ANNEX II Recycling rates of aluminium from EOL commercial ... · Tipping semi-trailer. Main...
Transcript of ANNEX II Recycling rates of aluminium from EOL commercial ... · Tipping semi-trailer. Main...
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Recycling of aluminium fromend-of-life commercial vehicles – ANNEX II
End-of-life processing and aluminium inventory
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Annex II.1
Road tractor
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First dismantling steps
Cab
Chassis
Axle system
Engine Gearbox
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Aluminium inventory (powertrain excluded)
Designation Alu
Parts for
re-use recycling Weight (kg)
Transmission case ● ● 30
2 step plate support ● ●
2 driver’s cab support ● ●
2 filler panel support ● ●
Bracket + top bracket ● ●
21.2
3 Radiators ● ● 31
Air valve ● ● 1.5
Sub total : 83.7 kg
Front suspension ● ● 8.8
Tilt arm ● ● 2.8
Rear fitting ● ● 1.5
Rear E strike ● ● 3.3
Cab
in p
art
Sub total : 16.4 kg
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Aluminium inventory from powertrain
Designation Alu
Parts for
re-use recycling Weight (kg)
Extension housing ● ● 20.7
Mounting joint spie AV ● ● 1
Valve housing ● ● 2.2
Filter head G.O. ● ● 1.6
Oil filter head ● ● 4.3
Vanne Parker ● ● 0.8
Cylinder head cover G9 ● ● 18.8
Cup G9 ● ● 27.1
Intake manifold ● ● 5.3
Timing gear cover ● ● 1.8
Vanne AVU ● ● 1.7
EPG ● ● 4.3
Belt tensioning idler pulley ● ● 1.5
Logic controller ● ● 1.8
Cooling plate ● ● 0.7
Air heater ● ● 0.8
Air inlet tube ● ● 0.8
PTO plate ● ● 0.6
Exchanger plate ● ● 5.8
Spacer engine fan ● ● 0.3
Sub total : 101.9 kg
Oil pump ● ● 1.2
Hydraulic pump ● ● 6.3
Water pump ● ● 10.9
turbocharger ● ● 2
Starter ● ● 8.9
Air conditioning system ● ● 7.9
Alternator ● ● 5.5
Air compressor ● ● 20.1
Po
wer
train
part
s
Sub total : 62.8 kg
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Mass flow and recycling rate
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Annex II.2
Flatbed semi-trailer
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Dismantling of the superstructure
Front wall
Framing system
Side curtain
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Dismantling of chassis and flooring
Axles dismantling Removal of wood flooring Separation of omegas
Remaining frame Frame cutting
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Aluminium inventory
Designation Alu Other Mat. Re-use recycling Weight (kg) Process
Cross sill of roof ● ● Extruded
Omegas ● ● Extruded
Rear door pillar ● ● Extruded
Outer rail ● ● Extruded
Safety hoods ● ● Rolled
Front face protection shield ● ●
429.3
Rolled
Front face ● ● 120.3 Rolled
Chassis (in 3 parts) ● ● 1280 Rolled 10%
Extruded 90%
Sub total : 1,829.6 kg
Air valves (x5) ● ● 9.4 Cast
Valves safety hood ● ● 4.4 Rolled
Suspension gears on axles (x6) ● ● 30.6 Cast
Brake cylinders (x4) ● ● 6 Cast
Spacer bands ● ● 0.12 Cast
Sub total : 50.5 kg
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Mass flow and recycling rate
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Annex II.3
Silo semi-trailer
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Main processing steps
Sheared alu sheets
Pivot removal Silo removal
Shearing equipment
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Aluminium inventory
Designation Alu
Other
Materials
Part for
re-use recycling
Weight
(kg)
Process
type
Tank vessel ● ● 1,868 Rolled
Tank lids (x3) ● ● 73.5 Cast
Discharge piping ● ● 5.5 Cast
Sil
o p
art
s
Sub total : 1,947 kg
Valves ● ● 1 Cast
Wheel cover ● ● 3 Cast
Fender bracket ● ● 12 Rolled
Ch
ass
is P
art
s
Sub total : 16 kg
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Mass flow and recycling rate
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Annex II.4
Tipping semi-trailer
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Main dismantling steps
Clean aluminium
body for scrap
collectorSome of the dismantled
non-aluminium parts
Cleaning &
dismantling
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Mass flow and recycling rate