ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow...

41
• All Weather Durable PVC • Won’t Dent, Rust, Rot or Mildew • Tall Walk In Shed • Never Needs Painting • 61 Inch Wide Double Doors • Easy Assembly • High Wind Tested • Snow Load Tested 20lbs/sq. foot • Pad Lock Ready (Lock not included) • Wooden or Cement Foundation Needed Call us for any missing or damaged parts. Do not return to the store. Your Total Solution To Maintenance Free Storage Sheds. Available Kits • Foundation Kit Available • Modular 2.5 Ft Extension Kits Available • 10 Ft x 8 Ft Window Kits Available Ver: 4.0 Building Dimensions : Approximate Size Storage Exterior Dimension Interior Dimension 10 Ft x 8 Ft 79 Sq. Ft 480 Cu.Ft Roof Edge to Edge Base Dimension Door Opening 3.2 m x 2.4 m 7.3 Sq.m 13.6 Cu.m Width Depth Height inch cm 125 3/8 318.4 inch cm 94 1/4 239.3 125 1/2 318.7 95 1/8 241.6 85 1/2 217.1 inch cm 123 3/8 313.3 inch cm 92 1/4 234.3 60 5/8 154 71 1/2 181.6 73 185.5 Wall to Wall Area Volume OWNER’S MANUAL / Instructions for Assembly ‘10 Ft WoodBridge’ Size 10 Ft x 8 Ft / 3.2 m x 2.4 m (Approx.) Vinyl Garden Shed Vinyl Garden Shed A Product of TM A L L P U R P O S E V I N Y L G A R D E N S H E D S Customer Service Hotline (800) 483-4674 www.duramaxbp.com Patent #416.091

Transcript of ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow...

Page 1: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

• All Weather Durable PVC• Won’t Dent, Rust, Rot or Mildew• Tall Walk In Shed• Never Needs Painting• 61 Inch Wide Double Doors• Easy Assembly• High Wind Tested• Snow Load Tested 20lbs/sq. foot• Pad Lock Ready (Lock not included)• Wooden or Cement Foundation Needed

Call us for any missing or damaged parts.Do not return to the store.

Your Total Solution To Maintenance Free Storage Sheds.

Available Kits• Foundation Kit Available• Modular 2.5 Ft Extension Kits Available• 10 Ft x 8 Ft Window Kits Available

Ver: 4.0

Building Dimensions :Approximate

SizeStorage Exterior Dimension Interior Dimension

10 Ft x 8 Ft 79 Sq. Ft 480 Cu.Ft

Roof Edge to EdgeBase Dimension Door Opening

3.2 m x 2.4 m 7.3 Sq.m 13.6 Cu.m

Width Depth Height

inch cm125 3/8 318.4

inch cm

94 1/4 239.3

125 1/2 318.795 1/8 241.685 1/2 217.1

inch cm123 3/8 313.3

inch cm

92 1/4 234.360 5/8 154

71 1/2 181.673 185.5

Wall to WallArea Volume

OWNER’S MANUAL / Instructions for Assembly ‘10 Ft WoodBridge’Size 10 Ft x 8 Ft / 3.2 m x 2.4 m (Approx.)

Vinyl Garden ShedVinyl Garden ShedA Product of

TM

A L L P U R P O S E V I N Y L G A R D E N S H E D S

CustomerService Hotline(800) 483-4674www.duramaxbp.com

Patent #416.091

Page 2: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Duramax Garden ShedLimited Fifteen Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of fifteen years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.1057 S. Vail Ave, Montebello, CA 90640.

We reserve the right to discontinue or change components. If a component has been discontinued or is not available,U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

Behind left Door Panel for Basic Shed.Location of Product Labels

On Side Panel for Extensions.

1

Page 3: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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SAFETY & PRECAUTIONS

Before You Begin...

1. Check your local building codes regarding footings, location, etc.

2. Select a site that allows enough working space around the shed.

3. Determine building foundation and anchor system.

4. Read and understand the Owner’s manual enclosed in the package.

5. Follow all directions and dimensions thoroughly.

6. Follow the steps given in the manual carefully for correct assembly.

7. Make sure all parts are present before you start assembling.

8. BE SAFE : Follow safety instructions and avoid injury. (See inside page).

9. GROUND MUST BE EVEN : Make sure the foundation frame lies flat on the ground. If the earth bed is uneven, remove sod and other debris andlevel it with a flat shoval.

10. Separate contents of the carton by the part number and review the list. Be sure you have all the necessary parts for your shed.Refer Owner’s manual for part list.

CAUTIONSharp Edges

Page 4: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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SAFETY & PRECAUTIONSFor your own safety, please read and follow these instructions during the shed assembly.

1. Always wear work gloves, long sleeves and eye protection during assembly of the shed. Some pieces of the shed contain sharp edges and can cause injury.

2. Be cautious with the tools used for the assembly of the shed. Familiarize yourself with the operation of all the power tools.

3. Children and pets should be kept away from the assembly site to avoid any distractions and accidents.

4. When using a step ladder, make sure it is on even ground and fully open with the safety latch in place. Never concentrate your full weight on the roof or any part of the shed.

5. Do not attempt to assemble the shed on a windy day. Shed panels can be whipped across by the wind making the worksite difficult and dangerous.

Page 5: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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IMPORTANTWear eye protection when using any form of power tools. Do not use voltage power tools in a wet or dampenviornment to avoid electric shock.

Do not use any part of the shed as a means of personal support while attaching components during assembly.

The shed must be constructed on a solid base foundation. A concrete pad or a large size concrete patiostone squares is recommended for suitable floor base. Make sure it is firm and level and will allow drainageaway from the site. The base foundation should be at least 4 inches (100mm) larger than the shed dimensions.Please refer to the front page of your owner’s manual for the exterior dimensions of the shed. Manufacturer is not responsible for the choice and construction of the foundation.

For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete padshould then be poured to a thickness of 4 inches (100mm) to 5 inches (125mm). Allow to dry thoroughly for at least 48 hours

Your shed must be firmly anchored to the concrete pad or large concrete patio stone squares, to help protectagainst damage in high winds.

Care & MaintenanceAlthough this unit does not require any maintenance, care should be taken to prolong the life of your shed.

ROOF : Keep roof clean of leaves and snow with long handled, soft bristled broom. Heavy amountsof snow on the roof can damage the shed making it unsafe. Do not step on the roof.

WALLS : Do not rest any object against the wall panels of the shed.

DOORS : Keep doors closed to prevent wind damage.

FASTENERS : Regularly check your shed for loose screws, bolts, nuts, etc. And retighten them as necessary.

MOISTURE : With changing temperatures, condensation will accumulate inside the shed. Good ventilation will help in regulating and avoid moisture.

TIP : A noncorrosive caulking is helpful to seal the shed.

DO NOT store swimming pool chemicals in your building. Combustibles and corrosive must be stored in air tight containers

Page 6: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Parts List

Cordless Drill - Philips HeadHammer or Rubber malletCarpenters Square8’ Step LadderAdjustable pliersLevel - 3ft.Tape MeasureCaulk GunWaterproof Clear SiliconSealantHand Gloves

Tools You Will Need

2. Maximum no. of Extension can be build upto 10’x13’ (ie. Two Extension).

Note

3. Shed with more than two extensions require Roof Super Support.Recomended Qty of Roof Super Support

For 10’x8’ Vinyl Shed - 2Nos.For additional each Extension - 1No.

1. Before starting installation, please refer Safety & Precautions.

5

B1LA, B1RA, B21,B22, B3LA, B3RA

CB1A, CB2A, CB3XA, CB4A, MJ

RS1A, RS3XA,RS3LA, RS8A, RS9A

RS5A, RS6XA,RS7XA

RS2A, RS10A, RS4XA, RS11A,RS12A

DSH RS14A

CDLA CDRA

CCA CMA

FDCL FDCRFCB FMC

FCCRJ EPSCBC

PIN PPG & PWS S1, S2, S7

CODE QTY

B1LA 1B1RA 1B21 2B22 2 B3LA 1B3RA 1 CB1A 2CB2A 2CB3XA 4CB4A 2RS1A 4RS2A 4RS3LA 2RS3XA 2RS4XA 4RS5A 4RS6XA 2RS7XA 2

CODE QTY

FDCL 1FDCR 1FCC 4FMC 7 FCB 4RJ 4 EPS 4CBC 3PPG 80PIN 80S1 253S2 8S7 16

CODE QTY

RS8A 4RS9A 4MJ 7RS10A 2RS11A 2RS12A 2RS14A 12DSH 1CMA 7CCA 4CDLA 1CDRA 1SP 12FPL 2 FPR 2RP 6RRS 3DL 1DR 1

PARTS ACCESSORIES

Page 7: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Exploded View

SPCB4A

CB1A

B1LA

B1RA

B21

B22

B22

B21

B3LA

B3RA

6

RP

RP

RP

RP

RP

FPL

FPR

FPR

FPL

RS3LA

RS3XAMJ

RS3LA

RS3XA

MJ

RS1ADSH

RS1A

RRS

RRS

RRS

RP

RS8A

RS9A

RS2A

RS4XA

RS9A

RS2A

RS4XA

RS6XA

RS7XA

RS12A

RS10ARS11A

RS2A

RS1A

RS2A

RS5A

RS5A

SPSP

SP

SP

SP

SP

SP

SP

SP

DL

DR

CMA

CMA

CMA

SP

SP

CMA

CMA

CMA

CMA

CCA

CCA

CCA

CCA

CDLA

CDRA

CB3XA

CB2A

MJ

CB3XA

MJCB2A

CB3XA

MJ

CB3XA

CB1ACB4A

Page 8: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

A. Foundation

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1. Use pressure treated wood studs 2 x 4 (Actual size 2” x 3 1/2”, 50mm x 88.9mm) to create a platform frame that has an outside dimension of 94 7/8” x 126” (2410mm x 3200mm).

DuraMax must be installed on a level wooden platform or a level concrete foundation.

2. Using exterior grade CDX 3/4” (19mm) plywood, cut and fit together the sheets to form solid foundation as shown. Foundation must be square and level.

The following are the list of lumber and sizesyou will need.

Wooden Platform (Not Included)

Pressure Treated - Wood Studs:2ea 2” x 3 1/2” x 126” (50mm x 88.9mm x 3200 mm)6ea 2” x 3 1/2” x 87 7/8” (50mm x 88.9mm x 2232.2 mm)

Exterior Grade (CDX) - 3/4” (19mm) plywood2ea 3/4” x 48” x 94 7/8” (19mm x 1219.2mm x 2410mm)1ea 3/4” x 30” x 94 7/8” (19mm x 761.6mm x 2410mm)

L-Brackets: 4ea

The shed must be constructed on a solid base foundation. A concrete pad or a large size concrete patio stone squares is recommended for suitable floor base. Make sure it is firm and level and will allow drainage away from the site. The base foundation should be at least 4 inches(100mm)larger than the shed dimensions. Please refer to the front page of your owner’s manual for the exterior dimensions of the shed. Manufacturer is not responsible for the choice and construction of the foundation

Concrete Platform

Note For a concrete pad base, prepare a level bed for a firm footing layer of crushed stone. The concrete pad should then be poured to a thickness of 4 inches (100mm) to 5 inches (125mm). Allow to dry thoroughly for at least 48 hours

If the shed is assembled with wooden foundation on soil, use the soil anchor kit.

Note 30”761.6mm.

48”1219.2mm.

48”1219.2mm.

94 7/8”

2410mm.

Note : If you have DURAMAX Foundation, please follow instruction manual in that package. If not, follow below wooden platform instruction.

Lay 2 x 4(Actual size 2”x 3 1/2”, 50mm x 88.9mm)

Note

50m

m (2

”)

88.9mm (3 1/2”)

30”761.6mm.24”609.6mm. 24”609.6mm. 24”609.6mm. 24”609.6mm.

94 7/8”

2410mm.

126”3200mm.L- BRACKET

Page 9: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Parts Needed:

B. Base Frame

Code Qty

B1LA 1B1RA 1B3LA 1B3RA 1B21 2B22 2S1 32

Note

S1

B22B1RA

90O

Using a carpenter square, line up corners. Align base bars, mark the concrete at the holes in the base and drill concrete with suitable concrete bit to accept 1/4” x 1 1/2” (M6 x 40mm) anchor bolts. (Qty - 32Nos. not provided).

Assembly on concrete foundation

Note Measure in all direction as shown in figure to make the base channel assembly in a perfect.

1

1. It is important that these instructions are followed step by step. 2. All parts are clearly marked and care should be taken to use the correct one.3. Don’t install under windy conditions.4. If you are building the shed against a wall, build it 2.5 ft. away then slide it in.

M6 Anchor Bolt

Base ‘U’ Channel

Concrete

Outside Inside

S1

123 3/8” 3133mm.

123 3/8” 3133mm.

92 1/4”

2343mm.

92 1/4”

2343mm.

61 1/4” 1556mm.

B1RAB22

B21

B3RA

B3LAB22

B21

B1LA

Page 10: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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C. Wall & Columns

1

Front

Fig.3

Fig.1

CDRA

Fig.2

CDRA

B1RA Right

Back Left

1

2&3

B1RA

CDRA

B1LA

B1RA

CDRA

S1

Parts Needed:

Code Qty

CMA 7CCA 4CDLA 1CDRA 1CB1A 2CB2A 2CB3XA 4MJ 3CB4A 2FCB 4CBC 3SP 12S1 63S2 4

1. All parts are clearly marked and care should be taken to use the correct one.

Note2. Set the Torque limit of your Screw drill to #3 or #4 to ensure the screws do not strip the metal reinforcements.

Page 11: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Check the stamped label on top of all panels inside.

Note

SP

2

B1RA

CDRA

Fig.1

SP

Fig.2

CCA

B1RAB22

Fig.1

CCA

SP

Fig.3

CCA

S1

SP

S2

CCA

FCB

4

1

Fig.1

Do not tighten the screw. Leave it loose

Note

Front

SP

CDRA

1

CCASP

1

2&3

B1RAB22

3

CCA

Page 12: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Fig.3

CB4A

CB1A

EPS

11

S1

CB1A

CDRA

Fig.2

5

6

2CB1A

CDRA

1

Fig.1

CB1A

S1

FCB

CB4A

B1RA

CDRA

1

2&3

CB4A

B1RA

Fig.1

S1

CB4ACDRA

Fig.2

S1

CB3XA

CB3XACB2A

S1

MJ

7

S1

CB2A

CB3XA

CB3XA

CB2A

S1

S1

CB3XA

CB3XA

MJ

MJ

MJ

Page 13: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Right Wall

S1

SPCMASP

CMA

B22

B21

8

Fig.3

Fig.1

CB3XA

FCBS1

CB3XA

S1

CMA

1&2

3

9

CB3XA CB1A

S1Fig.2

CMA

SP

CMA

B21Fig.3

CMACB3XA

S1

CB2A

Fig.4

CBCCB2A

CB3XACMA

SPCMA

S1

2

3&4

10

Fig.1 Fig.2

1

1

2Fig.1 Fig.2

CB3XA

CB2A

CMA

SPCCA

Page 14: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Right Wall

SP

CCA

B212&3

B3RA

SP

CCA

Fig.1

B3RA

B21

CCA

Fig.2

Fig.3

B3RA

CCA

S1

1

CCA

Fig.1

FCB

CCA

S2

Do not tighten the screw. Leave it loose.

Note

CB2A

S1

FCB

CCA

Fig.1

1

1

11

12

13

CB2A

Page 15: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Back Wall

SP

CMASPCMA

B3RA

B3RA

2Fig.2

Back Wall

CMA

3

1&2

Fig.1 Fig.2

CB3XA

FCBS1

CB3XACB3A

S1

CB3XA

S1

CMA

Fig.3

Fig.3 Fig.4

SPCMA

S1

Fig.2

2

3&4CMA

CB3XA

S1

CB3XA

CBC

CB3XACMA

CB3XA B3RA

14

15

16

SP

CMA

Fig.1

1

S1

1

Fig.1

CB3XA

CB3XA

CB3XA

SPCCA

CMA

Page 16: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

B22

B3LA

CCA

Fig.2 Fig.3S1

B22

CCA

SP

CCA

15

Back Wall

SP

CMA

2

SPCMA

S1

Fig.2

CB3XA

S1

CMA

Fig.3 B3LA

3

Fig.1

CCA SP

B3LA

1

2&3

CCA

FCB

CCA

S2

Do not tighten the screw. Leave it loose.

Note

1

17

18

19

1

Fig.1

CB3XA

CMA

Page 17: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Back Wall

CB3XA

S1

FCB

CCA

Fig.11

CB3XA

Left Wall

SPCMA

S1

Fig.2

SP

CMA

CMA

Fig.1

CB2A

FCBS1

CB2A CB3XA

S1 Fig.2

Fig.3 Fig.4

CMACB2A

S1

CB3XA

CBC

CB2ACMA

CB3XA

3&4

1&2

Left Wall

B22

B21

20

21

22

Fig.1

1

2

CB3XA

CB2A

SPCCA

Page 18: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Do not tighten the screw. Leave it loose

Note

Left Wall

SPCMA

Fig.2

CB3XA

S1

CMA

Fig.3

CMA SP

3

2

SP

CCA

B22

B21

B1LA

B21

CCA

Fig.2 Fig.3S1

B1LA

CCA

SP

CCA

Fig.1

B1LA

Left Wall

2&3

1

FCB

CCA

S2

Fig.1

1

23

24

25

Fig.1

1

CMA

S1

CB3XA

Page 19: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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CCA

CB3XA

S1

FCB

Fig.1

CDLA

SP

Fig.1 Fig.2

CDLA

CDLA

B1LA

S1

SP

B1LA

Fig.1

CB1A

FCBS1

Fig.3

Fig.2

After completing the center band assembly, fully tighten the four center band fittings (FCB) to the corner column (CCA).

Note

1

1

2

CDLA

CB1A

1&3

2

CB1A

CDLA

S1

CB1A CB3XA

S1

CCA

26

27

28

Front

CB3XA

Page 20: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

CDLA

CB4A

B1LA S1 CDLACB4A

S1Fig.1 Fig.2

Fig.3

CB4A

CB1A

EPS

CB4A

B1LA

2&3

1

19

29

30

61 1/4” 1556mm.

CDRA

CDLA

Page 21: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

D. Roof Structures

Parts Needed:Code Qty

RS1A 4RS2A 4RS3LA 2RS3XA 2RS4XA 4RS5A 4RS6XA 2RS7XA 2RS8A 4RS9A 4MJ 4

Code Qty

RS10A 2RS11A 2RS12A 2DSH 1FDCL 1FDCR 1FCC 4FMC 7RJ 4S1 158S2 4S7 16

CMA

FMC

20

1

CMA

CMACMA

CMACMA

CMA

CMA

S1

CMA

FMC

Page 22: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

FCC

CCA

FCC

CCA

S1

Fig.1

1

Fig.2

CDLA

FDCL

S1

CDRA

FDCR

S1

CDRA

CDLA

2

21

2

3

CCA

CCA

CCA

CCA

Page 23: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Roof Structures Assembly

22

RS1A

RS2A

RS9A

RS8A

RS8A

RS9ARS10A

DSH

RS2A

RS4XA

RS4XA

RS4XA

RS4XA

RS11A

RS11A

RS12A

RS12A

RS2A

RS2ARS10A

RS3LA

RS3XA

RS3LA

RS3XA

RS5A

RS5A

RS5A RS5A

MJ

MJ

RS8A

RS9A

RS6XA

RS6XA

RS7XARS7XA

RS9AMJ

MJ

RS1A

RS1A

RS1A

Page 24: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Front roof structure assembly

RS1A

RS1A

RS2A

S1

RS9A

RS9A

RS2ARS8A

RS8A

RS2A

RS2A

S1RS1A

RS1A

MJ

5

4

6

S1

RS9A

RS8A

RS9A

RS1A

RS1A

Make sure these holes upRS8A

Page 25: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

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Back roof structure assembly

RS1A

RS1A

S1RS1A

RS1A

MJ

Make sure these holes up

RS2A

RS2A

S1

RS8A

RS8ARS9A

RS9A

RS2A

7

8

9

RS8A

RS8A

RS9A

RS9A

RS1A

S1

RS1A

Page 26: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RS3LA

RS3XAS1

MJ

RS3LA

RS3XA

S1

S1

RJ

RJ

RJ S1

25

10

11

RS3XAS1

RS3LA

RS3XAS1

RS3LA

RJ

RS3LA

RJ

S1

RS3LA

RS3XA

RJ

S1

RJ

S1

RS3LA

RJ

RS3LA

Page 27: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RS5A

S1

RS6XA

RS5A

RS7XA

S1

1&2Fig.1 Fig.2

Fig.3 Fig.4

RS1A

CDRA

RS1A

S1FDCR

RS2A

RS1A

RS1A

CDLA

3&4

CDRA

CDLA

S1FDCL

RS1A

Front

26

12

13

14

Make Two SetsNote

Make Two SetsNote

Page 28: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RS1A

DSH

S1

DSH

RS1A

S1

RS1A

1&2

3

DSH

Back

CMA

RS1A

CMA

CMA

Fig.1 Fig.2

Fig.3

27

15

16

Front

DSH

S1

CMA

RS1A

FMC

S1

Page 29: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

1,2,3&4

RS1A

RJ

S1 RJ

RS1A

RJFCC

S2

RS2A

S1

RS3LA

Fig.1 Fig.2

Fig.3 Fig.4

RS3LA

RS3XA

RS3LA

RS3XA

RS3LA

S1FMC

28

17

18

Page 30: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

1

2

Fig.1

Fig.2

RS5ARS5A

RS6XA

RS7XA

RS8A

RS6XA

RS7XA

S1

RS8A

1

2

Fig.1

Fig.2

RS5A

S1RS9A

RS6XAS1

RS9A

RS5A

RS6XA

RS5A

RS7XA

29

19

20

RS5A

S1RS8A

RS8A

RS5A

Page 31: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

1

2

3

RS4XA

RS4XA

RS4XA

RS4XA

S1

RS4XA

RS3LA

2

RS4XARS5A

RS5A

RS4XA

S7

Fig.1 Fig.2

Fig.3

1

1

2

3

3

Fig.1 Fig.2

Fig.3

RS10A

S1

RS5A

RS10A

RS6XA

RS7XA

S1

Note Make sure the hole in (RS10A) facing outward on both sides.

RS10A

RS11A RS10A

RS11A

30

22

21

RS4XA

RS5A

S7

RS5A

RS11A

RS5A

S1

Page 32: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RS12A

S1

RS5A

RS12A

RS12A

RS5A

RS5A

RS6XA

RS7XA

31

23

Page 33: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

D. Roof Panels

Parts Needed:Code Qty

RP 6FPL 2FPR 2RRS 3PPG 80PIN 80RS14A 12

FPR

PPGPIN

Front

FPRFPL

Front

FPR

Back Back

FPL

32

1 2

3 4

PPG PPG

PPG

PPG

PIN

PIN

Note Insert roof plugs into Facia Panelonly as indicated.

PIN

PIN

Apply silicone into the holesbefore inserting the pins

Page 34: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RRS

Use a screw driver to align the holes.

NoteInsert roof plugs into roof panelsonly as indicated.

Front

PPG

RP

Note

Silicone

PPG

RP

Roof Panel installation by using ladder from inside at missing Panels.

Note

RP

R

PPG

Back PPG Back

33

5 6

7 8

9 10

PIN

RP

RRS

Apply silicone around the roof plugs and the pin holes before fixing the pins.

PPG

PPGPIN

PIN

PIN

PIN

Page 35: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

R

RRS

Outside View Inside View

Fig. 1 Fig. 2

RS14A

RS5

RS3RS14A

34

11 12

13 14

15

PPG

RP

PPGRRS

PPG

Front

PPG

RP

RRSPIN

PIN

PIN

PIN

Page 36: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

E. Door

Apply silicone around the perimeter of the base ‘U’ channel. Seal the corners, joints and base of door column. This is optional and should be done for heavy rain areas if needed.

Note

Base ‘U’channel

Silicone

Column

1

2

Fig.1

Silicone

Base ‘U’channel

Fig.2

35

DL

DR

Page 37: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

F. Ventilation Kit

Parts Needed:Code Qty

VC 2VCP 4

Optional ventilation kits can be installed on any of the wall panels. However, we recomend mounting them on the top of the shed’s back wall.

TOOLS YOU WILL NEED

Power DrillDia 3/16” (5mm) drill bitDia 1/2” (12.5mm) drill bit

VC VCP

5mm.(3/16”)

12.5mm.(1/2”)

SP

Outside Outside

Note

VC

SP

VC

SP

SP

SP

36

1 2 3

4 5 6

VCP

Page 38: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Note: To ensure that your shed withstands high winds,you will need the following reinforcement.

High wind area installation instructions

Parts needed (not included) :

CODE DESCRIPTION QTY

S4 Dia. 4.2 x 16mm. (5/32” x 5/8”) Sheet Metal Screw 48S5 M6 x 40mm. (1/4” x 1 1/2”) Anchor Bolt 32

M6 Anchor Bolt

Base ‘U’ Channel

Concrete

Attach each side panel (SP ) on the bottom to the Base U-channel. Using a dia. 3mm (1/8”) drillwith a power drill, make two equal distance holeson the Base U-channel through the Side Panel.Drive a self tapping screw (S4) through the BaseU-channel to the Side Panel. Repeat this for every Side Panel. See blowup.

S4

SP

Base U-channel

SP

37

1

2

3.0mm.(1/8”)

Using a carpenter square, line up corners. Align base bars, mark the concrete at the holes in the base and drill concrete with suitable concrete bit to accept 1/4” x 1 1/2” (M6 x 40mm) anchor bolts. (Qty - 32Nos. not provided).

Page 39: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

Attach each Side Panel (SP ) on top to the Roof Structure (RS1A, RS3LA & RS3XA). Using a dia. 3mm (1/8”) drill with a power drill, make two equal distance holes on the Side Panel through the Roof Structure. Drive a self tapping screw (S4) through the Side Panel to the Roof Structure. Repeat this for every Side Panel. See blowup.

RS3

RS1A

S4

SP

RS1A

Side Panel

Roof Structures

S4

Base U-channel

S4

The ‘DURAMAX’ shed has been tested and passed wind loads of up to 115 mph in a controlled laboratory environment. Natural high wind areas create wind at unpredictable speeds that are very difficult to capture accurately by location. As such we cannot guarantee the performance of the shed in these extreme situations.

Important Warranty Information

“We recommend to clear snow from the Roof top after each Snowfall.” 38

3

3.0mm.(1/8”)

SP

RS1A

Page 40: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

39

ADDITIONAL ACCESSORIES AVAILABLEThese accessories are required in case of heavy snow or high wind areas. Please choose relevant accessories according to your needs.

SUPER SUPPORT KIT

Extra roof beams for added protection against heavy snow accumulation.For heavy snow area.

ANCHOR KIT (Soil)

Wire rope with twist augers for sheds installed with foundation (Wood / Metal) on soil.For heavy wind area.

ANCHOR KIT (Concrete)Eye bolt with wire rope for sheds installed with foundation (Wood / Metal) on concrete.For heavy wind area.

ANCHOR KIT (Foundation)Strap clamping for shed assembly with foundation(Wood / Metal) on concrete.To prevent shed from displacement.

SHELF KITEasy mounting system on the middle column. 6 inch wide reinforced PVC shelf with end caps.

SKY LIGHT KITTo illuminate your shed with natural light.

Page 41: ALL PURPOSE VINYL GARDEN SHEDS Vinyl Garden Shed · For your own safety, please read and follow these instructions during the shed assembly. 1. Always wear work gloves, long sleeves

RD-4.0 2013-11-12

U.S. Polymers, Inc.1057 S. Vail Ave Montebello, CA 90640,United States of America