AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the...

13
Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35942 (0704) 1 of 13 08V31-SWA-1000-91 AII 32952-35942 FOG LIGHTS P/N 08V31-SWA-100 2007 CR-V APRIL 2007 PARTS LIST Right fog light Left fog light Fog light harness Fog light switch harness Right trim Left trim Switch Relay Bracket 15 Wire ties 4 Wire ties with clips 2 Harness tapes 8 Self-tapping screws, 5 x 16 mm www.collegehillshonda.com

Transcript of AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the...

Page 1: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2007 American Honda Motor Co., Inc. – All Rights Re

AII 32952-35942

www.collegehillshonda.com

FOG LIGHTS

P/N 08V31-SWA-100

served AII 32952-35942 (0

2007 CR-V

704) 0

Issue Date

APRIL 2007

PARTS LIST

Right fog light

Left fog light

Fog light harness

Fog light switch harness

Right trim

Left trim

Switch

Relay

Bracket

15 Wire ties

4 Wire ties with clips

2 Harness tapes

8 Self-tapping screws, 5 x 16 mm

1 of 138V31-SWA-1000-91

Page 2: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

Washer bolt, 6 x 16 mm

Flange nut, 6 mm

Fuse (20A)

TOOLS AND SUPPLIES REQUIRED#2 Phillips screwdriverFlat-tip screwdriver

Diagonal cuttersRatchet10 mm Socket10 mm Combination wrenchesHook toolIsopropyl alcoholUtility knifeMasking tape

Illustration of the Fog Lights Installed on the Vehicle

6304050B

LIGHTING SWITCH

LEFT FOG LIGHT

FOG LIGHT HARNESS

RIGHT FOG LIGHT

FOG LIGHTSWITCH HARNESS

2 of 13 AII 32952-359

INSTALLATION

1. Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

2. Disconnect the negative cable from the battery.3. Remove the front bulkhead cover (seven clips).

4. Remove the front bumper (four self-tapping screws, six clips, and two bolts).

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

6622030B

FRONT BULKHEAD COVER

CLIPS (7)

6214021

CLIPS (6)

SELF-TAPPING SCREWSSELF-TAPPING

SCREWS

FRONT BUMPER

BOLTS (2)

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 3: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

5. Remove the five clips from the left inner fender and

pull down the left inner fender.

6. To protect the bumper, apply masking tape to the front bumper around the left fog light opening.

7. Using a utility knife, cut out the front bumper as shown. Take care not to damage the front bumper. After cutting, remove any burrs from the edges of the hole.

6804020Y

CLIPS(Short.)

LEFT INNER FENDER

CLIPS(Long.)

6522

FRONT BUMPER UTILITY

KNIFE

FRONT BUMPER

Cut.

Cut.

CROSS SECTION

MASKINGTAPE

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35

8. From the outside of the front bumper, install the left trim.

9. Install the left fog light to the front bumper using four self-tapping screws.

10. Repeat steps 6 thru 9 to install the right fog light.

6302020B

FRONT BUMPER

FRONT BUMPER

LEFT TRIM

INSIDE VIEW

LEFT TRIM

SIGNET“L”

63020

FRONT BUMPER

SELF-TAPPING SCREWS (4)

LEFT FOG LIGHT

942 (0704) 3 of 13

Page 4: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

Routing the Fog Light Harness11. Route the fog light harness 1-pin connector in front

of the inner fender as shown. Plug the fog light harness 1-pin connector into the vehicle harness 1-pin connector.

12. Secure the fog light harness to the vehicle harness using two wire ties.

13. Remove the vehicle ground bolt. Secure the fog light harness ground terminal to the vehicle ground terminal using the ground bolt you just removed.

14. Secure the fog light harness to the vehicle harness using two wire ties.

6905

WIRE TIE

FOG LIGHT HARNESS

VEHICLE HARNESS

FRONT

LEFT INNER FENDER FOG LIGHT HARNESS

1-PIN CONNECTOR

VEHICLE HARNESS1-PIN CONNECTOR

WIRE TIE

VEHICLE BRACKET

VEHICLEHARNESSSecure theharness so it has no slack.

630205

FOG LIGHT HARNESS

VEHICLE HARNESS

WIRE TIES

FRONT

GROUND TERMINAL FOG LIGHT HARNESS GROUND TERMINAL

VEHICLE GROUND BOLT(Reuse.)

4 of 13 AII 32952-359

15. Route the fog light harness under the left headlight, and secure the fog light harness clip to the vehicle panel.

16. Secure the other two fog light harness clips to the holes in the resonator.

17. Secure the fog light harness to the front bulkhead.With a Vehicle Harness: Secure the fog light har-ness to the vehicle harness near the harness clips using two wire ties.

63020

FRONTFOG LIGHT HARNESS

RESONATOR

FOG LIGHT HARNESS CLIPSVEHICLE

PANEL

6

WIRE TIES

FOG LIGHT HARNESS

FRONTVEHICLE HARNESS

VEHICLE HARNESS CLIPVEHICLE

HARNESS CLIP

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 5: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

Without a Vehicle Harness: Secure the fog light harness to the vehicle panel using two wire ties with clips.

18. Route the fog light harness under the bumper beam towards the right side of the vehicle. Secure the fog light harness.

With a Vehicle Harness: Secure the fog light harness to the vehicle harness using three wire ties.

6303

VEHICLE PANEL

FRONT

FOG LIGHT HARNESS

WIRE TIES WITH CLIP

6302080

FOG LIGHT HARNESS

FRONT

WIRE TIES

VEHICLE CLIPSBUMPER

BEAM

VEHICLE HARNESS

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35

Without a Vehicle Harness: Secure the fog light harness to the bumper beam using two wire ties with clips, and one wire tie.

19. Using isopropyl alcohol on a shop towel, clean the bumper beam surface where the harness tapes will attach.

20. Continue routing the fog light harness along the bumper beam to the right side of the vehicle. Secure the fog light harness under the bumper beam using two harness tapes and two wire ties connected together.

630302

FOG LIGHT HARNESS

FRONT

WIRE TIE

BUMPER BEAM

WIRE TIE WITHCLIPS (2)

FOG LIGHT HARNESSBUMPER

BEAM

63030

BUMPER BEAM

FOG LIGHT HARNESS

FRONT

WIRE TIES (2)

HARNESS TAPE

942 (0704) 5 of 13

Page 6: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

21. Attach the clip on the fog light harness to the vehicle

panel.

22. Secure the four remaining fog light harness clips to the holes in the vehicle panel.

630304

FRONT

FOG LIGHT HARNESS

VEHICLE PANEL

FOG LIGHT HARNESS CLIP

FOG LIGHT HARNESS

6303053B

FRONTFOG LIGHT HARNESS CLIPS (4)

VEHICLE PANEL

FRONT

VEHICLEPANEL

Installposition.

6 of 13 AII 32952-359

23. Reinstall the inner fender. With the help of an assistant, bring the front bumper close to the vehicle, and plug the fog light harness 2-pin connectors into the right and left fog lights. Reinstall the front bumper.

Routing the Switch Harness24. Remove the driver’s dashboard undercover (turn the

knob and release the pin and the clip).

630

LEFT FOG LIGHT

FOG LIGHT HARNESS 2-PIN CONNECTORRIGHT FOG

LIGHT

FRONT BUMPER

FOG LIGHT HARNESS 2-PIN CONNECTOR

6303

DRIVER’S DASHBOARDUNDERCOVER

KNOB(Turn.)

CLIP

PIN

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 7: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

25. Remove the driver’s dashboard lower cover (seven

clips and two hooks).

26. Remove the left front door sill trim (three clips).

63030

DRIVER’S DASHBOARDLOWER COVER

CLIPS (7)

HOOK

6303090B

CLIPS (3)

LEFT FRONT DOORSILL TRIM

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35

27. Pull back the door opening seal from around the driver’s kick panel, and remove the driver’s kick panel (two clips).

28. Lower the tilt lever. Using a flat-tip screwdriver, release one of the retaining tabs from the steering column lower cover.

6303

CLIPS (2)

DOOR OPENING SEAL(Pull back.)

DRIVER’SKICK PANEL

69050

STEERING COLUMNLOWER COVER

FLAT-TIP SCREWDRIVER

RETAINING TAB

TILTLEVER

942 (0704) 7 of 13

Page 8: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

29. Remove the steering column upper cover (four

retaining tabs).

30. Remove the steering column lower cover (two self-tapping screws and one screw).

681

STEERING COLUMN UPPER COVER

Push.

RETAINING TABS (4)

68190

STEERING COLUMN LOWER COVER

SELF-TAPPING SCREWS

SCREW

8 of 13 AII 32952-359

31. Plug the relay into the switch harness relay block.

32. Install the relay bracket to the switch harness relay block.

33. Install the switch harness relay block on the vehicle panel using the 6 x 16 mm washer-bolt and 6 mm flange nut.

6828010

RELAY BLOCK

RELAY BRACKET

RELAY

6303130B

VEHICLE PANEL

SWITCH HARNESS RELAY BLOCK

6 mm FLANGE NUT

6 x 16 mm WASHER-BOLT

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 9: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

34. Plug the switch harness 2-pin connector into the

vehicle harness 2-pin connector. Secure the switch harness to the vehicle harness using two wire ties.

35. Push the retaining tab (from the vehicle green 42-pin connector, the white 34-pin connector, and the blue 21-pin connector), and raise the lock lever from each connector. Remove the connectors from the fuse box. Close the lock on the vehicle white 34-pin connector, and remove the cover by sliding it away from the lock.

63031

VEHICLE HARNESS 2-PIN CONNECTOR

SWITCH HARNESS 2-PIN CONNECTOR

WIRE TIES

VEHICLE HARNESS

6303150

FUSE BOX

FUSE BOX

VEHICLE 34-PIN CONNECTOR

LOCK LEVER

FRONT VIEW

21-PIN CONNECTOR (blue)

34-PIN CONNECTOR (white)

42-PIN CONNECTOR (green)

Push.

RETAINING TAB

Slide.

Push.

Push.

COVER

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35

36. Get the fog light switch harness, and insert the white and pink switch harness terminals into the appropriate cavities of the vehicle white 34-pin connector.

37. Reinstall the connector cover and reconnect the connectors.

38. Secure the switch harness to the vehicle harness using one wire tie.

6303160B

WHITE WIRE TERMINAL

VEHICLE 34-PIN CONNECTOR

SWITCH HARNESS

VEHICLE 34-PIN CONNECTOR

PINK WIRE TERMINAL

WHITE WIRE TERMINAL

PINK WIRE TERMINAL

HARNESS SIDE VIEW

630317

SWITCH HARNESS

WIRE TIE

VEHICLE HARNESS

942 (0704) 9 of 13

Page 10: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

39. Turn the steering wheel 90° counterclockwise, and

unplug the vehicle connector from the light switch.

40. Remove the two self-tapping screws from the light switch. While pushing the retaining tab, slide the light switch, and remove it from the steering column. While removing, do not hold the light switch by the lever.

6303180

VEHICLE CONNECTOR

LIGHT SWITCH

STEERING WHEEL

LIGHT SWITCH

VEHICLE CONNECTOR

LIGHT

SWITCH

RETAINING

TAB

SELF-TAPPING

SCREW

STEERING

COLUMN

LEVER

CASE

TAB

HOLE

10 of 13 AII 32952-359

41. Install the new light switch: • While holding the light switch by the case, align the

tab on the case with the groove on the steering column.

• Slide the light switch into position until the retaining tab locks with the tab, then reinstall the two self-tapping screws.

42. Plug the vehicle connector into the new light switch.

LIGHT

SWITCH

RETAINING

TAB

SELF-TAPPING

SCREW

STEERING

COLUMN

LEVER

CASE

GROOVETAB

HOLE

630321

NEW LIGHT SWITCH

NEW LIGHT SWITCH

VEHICLE CONNECTOR

VEHICLE CONNECTOR

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 11: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

If the vehicle you are working on is a EX-L Model, go to step 44; otherwise, continue with step 43.

43. Install the 20A fuse into the fuse box in the location shown.

44. Check that all wire harnesses are routed properly and all connectors are plugged in.

45. Reinstall all removed parts. Do not reinstall the bumper clip and bolts that fasten the bumper at this time. Check that all clips and fasteners are installed securely.

46. Reconnect the negative cable to the battery.47. Reset the clock, and reset the XM radio presets

(if equipped).

6303220B

FUSE BOX

FUSE BOX

Insert here.

20A FUSE FRONT VIEW

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35

Fog Light Aiming Adjustment48. Adjust the fog light:

• Pull down the inner fender and under cover.• Adjust the aiming according to local laws and

regulations.• To adjust, turn the aiming adjustment knob in or

out until the correct aiming is obtained.49. Reinstall the bumper clips and bolts and securely

tighten the bolts.

USE AND CARE

How to Operate Fog Lights

• Turn the lights switch to the “ ” position (headlights on low beam).

• Turn the fog light switch on (indicator is on).

NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.

• If the fog lights do not come on, check the fuse and all the connectors, including the ground cable.

630

To raise.

To lower.

AIMING ADJUSTMENT KNOB

942 (0704) 11 of 13

Page 12: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

BULB REPLACEMENT1. Remove the bolt and clip, and turn down the under

cover and inner fender.

2. Unplug the connector from the fog light.3. Remove the bulb.

6304021B

CLIP BOLT

FRONT BUMPER

6304030B

RIGHT FOG LIGHT

BULB

VEHICLE CONNECTOR

12 of 13 AII 32952-359

4. Install the new bulb and socket to the fog light. Use only a Genuine Honda Halogen Light Bulb of speci-fied wattage.

Rating: 12V 55W H11 Halogen Light Bulb P/N 33165-S5A-003• Do not touch the bulb. Oily or greasy substances

on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.

• Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming driver’s.

5. Reinstall the removed parts in the reverse order of removal.• Check that the wire harnesses are not pinched.• Be sure to tighten the clip and bolts securely.

6. Check the operation of the fog light; adjust the aim-ing if necessary.

NEW BULB

42 (0704) © 2007 American Honda Motor Co., Inc. – All Rights Reserved

Page 13: AII 33864 CR-V fog lights - College Hills Honda...Make sure you have the anti-theft code for the audio and navigation system (if equipped) and write down the XM radio presets (if equipped).

www.collegehillshonda.com

CIRCUIT DIAGRAM

FUSE BOX

RELAY BOXBATTERY

100 A 80A

MULTIPLEX INTEGRATED CONTROL UNIT

FOG LIGHT FUSE 20A

WHT

BLU

PUR BLK

COMBINATION LIGHT SWITCH

FOG LIGHT SWITCH 0=OFF 1=ON

PNK

RIGHT FRONT FOG LIGHT

BLK

LEFT FRONT FOG LIGHT

Hi

HEADLIGHT SWITCH

Low

ON

OFF

OFF

FOG

LIG

HT

SWIT

CH

BLK

BLU

YEL

GRN

RED

WHT

LT BLU

BLACK

YELLOW

BLUE

GREEN

RED

WHITE

LIGHT BLUE

BRN

ORN

PUR

NAT

PNK

GRY

LT GRN

BROWN

PURPLE

NATURAL

PINK

GRAY

LIGHT GREEN

ORANGE

- -

-

-

-

-

-

RELAY

© 2007 American Honda Motor Co., Inc. – All Rights Reserved AII 32952-35942 (0704) 13 of 13