3000# ALUMINUM FILING MOUNT FARTBREAKDOWN

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DECSRIPTION

.375 X 2.0 X G.O X I 5G.0 ALUMINUM MA5T

3/1 G X I .25" SS COTTERPIN.75 X G.O SS SHAFT

3000 ALUMINUM HOUSING A5SEMBLY3000 ALUMINUMARMASSEMBLY2 X () X B6 BUNKBOARD

PVCPIPEW/ CAPASSEMBLYNC- 1000 DRIVE

1/4" X 2G'-0" STAINLESSSTEELCABLE RIGGEDHATTERASDRIVEBREMISSWITCH' ENCLOSURE

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STEP I: PILING MOUNT INSTALLATIONI. AVERAGEPILINGHEIGHTIS 4011 ABOVETHEDECK.

(PILINGSHOULD BE NO LESSTHAN 9G" O.C.)_j. 2. ALIGNTOPOFCHANNELWITHTHETOP~ OF THE FILING,

~j 3. MARKHOLESANDPRE-DRILLFORA ~II

:-1, PILINGBOLT. (MAKE SURETHAT HOUSING~ I ASSEMBLY IS PLUMB ON PILINGBEFOREj HOLESARE DRILLED).:~ 4. INSERTBOLTS THROUGHTHE HOUSINGJ ,AND INTO THE PRE~DRILLEDHOLES.j 5. TIGHTEN~II BOLTS WI SUPPLIEDOGEEWASHER1 ON BACKON PILING.(SEEFIGUREA)d:;{:1:~

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t" PILINGBOLT /-FIGUREA

PILING

31X3"X 1/4" ROUNDWASHERDATE: 4-08-05

STEP 2: MAST INSTALLATIONI . INSERTMAST INTO THE HOUSING FROM THETOP

WITH THE SAFETYPIN IN PLACE.

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DATE: 4-08-05

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STEP 3: ARM INSTAllATIONI . PLACEARM ASSEMBLY ONTO BOTTOM OF MAST

AS SHOWN IN FIGUREA.

2. INSERT(4) ~II X (;11BOLTS THROUGH ARM PLATEANDMAST AS SHOWN IN ILLUSTRATION.(FIGURE B)

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FIGUREB

FIGUREA

ARM ASSEMBLY

DATE:4-08-05

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STEP 4: BUNKBOARD INSTAllATIONI. PLACEBUNK BOARD BRACKETSON ARMS

USING 1/2" X 5" BOLTS. (FIGUREA)2. SECURE BUNK BOARD TO BRACKETUSING

1/2" X 3" BOLTS. (FIGUREB.)3. CENTERBUNK BOARDS ON THE ARM

BETWEENTHE GUIDE POST AND ARM END.ADJUSTTHE BUNK BOARD ANGLETO MATCHTHE ANGLEOF YOUR HULL

4. MAKESURETHATYOU TIGHTENALL BOLTSSECURELYWHENYOU HAVE OBTAINEDTHEDESIREDBUNK BOARD POSITION.~"j,

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FIGURE B

FIGURE A

GUIDE POST ~-

ARM ASSEMBLY

BUNKBOARDBRACKET

DATE: 4-15-05

( ABLE ASSEMBLYSTEP 5: HOIST $I. Attach NC I 000 drive unit to the housing uSing (3) 1/2" bolts. Tighten securely with flat washer, lock washer, and nut. Figure A2. The housing will ship with the cable already attached to the front of the housing. Route cable from attachment pOint

on front of housing down around roller and back up to the drive unit. Figure B3. Attach cable to the NC I 000 drive unit by loosening hex bolt located In drive spool. (Drive spool may have to be rotated before

loosening. To rotate drive spool, rotate large drive pulley with your hand until the spool IS In the desired location.)4. Insert cable Into hole located on the inside of the drive spool. Figure C5. After cable IS Inserted past the set screw, tighten set screw onto cable. (Pull slightly on cable to ensure cable IS secure)G. Wind cable onto the spool by keeping tension on the cable and running drive In the upward motion.

(Be sure cable IS wrapped neatly on the cable spool.)

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FIGUREA

DATE,'-29-07 FIGUREB

1/4" CABLE

NC I 000 HATTERAS DRIVE

STEPG: SMART STOP huJUSTMENT

I. TO ADJUSTTHESMART STOPYOU WILLLOOSENTHE NUTLOCATEDIN THECENTEROF THESMARTSTOP ADJUSTMENT.THENBY TURNINGTHEALLENHEADSCREW,LOCATEDAT THE SAME PLACEAS THENUT, THIS WILL ADJUSTTHE SMARTSTOP.2. TO MAKETHE SMARTSTOP, STOP QUICKER,TURNTHESCREWCLOCKWISETO DESIREDTENSION.TO MAKETHE SMART STOP, LESSSENSITIVE,TURNTHE SCREWCOUNTERCLOCKWISETO DESIREDTENSION.-MAKE SURETHATTHEJAM NUTIS TIGHTENEDTO AT LEAST40 INCHPOUNDSOF TORQUEAT ALLTIMES.ALSO BE SURETHATTHEALLENHEADSCREWDOES NOT MOVE WHILETIGHTENINGTHEJAM NUT.

SMART STOP

ADJUSTMENT

ALLENHEAD 5CREW

JAM NUT

FIGURE B

FIGURE A

-TEST LIMITS AND SMART STOPS BEFORE LOADING LIFTSDATE:G-25-07