Annex 1 - ITG039 Operator Manual
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User Manual | ITG_039 English
User Manual
ITG_039
English
Codice Manuale | Manual Code000379 ITG039.uso.EN.00 TRI
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IndexChapterI 2 I000379-ITG039.uso.EN.00-TRI
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I
Index Chapter
I
Index Chapter................................................................................................................................................... 2
I
Index Revision Notes ...................................................................................................................................... 5
1
Introduction......................................................................................................................................................... 6
2
Warnings ............................................................... ................................................................. ............................. 7
3
Characteristics.................................................................................................................................................... 9
3.1 DEVICE DESCRIPTION ............................................................. ............................................................. 9
3.2 SYSTEM LAYOUT ........................................................... ................................................................. ..... 10
3.3 TERA12 ................................................................................................................................................. 12
3.4 TERA8 ................................................................................................................................................... 13
3.5
REMOTE CONTROL ..................................................................................................................... ........ 14
3.6 KEYPADS ............................................................. ................................................................. ................ 15
3.6.1 Engine keypad ...................................................................................................... ................... 15
3.6.2
Cabin Keypad ............................................................................................... ........................... 16
3.6.3 Stabilizers Keypad ................................................................................................ ................... 17
3.6.4 Spreader Keypad ............................................................................................................. ........ 18
3.7
JOYSTICKS IN CABIN ................................................................ ........................................................... 19
3.7.1
Right Joystick ................................................................ ........................................................... 19
3.7.2 Left Joystick ................................................................................................ ............................. 19
3.8 MOVEMENTS ....................................................... ................................................................. ................ 20
3.8.1
Winch Movements ............................................................................. ...................................... 20
3.8.2
Boom Movements ......................................................... ........................................................... 21
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3.8.3
Crane movements ................................................................................................................... 22
3.8.4 Outriggers/Stabilizers Movements ........................................................................................... 23
3.8.5 Driving position selection .............................................................................. ........................... 23
3.8.6
Derricking in Bypass ................................................................................................ ................ 23
3.8.7
Hook height zeroing ................................................................ ................................................. 23
3.8.8 Grab/Spreader Tare ................................................................ ................................................. 23
3.8.9
Automatic centering ................................................................ ................................................. 23
4
Operative Mode................................................................................................................................................. 25
4.1 OPERATING MODES ................................................................ ............................................................ 25
4.1.1 Operating Mode Selection ...................................................... ................................................. 25
4.2
TERA12 & TERA8.................................................................................................................................. 27
4.3 OPERATING PAGES.......................................................................................................... ................... 28
4.3.1 Tera 12 & Tera 8 Screens ....................................................................................................... 28
4.3.2
LMI main Page................................................................................................... ................... 29
4.3.3 Engine Page ................................................................................................ ............................ 34
4.3.4 Pressures Page ............................................................................................ ........................... 35
4.3.5
Temperature Page ........................................................................................................... ........ 36
4.3.6 Stabilizers Page ............................................................ ........................................................... 37
4.3.7
Spreader Page .............................................................. ........................................................... 39
4.3.8
Alarms Page ................................................................ ............................................................ 41
4.3.9 Camera Page ................................................................ ........................................................... 42
4.3.10 Main Menu Page ........................................................... ........................................................... 43
4.4
SETUP PAGES ..................................................... ................................................................. ................ 44
4.4.1 Software Version Page ................................................................................. ........................... 45
4.4.2 Bypass Page ................................................................ ............................................................ 46
4.4.3
Options Page ................................................................................................................... ........ 47
4.4.4 Event Log Page ...................................................................... ................................................. 49
4.4.5 Parameter .......................................................... .............................................................. ........ 50
4.4.6
Weight Calibration ................................................................................................................... 51
4.4.7
Empty Weight Calibration ....................................................... ................................................. 52
4.4.8 Laden Weight Calibration ............................................ ............................................................ 53
4.4.9 Angle Calibration .......................................................................................... ........................... 53
4.4.10
Angle Calibration ......................................................................................... ........................... 55
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5
Alarms ............................................................................................................................................................... 56
5.1
ALARM CODE LIST ......................................................... .............................................................. ........ 56
5.1.1
Alarm list from LMI Board ....................................................... ................................................. 56
5.1.2 Alarm List from Boom-Slewing Board ........................................................... ........................... 65
5.1.3
Alarms List from Winch-Translation Board .............................................................................. 69
5.1.4 Alarms List from Truck Board .................................................................................................. 74
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I
Index Revision Notes
Revision Index Revision Date Software compatibility Revision Notes
0 2/10/2015 ITG_039 First Issue
1 19/10/2015 ITG_039 Second Issue
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1
Introduction
The information on this document could be subject to change without notice.
The constructor is not responsible for possible content mistakes or misprints that could be present in this manual.
Any reproduction, translation or copy of parts of this manual is forbidden without prior written authorization by the
constructor.
WARNING:
Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the
system.
WARNING:
Before starting operations, the user should read and understand this manual and follow the contained
instructions
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2
Warnings
1.1 Use of the System
The following directions should enable the person responsible for the system, and the person who actually uses the
instrument, to anticipate and avoid operational hazards.
The person responsible for the instrument must ensure that all users understand these directions and adhere to
them.
Prohibited uses
Using the system without instruction
Using outside the stated limits
Opening of the equipment by using tools (screwdrivers etc.)
Carrying out modification or conversion of the product
Use of accessories from other manufacturers without the express approval of COBO Divisione 3B6
Inadequate safeguards at the surveying site (e.g. when measuring on roads, power lines)
WARNING:
The chance of injury, malfunctions and damage to the equipment if not used as specified. The owner has to
inform the user of the hazards in use, protective and counter measures to take.
1.3 Areas of Responsibility
WARNING:
The person responsible for the instrument must ensure that the equipment is used in accordance with the
instructions. This person is also accountable for the deployment of personnel and for their training and for the safety
of the equipment when in use
The Person in charge of the instrument has the following duties:
To understand the safety instructions on the product and the instructions in the User Manual.
To be familiar with local safety regulations relating to accident prevention.
To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.
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The load limiting device is an electronic control device, designed to help the operator for the safe use of the machine,
warning him by means of visual and audible alarms when approaching a dangerous condition.
However, this device is not aimed at replacing the operators good experience when properly using the crane.
The operator is responsible for the setting of operating mode of the machine and the proper usage.
The operator is responsible for operating the machine safely in accordance with all safety regulations. He should also
be able to use the data in order to operate safely.
The operator must be able to recognize if the data transmitted by the system are correct and coherent with the real
conditions.
He also must be able to utilize the data in order to operate under safety conditions.
The limiter is an electronic device with several components and could be subject to failures or defects.
The operator must recognize these events and must act consequently (to proceed to repair, if possible, or to call the
constructor for assistance).
1.4 Checks the user must perform
To ensure continuous and safe operations of the system the following checks must be performed regularly by the
user.
Before to start to work with the system, following checks should be made:
Cable integrity and connectors tightening
Angle Sensors integrity and tightening
Failure messages showing by display
1.5 Hazards in Use
All users must follow the safety instructions given by the manufacturer and the directions of the person responsible
for the instrument.
WARNING:
The absence of instruction, or the inadequate imparting of instruction, can lead to incorrect or prohibited
use, and can give rise to accidents with far-reaching human, material, financial and environmental
consequences.
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3
Characteristics
3.1 DEVICE DESCRIPTION
Definition
Harbour crane global control.
Performance
Load limiter device
Selection of the Operating Mode by display (Light Use Hook / Heavy Use Hook / Grab / Spreader / Spreader
twin)
Machine monitoring by display
Machine movements control:
- Boom movements
- Winch movements
- Grab movements
- Slewing movements
- Translation movements
- Steering movements
Machine Diagnostic
Display machine management
Grab/ Spreader tare
Rope zeroing
Stabilizers control
Engine Data displaying
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3.2 SYSTEM LAYOUT
System Components
In High Cabin:
2 CANBus Joysticks (rif. 1, 2)
1 Display Tera12 (rif. 3)
1 I/O Unit IO-Mode (rif. 4)
4 CANBus keypad (Engine, Cabin, Outriggers, Spreader-if used) (rif. 5, 6, 7, 8)
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In the Winches Room:
1 CANBus Encoder for winch suspension (rif. 9)
1 Amplifier AOL for winch suspension (rif. 10)
On the Truck:
1 MC2M Control Unit (Truck 1) (rif. 13)
1 CANBus keypad (Outriggers) (rif. 15)
In the Switchboard Room:
1 Tera8 Display (rif. 17)
3 MC2M Control Units (LMI Board, Boom Board, Winch Board) (rif. 18, 19, 20)
1 CANBus Radio Control (rif. 21)
Additional Devices:
1 CANBus Encoder for slewing control (rif. 22)
2 CANBus Angle Sensor AMU-CB (rif. 23, 24)
1 Wind sensor (rif. 25)
Optional Devices:
1 Amplifier AOL for winch maneuver(rif. 11)
1 CANBus Encoder for winch maneuver (rif. 12)
1 MC2M Control Unit (Truck 2)(rif. 14)
1 CANBus Angle Sensor AMU-CB (rif. 16)
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3.3 TERA12
Tera12 allows the machine monitoring and configuration, the Diagnostic and Data Logger functions.
From display is also performed the system calibration.
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3.4 TERA8
TERA8 is a touch-screen display connected to the system via can bus.
From this display its possibleaccess to all machine information, system diagnostic and calibration and select the
Operating Mode, Tara and Bypass functions.
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3.5 REMOTE CONTROL
CANBus remote control via radio switchable to the cabin control. Remote control is active when the key on the
winches rooms is correctly activated.
Cable Reel Start (1)
Cable Reel Manual Commands (2)
Grab / Floodlights Start (3)
Stabilizers Up and Down (4)
Reset the fault of the cable reelnecessary to hold on the button for 2 seconds (5) Outriggers In and Out (6)
Slewing pin Centering / Slewing pin Lock and Unlock (7)
Traslation Enabling (8)
Hook / Grab Selection (9)
Engine Ignition (10)
Traslation Speed Selection (11)
Emergency Button (12)
Remote control ON / Siren (13)
Outriggers selector (14)
12
11 13
(14)
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3.6 KEYPADS
3.6.1 Engine keypad
Button Description
Diesel Engine Start button
Not used
Cable reel Up
Cable reel Down
Work enabling (signal from cabin) + active function led (L1)
Operating lights button + active function led (L2)
Hold on the button for a couple of seconds in order to reset the faults of the cable reel
Slow translation button + active function led (L3)
Fast translation button + active function led (L4) (Not used)
Cable reel start button + active function led (L5) (Not used)
Grab start button + active function led (L6)
Engine LEDs L1/.../L6
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3.6.2 Cabin Keypad
Button Description
Windscreen Wiper activation button
Windscreen washer pump button
Open Cabin Window
Close Cabin Window
Slewing centering (button + slewing pin inserted) + active function led (L1):
Slewing block condition by-pass with appropriate slewing speed reduction
Slewing block pin + active function led (L2)
Fan Speed 1 + active function led (L3)
Fan Speed 2 + active function led (L4)
Defroster 1 + active function led (L5)
Defroster 2 + active function led (L6)
Cabin LEDs L1/.../L6
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3.6.3 Stabilizers Keypad
Button Description
Outrigger OUT
Outrigger IN
Outrigger UP
Outrigger DOWN
Blue Outrigger Selection + active function led (L1)
Yellow Outrigger Selection + active function led (L2)
Green Outrigger Selection + active function led (L3)
Red Outrigger Selection + active function led (L4)
All Outriggers Selection (L5) + active function led (L5)
Spare button F1 + active function led (L6)
Stab. LEDs L1/... /L6
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3.6.4 Spreader Keypad
Button Description
Move Spreader COG to Left
Move Spreader COG to Right
Not used
Spreader activation button + active function led (L1)
Disable the Spreader COG Automatic centering
Spreader extension 20 button + active function led (L3)
Spreader extension 30 button + active function led (L4)
Spreader extension 35button + active function led (L5)
Spreader extension 40 button + active function led (L6)
LED L1 L6
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3.7 JOYSTICKS IN CABIN
CANBus joysticks for crane motion control. The joysticks are enabled when the drive station from cabin is selected.
3.7.1 Right Joystick
X AXLE: Grab Opening/Closing
Y AXLE: Winch UP/DOWN
Button 1: Spare
Button 2: Speaker
Button 3: Hook rotation bypass
Button 4: Horn
Button 5: Hook left rotation
Button 6: Hook right rotation
Handle configuration: Deadman switch
3.7.2 Left Joystick
X AXLE: Turret Slewing
Right /Left Steering (in translation)
Y AXLE: Boom Lifting/Lowering
Button 1 (front) Free slewing activation
Button 2 (front): Automatic slewing centering activation
Button 3 (front): Blue flippers down
Button 4 (front): Yellow flippers down
Button 5 (rear): Green flippers down
Button 6 (rear): Red flippers downHandle configuration: Deadman switch
1 2
3 4
5 6
1 2
3 4
5 6
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3.8 MOVEMENTS
3.8.1 Winch Movements
Winch UP / DOWN
Activated by Remote Control or Cabin right joystick Y axle
Main winch UP Movement inhibition:
- Overload
- FC ROPE UP
- crane not stabilized (ON/OFF input)
- outriggers non extended (ON/OFF input to MC2M board)
- cable reel off
- wind speed above the alarm threshold
- crossed ropes
- load cell malfunction
- angle sensor malfunction
- MC2M Unit malfunction
- alarm from MC2M Winch-Translation Board (PIN_U5)
Main winch DOWN Movement inhibition:
- FC ROPE DOWN
- crane not stabilized (ON/OFF input)
- crossed ropes
- grab supported
- load cell malfunction
- angle sensor malfunction
- MC2M Unit malfunction
- low winch pressure alarm
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Main winch Slow UP Movement condition:
- (main winch) Slow_UP Input before the rope limit switch up
- Reduction speed settable according rpm Boom limit
Main winch Slow DOWN movement condition:
- Reduction speed settable according to engine rpm
The winch brake is opened according to the position of the joystick (its possible set different valuesfor up and
down)
3.8.2 Boom Movements
Boom UP / DOWN
Activated by Remote Control or Cabin left joystick Y axle
Boom UP Movement inhibition:
- Overload. Its possible bypass it by the display Tera12 in cabin (look to the Operative Mode).
- Stop for maximum angle
- FC BOOM UP
- MC2M Unit malfunction
- Pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)
Boom DOWN Movement inhibition:
- overload
- FC BOOM DOWN
- crane not stabilized (ON/OFF input)
- outriggers non extended (ON/OFF MC2M-Input))
- cable reel off
- Load cell malfunction
- Angle sensor malfunction
- MC2M Unit malfunction
- Stop for minimum angle
- pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)
- wind speed above the alarm threshold
- FC ROPE UP
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Boom Slow UP Movement condition:
- Reduction speed according with the settable load percentage
- Reduction speed for maximum angle
BoomSlow DOWN Movement condition:
- Reduction speed according with the settable load percentage
- Reduction speed for minimum angle
3.8.3 Crane movements
Right/Left Slewing
Activated by Remote Control or Cabin left joystick X axle
Right/left Slewing inhibition:
- Radius and load within the appropriate configuration
- crane not stabilized (ON/OFF input)
- outriggers non extended (ON/OFF MC2M-Input)
- MC2M Unit malfunction
- load cell malfunction
- angle sensor malfunction
-
MC2M Unit malfunction- pin inserted
- wind speed above the alarm threshold
Free Slewing
Activated by yellow button left of the left joystick from cabin and dead man
It is disabled when the button is released.
Forward/backward Traslation
Activated by Cabin left joystick Y axle
Traslation condition:
- Radius and load within the appropriate configuration
- pin inserted
- crane centered
- crane not stabilized
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3.8.4 Outriggers/Stabilizers Movements
Outrigger IN/OUT
Activated via Remote Control or Stabilizers Keypad from cabin
Stabilizer UP/DOWN
Activated via Remote Control or Stabilizers Keypad from cabin
3.8.5 Driving position selection
Selection between cabin and radio is made from a selector in Machine Room.
Radio have the priority.
Selection between higher and lower cabin is made from the work consent button in each cabin.
3.8.6 Derricking in Bypass
In case of overload, LMI block the boom lifting maneuver. It is possible to bypass this lock with the button on touch
screen.
3.8.7 Hook height zeroing
With the touch screen is possible to reset the hook height. Press the button in order to acquire the zero point. Push
another time the button to recalculate the hook height from the acquired point.
3.8.8 Grab/Spreader Tare
Push the proper area on touch screen in order to acquire the grab/spreader weight.
3.8.9 Automatic centering
Automatic slewing centering can be activated from the apposite joystick button. The function can be activated only in
a certain range near 0 and 180 points.
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4
Operative Mode
4.1 OPERATING MODES
The operating modes are set by the manufacturer in the XLS tables.
The operating mode is displayed in the LMI Page of the Tera12 and in the Page1 of the View by the following status:
Light Use Hook
Heavy Use Hook
Grab
Spreader (if used)
Spreader twin (if used)
4.1.1 Operating Mode Selection
The Operative mode is selected automatically according with the devices connected. If the mechanic grab is used,
the operator must selected it by keypad from cabin or by remote control.
The hook type (light/heavy) must be set by display Tera12/Tera8. At start up will be automatically set the Light Hook
mode.
Enable the mechanical grab
From cabin:
Activate the Grab start button of the Engine Keypad (led on)
From Remote control:
Push the appropriate switch (Hook/Grab selection button) on the grab function
Select the Hook type (Heavy/Light Use Hook)
From display Tera12/Tera8:
In the LMIPage press the winch selection button for scrolling the modes.
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4.2 TERA12 & TERA8
The Tera12/Tera8 displays allows the machine monitoring and configuration, the Diagnostic and Data Logger
functions.
From display is also performed the system calibration.
Monitoring
Lifted and max load
Load percentage (SWL)
Machine geometry (rotation, boom length and angle)
Machine configuration (tools, stabilizers, etc.)
Wind speed indication
Actual movement inhibition indication
Alarms and Warnings
Engine status
Machine hydraulic circuits Pressures
Camera
Machine Configuration Functions
Winch type selection
Engine RPM selection
Rope length zeroing
Grab tare zeroing
Limiter exclusion activation (overload boom lifting function)
Machine Calibration
Machine Diagnostic
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4.3 OPERATING PAGES
4.3.1 Tera 12 & Tera 8 Screens
Operating Pages
At start up the display shows LMI page in Operative mode. It displays the main machine information while are
enabled the functions of operating mode, and limiter exclusion. In the following page its possible detect information
of temperatures and pressures of the machine circuits, the engine status, the stabilizers and spreader (if used)
status, the current alarms list.
From LMI page its possible enter the camera images (Camera page) and the diagnostic, the setup, the calibration,
and the Data Logger of the machine (from Main Menu Page).
Engine
Pressure
LMICAMERA
Temperatures Stabilizers
Spreader
Main Menu
Alarms
Power ON
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4.3.2 LMImain Page
DISPLAY CONTROLS
Icon Description
Right arrow: next page
Left arrow: previous page
ON/OFF brightness Icon:
Icon is ONduring the brightness regulation
Brightness increase (+) / Brightness decrease (-)
str_DATE : Date: [dd] [mm] [yy]
str_TIME : Time: [hh] [mm] [ss]
Icon Description
Load percentage bar (SWL): indicator of the lifted load in percentage to the
maximum load allowed under that working condition (max 120%)
Green bar:Lifted load lower than 90% of maximum load allowed
Yellow bar: Lifted load higher than 90% of maximum load allowed.
Red bar: Lifted load higher than 100% of maximum load allowed.
Lights Area
Controls AreaAlarms
Display Controls
Warnings
6
2
3
4
5
Op. Pages
1
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Icon Description Unit
Actual load lifted: indication of the lifted actual load ton
Max load: indication of the maximum load lifting depending on system configuration ton
Engine rev counter : Indication of the diesel engine revolution per minute RPM
Wind speed indication
OK Pre-alarm Alarm
Km/h
Crane centered
Indication of crane centered (Slewing pin and crane no translated)
1 Machine type
2 Boom angle: Boom angle indication refer to the ground degree
3 Boom radius: Indication of the distance measured between the projection of the
winch and the turret center
meter
4 Slewing angle: Indication of the turret slewing angle degree
5 Rope length: Indication of the winch height from ground meter
6 Active Operating Mode and Winch selection:
Light Use Hook selection button
Heavy Use Hook selection button
Grab
Spreader twin
Spreader twin
12.3
12.3
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CONTROL AREA
Control Description
Rope length Zeroing
Activation of the zeroing of the rope length
: function off
: function on
Winch/Grab / Spreader (if used) Tare Zeroing
Zeroing of the grab/spreader tare (active only with Grab/Spreader Operating mode enabled)
: Winch/Grab/ Spreader function off
: Grab function on
: Spreader function on
Boom UP Bypass
Activation of the boom lifting inhibition bypass with overload
: function off
: function on
Drive mode Selection
: Crab Steering
: Concentrical Steering
Rope length Zeroing
Press the button in order to acquire the zero point.
Push another time the button to recalculate the hook height from the acquired point.
Grab / Spreader tare Zeroing
Push the button or in order to acquire the grab or spreader weight.
Push another time the button or to recalculate the weight.
Boom UP Bypass
In case of overload, the LMI block the boom lifting maneuver (Derricking in Bypass).
Push the button in order to bypass this lock. The icon becomes ON: .
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OP. PAGES CONTROLS
Icon Description
Manu Page
Key to enter the Menu page
Camera Page
Key to enter to machine camera images
LIGHTS AREA
Light Description
Slewing block pin lightIndication of slewing inhibition (pin limit switch)
: Pin inserted, inhibition activated
: Pin unlocked
Pin status change: locked/unlocked (light blinking)
Outriggers extended
: Indication of outriggers completely extended
: not completely extended
Crane stabilized
: Indication of crane stabilized. Translation and steering controls are disabled
: not stabilized. Boom lowering, slewing, rope lifting controls are disabled
Winch up limit switch
: Indication of winch limit switch up activated
: not activated
Unlocked Twist
: Indication of spreader twist unlocked
Locked Twist
: Indication of spreader twist locked
Spreader landed
: Indication of spreader landed
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ALARMS
Icon Description
Screen area of Alarm Codes displaying
1 Row: Suspect Parameter Code / Fault Mode Code
99 / 99: Alarm number (099) / Fault Mode number
(05)
SUSPECT PARAMETER: Alarm text
FAULT MODE
: Fault mode text
2 Row: Priority Code / Group Code
9 / 9 : Priority number (0) / Group number (12)PRIORITY:Priority level
GROUP:Alarm board source (MC2M)
The system recognizes the fault and malfunction conditions sending from the main units (LMI and Boom Board).
In case a trouble has been detected, the LMI sets itself in a safe state by stopping the operations displaying the
current alarm. If more than one fault is active, the errors are cyclically displayed in automatic sequence.
After returning from the alarm condition the system always return to the operative mode.
The Alarm Code Parameters (Suspect Parameter, Fault Mode, Priority, Group) are described in the Alarms chapter.
WARNINGS
Icon Description
Screen area of machine warnings displaying
Warning messages from LMI Board (MC2M)
Warning messages from Winch Board
Warning messages for Boom Board (MC2M)
Warning messages for Truck Board (MC2M)
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4.3.3 Engine Page
Icon/Ref Description Min Max
Right arrow: next page
Left arrow: previous page
1 RPM GaugeEngine RPM indicator 02600rpm
2 Fuel level GaugeIndicator of the engine fuel level in percentage (full=100%)
Red < 5%
Yellow < 15%
Green 100%
0100%
3 RPM Touch Button to disable the max rpm function
4 Oil pressure GaugeIndicator of the engine oil pressure 010 bar
1
2
3
4
Alarm / Warning
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4.3.4 Pressures Page
Icon/ Ref Description Min / Max
Right arrow: next page
Left arrow: previous page
1 Suspension Winch PressurePressure indicator of the suspension winch hydraulic
circuit
0600 bar
2 Boom Pump Pressure: Pressure indicator of the boom pump circuit 0400 bar
3 Winch Pressure: Pressure indicator of the winch pump circuit 0400 bar
4 Slewing Pressure: Pressure indicator of the slewing pump circuit 0400 bar
5 Cylinder Bore Pressure: Bore side pressure indicator of the boom lifting cylinder 0600 bar
6 Translation Pressure:Pressure Indicator of the translation circuit 0600 bar
7 Cylinder Rod Pressure: Rod side pressure indicator of the boom lifting cylinder 0600 bar
8 Pilotage Pressure: Pressure indicator of hydraulic circuit of pilotage 0400 bar
9 Air Pressure: Pressure indicator of Air 016 bar
1
2
5
8
4
6
Alarm / Warning
7
3
9
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4.3.5 Temperature Page
Icon/ Ref Description Min / Max
Right arrow: next page
Left arrow: previous page
1 Hydraulic OilTemp
Temperature indicator of the hydraulic oil 0120 degree
2 Pumps Coupler Temp.
Temperature indicator of the pump coupler oil 0120 degree
3 Suspension Coupler Temp.
Temperature indicator of the suspension coupler oil 0120 degree
4 Maneuver Coupler Temp.
Temperature indicator of the maneuver coupler oil 0120 degree
1
3
2
4
Alarm / Warning
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4.3.6 Stabilizers Page
Icon/ Ref Description Min / Max
Right arrow: next page
Left arrow: previous page
1 Left rear stabilizer
Pressure in bar
Stabilizer on ground
2 Left front stabilizer
Pressure in bar
Stabilizer on ground
3 Right rear stabilizer
Pressure in bar
Stabilizer on ground
4 Right front stabilizer
Pressure in bar
Stabilizer on ground
1
2
3
4
Alarm / Warning
6
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Icon/ Ref Description Min / Max
Left Stabilizers In/Out
: Stabilizer In
Stabilizer Out
Right Stabilizers In/Out
: Stabilizer In
: Stabilizer Out
6 Round Bubble Level
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4.3.7 Spreader Page
Icon/Ref. Description
Right arrow: next page
Left arrow: previous page
1 Spreader Extension
Indication of the spreader extension: Tele 20 / 40 / 45
Yellow Flippers Indication of flipper down
Red Flippers Indication of flipper down
Bleu Flippers Indication of flipper down
Yellow flipper
Indication of flipper down
Blue turret
Yellow turret
Alarm / Warning
1
Lights
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Light Description
Unlocked Twist
: Indication of spreader twist unlocked
Locked Twist
: Indication of spreader twist locked
Spreader landed
: Indication of spreader landed
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4.3.8 Alarms Page
Controls
Icon / Ref / Label Description
Right arrow: next page
Left arrow: previous page
To scroll the Data Logger pages (next and previous page)
To move down /up the events selection cursor
Yellow box : Events selection cursor
Alarm List
Ref Description
Single Event
Alarm Code and Fault mode
Alarm priority level and board group
Refer to LMI Page
The screen shows all the Alarm events recorded in chronological progression (1strecord=newer , last record= older).
Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.
Warning
Alarm List
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4.3.9 Camera Page
Icon Description
Key to exit the page
Camera Area Images from the machine camera
Crane Info Machine information summary from LMI page (Refer to LMI Page):
ANGLE: boom angle
RADIUS: Boom radius
MAX LOAD: Maximum load
ACT. LOAD: Actual load
HOOK H.: Hook height
Lights Refer to LMI Page
1 SWL -Load percentage bar(Refer to LMI Page)
2 Refer to LMI Page
Crane Info
Camera Area
Alarm / Warning Lights
1
2
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4.3.10 Main Menu Page
Icon / Ref. Description
Key to exit the page
1
Menu to enter the diagnostic pages (grey menu=OFF / yellow menu=ON):
Pages under password:
Setting: OPTIONS, EVENT LOGDiagnostic: WINCH, BOOM, SLEWING, TRASLATION (refer to Calibration Manual)Calibration: GRAB LANDED, CALIBRATIONS, GREASING (refer to Calibration Manual)
Pages free password:
SW SOFTWAREBYPASS
Password Area Password keypad (yellow key = selected)
Code digits
To enable the touch its necessary enter the code by the keypad.
Request the password to the dealer.
Password Area1
Alarms/Warning
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4.4 SETUP PAGES
From LMI page press the key to enter the Main Menu (Main Menu page).
Enter the single pages selecting them from the menu.
Version Software page
Bypass page
Options page
Event Log page
Boom diagnostic page(refer to the Manual Calibration) Winch diagnostic page(refer to the Manual Calibration)
Slewing diagnostic page(refer to the Manual Calibration)
Traslation diagnostic page(refer to the Manual Calibration)
Steering diagnostic page (refer to the Manual Calibration)
Greasingpage (refer to the Manual Calibration)
Calibrations main page (refer to the Manual Calibration)
Winch
Boom
SlewingMain Menu
Traslation
Bypass
Weighting Log
CALIBRATIONS
SW Version
LMI
Steering Event Log
Grease
OPTIONS
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4.4.1 Software Version Page
Icon / Ref. Description
Key to exit the page
1 Software Versions
MC2M LMI board
MC2M Boom-Slewing board
MC2M Winch-Translation board
MC2M Truck board
MC2M Steering board
Load Charts
Display software Display Tera12/Tera8
1
Alarms/Warning
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4.4.2 Bypass Page
Icon / Key Description
Key to exit the page
Code digits entered
Code keypad (yellow key = selected)
Its possiblebypass some machine blocks entering the bypass codes.
Use the keys to enter the password.
Request the password to the dealer.
If the password is correct the bypass is activated. In the Operative pages the proper alarm code is displayed.
Alarms/Warning
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4.4.3 Options Page
Icon / Ref / Control Description
Key to exit the page
1 Time&Date Setting
Setting Controls (red button = selected)
Time&Date Values
Enabling Control
Confirming Control
2 Time&Date Setting Keypad
Entered value / Value confirmation key
Numeric keys (green key = selected)
Alarms/Warning
12
3
5
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Icon / Ref / Control Description
3 Data logger Reset
Reset control disabled
Reset control enabled
5 Language Setting
Display language Controls
Italian
English
Language set
Language Setting
To select the language of the display press on the proper icon. The icon shows the language set.
Time and Date Setting
Press the to enable the setting. The key will be enabled.
Press the setting control of the value to change (e.g. ).
The control turns on ( )
Set the value by the keypad and confirm with the key. The new value is entered.
Press to store the new setting.
Data Logger Reset
Enable the control by enabling the Data Logger page from the Main Menu page.
Press the to perform the deletion of the data (Alarms) in the Data logger.
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4.4.4 Event Log Page
Controls
Icon / Ref / Label Description
Key to exit the page
To scroll the Data Logger pages (next and previous page)
To move down /up the events selection cursor
To enter the Data Logger Detail Page of the selected event
Yellow box : Events selection cursor
Events List
Ref Description
Single Event
1 st row: Alarm Code and Fault mode (refer to LMI Page).
2 st rowYYYY MM DD.hh.mm.ss
Event date and time2 st row
TRANSITION
: Not active
The screen shows all the Alarm events recorded in chronological progression (1strecord=newer , last record= older).
Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.
Warning
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4.4.5 Parameter
Step 1
Step 2
Step 3
Select the line with the parameter that need to be
change
Digit the value and touch OK
To delete the value touch C
To save the value, Digit 1 in the line SAVE
E2PROM.
1
3
2
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4.4.6 Weight Calibration
Icon / Ref / Control Description
Touch to exit
1 Calibration Selection
Touch to enter in Weight mode calibration
1
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4.4.7 Empty Weight Calibration
Step 1
Step 2
Step 3
Select the line Tare Empty
Digit the empty load value, then touch ok to
calibrate
To save the calibration, Digit 1 in the line
SAVE E2PROM.
1
3
2
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4.4.8 Laden Weight Calibration
Step 1
Step 2
Step 3
Select the line Tare Laden
Digit the laden load value, then touch ok to
calibrate
To save the calibration, Digit 1 in the line SAVE
E2PROM
4.4.9 Angle Calibration
1
3
2
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Icon / Ref / Control Description
Touch to exit
1
Touch to enter in Angle mode calibration
1
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4.4.10 Angle Calibration
Step 1
Step 2
Step 3
Select the line Tare Angle
Digit the Laden load value,then touch ok to
calibrate
To save the calibration, Digit 1 in the line SAVE
E2PROM
1
3
2
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5
Alarms
5.1 ALARM CODE LIST
5.1.1 Alarm list from LMI Board
Alarm Code:
Suspect parameter Code Description
Fault mode
(1) CRC PROGRAM Memory error in program area. Contact Service! 1:CRC
(2) CRC LOAD CHART Memory error in load charts area. 1:CRC
(3) CRC PARAMETERS Memory error in parameters area 1:CRC
(4) CRC RUN Memory error in real time memory 1:CRC
(6) OVERLOAD Overload 13:DEFAULT
(7) BYPASS BOOM LIFTING Bypass of the Boom lifting 13:DEFAULT
(8) EMERGENCY BUTTON Emergency Button pushed 13:DEFAULT
(9) EMERGENCY BUTTON RADIOEmergency Button of the remote control pushed
13:DEFAULT
(20) SUSPENSION LOAD CELL DISCONNECTED
Voltage from hook cell is too low 4:TRASD_FAULT
(21) SUSPENSION LOAD CELL SHORT
Voltage from hook load cell is too high 4:TRASD_FAULT
(24) HIGH CABIN BRAKE PEDAL -DISCONNECTED
Voltage from slew brake pedal too low 4:TRASD_FAULT
(25) HIGH CABIN BRAKE PEDALSHORT
Voltage from slew brake pedal too high (4:TRASD_FAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(26) TEMP. HYDRAULIC OIL -
DISCONNECTED
Voltage of the hydraulic oil temperature is too low 4:TRASD_FAULT
(27) TEMP. HYDRAULIC OIL SHORT
Voltage of the hydraulic oil temperature is too high 4:TRASD_FAULT
(28) TEMP. PUMPS COUPLER DISCONNECTED
Voltage of the coupler pump temperature is too low 4:TRASD_FAULT
(29) TEMP. PUMPS COUPLER SHORT
Voltage of the coupler pump temperature is too high 4:TRASD_FAULT
(30) ANGLE LOW Actual boom angle is too low 4:TRASD_FAULT
(31) ANGLE HIGH Actual boom angle is too is too high 4:TRASD_FAULT
(32) FAULT AMU CBS Ch. A Angle sensore fault (channel A) 4:TRASD_FAULT
(33) FAULT AMU CBS Ch. B Angle sensore fault (channel B) 4:TRASD_FAULT
(33) INCONGRUENCE ANGLE Too much difference between the 2 channels of the
angle sensor
4:TRASD_FAULT
(34) FAULT AMU CBO Slope sensor fault 4:TRASD_FAULT
(35) FAULT JOYSTICK RIGHTHIGH CABIN
Right joystick is in error state 4:TRASD_FAULT
(36) FAULT JOYSTICK LEFTHIGH CABIN
Left joystick is in error state 4:TRASD_FAULT
(40) TIMEOUT MC2M BOOM-SLEWING
MC2M-Boom CAN communication error 3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCH-TRASLATION MC2M-Winch CAN communication error
3:CANBUS_TIMEOUT
(42)TIMEOUT MC2M TRUCK MC2M-Truck CAN communication error 3:CANBUS_TIMEOUT
(43)TIMEOUT MC2M STEERING MC2M-Steering CAN communication error 3:CANBUS_TIMEOUT
(44) TIMEOUT IO-MODE HIGHCABIN
IO-MODE CAN communication error 3:CANBUS_TIMEOUT
(46) TIMEOUT JOYSTICK RIGHTHIGH CABIN
Right joystick CAN communication error 3:CANBUS_TIMEOUT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(47) TIMEOUT JOYSTICK LEFT
HIGH CABIN
Left joystick CAN communication error 3:CANBUS_TIMEOUT
(50) TIMEOUT REMOTECONTROL
Remote control CAN communication error 3:CANBUS_TIMEOUT
(51) TIMEOUT AMU CBS Ch. A Angle sensorchannel ACAN communication error 3:CANBUS_TIMEOUT
(52) TIMEOUT AMU CBS Ch. B Angle sensorchannel BCAN communication error 3:CANBUS_TIMEOUT
(53) TIMEOUT AMU CBO Slope sensor CAN communication error 3:CANBUS_TIMEOUT
(54) TIMEOUT TERA12 HIGHCABIN
Display high cabin CAN communication error 3:CANBUS_TIMEOUT
(55) TIMEOUT TERA8 ELECTRICROOM
Display electric room CAN communication error 3:CANBUS_TIMEOUT
(56) TIMEOUT KEYPAD 1 HIGHCABIN
Keypad 1 CAN communication error 3:CANBUS_TIMEOUT
(57) TIMEOUT KEYPAD 2 HIGHCABIN
Keypad 2 CAN communication error 3:CANBUS_TIMEOUT
(58) TIMEOUT KEYPAD 3 HIGHCABIN Keypad 3 CAN communication error 3:CANBUS_TIMEOUT
(59) TIMEOUT KEYPAD 4 HIGHCABIN
Keypad 4 CAN communication error 3:CANBUS_TIMEOUT
(64) TIMEOUT KEYPAD TRUCK Keypad Truck CAN communication error 3:CANBUS_TIMEOUT
(65) TIMEOUT TERA12 LOWCABIN
Display low cabin CAN communication error 3:CANBUS_TIMEOUT
(70) SUSPENSION LOAD CELL -
DISCONNECTED CH B
Voltage from suspension cell is too low 4:TRASD_FAULT
(71) SUSPENSION LOAD CELL -SHORT CH B
Voltage from suspension cell is too high 4:TRASD_FAULT
(72) MANEUVER LOAD CELL -DISCONNECTED CH B
Voltage from maneuver cell is too low 4:TRASD_FAULT
(73) MANEUVER LOAD CELL -SHORT CH B
Voltage from maneuver cell is too high 4:TRASD_FAULT
(74) INCONGRUENCESUSPENSION LOADCELL
Incongruence from suspension cell A & B 4:TRASD_FAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(75) INCONGRUENCE
MANEUVER LOADCELL
Incongruence from maneuveur cell A & B 4:TRASD_FAULT
(77)DIESEL LOW OIL PRESSURE Diesel Low Oil Pressure 13:DEFAULT
(78) DIESEL LOW WATER LEVEL Diesel Low water level 13:DEFAULT
(79) DIESEL HIGH WATERTEMPERATURE
Diesel High water temperature 13:DEFAULT
(80) TAPS CLOSED Oil suction taps are closed. Engine cannot start 13:DEFAULT
(81) LOW PRESSURE WINCHPUMP 1
Fault/Malfunction of the winch 1 pump 13:DEFAULT
(82) LOW PRESSURE WINCHPUMP 2
Fault/Malfunction of the winch 2 pump 13:DEFAULT
(83) LOW PRESSURE SLEWING Fault/Malfunction of the slewing pump 13:DEFAULT
(84) LOW PRESSURE BOOMPILOT
Fault/Malfunction of the pilot circuit 13:DEFAULT
(85) FUEL LEVEL LOW Fuel level low 13:DEFAULT
(86) FUEL LEVEL NEAR TO LOW Fuel level near to low 13:DEFAULT
(87) BATTERY DISCONNECTED Battery switch disconnected 13:DEFAULT
(88) MALFUNCTION FUEL AUXPUMP
Malfunction fuel aux pump 13:DEFAULT
(89) MALFUNCTIONSOFTSTARTER
Malfunction sofstarter 13:DEFAULT
(90) MALFUNCTIONALTERNATOR
Malfunction alternator 13:DEFAULT
(91) ELECTRIC ENGINE PANELOPENED
Eletric panel open 13:DEFAULT
(92) DRAIN FILTER CLOGGED Drain filter clogged 13:DEFAULT
(93) RETURNS FILTER CLOGGED Returns filter clogged 13:DEFAULT
(94) HYDRAULIC OIL LEVEL LOW Hydraulic oil level low 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(95) DRAIN PRESSURE HIGH Drain pressure high 13:DEFAULT
(96) SUCTION PRESSURE LOW Suction pressure low 13:DEFAULT
(97) PUMP COUPLER PRESSURELOW
Pump coupler pressure low 13:DEFAULT
(98) HYDRAULIC OIL TEMP. HIGH Hydraulic oil temperature high 13:DEFAULT
(99) PUMP COUPLER TEMP.HIGH
Pump coupler temperature high 13:DEFAULT
(100) ENGINE CUTOFF Engine its going into the OFF condition 13:DEFAULT
(102) BREAKER AIR SUCTIONENGINE ROOM
Breaker air suction of the engine room 13:DEFAULT
(103) MALFUNCTION BOOM LINEGREASING
Check grease line boom 13:DEFAULT
(104) MALFUNCTION BEARINGLINE GREASING
Check grease line bearing 13:DEFAULT
(105) MALFUNCTION TRUCK
LINE GREASING
Check grease line truck 13:DEFAULT
(106)BOOM GREASE LEVELLOW
Low level grease boom 13:DEFAULT
(107) BEARING GREASE LEVELLOW
Low level grease bearing 13:DEFAULT
(108) TRUCK GREASE LEVELLOW
Low level grease truck 13:DEFAULT
(109) HYDRAULIC OIL LEVEL
FILTER CLOGGED
Hydraulic oil level filter clogged 13:DEFAULT
(110) BATTERY LEVEL LOW Battery voltage too low 13:DEFAULT
(111) DIESEL OIL PRESSURENEAR TO LOW
Oil pressure close to the mimimum 13:DEFAULT
(112) DIESEL OIL PRESSURELOW
Oil pressure too low 13:DEFAULT
(113) DIESEL WATER LEVELLOW
Water level too low 13:DEFAULT
(114) ECU FAULT Engine fault 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(115) DIESEL WATER TEMP
NEAR TO MAX
Water temperature close to the maximum 13:DEFAULT
(116) HIGH TEMP DIESEL WATER Water temperature too high 13:DEFAULT
(117) CHECK FUEL PUMP AUX Error into the fuel aux pump 13:DEFAULT
(118) MALFUNCTION COLUMNLINE GREASING
Check grease line bearing 13:DEFAULT
(119) COLUMN GREASE LEVELLOW
Low level grease column 13:DEFAULT
(120) DIESEL OVERSPEED Diesel Overspeed 13:DEFAULT
(121) NO VOLTAGE FROM LINE No voltage from Line 13:DEFAULT
(122) MAIN ELECT. MOTOR PSUNOT CORRECT
Main electrical motor power supply not correct 13:DEFAULT
(123) POWER LINE 400V NOTCONNECTED
400V Disconnected 13:DEFAULT
(124) JOYSTICK RIGHT KIEPE X
AXLE ERROR
Incongruence signal right joystick x axle 13:DEFAULT
(125) JOYSTICK LEFT KIEPE XAXLE ERROR
Incongruence signal left joystick x axle 13:DEFAULT
(126) JOYSTICK RIGHT KIEPE YAXLE ERROR
Incongruence signal right joystick y axle 13:DEFAULT
(127)JOYSTICK LEFT KIEPE YAXLE ERROR
Incongruence signal left joystick y axle 13:DEFAULT
(140) BYPASS SAFETY OFF Safety Bypass activated 16:BYPASS
(141) BYPASS OVERLOAD LMI Load limiter Bypass activated 16:BYPASS
(142) BYPASS BUZZER Specific control Bypass activated 16:BYPASS
(143) BYPASS WIND Specific control Bypass activated 16:BYPASS
(144) BYPASS CABLEREEL Specific control Bypass activated 16:BYPASS
(145) BYPASS TRASLATION Specific control Bypass activated 16:BYPASS
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Alarm Code:
Suspect parameter Code Description
Fault mode
(146) BYPASS TWIST LOCK-
UNLOCK
Specific control Bypass activated 16:BYPASS
(147) ERECTION-DEJECTION Specific control Bypass activated 16:BYPASS
(148) BYPASS BOOM LIMITS Specific control Bypass activated 16:BYPASS
(149) BYPASS BOOM LIMITS Specific control Bypass activated 16:BYPASS
(149) BYPASS STABIL. UP Specific control Bypass activated 16:BYPASS
(150) BYPASS HEATEXCHANGERS
Specific control Bypass activated 16:BYPASS
(151) BYPASS WINCH LIMITS Specific control Bypass activated 16:BYPASS
(152) BYPASS CRANEBOARDING
Specific control Bypass activated 16:BYPASS
(153) BYPASS STABILIZERSMOVING
Specific control Bypass activated 16:BYPASS
(154) BYPASS TRAVELLINGMOVING
Specific control Bypass activated 16:BYPASS
(155) BYPASS ENGINE CUTOFF Specific control Bypass activated 16:BYPASS
(156) BYPASS ENGINE ON Specific control Bypass activated 16:BYPASS
(157) BYPASS WINCHSENCODER
Specific control Bypass activated 16:BYPASS
(158) BYPASS CRANESTABILIZED
Specific control Bypass activated 16:BYPASS
(159) FBK BEARING LINEGREASING
Redundancy control for specified output 13:DEFAULT
(160) BYPASS MAX RPM Bypass RPM max 16:BYPASS
(169) LMI BYPASS KEY Specific control Bypass activated 16:BYPASS
(170) FBK AIR SUCTION ENGINEROOM
Redundancy control for specified output 13:DEFAULT
(171) FBK EXCHANGER HYDR.OIL
Redundancy control for specified output 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(172) FBK EXCHANGER PUMP
COUPLER
Redundancy control for specified output 13:DEFAULT
(173) FBK EXCHANGERSUSPENSION WINCH
Redundancy control for specified output 13:DEFAULT
(175) FBK SILENCER GRID Redundancy control for specified output 13:DEFAULT
(176) FBK RADIO SIREN Redundancy control for specified output 13:DEFAULT
(177) FBK GENERATOR Redundancy control for specified output 13:DEFAULT
(178) FBK GREASING MAIN Redundancy control for specified output 13:DEFAULT
(179) FBK ELECTRIC ENGINESTART
Redundancy control for specified output 13:DEFAULT
(180) FBK DIESEL ENGINESTART
Redundancy control for specified output 13:DEFAULT
(181) FBK STOP DIESEL Redundancy control for specified output 13:DEFAULT
(182) FBK SOFTSTARTER RESET Redundancy control for specified output 13:DEFAULT
(183) FBK BUZZER Redundancy control for specified output 13:DEFAULT
(184) FBK TRUCK CABLEREELWIND
Redundancy control for specified output 13:DEFAULT
(185) FBK TRUCK CABLEREELUNWIND
Redundancy control for specified output 13:DEFAULT
(186) FBK TRUCK CABLEREELUNWIND
Redundancy control for specified output 13:DEFAULT
(187) FBK CLACSON Redundancy control for specified output 13:DEFAULT
(188) FBK FLOODLIGHTS Redundancy control for specified output 13:DEFAULT
(189) FBK SPREADER 20 Redundancy control for specified output 13:DEFAULT
(190) FBK FLIPPER GREEN Redundancy control for specified output 13:DEFAULT
(191) FBK FLIPPER RED Redundancy control for specified output 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(192) FBK FLIPPER YELLOW Redundancy control for specified output 13:DEFAULT
(193) FBK FLIPPER BLUE Redundancy control for specified output 13:DEFAULT
(194) FBK SPREADER 40 Redundancy control for specified output 13:DEFAULT
(195) FBK SPREADER 45 Redundancy control for specified output 13:DEFAULT
(196) FBK SPREADER COGYELLOW
Redundancy control for specified output 13:DEFAULT
(197) FBK SPREADER COG BLUE Redundancy control for specified output 13:DEFAULT
(198) FBK SPREADER AUTO-CENTRING
Redundancy Spreader Autocentering 13:DEFAULT
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5.1.2 Alarm List from Boom-Slewing Board
Alarm Code:
Suspect parameter Code Description
Fault mode
(1) CRC PROGRAM Memory error in program area. Contact Service! 1:CRC
(2) CRC LOAD CHART Memory error in load charts area. 1:CRC
(3) CRC PARAMETERS Memory error in parameters area 1:CRC
(4) CRC RUN Memory error in real time memory 1:CRC
(20) PRES BOOM PUMP ADC LOW Voltage from pressure transducer of the boom pump
too low
4:TRASD_FAULT
(21) PRES BOOM PUMP ADC HIGH Voltage from pressure transducer of the boom pump
too high
4:TRASD_FAULT
(22) PRES BORE ADC LOW Voltage from pressure transducer of the piston side
boom cylinder too low
4:TRASD_FAULT
(23) PRES BORE ADC HIGH Voltage from pressure transducer of the piston side
boom cylinder too high
4:TRASD_FAULT
(24) PRES ROD ADC LOW Voltage from pressure transducer of the rod side
boom cylinder too low
4:TRASD_FAULT
(25) PRES ROD ADC HIGH Voltage from pressure transducer of the rod side
boom cylinder too high
4:TRASD_FAULT
(26) PRES SLEWING ADC LOW Voltage from slewing pressure transducer too low 4:TRASD_FAULT
(27) PRES SLEWING ADC HIGH Voltage from slewing pressure transducer too high 4:TRASD_FAULT
(28) PRES PILOTAGE ADC LOW Voltage from pilotage pressure transducer too low 4:TRASD_FAULT
(29) PRES PILOTAGE ADC HIGH Voltage from pilotage pressure transducer too high 4:TRASD_FAULT
(30) FAULT JOYSTICK RIGHT HIGHCABIN Right joystick is in error state 4:TRASD_FAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(31) FAULT JOYSTICK LEFT HIGH
CABIN
Left joystick is in error state 4:TRASD_FAULT
(32)FAULT JOYSTICK RIGHT LOWCABIN
Right joystick is in error state 4:TRASD_FAULT
(33) FAULT JOYSTICK LEFT LOWCABIN
Left joystick is in error state 4:TRASD_FAULT
(40) TIMEOUT MC2M LMI MC2M-LMI board CAN communication error 3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCH MC2M-Winch board CAN communication error 3:CANBUS_TIMEOUT
(42)TIMEOUT MC2M TRUCK MC2M-Truck CAN communication error 3:CANBUS_TIMEOUT
(43)TIMEOUT MC2M STEERING MC2M-Steering CAN communication error 3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTE CONTROL Remote control CAN communication error 3:CANBUS_TIMEOUT
(45) TIMEOUT JOYSTICK RIGHTHIGH CABIN
Right joystick CAN communication error 3:CANBUS_TIMEOUT
(46) TIMEOUT JOYSTICK LEFT
HIGH CABIN
Left joystick CAN communication error 3:CANBUS_TIMEOUT
(49) TIMEOUT SLEWING ENCODER Slewing Encoder CAN communication error 3:CANBUS_TIMEOUT
(50)TIMEOUT JOYSTICK KIEPERIGHT PDO1
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(51)TIMEOUT JOYSTICK KIEPERIGHT PDO2
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(52)TIMEOUT JOYSTICK KIEPELEFT PDO1
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
(53)TIMEOUT JOYSTICK KIEPELEFT PDO2
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
(60) HIGH PRESSURE BORE SIDE Piston side pressure for boom cylinder is too high 4:TRASD_FAULT
(61) HIGH PRESSURE ROD SIDE Rod side pressure for boom cylinder is too high 4:TRASD_FAULT
(62) EV STEERING / STABI -LOCKED ON
Proximity fault/Malfunction 13:DEFAULT
(63) EV STEERING / STABI -LOCKED OFF Proximity fault/Malfunction 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(64) EV ERECTION - LOCKED ON Proximity fault/Malfunction 13:DEFAULT
(65) EV ERECTION - LOCKED OFF Proximity fault/Malfunction 13:DEFAULT
(66) EV LOWERING / ERECTION -LOCKED ON
Proximity fault/Malfunction 13:DEFAULT
(67) EV LOWERING / ERECTION -LOCKED OFF
Proximity fault/Malfunction 13:DEFAULT
(68) EV LIFTING / DEJECTION -LOCKED ON
Proximity fault/Malfunction 13:DEFAULT
(69) EV LIFTING / DEJECTION -LOCKED OFF
Proximity fault/Malfunction 13:DEFAULT
(70) EV ERECTION / STEERING /STABI - LOCKED ON
Proximity fault/Malfunction 13:DEFAULT
(71) EV ERECTION / STEERING /STABI - LOCKED OFF
Proximity fault/Malfunction 13:DEFAULT
(73) SMOKE ALARM Smoke Alarm 13:DEFAULT
(74) ISSUES COLUMNLUBRIFICATION Malfunction gresing column 13:DEFAULT
(75) ISUUES BOOMLUBRIFICATION
Malfunction gresing boom 13:DEFAULT
(160) FBK SLEWING CW Redundancy control for specified output 13:DEFAULT
(161) FBK SLEWING CCW Redundancy control for specified output 13:DEFAULT
(162) FBK BOOM PUMP 1 Redundancy control for specified output 13:DEFAULT
(163) FBK BOOM PUMP 2 Redundancy control for specified output 13:DEFAULT
(164) FBK P374_122 Redundancy control for specified output 13:DEFAULT
(165) FBK P392_144 Redundancy control for specified output 13:DEFAULT
(166) FBK SLEWING DYNAMICBRAKE
Redundancy control for specified output 13:DEFAULT
(167) FBK P392_151 Redundancy control for specified output 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(168) FBK P392_110 Redundancy control for specified output 13:DEFAULT
(169) FBK P374_110_1 Redundancy control for specified output 13:DEFAULT
(170) FBK P374_113 Redundancy control for specified output 13:DEFAULT
(171) FBK P374_113B Redundancy control for specified output 13:DEFAULT
(172) FBK P374_116_1 Redundancy control for specified output 13:DEFAULT
(173) FBK P374_116_2 Redundancy control for specified output 13:DEFAULT
(174) FBK P374_114 Redundancy control for specified output 13:DEFAULT
(175) FBK FREE WHEELING Redundancy control for specified output 13:DEFAULT
(176) FBK SLEWING BRAKE Redundancy control for specified output 13:DEFAULT
(177) FBK SLEWING LOCK Redundancy control for specified output 13:DEFAULT
(178) FBL P392_112 Redundancy control for specified output 13:DEFAULT
(179) FBK BEARING LINEGREASING
Redundancy control for specified output 13:DEFAULT
(180) FBK BOOM LINE GREASING Redundancy control for specified output 13:DEFAULT
(181) FBK COLUMNLUBRIFICATION
Redundancy control for column lubrification 13:DEFAULT
(182) FBK EV BOOM
LUBRIFICATION
Redundancy control for boom lubrification 13:DEFAULT
(183) FBK M782_210A Redundancy control for M782 219A 13:DEFAULT
(184) FBK YELLOW TURRET Redundancy control for yellow turret 13:DEFAULT
(185) FBK BLUE TURRET Redundancy control for blue turret 13:DEFAULT
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5.1.3 Alarms List from Winch-Translation Board
Alarm Code:
Suspect parameter Code Description
Fault mode
(1) CRC PROGRAM Memory error in program area. Contact Service! 13:DEFAULT
(2) CRC LOAD CHART Memory error in load charts area. 13:DEFAULT
(3) CRC RUN Memory error in real time memory 13:DEFAULT
(4) CRC PARAMETERS Memory error in parameters area 13:DEFAULT
(10) CABLE REEL SELECTOR INMANUAL
The cable reel selection its in manual mode 13:DEFAULT
(11) BREAKER COMPRESSOR Breacker compressor 13:DEFAULT
(20) PRESS. SUSPENSIONWINCH - DISCONNECTED
Voltage from pressure transducer of the suspension
winch too low
13:DEFAULT
(21) PRESS. SUSPENSIONWINCH - SHORT
Voltage from pressure transducer of the suspension
winch too high
13:DEFAULT
(24) PRESS. TRASLATION DISCONNECTED
Voltage from pressure transducer of the traslation too
low
13:DEFAULT
(25) PRESS. TRASLATION -SHORT
Voltage from pressure transducer of the traslation too
high
13:DEFAULT
(26) TEMP. SUSPENSION
COUPLER
DISCONNECTED
Voltage of the suspension coupler temperature is too
low
13:DEFAULT
(27) TEMP. SUSPENSIONCOUPLER - SHORT
Voltage of the suspension coupler temperature is too
high
13:DEFAULT
(28) TEMP. MANEUVERCOUPLER - DISCONNECTED
Temperature Maneuver coupler disconnect 13:DEFAULT
(29) TEMP. MANEUVERCOUPLER - SHORT
Temperature Maneuver coupler short 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(30) GRAB AMMETER -
DISCONNECTED
Grab ammeter disconnect 13:DEFAULT
(31) GRAB AMMETER - SHORT Grab ammeter short 13:DEFAULT
(36) FAULT JOYSTICK RIGHTHIGH CABIN
Right joystick is in error state 4:TRASD_FAULT
(37) FAULT JOYSTICK LEFTHIGH CABIN
Left joystick is in error state 4:TRASD_FAULT
(38) FAULT JOYSTICK RIGHTLOW CABIN
Right joystick is in error state 4:TRASD_FAULT
(39) FAULT JOYSTICK LEFTLOW CABIN
Left joystick is in error state 4:TRASD_FAULT
(40) TIMEOUT MC2M LMI MC2M-LMI board CAN communication error 3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCH MC2M-Winch board CAN communication error 3:CANBUS_TIMEOUT
(42)TIMEOUT MC2M TRUCK MC2M-Truck CAN communication error 3:CANBUS_TIMEOUT
(43)TIMEOUT MC2M STEERING MC2M-Steering CAN communication error 3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTECONTROL
Remote control CAN communication error 3:CANBUS_TIMEOUT
(45) TIMEOUT JOYSTICK RIGHTHIGH CABIN
Right joystick CAN communication error 3:CANBUS_TIMEOUT
(46) TIMEOUT JOYSTICK LEFTHIGH CABIN
Left joystick CAN communication error 3:CANBUS_TIMEOUT
(49) TIMEOUT SUSPENSIONWINCH ENCODER
Encoder Winch Suspension CAN communication error 3:CANBUS_TIMEOUT
(50) TIMEOUT MANEUVERWINCH ENCODER
Encoder Winch maneuver CAN communication error 3:CANBUS_TIMEOUT
(56)TIMEOUT JOYSTICK KIEPERIGHT PDO1
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(57)TIMEOUT JOYSTICK KIEPERIGHT PDO2
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(58)TIMEOUT JOYSTICK KIEPELEFT PDO1
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(59)TIMEOUT JOYSTICK KIEPE
LEFT PDO2
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
(60) SUSPENSION COUPLERTEMP. HIGH
High temperature from the coupler of the winch
suspension
13:DEFAULT
(62) BREAKER HOOKBLOCK Breaker hookblock fault 13:DEFAULT
(63) BREAKER GRAB Breaker grab 13:DEFAULT
(64) BREAKER CABLEREEL Breaker cablereel fault 13:DEFAULT
(65) BREAKER AIRCONDITIONER
Breaker air conditioner fault 13:DEFAULT
(66) BREAKER EXCHANGERHYDR. OIL
Breaker exchange hydraulic oil fault 13:DEFAULT
(67) BREAKER EXCANGERPUMP COUPLER
Breaker exchanger pump coupler fault 13:DEFAULT
(68) BREAKER AUX 110V Breaker aux 110V fault 13:DEFAULT
(69) BREAKER AUX 220V Breaker aux 220V fault 13:DEFAULT
(70) BREAKER SPREADER Breaker of the spreader fault 13:DEFAULT
(71) BREAKER EXCHANGERWINCH COUPLER
Breaker exchanger winch coupler fault 13:DEFAULT
(72) BREAKER BATTERYCHARGER
Breaker battery charger fault 13:DEFAULT
(73) MALF. COOLING
SUSPENSION COUPLER
Malfunction cooling suspension coupler 13:DEFAULT
(75) SUSPENSION WINCHPRESSURE LOW
Suspension winch pressure too low 13:DEFAULT
(77) SUSPENSION BRAKEPRESSURE LOW
Suspension brake pressure too low 13:DEFAULT
(80) EV TRASLATION - LOCKEDON
Proximity fault/Malfunction 13:DEFAULT
(81) EV TRASLATION - LOCKEDOFF
Proximity fault/Malfunction 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(82) SUSPENSION COUPLER
FILTER CLOGGED
Fulter suspension coupler clogged 13:DEFAULT
(84) CABLEREEL INVERTERFAULT
Cable reel inverter fault 13:DEFAULT
(85) CABLEREELAUTO/MANUAL
Cable reel its in manual mode 13:DEFAULT
(86) TRASLATION SOSP ON Error input normally close 13:DEFAULT
(87)TRASLATION SOSP OFF Error input normally open 13:DEFAULT
(88)TRASLATION MAN ON Error input normally close 13:DEFAULT
(89)TRASLATION MAN OFF Error input normally open 13:DEFAULT
(160) FBK WINCH MOTOR 1 Redundancy control for specified output 13:DEFAULT
(161) FBK WINCH MOTOR 2 Redundancy control for specified output 13:DEFAULT
(162) FBK WINCH MOTOR 3 Redundancy control for specified output 13:DEFAULT
(163) FBK WINCH MOTOR 4 Redundancy control for specified output 13:DEFAULT
(164) FBK WINCH MOTOR 5 Redundancy control for specified output 13:DEFAULT
(165) FBK WINCH MOTOR 6 Redundancy control for specified output 13:DEFAULT
(166) FBK WINCH LIFT PUMP 1 Redundancy control for specified output 13:DEFAULT
(167) FBK WINCH LWR PUMP 1 Redundancy control for specified output 13:DEFAULT
(168) FBK WINCH LIFT PUMP 2 Redundancy control for specified output 13:DEFAULT
(169) FBK WINCH LWR PUMP 2 Redundancy control for specified output 13:DEFAULT
(170) FBK EV TRALSATION Redundancy control for specified output 13:DEFAULT
(171) FBK SUSPENSION BRAKE Redundancy control for specified output 13:DEFAULT
(172) FBK OIL FLUSHSUSPENSION Redundancy control for specified output 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(173) FBK ACCUMULATOR
SUSPENSION
Redundancy control for specified output 13:DEFAULT
(178) FBK START SPREADER Redundancy control for specified output 13:DEFAULT
(179) FBK HOOKBLOCK CW Redundancy control for specified output 13:DEFAULT
(180) FBK HOOKBLOCK CCW Redundancy control for specified output 13:DEFAULT
(186) FBK GRAB / TWIST OPEN Redundancy control for specified output 13:DEFAULT
(187) FBK GRAB / TWIST CLOSE Redundancy control for specified output 13:DEFAULT
(188) FBK HOOK FREEROTATION
Redundancy control for specified output 13:DEFAULT
(189) FBK CABLEREEL TRUCKUNROLL
Redundancy control for truck unroll 13:DEFAULT
(190) FBK CABLEREEL TRUCKROLL
Redundancy control for truck roll 13:DEFAULT
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5.1.4 Alarms List from Truck Board
Alarm Code:
Suspect parameter Code Description
Fault mode
(1) CRC PROGRAM Memory error in program area. Contact Service! 13:DEFAULT
(2) CRC LOAD CHART Memory error in load charts area. 13:DEFAULT
(3) CRC RUN Memory error in real time memory 13:DEFAULT
(4) CRC PARAMETERS Memory error in parameters area 13:DEFAULT
(20) PRESS. YELLOW STABI -DISCONNECTED
Voltage from pressure transducer of the yellow
stabilizer too low
4:TRASD_FAULT
(21) PRESS. YELLOW STABI -SHORT
Voltage from pressure transducer of the yellow
stabilizer too high
4:TRASD_FAULT
(22) PRESS. BLUE STABI -DISCONNECTED
Voltage from pressure transducer of the blue stabilizer
too low
4:TRASD_FAULT
(23) PRESS. BLUE STABI -SHORT
Voltage from pressure transducer of the blue stabilizer
too high
4:TRASD_FAULT
(24) PRESS. GREEN STABI -DISCONNECTED
Voltage from pressure transducer of the green stabilizer
too low
4:TRASD_FAULT
(25) PRESS. GREEN STABI -SHORT
Voltage from pressure transducer of the green stabilizer
too high
4:TRASD_FAULT
(26) PRESS. RED STABI -DISCONNECTED
Voltage from pressure transducer of the red stabilizer
too low
4:TRASD_FAULT
(27) PRESS. RED STABI - SHORT Voltage from pressure transducer of the red stabilizer
too high
4:TRASD_FAULT
(28) FUEL LEVEL -
DISCONNECTED
Analogic value from fuel level sensor too low 4:TRASD_FAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(29) FUEL LEVEL - SHORT Analogic value from fuel level sensor too high 4:TRASD_FAULT
(36) FAULT JOYSTICK RIGHTHIGH CABIN
Right joystick is in error state 4:TRASD_FAULT
(37) FAULT JOYSTICK LEFTHIGH CABIN
Left joystick is in error state 4:TRASD_FAULT
(40) TIMEOUT MC2M LMI MC2M-LMI board CAN communication error 3:CANBUS_TIMEOUT
(41) TIMEOUT MC2M WINCH MC2M-Winch board CAN communication error 3:CANBUS_TIMEOUT
(42)TIMEOUT MC2M TRUCK MC2M-Truck CAN communication error 3:CANBUS_TIMEOUT
(43)TIMEOUT MC2M STEERING MC2M-Steering CAN communication error 3:CANBUS_TIMEOUT
(44) TIMEOUT REMOTECONTROL
Remote control CAN communication error 3:CANBUS_TIMEOUT
(45) TIMEOUT JOYSTICK RIGHTHIGH CABIN
Right joystick CAN communication error 3:CANBUS_TIMEOUT
(46) TIMEOUT JOYSTICK LEFT
HIGH CABIN
Left joystick CAN communication error 3:CANBUS_TIMEOUT
(47) TIMEOUT JOYSTICK RIGHTLOW CABIN
Right joystick CAN communication error 3:CANBUS_TIMEOUT
(48) TIMEOUT JOYSTICK LEFTLOW CABIN
Left joystick CAN communication error 3:CANBUS_TIMEOUT
(50)TIMEOUT JOYSTICK KIEPERIGHT PDO1
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(51)TIMEOUT JOYSTICK KIEPERIGHT PDO2
Joystick Right CAN communication error 3:CANBUS_TIMEOUT
(52)TIMEOUT JOYSTICK KIEPELEFT PDO1
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
(53) TIMEOUT JOYSTICK KIEPELEFT PDO2
Joystick Left CAN communication error 3:CANBUS_TIMEOUT
(60) YELLOW STABI PRESSUREHIGH
Pressure of the yellow stabilizer too high 13:DEFAULT
(61) BLUE STABI PRESSUREHIGH
Pressure of the blue stabilizer too high 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(62) GREEN STABI PRESSURE
HIGH
Pressure of the green stabilizer too high 13:DEFAULT
(63) RED STABI PRESSUREHIGH
Pressure of the Red stabilizer too high 13:DEFAULT
(64) LOW AIR PRESSURE Low air pressure 13:DEFAULT
(81) EV TRASLATION - LOCKEDOFF
Proximity fault/Malfunction 13:DEFAULT
(160) FBK TRASLATIONDYNAMIC BRAKE
Redundancy control for specified output 13:DEFAULT
(161) FBK EV STEERING A5LEFT IN
Redundancy control for specified output 13:DEFAULT
(162) FBK EV STEERING A5LEFT OUT
Redundancy control for specified output 13:DEFAULT
(163) FBK EV STEERING A5RIGHT IN
Redundancy control for specified output 13:DEFAULT
(164) FBK EV STEERING A5RIGHT OUT
Redundancy control for specified output 13:DEFAULT
(165) FBK EV STEERING A6LEFT IN
Redundancy control for specified output 13:DEFAULT
(166) FBK EV STEERING A6LEFT OUT
Redundancy control for specified output 13:DEFAULT
(167) FBK EV STEERING A6RIGHT IN
Redundancy control for specified output 13:DEFAULT
(168) FBK EV STEERING A6RIGHT OUT
Redundancy control for specified output 13:DEFAULT
(169) FBK STABI YELLOW Redundancy control for specified output 13:DEFAULT
(170) FBK STABI BLUE Redundancy control for specified output 13:DEFAULT
(171) FBK STABI RED Redundancy control for specified output 13:DEFAULT
(172) FBK STABI GREEN Redundancy control for specified output 13:DEFAULT
(173) FBK OUTRIGGERS OUT Redundancy control for specified output 13:DEFAULT
(174) FBK OUTRIGGERS IN Redundancy control for specified output 13:DEFAULT
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Alarm Code:
Suspect parameter Code Description
Fault mode
(175) FBK STABI DOWN Redundancy control for specified output 13:DEFAULT
(176) FBK STABI UP Redundancy control for specified output 13:DEFAULT
(177) FBK EV FASTTRASLATION
Redundancy control for specified output 13:DEFAULT
(178) FBK TRUCK SIREN Redundancy control for specified output 13:DEFAULT
(179) FBK PARKING BRAKE Redundancy control for specified output 13:DEFAULT
(180) FBK FUEL AUX PUMP Redundancy control for specified output 13:DEFAULT
(181) FBK TRUCK LINEGREASING
Redundancy control for specified output 13:DEFAULT
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The details contained in this
document are only supplied as a
way of information. They may be
changed without notice and must
not be intended as binding forC.O. B. O. S.p.A.
All rights reserved. Any
reproduction, adaptation or
translation of this material, with
the exception of those cases
allowed within the prescriptions of
copyright laws, are strictly
forbidden, unless expressly
authorised in writing by C.O. B. O.
S.p.A.
The only guarantees of
C.O.B.O.S. S.p.A. products orservices are those outlined in the
actua