ANNEXURE-I

Scope of Work and Technical Specifications:

This Section defines the scope of Work & Technical Specifications for Designing, Fabrication,

Installation and Functional Testing of laboratory Furniture and Fixture items:

1.0 Scope of Work:

The scope of work shall include but not to be limited to as follows:

1.1 Designing of Furniture and Fixture Items:

Designing of laboratory furniture and fixture as per enclosed Departmental Drawings and

Specifications.

1.2 Approval of Detailed Drawings & Specifications:

Submission of detailed Drawings and Specification for approval before fabricating.

1.3 Fabrication of Item:

Fabricating the work benches (Island Modes), anti-vibration tables, sink units, fume hoods

without blower, electrical duct on bench, service capping comprising of service line under

bench, service panel under bench and service line support, etc. The top of the service capping

should have the provision for electrical receptacles and valves. All the above laboratory items

should be fabricated at factory / workshop as per detailed specification & approved drawings.

1.4 Assembly / Installation / Commissioning / Finishing Work / Functional Test:

Assembly of the items, their Installation and Erection as per enclosed layout in Chemistry

Control Laboratory, RAB-8 at RAPP-7&8. Installation / Erection will include final finishing,

painting etc. Installation will be inspected by the Engineer in Charge. Deficiencies will be

corrected to the satisfaction of the Engineer in Charge. Commissioning / Functional Testing

for all items will be done by the Contractor to the satisfaction of the Engineer in Charge.

2.0 Technical Specification for Laboratory Furniture and Fixture:

Detailed Technical Specification of Items and Quantities of items to be Designed, Fabricated,

Transported, Assembled, Erected & Commissioned / Functionally Tested in Chemistry Control

Laboratory, in RAB-8 at RAPP-7&8 as per approved layout are described in the enclosed

sheets.

2.1 Material Description:

Steel:

High quality hot dipped galvanized steel sheet of 19 gauge with guaranteed minimum yield

strength meets ASTM A653-09 grade 37 and as per IS:277. Should be adequately levelled, with

sheet levelling machine.

1) Stainless Steel: Grade SS-304.

2) Knuckles Hinges: Should be made up of SS-304.

3) Handles: ‘Flush’ type Anodized Aluminium powder coated handles.

4) Locks: Five pin levers, tumbler cylinder with at least two keys and with nickel chrome plating finish.

5) Shutters: Double skin doors along with positive catch arrangement. The shutters should have central partitioning. For better strength and to avoid sagging each shutter should be clamped with at least 2 or 3 SS-304 knuckles hinges as per the height requirement. One knuckle hinge per 300 mm height should be considered.

6) Gaskets: Medium density foamed polyethylene plastic should be used on shutters fronts.

7) Sound dampening core: low density foamed polyethylene should be used between double walls of shutter fronts for sound dampening.

8) Fasteners: All fasteners should be corrosion resistant either of steel with zinc plating or stainless steel, according to service condition.

9) Levelling Feet: Nylon coated chemical resistant levelling feet of steel for height correction and levelling should be provided for final adjustment. Black plastic spats with load bearing surface (suitable for 100 kg load) should be provided to cover the levelling feet after adjustment.

2.2 Finishing of Steel Surface and Epoxy Powder Paint:

In order to have a better and more uniform surface finish with high degree of impact, scratch

and corrosion resistance when compared to conventionally Stove Baked Liquid Painting

System, it is required to have the pure polyester powder coating on surfaces. All steel

surfaces for the laboratory furniture should be treated with zinc phosphate in multistage

process of coating thickness 2.5 to 4.5 gm/sqm.

The GI Steel (TATA Steel / Essar / Jindal / Sail) surface should be treated with multistage

different tanks (minimum 10 tanks) consisting of alkaline degreasing solution, acid de-rusting

solution with inhibitors, phosphate solution and a passivating chemical solution with dipping

in tanks containing water while changing over from one solution to the other (Powder paint to

a thickness of approx. 60 microns).

• Steel Thickness of Components of Laboratory Furniture:

Sr. No. Description of Components Required Thickness

1) Sides, Top, Bottom, Back, Shelves, Drawers and end

cover panels

1.0 mm

2) Shutters, Drawer fronts and stiffeners 1.0 mm

3) Nuckets Plates, Shelf Brackets 1.6 mm

4) Service Panel over Bench 1.0 mm

2.3 General Construction:

1) Shutters:

The shutters should be double walled sandwich construction of 19 mm thickness with

sound deadening core and gaskets all around on periphery. The shutters should be

interchangeable without any special tools. For better strength and to avoid Sagging each

shutter should be clamped with minimum three numbers of SS-304 knuckles.

2) Under Bench Storage Modules:

It should have integral recessed handles and its doors should be fitted with adequate

numbers of SS-304 knuckles in Skin passed / zero spangles G.I. Steel (minimum

thickness not less than 1mm). Exterior / Interior of base Unit and Storage Modules should

be finished with pure epoxy powder coating applied electro statically which should be

resistant to acidic fumes. All storage modules should have built in standard locking

arrangement with at least two (02) keys.

3) Table Tops / Work Tops:

The working surface should be in 18 mm ± 1 thick Jet-Black Granite construction. The granite should be acid and alkali proof, high wear resistant, good cleanability and having the property of radiation resistance.

4) Laboratory Fittings:

All laboratory fittings should be made of brass as per IS 8737, 2007 with pure epoxy powder coated finish and should have colour coded control knobs for easy identification of services. The valves should have non-rising spindle and replaceable wearing parts. All valves should be tested to 1.5 times of 4 bar pressure (i.e. common service lines pressure in laboratory).

5) Laboratory Sinks and Drip Cups:

The sinks and drip cups should have lipped edge on top. The sinks should be made from Poly propylene co-polymer resin. Polypropylene to have very high resistance to attack from a wide range of chemicals and the ability to withstand temperatures up to 100 deg C. The sink / drip cup should have waste coupling of 1¼” BSP threads for further connection of waste line plumbing. The waste coupling should be of chemical resistance materials.

6) Drain Lines and Piping Work:

All the supply, services and power lines like Demineralised Water (CPVC, 1" dia. pipe), Domestic water (UPVC, 1" dia. pipe) and instrument air (SS-304, 0.5" dia. pipe), Drain lines (HDPE, 1.5" dia. pipe) and power lines (2.5 sq.mm 3 core wire with PVC conduit size 1” dia. pipe) should be supplied, installed and commissioned by the Supplier by connecting the all work bench, work bench sinks, fume hood & fume hood sink units drains to their respective main supply lines and to drain points existing at the Chemical Lab area at RAB-8, 105 m EL.

7) Glass Tops (Transparent and Toughened)

The transparent, toughened glass tops of 10 mm thickness with rounded corner and sides should be supplied for the working surface of all the work bench tops and working surface areas.

8) Colour Combination:

All types of laboratory furniture should be finished with pure polyester powder coating

applied electro-statically in colour combination of Dusky Blue or other as per selection of

the Engineer in Charge which should be resistant to acidic fumes.

Sr. No. Description of Items Qty. Unit

1.0 Instrument Table-1: Size (L x W x H)1650 mm x 1000 mm x 750 mm: 4.00 No.

1.1 1.3 1.4 1.5 1.6 1.7 1.8

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass 500 mm wide storage module with One drawer One shutter 600 mm wide Leg space with Key Board Tray, CPU trolley and cable manager Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp One-way switches MS 30 X 30 X 1.2 mm Sq. Pipe for Granite Support Filler Panel in G.I Construction Size (W x H) 375 mm x 750 mm

1.65 2.0 1.0 1.65 4.0 4.0 2.0

Sqm. Nos. No. Rmt. Nos. Nos. Nos.

2.0 Instrument Table-2: Size: (L x W x H) 1650 mm x 1000 mm x 900 mm: 1.0 No.

2.1 2.3 2.4 2.5 2.6 2.7 2.8

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass 500 mm wide storage module with One drawer One shutter 600 mm leg space with Key Board Tray, CPU trolley and cable manager Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp One-way switches MS 30 X 30 X 1.2 mm Sq. Pipe for Granite Support Filler Panel in G.I Construction Size (W x H) 375 mm x 900 mm

1.65 2.0 1.0 1.65 4.0 2.0 2.0

Sqm. Nos. No. Rmt. Nos. Nos. Nos.

3.0 Instrument Table-3: Size (L x W x H) (2000 mm x 800 mm x 900 mm): 2.0 Nos.

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass 650 mm wide storage module with One drawer One shutters 650 mm leg space with Key Board Tray, CPU trolley and cable manager Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp One-way switches MS 30 X 30 X 1.2 mm Sq. Pipe for Granite Support Vertical support for leg space Filler Panel in G.I Construction Size (W x H) 275 mm x 750 mm

1.6 2.0 1.0 1.6 6.0 2.0 1.0 3.0

Sqm. Nos. No. Rmt. Nos. Nos. Nos. Nos.

4.0 Large Instrument Corner Bench 1 Size: (L x W x H) 1400 mm x 1200 mm x 900 mm:

1.00 No.

4.1 4.2 4.3 4.4 4.5 4.6

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass Corner storage module with One shutter Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp One-way switches MS 30 X 30 X 1.2 mm Sq. Pipe for Granite Support Filler Panel in G.I Construction. Size (W x H) 375 mm x 900 mm

1.68 1.0 1.44 4.0 4.0 2.0

Sqm. No. Rmt. Nos. Nos. Nos.

5.0 Large Instrument Table: Size (L x W x H) (2000 mm x 1200 mm x 900 mm):

9.00 Nos.

5.1 5.2 5.3 5.4 5.5 5.6 5.7

Work top in 18±1 mm thick black granite construction and 10 mm toughen glass 650 mm wide storage module with One drawer One shutters 6/16-amp electrical sockets and 16-amp one-way switches MS 30 X 30 X 1.2 mm Sq. Pipe for Granite Support Filler Panel in G.I Construction Size (W x H) 375 mm x 900 mm Worktop mounted electrical raceway in GI powder coated construction 600 mm leg space with KBT, CPU trolley and cable manager

1.44

2.0 6.0 2.0 3.0 2.4 1.0

Sqm

Nos. Nos. Nos. Nos. Rmt. No.

6.0 Shift Chemist Table (SCT-1): Size (L x W x H) (1000 mm x 750 mm x 750 mm):

2.00 Nos.

6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass 425 mm wide storage module with One drawer One shutter 550 mm leg space with Key Board Tray, footrest Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp one-way switch Vertical support for leg space Back panel in Double skin G.I. construction Filler Panel in G.I Construction Size (W x H) 225 mm x 750 mm

0.75

1.0 1.0 0.75 2.0 1.0 1.0 2.0

Sqm. No. No. Rmt. Nos. Nos. No. No.

7.0 Shift Chemist Table (SCT-2): Size (L x W x H) (1500 mm x 750 mm x 750 mm):

2.00 Nos.

7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8

Work top in 18±1 mm thick Black Granite construction and 10 mm toughen glass 450 mm wide storage module with one drawer one shutter 575 mm leg space with Key Board Tray, footrest Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp one-way switches Vertical support for leg space Back panel in Double skin G.I. construction Filler Panel in G.I Construction Size (W x H) 225 mm x 750 mm

1.13 2.0 1.0 1.2 4.0 1.0 1.0 2.0

Sqm. Nos. No. Rmt. Nos. No. Nos. Nos.

8.0 Shift Chemist Table Corner Bench (CB-2): Size (L x W x H) (1000 mm x 750 mm x 750 mm):

2.00 Nos.

8.1 8.2 8.3 8.4 8.5 8.6

Work top in 18 ± 1 mm thick Black Granite construction and 10 mm toughen glass Corner storage module with one shutter Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp one-way switch Back panel in Double skin G.I. construction Filler Panel in G.I Construction. Size (W x H) 225 mm x 750 mm

0.75 1.0 1.8 4.0 1.0 2.0

Sqm. Nos. Rmt. Nos. Nos. Nos.

9.0 Anti-Vibration Table (AVT): Size (L x W x H) (600 mm x 900 mm x 900 mm):

3.00 Nos.

9.1 9.2 9.3

Fabricated out of 1.2 mm thick Galvanized iron sheet, Frame Structure in 50 x 50 x 2 mm thick Hollow Pipe construction with epoxy powder coated. Work top in 18 mm thick Black granite construction. 6/16 Amp electrical sockets and 16 Amp one-way switch

2.0

Nos.

10.0 Island Bench (IB-1): Size L 5700 mm x W 1500 mm x H 900 mm: 2.00 Nos.

10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 10.11 10.12

Work top in 18 ± 1 mm thick Black Granite construction and 10 mm toughen glass 725 mm wide storage module with Two shutters (Sink Unit) 750 mm wide storage module with One drawer Two shutters 900 mm wide storage module with One drawer Two shutters Double Sided Double tire reagent rack with electrical race way. 6/16 Amp electrical sockets and 16 Amp One-way switches Work top mounted two-way valves for instrument air. Single piece moulded PP sink (L 600 mm x W 450 mm x D 300 mm). Worktop mounted one-way water tap with swan neck spout Peg Board in phenolic resin construction with 10 Nos. PP Pegs MS 30 X 30 X 1.2 mm sq. pipe for granite support Filler panel in G.I. Construction

8.55 2.0 3.0 3.0 6.0 24.0 3.0 1.0 2.0 1.0 7.0 6.0

Sqm

Nos. Nos. Nos. Rmt. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

11.0 Island Bench (IB-2): Size L 4800 mm x W 1500 mm x H 900 mm: 2.00 Nos.

11.01 11.02 11.03 11.04 11.05 11.06 11.07 11.08 11.09 11.10 11.11 11.12

Work top in 18 ± 1 mm thick Black Granite construction and 10 mm toughen glass 725 mm wide storage module with Two shutters (Sink Unit) 750 mm wide storage module with One drawer Two shutters 900 mm wide storage module with One drawer Two shutters Double Sided Double tire reagent rack with electrical race way. 6/16 Amp electrical sockets and 16 Amp One-way switches Work top mounted two-way valves for instrument air. Single piece moulded PP sink (L 600 mm x W 450 mm x D 300 mm). Worktop mounted one-way water tap with swan neck spout Peg Board in phenolic resin construction with 10 Nos. PP Pegs MS 30 X 30 X 1.2 mm sq. pipe for granite support Filler panel in G.I. Construction

7.2 2.0 3.0 2.0 5.0 16.0 2.0 1.0 2.0 1.0 7.0 5.0

Sqm

Nos. Nos. Nos. Rmt. Nos. Nos. Nos. Nos. Nos. Nos. Nos.

12.0 Fume Hood: Supply of Constant Bypass Type Bench Fume Hood and Connection to Main Exhaust Duct:

8.0 Nos.

12.1 12.1.1 12.1.2 12.1.3 12.1.4 12.1.5 12.1.6 12.1.7 12.1.8 12.1.9 12.1.10 12.1.11 12.1.12 12.1.13 12.1.14 12.1.15

Fume Hood Superstructure Consisting of Overall Dimension (Size: W 1500 x D 940 x H 2100 mm) Inner Dimension (Size: W 1300 x D 665 x H 1300 mm) Structure frame in 2.0 mm thick GI construction 705 mm wide storage module with two shutters (2 Nos.) Inner lining, rear baffles and top baffles in 6 mm thick phenolic resin construction Outer panels in 1.2mm thick GI construction. Aerodynamic Shape front posts, in GI construction Flip-on type air foil in 1.6 mm thick SS-316 construction Streamlined shaped exhaust duct collar in PP const. Combination type, frameless design sash in toughened glass const. with full length sash handle in anodized Al const. Air velocity Monitor with low air alarm. Sash movement mechanism with counter weight. Twin LED tube (Vapour Proof) type light with fittings Interior construction should be Chemical and heat resistant, smooth finish, easily cleanable panels. All the fume chambers should have DM water tape, raw water tape, drain point, Instrument air supply point and electrical point.

1.0

12.2

12.3

12.4 12.5

12.6

12.7 a) b) c)

Fume Hood Worktop • In SS-316 L construction, having raised rails on all four sides,

with 1 No. oval shaped cup SS sink on left rear side.

Service Valves • Having body in forged brass construction, extended spindle in

Aluminium construction, colour coded knobs in plastic construction.

Angular shaped serrated nozzles, in epoxy coated forged brass const. 1.5mt. long flexible tubing with end fittings for following services: Services Tube Construction Compressed Air - PU-4 Potable Water - Nylon braided PVC Hose DM Water - Nylon braided PVC Hose Electrical Services with internal wiring (all in non-FLP construction)

• 5.0 A piano type switch for light • 16 A, 2 Pole MCB • 6/16 A 3-pin Socket with switch/ MCB

Fume Hood Under structure Fabricated out of heavy gauge rectangular shape hollow pipes in MS construction, duly finished with corrosion resistant specialty coatings.

Fume Hood Under-Cabinet (General Purpose) Detachable design general purpose twin cabinets fabricated out of GI sheet, consisting of Accessories:

• Twin doors in double wall const. • Flushed type recessed handle. • Heavy duty knuckle-barrier special design door hinges. • 1 No. adjustable shelf. • Recessed base frame in heavy duty GI const. • Twin castors for easy removal of the cabinet.

Accessories: 300 mm dia. Duct damper in PP const. complete with pre drilled flanges on sides, manual operation handle and extended spindle, suitable for motorized drive. Scaffold Grill (1330 x 750mm) in Vertical rod design, fabricated out of 12.0mm dia., Epoxy rods, having 150mm pitch between two rods

Ceiling enclosure panels in GI powder coated const.

1.0

1.0 1.0 1.0

1.0 1.0 4.0

1.0

1.0

1.0

1.0 1.0 set

13.0 Glassware Storage Cabinet: Size L 1000 x W 450 x H 990 mm: 6.0 Nos.

13.1 13.2 13.3 13.4 13.5

Outer Panel in GI Construction with epoxy Powder Coated, Cabinet will have 1.2 mm thick 2 Nos. Adjustable Shelves Comparting 4 Compartments. H Type Handles in SS-304 Construction with lock. End Panel, Rear Panel, Top Panel & Bottom Panel: 1.2mm Thick G.I. Sheet. 4 Nos. Front Doors in double skin toughened glass construction.

14.0 Wall Mounted Cabinet: Size L 750mm x W 350mm x H 600 mm: 3.0 Nos.

14.1 14.2 14.3

Storage Cabinet in Galvanized Iron (Zinc coated) Powder Coated Construction, Cabinet will Have 1 Nos. Adjustable Shelves forming 2 Compartments. Double Skin Toughen Glass Doors With SS-304 Flush type Handles with lock. End Panel, Top Panel & Bottom Panel: 1.0 mm Thick Galvanized Iron Sheet.

15.0 Safety Shower with Eye Wash Unit: 1.0 No.

15.1 15.2

Floor Mounted Handheld Eye wash cum Body wash of brass construction with Gun Metal valves and SS braided flexible hose. Height 2200 mm approx.

16.0 Key Holder Cabinet: Size L 900 x D 300 x H 750 mm: 3.0 Nos.

16.1 16.2 16.3 16.4

Capacity: 49 key hooks Lock: Single Lock Colour: Beige Cabinet in 1.2 mm G.I. const. with double skin glass doors with SS handles and Locks.

17.0 Personal Locker: Size L 980 x D 400 x H 1750 mm: 2.0 Nos.

17.1

17.2

Lockers of triple column with 15 swing doors, with good air Circulation and index holder and lock facility. Fabricated out of 1.2 mm Galvanized Iron (Zinc Coated)

18.0 Laboratory Almira: Size L 900 x D 450 x H 1830 mm: 6.0 Nos.

18.1 18.2 18.3 18.4 18.5

Storage Cabinet in Galvanized Iron (Zinc coated) Powder Coated Construction, Cabinet will Have 2 Nos. Adjustable Shelves forming 4 Compartments. H Type Handles in SS-304 Construction with lock. Having provided with stiffeners made of MS sheet spot welded to the doors. Duly painted with synthetic enamel paint of approved shade in and outside. 4 Nos. Front Doors in double skin Construction.

19.0 Chemical Storage Cabinet with Exhaust Duct: Size L 1000 mm x W 450 mm x H 1830 mm:

6.0 Nos.

19.1 19.2

Storage Cabinet in Galvanized Iron (Zinc coated) Powder Coated Construction, Cabinet will Have 4 Nos. Adjustable Shelves forming 6 Compartments. With Internal Ventilation System having proper ventilation duct which is direct connection to a main exhaust duct of main chemical lab.

19.3 19.4 19.5 19.6 19.7

Outer frame in aluminium anodized construction Inner Skin / Baffles in 5 mm thick PP construction Double skin metallic doors with Lock, Nylon Hinges (8 Nos.), SS handles 100mm dia. Duct damper in PP construction PP sheet on each shelf.

20.0 Laboratory Chairs: Size W 550 mm x D 550 mm x H 910 mm: 20.0 Nos.

20.1 20.2 20.3 20.4 20.5 20.6 20.7

Model: Staff Med Back Chair 40-50 density mould cushion seat-back Fixed handle Nylon finished PU Base/Stand Synthetic leather/Tapestry Synchro push back with Single lock mechanism Hydraulic height adjustable

21.0 Data Station Table: Size: L 1150 x W 750 x H 750 mm (MOC: WOODEN CONSTRUCTION)

8.0 Nos.

21.1 21.2 21.3 21.4 21.5 21.6

Work top in 18 mm thick laminated worktop with 10mm Toughen Glass on top. 500 mm wide storage module with one drawer one shutter Leg space with KBT, CPU trolley and cable manager Worktop mounted electrical raceway in GI powder coated construction 6/16 Amp electrical sockets and 16 Amp one-way switch. Data / Socket

0.86

1.0 1.0 1.15 4.00 1.0

Sqm

Nos. Nos. Rmt Nos. No.

22.0 Supply and lying of Electrical cabling with PVC Conduit to power sockets

250 Mtr.

22.1 Material: 2.5 Sq.mm 3 Core Wire with PVC Conduit size: 25.4 mm (1”)

23.0 Supply and lying of DM water pipe line 150 Mtr.

23.1 Material: CPVC & Pipe size: 25.4 mm (1”)

24.0 Supply and lying of Instrument Air Supply Pipe line 150 Mtr.

24.1 Material: SS-304 Pipe size: 12mm dia. (1/2”)

25.0 Supply and lying of Domestic Water pipe line 150 Mtr.

25.1 Material: UPVC Pipe size: 25.4 mm (1”)

26.0 Supply and lying of Drain pipe lines 150 Mtr.

26.1 Material: HDPE Pipe size: 38.1 mm (1.5”)

27.0 Needle valve & Fittings for piping job, Size: 25.4 mm (1”) 25 Nos.

28.0 Supply of exhaust ducting in PP & FRP (Round Shape) construction (3 mm + 2mm) complete with necessary bends, reducers, T-connections, supports, flanges, gaskets, nut-bolts etc. of 100 mm dia. for individual tapping from Chemical storage cabinet to Connect main exhaust duct of 300 mm dia.

20 Mtr.

NOTE:

1) Dimensions of the Furniture & Fixtures are almost final. However, minor changes as per Suite-To-Site requirement is acceptable.

COMPLIANCE TO BE MADE BY THE BIDDER IS NECESSARY:

Sr.

No.

Particulars Whether Complied or Not (Specify Yes / No)

1) The Bidder should have supplied the Laboratory Work Station as indented in

Govt. industries / Installations or any of Central PSU’s etc.

2) Manufacturer should have valid ISO-9001-2008 Certification / Certified Company and should also have required Certificate for carrying out the scientific works.

3) The Bidder should have a well-established (their own) in house Manufacturing Unit for the Laboratory Work Station (work benches, wall benches, Island benches and fume hood) Quality Management System as per international standards providing the products and services on a continuous basis at least for the last 5 years. Supporting documents should be provided with Quotation.

4) Assurance / Certificate regarding minimum 1000-hour salt spray test report for powder coating quality assurance to be provided.

STANDARD FUME HOOD PERFORMANCE REQUIREMENTS:

A. Fume hoods shall be of complete airfoil design to insure maximum operating efficiency. Foil

sections at the front fascias of the hood shall minimize eddying of air currents at the hood face

and the rear baffle system shall minimize turbulence in the upper portion of the hood interior.

B. Standard Fume Hood Types:

B.1 Constant Bypass Type Fume-hood for Chemistry Control Laboratory in RAB-8 at RAPP-7&8. The fume hoods shall be of the Constant bypass type in which the exhaust air volume constant

when used with a hood.

B.2 Location of Tests and Test Facility: All tests referenced herein shall be performed in the bidder’s Fume Hood Test Facility &

at least 1 No. Fume Hood shall be inspected as per Point No. B.4 Guideline for per

exhaust cluster at RAPP-7&8 Site. The Supplier should provide all the test facility during

performance check of Fume Hood.

B.3 Instrumentation, Equipment and Test Personnel:

2) All the Instrument Tables (IT), Large Instrument Tables (LIT), Anti-Vibration Table (AVT), Island Bench (IB), Shift Chemist Table (SCT) should be provided as per following tests along with Test Certificates as Per SEFA Guidelines.

Base cabinet load test, Base cabinet torsion test, Base cabinet door load test, Pencil Hardness Test with Test Certificate, Scratch Test with Test Certificate, Micron Test with Test Certificate, Tubular Impact Test with Test Certificate, Erichen Cupping Test with Test Certificate, Salt Spray Test: 1000 hours salt spray test capability with Test Certificate, Bend Test with Test Certificate. Once sample-based inspection for few tests will be witnessed by RAPS NPCIL representative but final inspection & acceptance will be done at RAPP-7&8 Site.

Qualified personnel to perform the tests shall be supplied by the bidder. Instrumentation and

equipment required shall be supplied by the bidder at his expense.

B.4 SITE Standard 110-1995 Test:

Hood shall be tested with a face velocity of 100 FPM full open vertically and at 100 FPM right, left and centre 100% open horizontally. The hood shall have a performance rating of 4.0 AM 0.01 or better wherein:

4.0 = tracer gas release in LPM AM = as manufactured 0.01 = level of control of tracer gas in parts per million (ppm).

IMPORTANT INFORMATION TO BE STRICTLY FOLLOWED BY THE SUPPLIERS:

1) All components shall conform to relevant up to date Indian Standard Specifications, wherever existing irrespective of whether explicitly mentioned or not.

2) All electrical work shall be carried out in accordance with the provision of Indian Electricity Act 2003 and Indian Electricity Rules 1956, amended to date.

3) Modular furniture should be fitted with adjustable screws, breathing space and cladding of 2

mm thick Polyethylene on shutters should be provided to have noise free movement.

4) Since laboratory furniture is required to established laboratory hence vendor should quote for all the indented items else quotation is liable to be rejected. All the furniture items should be from same manufacturer for better compatibility.

5) Quoted items should be modular GI steel furniture with polyester powder coating.

6) The supplier should give the details of all furniture diagrams, drawings, dimensions

specifications and technical details etc., failing which quotations may not be entertained.

7) Delivery of the all the items should be within 3 months after placing Purchase Order.

8) There is height constraint in laboratory hence before manufacturing of the fume hoods the

supplier may visit site if required, and adjust the height accordingly.

9) Connection of fume hood exhaust to the exiting duct at RAPP-7&8 is required to be done by

the supplier.

10) Slight modification in dimensions about ± 50 mm / design should be acceptable subjected to

the prior approval from Station Chemist.

11) The test certificate of all the tests as mentioned above has to be submitted with the

supply but to be agreed in quotation.

ABBREVIATIONS:

1) S.S. – Stainless Steel.

2) NPCIL – Nuclear Power Corporation of India Limited

3) RAPP – Rajasthan Atomic Power Project

4) RAB – Reactor Auxiliary Building.

5) PSU – Public Sector Unit.

6) IS – Indian Standard.

7) PP – Polypropylene.

8) DM water – Demineralized Water.

9) G. I. – Galvanized Iron.

10) LIT – Large Instrument Table

11) IT – Instrument table

12) IB – Island Bench

13) CB – Corner Bench.

14) AVT – Anti Vibration Table.

15) Rmt. – Electrical raceway in meter.

LEGENDS:

IT : Instrument Table

CB : Corner Bench

SCT : Shift Chemist Table

LIT : Large Instrument Table

AVT : Anti Vibration Table

SSU : Special Sink Unit

SU : Sink Unit

RCP : Removable Close Panel

ES : Electrical Socket

DSDR : Double Sided Double Tier Reagent Rack with Electrical Raceway

LS : Leg Space

KBT : Key Board Tray

GI : Galvanized Iron

SS : Stainless Steel

PP : Poly Propylene

CPVC : Chlorinated Poly Vinyl Chloride

UPVC : Unplastiside Poly Vinyl Chloride

NOMENCLATURE:

M-50-75-DS

M : Plinth Storage Module

50 : Width Of Module (in cms.)

75 : Height Of Work Bench (in cms.)

D : Drawer

S : Shutter

Note : All Dimensions are in mm.

सी एल .शर्मा (C L Sharma)

वै.अ./एफ (SO/F)

रसमयन ननयंत्रण प्रयोगशमलम (CCL)

रम .प .नव .प-7&8 (RAPP-7&8)