ANCHORING REINFORCEMENT - HALFEN
Transcript of ANCHORING REINFORCEMENT - HALFEN
PG 17-US
ANCHORING
MOUNTING/INDUSTRIAL
REINFORCEMENT
FAÇADE
AAANNNCCCHHHOOORRRIIINNNGGG
MMMOOOUUUNNNTTTIIINNNGGG///IIINNNDDDUUUSSSTTTRRRIIIAAALLL
RRREEEIIINNNFFFOOORRRCCCEEEMMMEEENNNTTT
FFFAAAÇÇÇAAADDDEEE
HTU Anchor Channels
HTA Anchor Channels
HGB Handrail Anchor Channels
HZA DYNAGRIP® Toothed
Anchor Channels
Framing System/Accessories
PowerclickHM Mounting Channels and HS T-bolts
HSD-LDLockable Dowel System
HBTRebend Connections
HIT Balcony Connections
HBBbi-Trapez-Box ®
HCC Column Shoe
HSC Stud Connector
HTT/HTF Impact Sound Insulation
Elements
DETANRod Systems
HCLAdjustable Concealed
Lintel System
SUKSub Structure System
FK4 Brickwork Support
System
UMAGrout-In Anchors
Body Anchors
ANCHORING SYSTEMS, MOUNTING SYSTEMS AND ACCESSORIES
HIT
REINFORCEMENT SYSTEMS
BRICKWORK SUPPORT SYSTEMS, STONE SUPPORT SYSTEMS, TENSION ROD SYSTEMS
Connection Solutions.The HALFEN Product Range.
Paserelle Simone de Beauvoir, France
HSDShear Dowel Systems
HSDHSD
A small selection of our products is shown below:
3© 2017 HALFEN · PG 17-US · www.halfenusa.com
3
HALFEN Anchoring Systems
New York by Gehry and WTC 1, New York, NY, USA© T
omJa
sny.
com
4 © 2017 HALFEN · PG 17-US · www.halfenusa.com4
HALFEN HTA ANCHOR CHANNELS
HALFEN Anchor Channels are cast into concrete eliminating the need for post in-stalled anchors, minimizing the potential to damage the concrete or reinforce-ment while drilling. They are superior to embedded weld plates reducing the overall construction time by eliminat-ing the timely inspection procedures associated with field welding.
HALFEN HTA Anchor Channels can be utilized for a wide variety of applications within the construction industry to resist both tension and transverse shear loading, e.g.:
• Curtain wall connections• Masonry and concrete facade
connections• Pipe support systems• Elevator guide-rails• Anchoring of hand rails• Anchoring of machinery and
heavy equipment
HALFEN Anchor Channels bring many quality features to a project while still providing competitive load capacities to post installed alternatives.
Quality features:• Connection is adjustable allowing
for larger construction tolerances• Eliminates the need for field
welding and drilling• Applicable for cracked and un-
cracked concrete• Available in hot-dip galvanized or
stainless steel to ensure long lasting performance
• Hot rolled profiles applicable for dynamic and cyclical loading
• Easy installation, can be nailed directly to form work
HALFEN HTA Anchor Channelcold-formed
HALFEN HTA Anchor Channelhot-rolled
HALFEN Anchor Channels are available in a variety of profiles, variable lengths up to 19'11" (6.07 m) and can accommodate slab thicknesses of 5" and greater. HALFEN Anchor Channels can be used in "top of slab" and "edge of slab" applications.
Tension FZ,Transverse shear FQ
Tension FZ,Transverse shear FQ
Dynamic loads ΔF
ICC ApprovedESR 1008
5© 2017 HALFEN · PG 17-US · www.halfenusa.com 5
HALFEN HZA DYNAGRIP® TOOTHED ANCHOR CHANNELS
HALFEN HZA-PS TOOTHED ANCHOR CHANNELS
HALFEN HZA DYNAGRIP® Toothed Anchor Channels are ideal for dynamic and static loads.
HALFEN HZA DYNAGRIP® Toothed Anchor Channels provide all of the benefits and applications of the HALFEN HTA Anchor Channels, but are able to also resist longitudinal shear loads by utilizing the interlocking teeth in the channel profile and the associated T-bolt.
Quality features: • Provides longitudinal resistance in
addition to pull out and transverse loading
• Provides an adjustable connection allowing for larger construction tolerances
• Eliminates the need for field welding and drilling
• Applicable for cracked and un-cracked concrete
• Available in hot-dipped galvanized or stainless steel to ensure long lasting performance
The HALFEN HZA-PS Anchor Channels are also an ideal connection solution under other extreme load cases such as explosion and large debris impact.
Quality features:• Suitable for safety relevant areas
and high security applications where life safety after an extreme event is a key aspect of the design
• Applicable for use in seismic zones• Enhanced quality management
and inspections to meet stricter regulatory requirements
To compliment the wide range of HALFEN HTA and HZA Anchor Channels, HALFEN has developed the HZA-PS Toothed Anchor Channels for structures requiring high levels of security and performance. Originally developed to meet the dynamic and seismic load requirements of the nuclear industry, this product line has exceptional performance in heavily cracked concrete.
6 © 2017 HALFEN · PG 17-US · www.halfenusa.com6
HALFEN HTU ANCHOR CHANNELS
HALFEN HGB / HTA-R HANDRAIL CONNECTIONS
HALFEN HGB stainless steel Anchor Channels and HALFEN HTA-R hot dip galvanized Anchor Channels for handrail connections enable safe anchoring of railing posts to the edge of thin con-crete slabs. These Anchor Channels allow strong connections to the edge of concrete slabs as thin as 4" (100 mm).
Handrails are a critical safety component of walkways, balconies, bridges, and various industrial applications. Hand-rail design is dictated by strict code re-quirements outlined in the latest edition of the International Building Code (IBC), ASCE - 7 and OSHA 29 CFR 1926.
Quality features:• Fast & adjustable connections• Safe and reliable performance
in thin concrete• Multiple profiles available to
accommodate a variety of load ranges• No welding, no drilling • Permits future adjustment and
replacement of railing
HALFEN HTU Anchor Channels provide an ideal method for connecting window frames, door frames, window walls, and metal cladding to concrete components using self-tapping screws. They are easy to install and provide two dimensional adjustment of the connection.
HALFEN HTU Self Anchoring Channels are available for connections with lower load requirements.
Quality features:• Optimal shape of anchoring ensures
safe and low-slip connection• easy installation• multiple anchor designs allow for
optimum adaption to various reinforcement configurations
Corrugated metal decking attachment in roofHALFEN HTU Anchor Channels
HALFEN HTU Self Anchoring Channel Window wall application
HALFEN Reinforcement Systems
© T
omJa
sny.
com
Time Warner Center, New York, NY, USA
8 © 2017 HALFEN · PG 17-US · www.halfenusa.com8
HALFEN HIT INSULATED CONNECTIONS
Quality features:• First ICC Approved Structural
Thermal Break • Ideal solution to reduce thermal
bridging resulting in long term energy savings
• Reduces the risk of mold growth• Reduces cracking due to thermal
expansion minimizing maintenance costs and increasing overall lifetime of the structure
• Versatile product range to accom-modate a variety of structural configurations
• Provides continuous insulation per IECC, ASHRAE 90.1 and NECB
Increasing energy costs and the pur-suit of healthier and environmentally friendlier living spaces have led to more efficiently insulated structures. However, typical balcony construction penetrates the insulation and creates a thermal bridge, reducing the overall energy efficiency. Temperature reduc-tion on the internal surfaces creates condensation, which results in mold growth. The HALFEN HIT Insulated Connection is engineered to create a thermal break and to minimize the flow of thermal energy through the structure.
HALFEN HIT Insulated Connections also allow for differential movement between the connected components. This minimizes cracking at the connec-tion caused by thermal expansion and contraction of the concrete. This pre-vents costly maintenance in the future and increases the overall lifetime of the structural component.
Simple to install, HIT Insulated Connec-tions are designed to minimize thermal bridging at all concrete members that cross the insulation layer of the building such as balconies, cantilever roofs, and fin walls. HALFEN HIT Insulated Connec-tions are available for various concrete thicknesses and can accommodate a wide variety of balcony configura-tions (e.g. cantilever, internal, corner, recessed, and supported).
ICC ApprovedESR 3799
Label: assembly,installation procedure
Tension bars made of standard reinforcing steel connected with a high-grade stainless steel tube
Compression Shear Bear-ing (CSB) ‒ comprised of high strength mortar providing lower thermal conductivity than steel bearing pad
Rigid Casing ‒ Provides protection to unit during shipping and on site handling
Interior Mineral Wool ‒ All units have a standard 2hr fire rating
Thermal gradient insulated balcony
9© 2017 HALFEN · PG 17-US · www.halfenusa.com 9
HALFEN HBT REBEND CONNECTIONS
HALFEN HBT Rebend Connection is an engineered system which provides a simple, time-saving, and cost effective solution to maintain reinforcement con-tinuity across structural joints in concrete members. Special reinforcement bars are utilized to make sure the structural integrity and ductility of the reinforce-ment is maintained after installation.
The HBT Rebend Connection is cast into the concrete member leaving the reinforcement legs housed inside of the steel casing until the contractor is ready to pour the adjoining member. The special casing is engineered to provide sufficient shear friction within the joint thus eliminating the need for traditional joint preparation which can be costly and time consuming.
Quality features:• Simplifies formwork design• Quick and easy installation decreases
overall construction time• Improves job-site safety by eliminat-
ing exposed reinforcement bars• Variety of reinforcement
configurations available• Special structure of the casing
eliminates the need for time consuming joint preparation New Westminster Civic Centre, Canada
10 © 2017 HALFEN · PG 17-US · www.halfenusa.com10
HALFEN HSD Shear Dowel Systems are designed to distribute shear loads through construction joints. The shear dowels allow relative displacement, reducing internal stresses and thus eliminating cracking of the concrete.
HALFEN HSD Shear Dowels provide solutions for a variety of applications, loads, slab depths, and joint widths. Each connector is a two-part assembly comprising of a sleeve and a dowel component. The sleeve is nailed to the formwork ensuring subsequent alignment with the dowel and that the system works as intended. HALFEN Shear Dowels are manufactured from stainless steel to ensure a high degree of corrosion resistance with no require-ments for additional protection.
HALFEN HSD Shear Dowel Systems are ideal for use in expansion joint applications and provide a more efficient alternative to corbels. Eliminating the custom formwork and congested reinforcing associated with traditional concrete corbels reduces overall cost and construction time.
HALFEN HSD & HSD-VHALFEN HSD Shear Dowels are used in joints with relatively small loads. The HALFEN HSD-V Shear Dowel uses the same dowel as the HSD, but the cylindrical sleeve is contained within a rectangular box section to allow lateral movement in addition to longitudinal movement.
HALFEN HSD -ULTRA and HSD-ULTRA-VThe HALFEN HSD-ULTRA Shear Dowel is a two part, high capacity system. Additional steel plates around the dowel and associated sleeve engage more concrete to allow higher load resistance within the system. HALFEN HSD-ULTRA allows for longitudinal movement only, while the HALFEN HSD-ULTRA-V also permits movement perpendicular to the dowel.
HALFEN HSD SHEAR DOWEL SYSTEMS
HALFEN HSD-ULTRA Set
HALFEN HSD Set
HALFEN HSD-ULTRA-V Set
HALFEN HSD-V Set
HALFEN HSD-ULTRA Shear Dowel
Quality features:• Safe transfer of vertical shear loads
through concrete joints• Allows thermal movement at joints• Simple installation to formwork• Manufactured from high quality-
stainless steel to prevent corrosion • High structural load capacities• Available for longitudinal and
horizontal displacement
11© 2017 HALFEN · PG 17-US · www.halfenusa.com 11
HALFEN HSD-LD Lockable Dowelshave been designed for use intemporary movement joints, mostcommonly found in post-tensionedconcrete slabs. These dowels allowinitial shrinkage of the concrete to takeplace and are then locked in positionwith a mechanical plate and acontrolled amount of epoxy resin. When locked, the dowels continue to transfer shear, but prevent further movement from taking place.
The use of HALFEN HSD-LD LockableDowels can save a significant amount of time and material over otherconstruction methods. Concreteshrinkage has traditionally beenaccommodated by leaving gaps in the slabs called ‘pour strips’ or ‘closurestrips’. These strips are filled oncemovement has ceased; however, until they are filled the slabs must betemporarly supported, restricting siteaccess and delaying site progress.Gaps in the slab also create a triphazard for site workers. LockableDowels improve site access, minimizeformwork requirements, and acceleratethe rate of construction.
HALFEN HSD-LD LOCKABLE DOWEL SYSTEM
HALFEN HSD-LD Lockable dowelsare available for slab-to-slab as wellas slab-to-wall connections. Thenailing plates at the sleeves preventinaccurate installation of the product.This prevents unwanted tension, which often results in occurrence of cracking.
HALFEN HSD-LD Lockable Dowels are manufactured from stainless steel, providing corrosion protection and ensuring high level of performance throughout the lifetime of the product.
• Minimal formwork
• Improved site access
• Reduced propping time
Traditional "pour strips"• Additional formwork
• Trip hazard
• Restricted access
• Slabs propped for several weeks
Quality features:• Eliminates "Pour Strips" thus
reducing associated safety hazards and increasing site access
• Speeds up the construction process allowing subsequent work processes to start earlier
• Easy and accurate installation with nailing plates
• Slab-to-slab and slab-to-wall connections available
• Improves construction safety
12 © 2017 HALFEN · PG 17-US · www.halfenusa.com12
HALFEN HCC COLUMN SHOES
HALFEN HCC Column Shoes provide a convenient solution for anchoring pre-cast columns to foundations as well as coupling of precast columns for multi-story construction. The HALFEN HCC Column Shoe is used in conjunction with the respective HAB Anchor Bolts to provide quick and easy installation. The provided connection is simple to adjust and is immediately able to bear load. This eliminates the need for assembly bracing and optimizes crane occupancy.
A convenient fitting template is available to ensure the anchor bolts are accurately installed. This prevents displacement of the bolts during the pouring of the concrete.
HALFEN HSC STUD CONNECTORS
HALFEN HSC Stud Connectors are an innovative and economical alternative to complicated reinforcement configu-rations associated with concrete corbels and frame corner connections.
This system provides the full capacity of reinforcement bars with extremely small embedment lengths. The HALFEN HSC Stud Connector offers time and cost savings while providing a high level of performance.
The system is available as a double headed bar called HSC-HD, or as a set comprised of the HSC-S coupler and HSC-A threaded bar.
Quality features:• Cost savings by reducing the amount
of steel required• Simplifies formwork design• Quick installation• Applicable for dynamic loads
Quality features:• Eliminates the need for bracing,
increasing site access• Enables faster installation, reducing
overall construction time • Applicable for a variety of column
profiles (i.e. square, rectangular, circular)
Frame Corner
HSC-S HSC-A
Corbel Application
HSC-S HSC-A
13© 2017 HALFEN · PG 17-US · www.halfenusa.com 13
HALFEN HUC UNIVERSAL CONNECTION SYSTEM
HALFEN HUC Universal Connection System is a group of components that together provide effective solutions for transferring high structural loads into concrete structures. The HALFEN HUC System consists of the HSCC Steel Corbel and the HSC-B Structural Steel Connector. The wide load range and adaptability of these components enable the HUC System to offer a wide range of connection applications. These include connections for steel beams, steel corbels, and anchor points for the HALFEN DETAN Rod System.
HSCC Steel CorbelsHALFEN HSCC Steel Corbels are availa-ble in 34 different types. They provide a bearing capacity up to 2 times greater than that of the traditional reinforced concrete corbels of comparable size.
HSC-B Structural Steel ConnectorThe HSC-B Structural Steel Connector is an innovative solution that efficiently connects structural steel components to concrete. HSC-B Steel Connector is designed to securely support high tension loads, shear loads, and bending moments, individually or in combination.
Quality features: • Outstanding performance • Headed reinforcement minimize
embedment depths• Cost-effective installation by
simplifying formwork design• Designed to resist normal forces,
shear forces, and bending moments • Available in stainless steel and hot
dip galvanized • Threaded couplers allow quick and
easy installation
HSCC Steel Corbels HSC-B Structural Steel Connector
Reduced construction heights
14 © 2017 HALFEN · PG 17-US · www.halfenusa.com14
HALFEN SOUND INSULATION PRODUCTS
HALFEN Impact Sound Insulation Pro-ducts are an ideal solution to unpleasant sound transmission generated by impact loading commonly associated with stair-wells in multi-level residential housing.
The high quality elastomer supports, together with the correct placement of HALFEN HTPL Joint Strips, acoustically separate the solid stair units from the adjacent building components.
HALFEN Sound Insulation products are engineered to meet the demands of impact sound protection and accommodate the various construction methods of concrete staircases.
• Available for three different load capacities for cast-in-place concrete bearing on in-situ concrete staircase landings
• Provides fire protection• Wide range of sizes to suit various
concrete thicknesses and bearing capacities
• Available for 36" to 78" wide stair widths
• Available in three different load capacities for precast stair elements supported by cast-in-place stair case landings
• Excellent sound insulating properties in a wide range of bearing pressures
• Available for a wide range of stair widths
• Utilized for point load support of cast-in-place or pre-cast elements.
• Effective noise reduction• Simple and quick installation im-
proves overall construction time• Superior quality bi-Trapez bearing • Available for three stair-landing slab
heights (d=6"/7"/8")
HALFEN HTT Impact Sound Insulation: HALFEN HTF Impact Sound Insulation: HALFEN HBB bi-Trapez-Box®:
15© 2017 HALFEN · PG 17-US · www.halfenusa.com 15
15
HALFEN Façade Products
Parmly Billings Library, MT, USA
16 © 2017 HALFEN · PG 17-US · www.halfenusa.com16
HALFEN UMA/UHA GROUT-IN ANCHORS
HALFEN UMA/UHA Grout-in Anchors are the evolution of traditional natural stone facade anchoring methods. They can accommodate wall cavities up to 11”, while still providing high load resistance.
HALFEN UMA Support Anchors are engineered to resist transverse (gravity) loads and longitudinal (i.e. wind & seismic) loads.
HALFEN UHA Restraint Anchors are used in combination with the UMA Anchors to provide longitudinal resistance. UHA Anchors are capable of resisting tensile and compression loading only. The UHA Anchors are commonly used in vertical joints and at edges and corners where vertical support of the facade is not required.
HALFEN BA, HRM, DT, and DH Body Anchors form a versatile range of natural stone supports. HALFEN Body Anchors accommodate insulation gaps up to 10”, while providing superior performance.
HALFEN Body Anchors can be used in conjunction with HALFEN Anchor Channels to provide 3D adjustability. This ensures accurate placement of stone facades for any application.
HALFEN Body Anchors can be used in both vertical and horizontal joints. Their ability to immediately resist loading allows work to progress quickly and reduces overall construction time. HALFEN Body Anchors can resist both vertical and horizontal forces commonly associated with wind loading.
Quality features:• Accommodate cavities up to 10"• Immediate load bearing capabilities• 3D adjustability• Applicable for dynamic loading • Wide product range, providing a
solution for any facade application
HALFEN BA/HRM/DT/DH BODY ANCHORS
Quality features:• Circular cross section provides high
load capacity for any orientation• Smaller drill-holes compared to flat
anchors• Applicable for large cavities• Suitable for wind and seismic loading• Adjustable in three directions
17© 2017 HALFEN · PG 17-US · www.halfenusa.com 17
HALFEN FK4 BRICKWORK SUPPORT SYSTEM
HALFEN FK4 Brickwork Supports are the eco-efficient alternative to traditional shelf angles. The increased demand for energy efficient structures has led to requirements for thicker insulation, resulting in larger wall cavities. HALFEN FK4 Brickwork Supports are able to accommodate this challenge using a thinner, lighter system than that of a traditional shelf angle. This system can be used in combination with HALFEN Anchor Channels to allow for an easy and adjustable connection.
HALFEN FK4 Brickwork Supports are offset from the main structure allowing insulation to span continuously behind. This increases the energy efficiency of the outer shell by reducing thermal bridging.
The HALFEN HK4 Brickwork Supports are a stainless steel alternative for more extreme environmental conditions.
Quality features:• Easy positioning and adjustment• Allows for continuous insulation at
support locations• Accommodates greater insulation
thicknesses and wider air gaps• Standard and custom units available
to meet any project needs
The HALFEN SUK Sub-Structure is an ad-justable façade support system suitable for wall cavities greater than 6". This system is ideal for new construction and retrofits of existing structures. The SUK system is engineered to perform under large spans and spacings. This reduces penetrations into the building envelope and allows for quick and easy installa-tion. The SUK stainless steel system is extremely durable and suitable for use in almost any environment. Quality features:• Channel system allows for a
high level of adjustability• High load bearing capacity• Suitable for very large wall cavities• Minimal penetrations reduce number
of thermal bridges, increasing energy efficiency
HALFEN SUK SUB-STRUCTURE SYSTEM
18 © 2017 HALFEN · PG 17-US · www.halfenusa.com18
HALFEN ADJUSTABLE CONCEALED LINTEL SYSTEM
Virtually any flat or radiused masonry opening can be built without exposed steel using the HALFEN Adjustable Concealed Lintel System (HCL). Commercial, government, institutio-nal, religious, and high-end residential projects can now have all brick masonry openings that are aesthetically pleasing and maintenance free.
HALFEN’s technical department uses the architect’s conceptual design to engineer a support system for each specific opening. Unlimited combinations using different brick size, span, coursing, soffit depth, and arch geometry can be designed and manufactured to meet project specifications.
The HCL System is designed to provide hidden support for brick soffits, allowing the brick to remain the architectural focal point.UAMS Psychiatric Research Institute, Little Rock, AR
Quality features:• Unlimited span and soffit widths can
be achieved with connection(s) to the structure
• Available in hot-dip galvanized or stainless steel
• Field adjustable to accommodate job site conditions
• Maintenance of exposed steel is eliminated
• Engineered to match architectural design
• Engineering State Stamp available upon request
19© 2017 HALFEN · PG 17-US · www.halfenusa.com 19
Modern buildings demand high per-formance facades that can be installed quickly to accommodate a tight construc-tion schedule without compromising on safety and efficiency.
HALFEN HCW Curtain Wall Systems are designed to anchor curtain wall façade elements quickly, securely, and econo-mically to the main structure. HALFEN's HCW systems offers various
HALFEN HCW CURTAIN WALL SYSTEM
Quality features:• Reduces installation time • Eliminates welding ‒ no damage to
glass and framework• No post-drilled anchors • Easy, adjustable connection allows
for increased construction tolerances• Applicable for dynamic loading• Superior corrosion protection• No specialized workers needed for
installation
configurations for 'top of slab' and 'edge of slab' applications. HALFEN Anchor Channels are utilized to ensure quick, efficient, and adjustable connections to account for on-site conditions.
HALFEN HCW Curtain Wall Systems are engineered to resist any load combinati-on (horizontal, vertical, and longitudinal) as required by the project.
Visual check is sufficient to confirm correct installation.
LA Live, Los Angeles, CAHALFEN HCW Curtain Wall Systems ‒ edge of slab application
HALFEN HCW Curtain Wall Systems ‒ top of slab application
20 © 2017 HALFEN · PG 17-US · www.halfenusa.com20
HALFEN DETAN Rod Systems are de-signed to enable the architect to create structurally sound buildings without compromising on aesthetics. DETAN Rod Systems are used for structural bracing (tension and compression) where an architectural or aesthetic quality is desired. Available in high strength carbon and stainless steels, DETAN has a wide range of rod diameters and lengths, making it suitable for a vast range of applications.
HALFEN DETAN ROD SYSTEMS
tension rod
locking nut
fork end
pin
circlip
anchor disk
DETAN Rod Systems offer high corrosion protection:
Suitable applications:‒ Bracing of steel structures‒ Support of canopies‒ Bracing of timber, steel, and glass roof
structures‒ Bracing of glass façades‒ Support and bracing of pedestrian
bridges‒ Internal and external architectural
features
Quality features:• Elegant visual appearance • Concealed length adjustment• Wide range of system diameters
and exact project system lengths• Simple installation• High tension and compression
capacities• Rod diameters up to 3 ¾”
(6 mm ‒ 95 mm)• High quality finishes
© Y
ale
Dai
ly N
ews
Yale Cancer Hospital, New Haven, CT
hot-dip galvanized
Inner thread protected
Seals(standard)
hot-dip galvanized (brushed)
Threaded plug
21© 2011 HALFEN · PG-US 2/11 · www.halfen.com 21
HALFEN Mounting and Industrial Products
Refi nery industrial plant
© in
dust
riebl
ick
- Fot
olia
22 © 2017 HALFEN · PG 17-US · www.halfenusa.com22
The HALFEN mounting system is a com-prehensive line of lipped steel channels, matching T-bolts and accessories, used for the connection of steel components and subassemblies.The system provides mechanical engineers and machine builders with an adjustable bolted connection, offering many advantages over welding or drilling in the manufacture of equipment or complex supporting structures.HALFEN has the largest range of channels and T-bolts available world-wide, aimed at the specialist designer who requires consistently high-quality and absolute reliability.
The following channel systems are available:
Light and medium duty HALFEN cold-formed channels:A strut-type system, but with a much wider selection of channel profiles, to suit; – Light fabrications – Low load assemblies – Non-structural connections – Structural connections with low
performance demands
Heavy duty HALFEN hot-rolled channels:Ideal for high demand connections beyond the capacity of cold-formed channels requiring; – Dynamic load resistance – High torque connections – Mechanically interlocking
connections using toothed channels and toothed T-bolts
HALFEN MOUNTING CHANNELS
Heavy, medium and light duty systems are available in mill finish, galvanized and stainless steel material.
23© 2017 HALFEN · PG 17-US · www.halfenusa.com 23
HALFEN mounting channels and T-bolts are the high value alternative to cutting and welding or drilling stock steel sections to connect components, and are frequently an alternative to proprietary aluminum structural framing and assembly systems.
Quality features:• A wider margin of tolerance means
lower production costs, reduced re-work and fewer out of specification rejects
• Machines are more easily modified or upgraded while in service on-site or at the customer’s premises
© D
oppe
lmay
r
© D
oppe
lmay
r
HALFEN MOUNTING SYSTEMS APPLICATIONS
The basis of a modular production system is an adjustable fixing system, which is flexible over the complete life of the machine, from design, to production, servicing, repair and up-grade.
• Materials handling and production line equipment
• Industrial dryers, kilns and ovens• Mills and crushing equipment• Recycling and waste processing
machines• Heavy skid applications• Fabrications for power, gas turbine
and heavy electrical sectors• Rolling stock• Specialty and emergency vehicles • Chairlifts and ropeways• Cargo restraint
HALFEN mounting channels and T-bolts are used by leading OEMs, machine builders and engineering firms worldwide as an integral part of their fabrications to connect sub-assemblies.
• Reduced parts inventory – fewer components can suit a wider range of machines
• Shorter design, production and selling cycle – begin production before final design has been detailed or before confirmation of final specification by the client
The HALFEN mounting system allows machine builders to provide customized solutions to their clients, using modular production techniques.The adjustable bolted connection provided by HALFEN channels and T-bolts has many advantages over welding or drilling.
24 © 2017 HALFEN · PG 17-US · www.halfenusa.com24
More than 170 types of channel and 400 types of T-bolts makes the HALFEN mounting system extremely versatile.
Hot-rolled HALFEN channel is the adjustable connection of choice for mechanical engineers.
Above – Hot-rolled channel is torqued to resist vibration in a gearset assembly. Replacement work is easily performed at the customer’s premises.
Above – Pillow block bearings can be placed in any position along the side support frame. The same frame can be used for any model dryer.
© S
iem
ens
AG
HALFEN MOUNTING SYSTEMS APPLICATIONS
Below – HALFEN hot-rolled channel provides an adjustable bolted connection to attach a heavy radiator mounting to a structural steel frame.
25© 2017 HALFEN · PG 17-US · www.halfenusa.com 25
HALFEN Powerclick is an innovative in dustrial pipework support system. Designed for high beam and column loads the system replaces much heavier, site or shop fabricated structural steel pipe support frames. Extremely versatile, the system has a small number of compo-nents that can be combined to create a huge variation of support applications. The Powerclick 63 system comprises:• One adjustable beam/column profile
for most pipe support applications• One corner connector in two
variations provides 112 frame designs• One base plate type• One beam clamp for connections to
most flanged steel beamsIndustrial facilities with a small stock of Powerclick on-site can quickly fabricate
almost any support frame to suit new or upgraded pipe layouts. Simply cutting the Powerclick profiles to the required length and combining them with the 3 other components does away with custom welded fabrications, saves a significant amount of design and installation time, and does not require hot-work permits or plant shutdown.
Quality features:• Extremely versatile multi-adjustable
support frame system• Very few components• Low component weight• High load capacity• Simple bolted assembly, no welding
or drilling• Hot dip galvanized finish
HALFEN POWERCLICK
26 © 2017 HALFEN · PG 17-US · www.halfenusa.com26
We Engineer ...
Phone: 1 (800) 423 - 9140E-mail: [email protected]
We are here to help!
Our professional engineers provide support throughout the design and construction phases.
USA West Region:Dwight Weevie Phone: (619) 361 - 4313E-mail: [email protected]
USA Northeast Region:Nick CekinePhone: (302) 528 - 3620E-mail: [email protected]
USA Midwest and South Central Region: JP McFarren, P. E.Phone: (720) 556 - [email protected]
Industrial Technical Representative:Mark LesherPhone: (210) 428 - 3973E-mail: [email protected]
USA Southeast Region:Glenn GablePhone: (404) 548 - 3811Email: [email protected]
Technical Representatives
Engineering Department
www.halfenusa.com [email protected] [email protected]
We offer AIA accredited courses.
Catalogs, installation instructions, and more information is available at www.halfenusa.com
27© 2017 HALFEN · PG 17-US · www.halfenusa.com 27
Southwest
Northwest
Midwest
South-Central
Southeast
NortheastGreat Lakes
Mid-Atlantic
... and Back You Up!
From placing your order to cutting the ribbon ‒ we are there for you.
USA Northwest & Western Canada Regions:(WA, OR, ID, BC (CA), AL (CA)Nicholas WutzkePhone: (503) 680 - 7600E-mail: [email protected]
USA Northeast Region:(NY, MA, CT, ME, NH, RI, VT) Chuck BaileyPhone: (781) 738 - 3949E-mail: [email protected]
USA Great Lakes Region:(IL, OH, MI, IN, WI, MN, KY)Bernie RomanPhone: (440) 522 - 1733E-mail: [email protected]
USA Mid-Atlantic Region:(PA, NJ, VA, MD, WV, DE, DC) Edward J. PfabPhone: (210) 243 - 5244E-mail: [email protected]
Mark SheahonPhone: (517) 759 - 0104E-mail: [email protected]
Phone: 1 (800) 423 - 9140E-mail: [email protected]
USA Midwest Region:(MO, CO, OK, IA, AR, KS, NE, MT, SD, ND, WY)Eric Kuusisto, P. E.Phone: (210) 845 - 6060E-mail: [email protected]
USA Southwest Region:(CA, AZ, UT, NV, HI, AK) Georges LoheacPhone: (415) 264 - 9666E-mail: [email protected]
USA South-Central Region:(TX, LA, NM)Ron LovePhone: (210) 478 - 7069E-mail: [email protected]
USA Southeast Region:(FL, GA, NC, TN, AL, SC, MS) Henri GauthierPhone: (404) 754 - 8012E-mail: [email protected]
Sales Representatives Sales Representatives Industrial Sales Representative
Customer Service(USA, Canada, Mexico)
www.halfenusa.com [email protected]
© 2
017
HA
LFEN
USA
Inc.
, USA
appl
ies
also
to
copy
ing
in e
xtra
cts.
PG -
001
- US
- 01/
17
01/
17