing in the global marketplace. Through a worldwide network of agencies and service centres and a high standard of quality allied to strong customer ties, the individual requirements of Mahlo's clientele are satisfied in full. Due to the exorbitant rising costs for raw material, energy and water as well as the high expenses for pollution control it is more important than ever to keep an eye on these issues. The products of Mahlo are designed to set new standards in quality assurance and process optimization. The aim is to work together with the customer to identify the most competitive and cost-effective production solutions. The ultimate purpose of this strategy is to maximize ROI by reducing the usage of energy, raw material and human resources while optimizing quality, equipment utilization and work flow. Products and solutions from Mahlo The range of products and system-related solutions is most comprehensive. For more detailed information, please address your requirements to Mahlo. Please call us today at +49-9441-601-0 or visit us at www.mahlo.com. Mahlo – Worldwide, in your vicinity Best-possible technical support and transfer of know-how are written in capital letters at Mahlo. Thanks to an international network of agencies and service centres, customers have at their disposal competent support worldwide. We are there for you 365 days a year, 24 hours a day. Just get in touch with us!

Over 40 service centres worldwide Prompt service and supply of spare parts within 24 hours Remote diagnostic system Service-Hotline: +49-180-5062456

Nonwovens

APPLICATION REPORT




Notes




Monitoring and control systems, automation:

MAHLO® GUARANTEES QUALITY. WORLDWIDE, IN YOUR VICINITY. Best-possible technical support and transfer of know-how are written in capital letters at Mahlo. Thanks to an international network of agencies and service centres, customers have at their disposal competent support worldwide. We are there for you 365 days a year, 24 hours a day. Just get in touch with us!

Over 40 service centres worldwide

Prompt service and supply of spare parts

within 24 hours

Remote diagnostic system

Service-hotline: +49-180-5062456

Mahlo GmbH + Co. KG Germany

Donaustr. 12, 93342 Saal/Donau

Tel.: +49-9441-601-0

Fax: +49-9441-601-102

[email protected]

Mahlo Italia S.R.L. Italy

Via Fiume 62, 21020 Daverio

Tel.: +39-0332-94-95-58

Fax: +39-0332-94-85-86

[email protected]

Mahlo America Inc. USA

P.O. Box 2825, Spartanburg, S.C. 29304

Tel.: +1-864-576-62-88

Fax: +1-864-576-00-09

[email protected]

Mahlo España S.L. Spain

C/ Santa Margarida, s/n - Nave nº13

Polígono Industrial Riera de Caldes - Boada Vell

E08184 Palau Solità i Plegamans (Barcelona)

Tel.: +34-90-20062-30

Fax: +34-90-20062-40

[email protected]

Mahlo Ouest S.P.R.L. Belgium

Quartum Center

Hütte 79 - Bte 10

4700 Eupen

Tel.: +32-87-59-69-00

Fax: +32-87-59-69-09

[email protected]

Mahlo do Brasil Controle de Processos Ltda. Brazil

Rua dos Lírios 849 e 851

Cidade Jardim II - Americana – SP

Brasil CEP- 13466-580

Tel.: +55-19-3407-7954

Fax: +55-19-3405-4743

[email protected]

WWW.MAHLO.COM

Quality madein Germany

AR Nonwovens 84-010377-001 en - Mahlo GmbH + Co. KG€¦ · · 2015-04-14AR NONWOVENS...

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