NOTES

THE MANUFACTURERS CANNOT BE HELD RESPONSIBLE FOR ANY CONSEQUENCES DUE TO SHEDS THAT ARE NOT INSTALLED PER INSTRUCTIONS OR FOR DAMAGE DUE TO WEATHER CONDITIONS, ACTS OF GOD OR FOR SHEDS THAT ARE LEFT PARTIALLY ASSEMBLED OVERNIGHT. PARTS MAY CONTAIN SHARP EDGES & CORNERS. CARE MUST BE TAKEN WHEN HANDLING VARIOUS PIECES TO AVOID A MISHAP, FOR SAFETY SAKE, PLEASE USE A PAIR OF WORK GLOVES, EYE PROTECTION & PROTECTIVE CLOTHING WHEN ASSEMBLING OR PERFORMING ANY MAINTENANCE ON THE BUILDING.

DO NOT ASSEMBLE IN WINDY CONDITIONS

1ST

READ INSTRUCTIONS FIRST 2 PERSON ASSEMBLY

ASSEMBLY INSTRUCTIONS GABLE ROOF 88 DD

BEFORE COMMENCING SHED ASSEMBLY, CHECK ALL PARTS. IF THERE IS A DISCREPANCY, PLEASE CONTACT GARDENSHEDS.COM.AU (SEE REAR OF INSTRUCTION BOOK)

REVISION A

Subject to changes © Versatile Buildings (Australia) Pty. Ltd.

Read instructions and check parts carefully before assembling the shed.

Do not assemble in windy conditions as panels may be difficult to handle and damage may result.

Please wear safety gloves and glasses at all times to protect against sharp metal edges.

MOST PILOT HOLES ARE PRE-PUNCHED AND IN THIS CASE DRILLING HOLES IS NOT NECESSARY, HOWEVER SOME PILOT HOLES NEED TO BE DRILLED WITH THE INCLUDED 2.5MM DRILL BIT WHERE INDICATED

Do not back fill against the shed as this will result in corrosion. Allow drainage from the site.

HANDY HINTS FOR CONSTRUCTION

Electric Drill Cordless Drill

Builders PencilShifting Spanner

Screwdrivers 8mm MasonryDrill Bit

Sturdy Ladder(two if possible)

Tin Snips(some models

only)

Gloves

Rubber Mallet

Protective Eyewear

Measuring Tape

TOOLS REQUIRED

PAGE 2

PARTS LIST

Description: Wall Panel

LengthQuantity 12

1680mmPRODUCT ID C

Description: Roof Panel

LengthQuantity 16

1484mmPRODUCT ID E

Description: Side Channel Top

LengthQuantity 2

1441mmPRODUCT ID O

Description: Top/Bottom Front/Rear Channel,Side Channel Bottom

Length (spliced)Quantity 6

2785mmPRODUCT ID M, N

Description: Door Panel Side (partially slit)

LengthQuantity 4

1620mmPRODUCT ID F

Description: Side Channel Top

LengthQuantity 2

1441mmPRODUCT ID P

Description: Door Seal

LengthQuantity 1

1591mmPRODUCT ID L

Description: Right Gable Wall Panel

PRODUCT NUMBERS

8Quantity (total)

B1 B2

Description: Left Gable Wall Panel

PRODUCT NUMBERS

8Quantity (total)

A2A1 A3

B3

A5A4 A6

B4 B5 B6

Description: Door Frame Top/Bottom

LengthQuantity 4

674mmPRODUCT ID H

LengthQuantity 4

1622mmPRODUCT ID I

Description: Door Frame Side

Description: Door Boxing

LengthQuantity 4

1586mmPRODUCT ID J

2Description: Door Bracing

LengthQuantity

995mmPRODUCT ID K

4

Description: Door Jamb

LengthQuantity 2

1680mmPRODUCT ID Q

A8A7

B7 B8

PAGE 3

PARTS LIST

Description: Roof Angle

LengthQuantity 4

1488mmPRODUCT ID W

Description: Bottom Door Spacer

LengthQuantity 1

1367mmPRODUCT ID R

Description: Top Door Spacer

LengthQuantity 1

1367mmPRODUCT ID S

Description: Ridge Cap

LengthQuantity 4

708mmPRODUCT ID U

Description: Ridge Beam

LengthQuantity 2

1364mmPRODUCT ID T

Description: Ridge Beam

LengthQuantity 2

1710mmPRODUCT ID T

Description: Self Tapping Screws - Silver

Quantity 400

Description: Clip Nut

Quantity 1

Description: Hinges (offset)

Quantity 4

Description: Door Plate

Quantity 2

Description: Padbolt

Quantity 3

Description: Keeper

Quantity 3

Description: Gutter Trim

Length (spliced)Quantity 2

2785mmPRODUCT NO V

Quantity 1Description: 2.5mm Drill Bit

PAGE 4

PARTS LIST

Description: Plastic Washer and Screw Cap Sheet

Quantity 2

Description: Plastic Edge Protector

Quantity 4

Description: Corner Bracket

Quantity 4

Phillips Head Bit

Quantity 1

Description: 55mm Bracket

Quantity 6

Description: Bolt 3/16”

Quantity 12

Description: Nut 3/16”

Quantity 12

Description: Ridge Beam Bracket

Quantity 2

Masonry Anchor

Quantity 10

PAGE 5

FOUNDATION

Recommended slab rebate detail

Although not required, it is strongly recommended that, to avoid water leakage around the base of your shed, a rebate be cast into the slab. This will allow the shed to sit below the slab level and prevent water from reaching the upper level of the slab.

130m

m

150mm

75mm

150m

m

75m

m

Recommended edge thickening

88 2885mm x 2885mm

SHED CODE OUTER SLAB SIZEwidth x depth

10

Slab Details

Your garden shed must be erected on a solid, level and square foundation. We strongly recommend you pour a concrete slab 75mm thick, reinforced with SL62 mesh (minimum) using dimensions from the table below.

*Masonry anchors are supplied*

WIDTH

DEPTH

Front side of shed

ANCHORSM8 x 40mm

PAGE 6

FRONT WALL PANEL

2

Top and bottom door jamb connection.

QQ

MM

CCCC

MM

MM

Larg

e R

ib

Larg

e R

ib

QQ

1

MMDo not

screw here yet

Notched ends are orientated to the outer edges of the panel

Overlap the top and bottom M channels by 130mm. Fit the top and bottom channel and door jambs to the wall panels. Ensure the large rib on the sheets is to the left on the left side of the door and to the right on the right side of the door. Also ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point

Outside

Ensure that the small lip of the channel is to the

outside of the shed.

WallSheet

Channel

Large Rib Small Rib

If you are having trouble screwing the channel to the sheets, chock behind

the hole .

Large Lip overlaps Small Lip when fastening sheet

to sheet

PAGE 7

3

Fit the top door spacer and the bottom door spacer to the front wall panel as shown. Some pilot holes may need to be drilled with the included 2.5mm drill bit

4

FRONT WALL PANEL

3

4

R

Q

S

S S

Q

M

M

R

R

Q Q

M

M

PAGE 8

75

FRONT WALL PANEL

Drill pilot holes through the door jambs and top door spacers with the 2.5mm drill bit and fasten with self tapping screws spaced as shown above.

PAGE 9

Notched ends are orientated to the outer edges of the panel

REAR WALL PANEL

Lay the wall panels out with the large rib overlapping the small.

Do not screw here

yet

1

2

Screw the wall panels in the centre of the rib as shown.

CCCC CCCC

MM

MM

Overlap top and bottom channel by 130mm. Fit the top and bottom channel to the wall panels. Ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point.

Outside

Ensure that the small lip of the channel is to the

outside of the shed.

WallSheet

Channel

Large Rib Small Rib

If you are having trouble screwing the channel to the sheets, chock behind

the hole .

Larg

e R

ib

Sm

all R

ib

PAGE 10

GABLE WALL PANELS

Lay the wall panels out with the large rib overlapping the small.

1

Screw the wall panels in the centre of the rib as shown.

A1 A6A5 A4A3 A2A7 A8

OP

B1 B6B5 B4B3 B2B7 B8

Left Gable Panel Labels,A B Right Gable Panel Labels

NN

Overlap bottom channel by 130mm. Fit the top and bottom channel to the wall panels. Ensure the channel is flush with the edge of the sheets. Do not screw the ends of the channel to the sheets at this point.

Notched ends are orientated to the outer edges of the panel

Do not screw here

yet

2

Outside

Ensure that the small lip of the channel is to the

outside of the shed.

WallSheet

Channel

Large Rib Small Rib

If you are having trouble screwing the channel to the sheets, chock behind

the hole .

PAGE 11

FIT RIDGE BEAM BRACKETS

Fix the ridge beam brackets to the top of the gables using six (6) screws as shown below.

NOTE: The diagram below shows a 66 gable wall. The assembly process is the same for all gable sizes.

1Secure brackets with six (6) screws as shown on both gable walls.

View from inside the shed.

PAGE 12

STAND AND JOIN WALL PANELS

NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.

Screw the wall panels together at the base and top as shown.

1

2

Screw corner joins at the mid point of the shed as shown.

Once the four wall panels are assembled, they can now be stood and fixed together. Fix using the corner brackets and screws as shown below. Fix the front panel last. N.B when assembling large wall models, eg. 7 panels width and above, extra care should be taken, with person two providing adequate support to stop the wall from distorting.

Overlap corners of panels as shown and drill pilot hole

midway along the corner and fix with self tap screw

Drill pilot holes and screw corner brackets into all four corners inside the shed.

PAGE 13

ASSEMBLE AND FIT RIDGE BEAM

Assemble the ridge beam on the ground as shown below.

NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.

1

Overlap the two sides of the ridge beam securing them with six (6) screws per side. Ensure the pre-drilled roof panel holes are to the top. Screw the two sides together using the diagram top right as a guide. Note: The two halves of the ridge beam should be fixed at 346mm intervals.

8 Panel - 2748mm

7 Panel - 2402mm

6 Panel - 2056mm

9 Panel - 3094mm

T

T

T

T

The pre punched roof holes must be to the top of the assmebled ridge beam

PAGE 14

ASSEMBLE AND FIT RIDGE BEAM

Fit the ridge beam to the two brackets as shown below.

NOTE: The diagram below shows a 66 gable roof shed. The assembly process is the same for all gable roof sizes.

2

Fit the ridge beam to the two brackets using three (3) screws on either side of the bracket.

PAGE 15

1

Screw the door side of the roof on first (do not start the rear side yet). Work from right to left ensuring the large rib is over the small rib.

Screw the bottom of the sheet to thefront top frame using two (2) screws

FIT ROOF AND TRIMS

Fix the first two (2) sheets of the rear side then place the first ridge cap (do not screw at this stage).2

Larg

e Rib

PAGE 16

Fix the next two (2) sheets then fit the second ridge cap. Fix this as shown to the right.

Pilot holes need to be drilled to secure the ridge cap to the lips of the roof sheets.

Finish the roof in the same manner. (N.B. some pilot holes need to be drilled into the ridge caps)

3

FIT ROOF AND TRIMS

4Do not

screw here yet

Fit gutter trim

VV

Fix the trim using screws as shown. Use one screw per panel

Push the roof trim into one end first and then manipulate the roof trim to fit into the other. 2

Trim the corner of the trim if desired

Drill pilot holes first

WV Fit edge protectors

PAGE 17

2

Frames slide under the sheet as shown. Ensure the small lip of the frame is to the top.

Fix door frames with a screw in each corner. Ensure that the big hole sits over the small.

H

I

H

ASSEMBLE DOOR

F

F

H

I

I

H

1

Both of the door sheets come with one rib partially slit. Break them off and discard them.

Small Lip

Large Lip

Screw the sheets in the centre.

F

F

F

h f h d h

F

X2

PAGE 18

J

H

I3

Leave an even gap at both ends of the boxing.

use the pre-punched holes in the door boxing as a guide to drill pilot holes in the door seal

Fix the frame H to the sheeting with screws through the small channel lips into the large sheeting ribs. Door boxing must be fitted to the door frames and a door seal fitted on the second door. The seal fits in between the frame and boxing as shown to the right.

ASSEMBLE DOOR

Fix each of the door boxing in place using six (6) screws.

12

J

H

I

I

H

J

J

H

I

I

H

J

H

I

J

L

L

JI

Place large lipof J over the smalllip of I as shown

Fix door seal on door number 2

PAGE 19

ASSEMBLE DOOR

Flip the door assembly’s over and fix the door frames with screws evenly spaced as shown above. Door bracing will also need to be fitted to the doors to ensure sturdiness.

K

K

K

K

4

Drill pilot holes for door bracing centre joint and fix with self tapping screw

Drill pilot hole for top and bottom bracing joint, and fix with self tapping screw.

K

K

K

I

HI

5Use the 2.5mm drill bit to drill pilot holes throughthe door bracing into the door sheeting.

DO NOT FASTEN BRACING YET

PAGE 20

ASSEMBLE DOOR

Flip the door back over to the front side facing up. Using the pilot holes drilled before, fix the door bracing from the front with self tapping screws.

73mm

73mm

1

73mm

73mm

2

7

Hinges are fitted to the pre-punched holes on the door frames. Fit using two self tapping screws.

J

H

IJ

I

6

Drill a 2.5mm pilot hole through the door plate

and into the sheeting andchannel at the mid point

and secure with self tapping screws

Fix the padbolt onto door 1 in the same manner

PAGE 21

HANG DOOR

Fit the doors by fixing the hinges to the pre-drilled holes in the door jambs. Fit the padbolt and keeper to the front of the doors. To finish, fix padbolts to the inside, top and bottom of the door with the seal attached.

NOTE: The diagram below shows a 64 flat roof shed. The assembly process is the same for all sheds.

1

3

Drill pilot holes into the inside of the front wall bottom channel to accommodate the padbolt keeper and then fix with self tapping screws

Drill pilot holes into the inside of the door frame of the second door next to the door seal and then fix with self tapping screws.

Drill pilot holes to accommodate the padbolt keeper and then fix with self tapping screws

2

PAGE 22

BOLT DOWN

Bolt the shed down through the four corner brackets as shown. Ensure the shed is square.

50m

m

M8 x 40

1

2

PAGE 23

BOLT DOWN

Bolt the shed down through the angle brackets as shown.

50m

m

1

Drill the hole for the anchor to 50mm depth and then using a 5mm drill bit, drill the holes through the sheeting to attach the bracket to the shed.

M8 x 402

Tighten the anchor then use the two M4.7 bolts provided to fix the bracket to the shed.

Fix the brackets to the panels using the supplied nuts and bolts

PAGE 24

NOTES

PAGE 25

NOTES

PAGE 26

NOTES

PAGE 27

ENQUIRIES & TECHNICAL ASSISTANCEinfo@gardensheds.com.au