AFD service manual on the MX-3501N MX-4501N

SERVICE MANUAL

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts withspecified ones for maintaining the safety and performance of the set.

SHARP CORPORATIONThis document has been published to be usedfor after sales service only.The contents are subject to change without notice.

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . .1-1

[2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . .2-1

[3] EXTERNAL VIEW AND INTERNAL STRUCTURE1. Identification of each section and

functions . . . . . . . . . . . . . . . . . . . . . . . .3-1

[4] OPERATIONAL DESCRIPTIONS1. Document size detection . . . . . . . . . . .4-12. Timing chart . . . . . . . . . . . . . . . . . . . . .4-1

[5] DISASSEMBLY AND ASSEMBLY1. Exterior section . . . . . . . . . . . . . . . . . . .5-12. Paper feed section . . . . . . . . . . . . . . . .5-23. Upper transport section . . . . . . . . . . . .5-64. Lower transport section . . . . . . . . . . . .5-85. Optical section . . . . . . . . . . . . . . . . . .5-126. Paper exit section . . . . . . . . . . . . . . . .5-167. Drive section . . . . . . . . . . . . . . . . . . . .5-178. Others . . . . . . . . . . . . . . . . . . . . . . . . .5-19

[6] MAINTENANCE1. Maintenance system table . . . . . . . . . .6-1

[7] ADJUSTMENTS1. Levelness adjustment . . . . . . . . . . . . . .7-12. Skew adjustment

(front surface mode) . . . . . . . . . . . . . . .7-13. Skew adjustment

(back surface mode) . . . . . . . . . . . . . . .7-24. Image focus adjustment

(front surface mode) . . . . . . . . . . . . . . .7-3

5. Image focus adjustment (back surface mode) . . . . . . . . . . . . . . 7-3

6. Image magnification in the main scanning direction adjustment (front surface mode) . . . . . . . . . . . . . . 7-4

7. Image magnification in the main scanning direction adjustment (back surface mode) . . . . . . . . . . . . . . 7-4

8. Image magnification in the sub scanning direction adjustment . . . . . . . 7-4

9. Scanned image off-center adjustment (front surface mode) . . . . . 7-5

10. Scanned image off-center adjustment (back surface mode) . . . . . 7-5

11. Original scan position adjustment . . . . 7-612. Copied image loss/void area

adjustment . . . . . . . . . . . . . . . . . . . . . . 7-613. Paper width sensor for the paper

feed tray adjustment . . . . . . . . . . . . . . 7-714. Auto void adjustment

(Service installation adjustment) . . . . . 7-815. Shading adjustment . . . . . . . . . . . . . . . 7-916. CCD gamma adjustment

(CCD calibration) . . . . . . . . . . . . . . . . 7-10

[8] SELF DIAG AND TROUBLE CODE1. Trouble code and troubleshooting . . . . 8-1

[9] ELECTRICAL SECTION1. Electrical and mechanism relation

diagram . . . . . . . . . . . . . . . . . . . . . . . . 9-12. Block diagram . . . . . . . . . . . . . . . . . . . 9-43. Actual wiring chart . . . . . . . . . . . . . . . . 9-5

DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEMDUPLEX SINGLE PASS FEEDER(DSPF)

MODELMX-3501NMX-4501N

CODE: 00ZMX3501/S1E

CONTENTS

MX3501N PRODUCT OUTLINE 1 – 1

MX3501N Service Manual [1] PRODUCT OUTLINEThis model is the document feed unit which allows scanning duplexdocument surfaces at the same time. It is installed to the digitalcopier machine. It scans duplex document surfaces at the sametime and transport it automatically to make continuous copying.

DSPF

(MX-3501N)(MX-4501N)

Stand/1x500 sheetpaper drawer(MX-DEX3)

Stand/2x500 sheetpaper drawer(MX-DEX4)

Large capacity tray(MX-LCX1)

Finisher(MX-FNX1)

Paper pass unit(MX-RBX1)

Staple cartridge(Approx. 5000 x 3)(AR-SC2)

Staple cartridge(Approx. 5000 x 3)(MX-SCX1)

Saddle stitch finisher(MX-FNX2)

Punch module� 2-hole (MX-PNX1A)� 3-hole (MX-PNX1B)� 4-hole (MX-PNX1C)� 4-hole (broad space)

(MX-PNX1D)

Punch module� 2-hole (AR-PN1A)� 3-hole (AR-PN1B)� 4-hole (AR-PN1C)� 4-hole (broad space)

(AR-PN1D)

Exit tray unit(MX-TRX2)

Copier/Printer/Scanner model

HDD

MX3501N SPECIFICATIONS 2 – 1

MX3501N Service Manual [2] SPECIFICATIONS

Form DSPF (Duplex single pass feeder)Scan speed Monochrome (A4/8.5 x 11) Color (A4/8.5 x 11)

Copy 1-sided: 45 sheets/minute (600 x 300dpi, 1bit)2-sided: 60 pages/minute (600 x 300dpi, 1bit)

1-sided: 35 sheets/minute (600 x 600dpi, 4bit)2-sided: 35 pages/minute (600 x 600dpi, 4bit)

Fax 1-sided: 60 sheets/minute (200 x 200dpi, 1bit)2-sided: 60 pages/minute (200 x 200dpi, 1bit)

N/A

Scanner 1-sided: 60 sheets/minute (200 x 200dpi, 1bit)2-sided: 60 pages/minute (200 x 200dpi, 1bit)

1-sided: 35 sheets/minute (200 x 200dpi, 8bit)2-sided: 35 pages/minute (200 x 200dpi, 8bit)

Internet Fax 1-sided: 60 sheets/minute (200 x 200 dpi, 1bit)2-sided: 60 pages/minute (200 x 200 dpi, 1bit)

N/A

Document standard location

Center standard (Rear one-side standard for random feeding)

Document sizes Inch type-1: 11 x 17, 8.5 x 14, 8.5 x 11, 8.5 x 11R, 8.5 x 5.5, A4, A3Inch type-2: 11 x 17, 8.5 x 13, 8.5 x 11, 8.5 x 11R, 8.5 x 5.5, A4, A3AB type-1: A3, B4, A4, A4R, B5, B5R, A5, 8.5 x 11, 8.5 x 14, 11 x 17AB type-2: A3, B4, A4, A4R, B5, B5R, A5, 8.5 x 11, 216 x 330, 11 x 17AB type-3: 8K, A4, A4R, B4, 16K, 16KR, A5, 8.5 x 11, 216 x 330, 11 x 17Long paper: 800mm (Monochrome 2 levels only)Mixed feeding (same type / same width) possible Random feeding (feeding of different types / different widths) Only the following combinations of 2 size types are allowed: A3 and B4; B4 and A4R; A4 and B5; B5 and A5; and 11-inch and 8.5-inch.

Document weights 1-side: Thin paper: 35 – 49g/m2 (9 – 13 lbs)Plain paper: 50 – 128g/m2 (13 – 34 lbs)

2-side: 50 – 105 g/m2 (13 – 28 lbs)Document carrying capacity

Maximum: 150 sheets (80g/m2, 21lbs), or Maximum: 19.5 mm, 3/4 inch or less

Types of document that may not be transported

The following documents are NOT allowed: OHP, second original drawing, tracing paper, carbon paper, thermal paper, wrinkled / broken / torn document, document with cuts and pastes, documents printed by an ink ribbon, and perforated document except 2-punched / 3-punched (Perforated document by punch unit is allowed.)

Paper detection YesPaper detection size Auto detection (Switching one type of detection unit through system setting)

Inch-1: 11 x 17, 8.5 x 14, 8.5 x 11, 8.5 x 11R, 5.5 x 8.5, A4, A3Inch-2: 11 x 17, 8.5 x 13, 8.5 x 11, 8.5 x 11R, 5.5 x 8.5, A4, A3AB-1: A3, B4, A4, A4R, B5, B5R, A5, 8.5 x 11, 8.5 x 14, 216 x 330, 11 x 17AB-2: A3, B4, A4, A4R, B5, B5R, A5, 8.5 x 11, 216 x 330, 11 x 17AB-3: 8K, B4, A4, A4R, 16K, 16KR, A5, 8.5 x 11, 216 x 330, A3

Paper feeding direction Right hand feeding Document inversion No Simultaneous double-sided scanning

Allowed

MX3501N Service Manual [3] EXTERNAL VIEW AND INTERNAL STRUCTURE

1. Identification of each section and functionsA. Internal structure

No. Name Function/ Operation1 Pickup roller Picks up a document and feeds it to the paper feed roller.2 Paper feed roller Performs the paper feed operation of documents.3 Separation roller Separate a document to prevent against double-feed.4 No. 1 resist roller (Drive) Performs resist of document transport.5 No. 1 resist roller (Idle) Applied a pressure to paper and the resist roller, and provides transport power of the resist roller to paper.6 Transport roller 1 (Drive) Transports paper from No. 1 resist roller to No. 2 resist roller.7 Transport roller 1 (Idle) Applied a pressure to paper and the transport roller, and provides the transport power of the transport roller to paper.8 No. 2 resist roller (Drive) Make synchronization between the lead edge of a document and the scan start position.9 No. 2 resist roller (Idle) Applies a pressure to paper and the resist roller, and provides transport power of the resist roller to paper.10 Platen roller Applies a pressure to paper to prevent against fluctuations on operation of paper.11 Transport roller 2 (Drive) Transports paper from the platen roller to the transport roller 3.12 Transport roller 2 (Idle) Applies a pressure to paper and the transport roller and provides transport power of the transport roller to paper.13 Transport roller 3 (Drive) Transports paper from the transport roller 2 to the paper exit roller.14 Transport roller 3 (Idle) Applies a pressure to paper and the transport roller and provides transport power of the transport roller to paper.15 Paper exit roller (Drive) Discharges paper.16 Paper exit roller (Idle) Applies a pressure to paper and the paper exit roller and provides transport power of the paper exit roller to paper.

3

9

1257 46

10 12 14 168 11 13 15

MX3501N EXTERNAL VIEW AND INTERNAL STRUCTURE 3 – 1

B. Sensors, switches

No. Signal name Name Type Function/Operation Active condition

1 SPPD2 DSPF paper pass sensor 2 Transmission type Detects pass of the paper. L when paper is detected.2 SPPD1 DSPF paper pass sensor 1 Transmission type Detects pass of the paper. L when paper is detected.3 SCOV DSPF upper door open/close sensor Transmission type Detects open/close of the upper door. L when the upper door is open.4 SPRDMD DSPF document random sensor Transmission type Detects the paper size in random paper feed. L when paper is detected.5 STUD DSPF paper feed tray upper limit

sensorTransmission type Detects the upper limit of the paper feed tray. L when the upper limit of the

paper feed tray is detected.6 SPED1 DSPF document upper limit sensor Transmission type Detects the upper limit of the DSPF document. L when paper is detected.7 SPWS DSPF document width sensor Volume resistor Detects the document width of the paper feed

tray upper.—

8 SPLS1 DSPF document length detection short sensor

Transmission type Detects the document length of the paper feed tray upper.

H when paper is detected.

9 SPLS2 DSPF document length detection long sensor

Transmission type Detects the document length of the paper feed tray upper.

H when paper is detected.

10 SPPD3 DSPF paper pass sensor 3 Transmission type Detects pass of the paper. L when paper is detected.11 SPPD4 DSPF paper pass sensor 4 Transmission type Detects pass of the paper. L when paper is detected.12 SOCD DSPF open/close sensor Transmission type Detects open/close of the DSPF unit. L when the DSPF unit is open.13 SLCOV DSPF lower door open/close sensor Micro switch Detects open/close of the lower door. L when the lower door is open.14 SPPD5 DSPF paper pass sensor 5 Transmission type Detects pass of the paper. L when paper is detected.15 SPOD DSPF paper exit sensor Transmission type Detects paper exit of the document. L when paper is detected.16 SPED2 DSPF document empty sensor Transmission type Detects document empty in the paper feed

tray.L when paper is detected.

17 STLD DSPF paper feed tray lower limit sensor

Transmission type Detects the lower limit of the paper feed tray. H when the lower limit of the paper feed tray is detected.

2

13

11

10

987

15

412

14

231

11 12

3 7 8 91

13 15

54 6

1410 16 17

1716

56


C. Motors, clutches, solenoids, PWB and lamps

No. Signal name Name Type Function/Operation1 SPUM DSPF paper feed motor Hybrid step motor Drives the rollers, transport rollers and transport rollers in the

paper feed section.2 SPFM DSPF transport motor Hybrid step motor Drives the transport roller.3 SPOM DSPF paper exit motor PM step motor Drives the paper exit roller.4 SLUM DSPF lift-up motor PM step motor Lifts up or moves down the paper feed tray.5 SPFC DSPF paper feed clutch Electromagnetic clutch Controls ON/OFF of the rollers in the paper feed section.6 STRRC DSPF No.1 resist roller clutch Electromagnetic clutch Controls ON/OFF of No. 1 resist roller.7 STRRBC DSPF No.1 resist roller brake clutch Electromagnetic clutch Performs braking of No. 1 resist roller.8 STRC DSPF transport roller clutch Electromagnetic clutch Controls ON/OFF of the transport roller 1.9 SRRC DSPF No.2 resist roller clutch Electromagnetic clutch Controls ON/OFF of No. 2 resist roller.10 SRRBC DSPF No.2 resist roller brake clutch Electromagnetic clutch Performs braking of No. 2 resist roller.11 SPFFAN DSPF cooling fan motor DC brush-less motor Cools the motors and the clutches.12 — DSPF control PWB — Control PWB for DSPF13 — DSPF flash PWB — Program ROM PWB for DSPF14 — DSPF driver PWB — Driver PWB for DSPF15 — DSPF CCD PWB — Scans document images.16 — DSPF CL inverter PWB — Drives the copy lamp.17 DSPF COPY LUMP DSPF copy lamp Xenon lamp Radiates light onto a document to allow the CCD to scan

document images.

17

15

9

16

10

811

14

1312

4

13

57

26


MX3501N OPERATIONAL DESCRIPTIONS 4 – 1

MX3501N Service Manual [4] OPERATIONAL DESCRIPTIONS

1. Document size detectionSize detection on the document trayThe document size is detected by the DSPF document width sensor (SPWS), and the document length is detected by the DSPF documentlength sensors (SPLS1, SPLS2). The document size is judged from the document width and the document length as shown in the table below.When, however, documents of different sizes are mixed and set on the document tray, the largest size is detected.

2. Timing chartTo increase the document replacement speed, pre-feed of the second and the later documents is performed for documents of A4/Letter orsmaller sizes. Therefore, a clutch is provided for each transport roller to perform individual control.An electromagnetic brake is provided for each transport roller in order to reduce loads to the motor in comparison with a mechanical brake.

Document sizeDocument length sensorSPLS1 SPLS2

AB series A5 OFF OFFB5 OFF OFF

11" x 8.5" OFF OFFA4 OFF OFF

B5R ON OFFA4R ON OFF

8.5" x 13" ON ONB4 ON ONA3 ON ON

11" x 17" ON ONInch series 8.5" x 5.5" OFF OFF

11" x 8.5" OFF OFFA4 OFF OFF

11" x 8.5"R ON OFF8.5" x 13" ON ON8.5" x 14" ON ON

A3 ON ON11" x 17" ON ON

SPWS

SPLS1

SPLS2

SPFCDSPF paper feed clutch

SPFCDSPF paper feed clutch

SPFMDSPF transport motor

SPPD4DSPF paper pass sensor 4

STRCDSPF transport roller clutch

SRRCDSPF No.2 resist roller clutch

SPODDSPF paper exit sensor

SPOMDSPF paper exit motor


SRRBCDSPF No.2 resist roller brake clutch

STRRBCDSPF No.1 resist roller brake clutch

SPRDMDDSPF random sensor 1




STRRCDSPF No.1 resist roller clutch

39.3mm

37.6mm

12.3mm 11.8mm

Transport speed 314mm/s Letter single-surface transport

Copy key ON

Timer from ON

Timer from ON

SPFFANDSPF cooling fan motor

SPUMDSPF paper feed motor

OC scanner scanning

Built-in scanner scanning

ON simultaneously with print start of each motorOFF at 500ms after SPCD OFF of the last paper

ON simultaneously with SPPD2_ONOFF at 69.4ms after SPPD2_OFF

ON at 12.3mm - 10ms (29ms) after SPPD3 ON(SIM adjustment)OFF at 11.8mm (38ms) after SPPD3 OFF

ON simultaneously with SPPD3 ONOFF at 10ms before SRRC ON

Scanning start at 37.6mm (120ms) fromSPPD4 ON (SIM adjustment)

Scanning start at 39.3mm (125ms) fromSPPD5 ON (SIM adjustment)

Reduces the speed simultaneously with SPOD OFF,reduces the speed up to 1855PPS in 15.7mmDrives for 15mm and returns to 3709PPS in 15.7mm.

(Common to each paper size)

MX3501N Service Manual [5] DISASSEMBLY AND

ASSEMBLY

1. Exterior sectionA. DSPF unit1) Remove the upper cabinet rear cover lid. Remove the screw,

and remove the upper cabinet rear cover.

2) Remove the screw, and remove the earth line. Disconnect theconnector, and remove the snap band. Remove the screw, andremove the locking band and the interface harness cover.

3) Loosen the screw, and lower the angle adjustment plate.

4) Open the DSPF unit to put it straight up, and remove thescrew.

5) Slide the DSPF unit to the rear side, and fit the step screw withthe key hole of the hinge, and lift it up to remove.

(1) Front cabinet1) Open the upper door, and remove the screw.

1

2

1

2 3

1

2

1

22

1

2

MX3501N DISASSEMBLY AND ASSEMBLY 5 – 1

2) Remove the pawl, and remove the front cabinet.

(2) Rear cabinet1) Open the upper door. Remove the screw. Remove the pawl.

Remove the rear cabinet.

(3) Paper feed cover1) Open the upper door. Remove the screw. Remove the paper

feed cover.

(4) Upper door1) Remove the front cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (1) Front cabinet.")2) Remove the spring. Remove the pawl. Remove the pressure

release axis holder. Remove the screw. Remove the pressurerelease link lever.

3) Remove the resin E-ring, and remove the upper door.

2. Paper feed sectionA. Paper feed tray unit1) Remove the front cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (1) Front cabinet.")2) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")3) Disconnect the connector. Remove the screw, and remove the

paper feed tray unit.

1

2 3

4

2

1

1

2

3

4

1

2

4

3

2

1


(1) DSPF document length detection short sensor(2) DSPF document length detection long sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the paper feed tray unit. (Refer to "2. Paper feed sec-

tion - A. Paper feed tray unit.")4) Remove the screw, and remove the paper feed tray lower.

5) Disconnect the connector, and remove the DSPF documentlength detection short sensor (a) and the DSPF documentlength detection long sensor (b).

(3) DSPF document width sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.



tion - A. Paper feed tray unit.")4) Remove the screw, and remove the paper feed tray lower. Dis-

connect the connector.

5) Remove the screw, and remove the rotation tray shaft.Remove the paper feed rotation tray.

6) Disconnect the connector. Remove the pawl, and remove theDSPF document width sensor.

B. Paper feed unit1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the paper feed cover. (Refer to "1. Exterior section -

A. DSPF unit - (3) Paper feed cover.")4) Disconnect the connector. Open the wire saddle. Remove the

snap band.

a

b

12

1

2


5) Remove the screw, and remove the paper feed unit.

(1) Pickup roller(2) Paper feed roller(3) Separation roller1) Remove the paper feed cover. (Refer to "1. Exterior section -

A. DSPF unit - (3) Paper feed cover.")2) Remove the pawl, and remove the paper feed PG upper cover.

3) Remove the pawl. Remove the pickup roller holder. Removethe pickup roller from the pickup roller holder.

4) Remove the paper feed roller.

5) Remove the screw, and remove the paper feed PG lowercover.

6) Disengage the pawl, and remove the reverse pressure releaselever. Remove the separation roller.

(4) DSPF paper feed tray upper limit sensor(5) DSPF document upper limit sensor(6) DSPF upper door open/close sensor(7) DSPF paper pass sensor 1(8) DSPF document random sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.



A. DSPF unit - (3) Paper feed cover.")4) Remove the paper feed unit. (Refer to "2. Paper feed section -

B. Paper feed unit.")5) Disconnect the connector. Remove the screw, and remove the

paper feed PG upper supporting plate.1

2

1

2

1

2


6) Disconnect the connector, and remove the DSPF paper feedtray upper limit sensor (a), the DSPF document upper limitsensor (b), the DSPF upper door open/close sensor (c), theDSPF paper pass sensor 1 (d), and the DSPF document ran-dom sensor (e).

(9) DSPF paper feed clutch1) Remove the front cabinet. (Refer to "1. Exterior section - A.



A. DSPF unit - (3) Paper feed cover.")4) Remove the paper feed unit. (Refer to "2. Paper feed section -

B. Paper feed unit.")5) Remove the pawl, and remove the paper feed PG upper cover.

6) Disconnect the connector. Remove the screw, and remove thepaper feed PG upper supporting plate.

7) Remove the E-ring and the bearing. Lift the paper feed rollershaft diagonally, and remove the DSPF paper feed clutch.

* When assembling, check to insure that the clutch rotation stop-per is engaged with the plate.

C. Others(1) Torque limiter1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the paper feed unit. (Refer to "2. Paper feed section -

B. Paper feed unit.")4) Remove the DSPF No.1 resist roller brake clutch and remove

the DSPF No.1 resist roller clutch. (Refer to "3. Upper trans-port section - A. DSPF No.1 resist roller brake clutch, B. DSPFNo.1 resist roller clutch.")

5) Remove the drive unit. (Refer to "7. Drive section - A. Driveunit.")

6) Remove the resin E-ring, and remove the No.1 resist roller(idle).

7) Remove the screw. Lift the paper feed rotation tray, andremove the paper feed PG lower.

ab

c

d

e

1

2

1

2

3

1

2

1

2


8) Remove the screw, and remove the separation roller support-ing plate and the bearing. Remove the roller shaft, and removethe torque limiter.

(2) DSPF paper feed tray lower limit sensor(3) DSPF document empty sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.



tion - A. Paper feed tray unit.")4) Disconnect the connector, and remove the DSPF paper feed

tray lower limit sensor (a) and the DSPF document empty sen-sor (b).

3. Upper transport sectionA. DSPF No.1 resist roller brake clutchB. DSPF No.1 resist roller clutch1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector. Remove the resin E-ring. Remove

the DSPF No.1 resist roller brake clutch (a) and the DSPFNo.1 resist roller clutch (b).


C. DSPF transport roller clutch1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector, and remove the snap band.

Remove the resin E-ring, and remove the DSPF transportroller clutch.


1

2

3

a

b

1

2

3

ab

1

2

3


D. No.1 resist roller (Drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.



B. Paper feed unit.")4) Remove the DSPF No.1 resist roller brake clutch and remove



6) Remove the screw, lift the paper feed rotation tray, and removethe paper feed PG lower.

7) Remove the resin E-ring and the bearing, and remove theNo.1 resist roller (drive).

8) Remove the E-ring and the bearing from the No.1 resist roller(drive).

E. DSPF paper pass sensor 2F. Transport roller 1 (drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the screw, and remove the transport PG upper.

4) Disconnect the connector, and remove the DSPF paper passsensor 2.

1

2

1

2

1

2


5) Remove the DSPF transport roller clutch. (Refer to "3. Uppertransport section - C. DSPF transport roller clutch.")

6) Remove the E-ring, the washer, the spring, the collar, the poly-slider, and the bearing. Remove the belt, the pulley, and thebearing, and remove the transport roller 1 (drive).

7) Remove the E-ring and the bearing from the transport roller 1(drive).

4. Lower transport sectionA. Platen rollerB. No.1 scanning plate1) Open the DSPF unit, and clean the platen roller and the No.1

scanning plate.

C. DSPF No.2 resist roller brake clutchD. DSPF No.2 resist roller clutch1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector. Remove the resin E-ring and

remove the DSPF No.2 resist roller brake clutch (a) and theDSPF No.2 resist roller clutch (b).


E. DSPF paper pass sensor 3F. DSPF paper pass sensor 4G. No.2 resist roller (Drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the upper door. (Refer to "1. Exterior section - A.

DSPF unit - (3) Upper door.")4) Remove the screw, and remove the transport PG upper.

1

1

2

a

b

1

2

3


5) Loosen the screw, and lower the angle adjustment plate. Openthe DSPF unit.

6) Remove the screw, and remove the left rear lower cabinet.

7) Remove the resin E-ring, and remove the PS knob.

8) Remove the screw, and remove the PS outer PG.

9) Remove the screw, and remove the PS front PG.

10) Remove the screw and the connector, and remove the DSPFpaper pass sensor 3.

11) Remove the screw, and remove the lift-up PG.

12) Remove the screw, and remove the spring. Remove the belt,the pawl, and the platen roller.

13) Disconnect the connector and remove the screw. Remove theDSPF paper pass sensor 4.

1

2

3

1

2

1

2

1

2

2

34


14) Remove the DSPF No.2 resist roller brake clutch and theDSPF No.2 resist roller clutch. (Refer to "4. Lower transportsection - C. DSPF No.2 resist roller brake clutch, D. DSPFNo.2 resist roller clutch.")

15) Remove the DSPF cooling fan motor. (Refer to "7. Drive sec-tion - C. Others - (1) DSPF cooling fan motor.")

16) Remove the E-ring, the washer, the spring, the collar, the poly-slider, and the bearing.

17) Loosen the screw. Loosen the belt tension. Tighten the screw.Slide the roller. Remove the pulley, the E-ring, and the bearing.Remove the No.2 resist roller (drive).

H. DSPF paper pass sensor 5I. Transport roller 2 (Drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the OC mat. (Refer to "8. Others - A. OC mat.")4) Loosen the screw, and lower the angle adjustment plate. Open

the DSPF unit.

5) Remove the screw, and remove the lift-up PG.

6) Remove the screw, and remove the intersecting point plate.Remove the lower door.

7) Open the lower door. Remove the screw. Remove the trans-port PG lower. Disconnect the connector.

8) Disconnect the connector, and remove the DSPF paper passsensor 5.

1

2

3

1

2

3

12

3

1

2

3

4


9) Remove the DSPF No.1 resist roller brake clutch and theDSPF No.1 resist roller clutch. (Refer "3. Upper transport sec-tion - A. DSPF No.1 resist roller brake clutch - B. DSPF No.1resist roller clutch.")


11) Disconnect the connector. Remove the screw, and remove thecontrol PWB unit.

12) Loosen the screw, and loosen the belt tension. Tighten thescrew. Remove the belt. Remove the E-ring and the pulley.

13) Remove the resin E-ring. Slide the bearing. Remove the trans-port roller 2 (drive). Remove the bearing, the E-ring, and thespring pin from the transport roller 2 (drive).

J. Transport roller 3 (drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.



B. Paper feed unit.")4) Remove the DSPF No.1 resist roller brake clutch and the

DSPF No.1 resist roller clutch. (Refer to "3. Upper transportsection - A. DSPF No.1 resist roller brake clutch, B. DSPFNo.1 resist roller clutch.")



7) Remove the screw. Lift the paper feed rotation tray, andremove the paper feed PG lower.

8) Disconnect the connector. Remove the screw, and remove thecontrol PWB unit.

1

1

2

2

3

1

2

3

1

2 3

3

1

2

1

2

1

1

2

2

3


9) Loosen the screw, and loosen the belt tension. Tighten thescrew. Remove the belt.

10) Remove the resin E-ring and the bearing. Remove the trans-port roller 3 (drive). Remove the E-ring, the pulley, the springpin, and the bearing from the transport roller 3 (drive).

5. Optical sectionA. Lamp unit1) Remove the front cabinet. (Refer to "1. Exterior section - A.


DSPF unit - (2) Rear cabinet.")3) Remove the OC mat. (Refer to "8. Others - A. OC mat.")4) Remove the connector from the DSPF CL inverter PWB.

5) Remove the screw, and remove the intersecting point plate.Remove the lower door.

6) Remove the screw, and remove the intersecting point plate.Remove the white reference plate.

7) Remove the screw, and remove the scanning section cover.Remove the screw, and remove the lamp unit.

1

2

1

2

3

12

3

1

2

1

2

3

4


(1) Scanning glass

(2) DSPF copy lamp

(3) Reflector1) Open the DSPF unit, and open the lower door.

2) Remove the cleaner.

3) Use the cleaner to clean the scanning glass (surface).

4) Remove the front cabinet. (Refer to "1. Exterior section - A.DSPF unit - (1) Front cabinet.")

5) Remove the rear cabinet. (Refer to "1. Exterior section - A.DSPF unit - (2) Rear cabinet.")

6) Remove the OC mat. (Refer to "8. Others - A. OC mat.")7) Remove the lamp unit. (Refer to "5. Optical section - A. Lamp

unit.")8) Remove the screw, and remove the DSPF copy lamp.

9) Clean the scanning glass (back surface).

10) Remove the screw, and remove the reflector.

1

2


B. Optical unit1) Remove the front cabinet. (Refer to "1. Exterior section - A.



DSPF unit - (3) Upper door.")4) Remove the OC mat. (Refer to "8. Others - A. OC mat.")5) Remove the lamp unit. (Refer to "5. Optical section - A. Lamp

unit.")6) Remove the screw, and remove the transport PG upper.

7) Remove the screw, and remove the harness cover. Disconnectthe connector.* When assembling, arrange the harness so that it is placed in

the lower position than the rib height.

8) Remove the step screw, and remove the screw. Remove theoptical fixing plate. Remove the optical unit.

(1) Lens

(2) CCD1) Remove the front cabinet. (Refer to "1. Exterior section - A.




unit.")6) Remove the optical unit. (Refer to "5. Optical section - B. Opti-

cal unit.")7) Remove the screw. Remove the pawl. Remove the dust-proof

cover. Remove the screw, and remove the dark box.

8) Remove the pawl, and remove the lens cover.

9) Clean the lens (a) and the CCD (b).

1

2

2

1

32

a

b


(3) CCD unit1) Remove the front cabinet. (Refer to "1. Exterior section - A.





cal unit.")7) Remove the screw. Remove the pawl. Remove the dust-proof

cover. Remove the screw, and remove the dark box.

8) Remove the screw, and remove the CCD unit.

(4) Mirror1) Remove the front cabinet. (Refer to "1. Exterior section - A.





cal unit.")7) Remove the screw, and remove the mirror base cover.

8) Clean the mirror.

C. Others(1) DSPF CL inverter PWB1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector, and remove the control PWB unit.

1

1

2

2

3


3) Disconnect the connector, and remove the screw. Remove theinverter PWB guide.

4) Remove the screw, and remove the DSPF CL inverter PWB.

(2) White reference glass1) Open the DSPF unit, and open the lower door.

2) Remove the cleaner.

3) Use the cleaner to clean the white reference glass.

6. Paper exit sectionA. Discharge brush1) Remove the front cabinet. (Refer to "1. Exterior section - A.



tion - A. Paper feed tray unit.")4) Remove the discharge brush.* When attaching the discharge brush, attach it to the attachment

reference.

B. DSPF paper exit sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.



tion - A. Paper feed tray unit.")4) Disconnect the connector, and remove the DSPF paper exit

sensor.

1

2


C. Paper exit roller (drive)1) Remove the front cabinet. (Refer to "1. Exterior section - A.



tion - A. Paper feed tray unit.")4) Remove the DSPF No.1 resist roller brake clutch, and remove



6) Remove the resin E-ring, the gear, the bearing, and the paperexit roller (drive).

7. Drive sectionA. Drive unit1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Remove the DSPF No.1 resist roller brake clutch and the


3) Disconnect the connector, and open the edge saddle. Removethe snap band.

4) Remove the screw, and remove the drive unit.

(1) DSPF paper feed motor1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector, and open the edge saddle. Remove

the screw, and remove the DSPF paper feed motor.

(2) DSPF paper exit motor1) Remove the rear cabinet. (Refer to "1. Exterior section - A.


the screw, and remove the DSPF paper exit motor.

1

1

2


(3) DSPF lift-up motor1) Remove the rear cabinet. (Refer to "1. Exterior section - A.


the screw, and remove the DSPF lift-up motor.

B. Drive transport unit1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Remove the DSPF No.1 resist roller brake clutch and the


3) Remove the DSPF transport roller clutch. (Refer to "3. Uppertransport section - C. DSPF transport roller clutch.")

4) Remove the DSPF cooling fan motor. (Refer to "7. Drive sec-tion - C. Others - (1) DSPF cooling fan motor.")

5) Loosen the screw, and loosen the belt tension. Tighten thescrew.

6) Remove the screw, and remove the drive transport unit.

(1) DSPF transport motor1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Loosen the screw, and loosen the belt tension. Tighten the

screw.

3) Disconnect the connector, and remove the screw. Remove theDSPF transport motor.

C. Others(1) DSPF cooling fan motor1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector, and remove the DSPF cooling fan

motor.


8. OthersA. OC mat1) Open the DSPF unit, and remove the OC mat from the left

edge.

* When assembling, place the OC mat on the document table to fitwith the reference and close the DSPF unit.

B. DSPF open/close sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (1) Front cabinet.")2) Disconnect the connector and remove the screw. Remove the

open/close sensor holder. Remove the DSPF open/close sen-sor from the open/close sensor holder.

C. DSPF lower door open/close sensor1) Remove the front cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (1) Front cabinet.")2) Disconnect the connector, and remove the screw. Remove the

lower door open/close sensor holder. Remove the DSPF lowerdoor open/close sensor from the lower door open/close sensorholder.

D. DSPF driver PWB1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Disconnect the connector. Remove the screw, and remove the

DSPF driver PWB.

E. DSPF flash PWB1) Remove the screw, and remove the ROM cover.


2) Release the lock, and remove the DSPF flash PWB.

F. DSPF control PWB1) Remove the rear cabinet. (Refer to "1. Exterior section - A.

DSPF unit - (2) Rear cabinet.")2) Remove the DSPF flash PWB. (Refer to "8. Others - E. DSPF

flash PWB.")3) Disconnect the connector, and remove the screw. Remove the

control PWB unit.

4) Disconnect the connector, and remove the screw. Remove theDSPF control PWB.

1

2

1

1

2

2

3


MX3501N MAINTENANCE 6 – 1

MX3501N Service Manual [6] MAINTENANCE

1. Maintenance system table✕: Check (Clean, replace, or adjust according to necessity.) : Clean ▲: Replace : Adjust ✩: Lubricate : Shift the position.

No. Part name When calling Main unitmaintenance cycle Remarks

1 Paper feed section/Transport section

Paper feed roller Replacement reference: 100K or 1 year2 Pickup roller3 Separation roller4 Torque limiter ✕ ✕ Replacement reference: 100K5 No. 1 resist roller (Drive)6 Transport roller 1 (Drive)7 No. 2 resist roller (Drive)8 Platen roller9 Transport roller 2 (Drive)

10 Transport roller 3 (Drive)11 Paper exit roller (Drive)12 Discharge brush ✕ ✕

13 No. 1 scanning plate14 No. 2 scanning section, scanning glass15 No. 2 scanning section, white reference glass16 Optical section Lens17 CCD18 Mirror ✕ ✕

19 Copy lamp20 Reflector21 Drive section Gears (Grease) ✕ ✕ UKOG-0299FCZZ (specified positions)22 Belts ✕

23 Others OC mat

11

10913

15

18

172219

22

22

21

16

2014

6

78

32

4

23

1

5

12

MX3501N Service Manual [7] ADJUSTMENTS

1. Levelness adjustmentThis adjustment is needed in the following situations: * The DSPF section has been disassembled.* The DSPF unit has been replaced.1) Close the DSPF unit and check the clearance between the

projections in the front side and the rear side and the SPFglass holding resin surface.

2) Visually check to insure that the clearance A is 1mm or lessand the clearance B is 0mm (in contact).

If the above requirement is not met, do step 3.3) Turn the height adjustment screw to adjust the DSPF front/rear

frame horizontal level.

When the front frame side is higher (clearance B is more than1mm): Turn the height adjustment screw R of the DSPF rearframe clockwise.When the rear frame side is higher (clearance A is more than1mm): Turn the height adjustment screw L of the DSPF rearframe counterclockwise.Repeat steps 2 to 3 until an acceptable result is obtained.

4) After adjustments of A and B, check to insure that the projec-tion on the front right side is in contact with the glass surface ofthe main unit.

2. Skew adjustment (front surface mode)This adjustment is needed in the following situations:* The DSPF section has been disassembled.* When replacing the DSPF unit.* The DSPF unit generates skewed scanned images.1) Create an adjustment chart by printing in duplex mode the self-

print pattern 71 (grid pattern) specified in Simulation 64-1. Make sure that the print grid pattern is almost in parallel withthe paper edges, and apply position marks 'A', 'B', 'C' and 'D' tothe leading and trailing edges of the paper for both front andback sides of the paper.

2) Copy the adjustment chart (created in step 1) to A3 (11" x 17")paper in DSPF duplex mode, and then check the image forskews (Set in the DSPF feed tray so that the mark on theadjustment chart is at the edge). • Check with one of the following methods.

[Check Method 1]

A

B

0mm

1mm

R

L

A

B

Paper pass direction

A B

a b

C D

c d

(Front side)

Make sure that the output satisfies the condition: |a-b| ± 1 mm

(Back side)

Make sure that the output satisfies the condition: |c-d| ± 1 mm

MX3501N ADJUSTMENTS 7 – 1

[Check Method 2]Check that the squareness of the main scanning directionprint line for the longitudinal direction of paper is within1.0mm.

If the front surface copy image is as shown above and theback surface copy is not as shown above, go to the step 3)of "3. Skew adjustment (Back surface mode)."If the above requirement is not met for the paper's front side,then do step 3.

3) Loosen the hinge screws and lower the two attachments.

4) Open the DSPF and loosen the screw.

5) Adjust by turning the DSPF skew adjusting screw on the rightside of the DSPF rear frame.

[When the main scanning direction print line is shifted to theleft]

If a < b, then turn counterclockwise the DSPF skew adjusting screw.

[When the main scanning direction print line is shifted to theright]

If a > b, then turn clockwise the DSPF skew adjusting screw.Repeat steps 2 to 5 until an acceptable result is obtained.

3. Skew adjustment (back surface mode)This adjustment is needed in the following situations:* The DSPF section has been disassembled.* When replacing the DSPF unit.* The DSPF unit generates skewed scanned images.1) Create an adjustment chart by printing in duplex mode the self-

print pattern 71 (grid pattern) specified in Simulation 64-1. Make sure that the print grid pattern is almost in parallel withthe paper edges, and apply position marks 'A', 'B', 'C' and 'D' tothe leading and trailing edges of the paper for both front andback sides of the paper.

2) Copy the adjustment chart (created in step 1) to A3 (11" x 17")paper in DSPF duplex mode, and then check the image forskews (Set in the DSPF feed tray so that the mark on theadjustment chart is at the edge). • Check with one of the following methods.

[Check Method 1]

A

0 - 1.0mm

1

2A

B


A B

a b

C D

c d

(Front side)

Make sure that the output satisfies the condition: |a-b| ± 1 mm

(Back side)

Make sure that the output satisfies the condition: |c-d| ± 1 mm


[Check Method 2]Check that the squareness of the main scanning directionprint line for the longitudinal direction of paper is within1.0mm.

If the back surface copy image is as shown above and thefront surface copy is not as shown above, go to the step 3)of "2. Skew adjustment (Front surface mode)."If the back surface copy is not as shown above, perform theprocedures of step 3) or later.

3) Open the upper door, and remove the adjustment cover.

4) Turn the DSPF skew adjustment screw on the CCD unit toadjust.

[When the main scanning direction print line is shifted to theleft]

If c < d, turn the DSPF skew adjustment screw A counterclockwise, or turn the adjustment screw B clockwise.

[When the main scanning direction print line is shifted to theright]

If c > d, turn the DSPF skew adjustment screw A clockwise,or turn the adjustment screw B counterclockwise.

* The adjustment screws A and B must be turned in properbalance. For example, if the trouble is not removed by turn-ing the adjustment screw A 180 degrees clockwise, do notturn the adjustment screw A furthermore, but turn the adjust-ment screw B 180 degrees counterclockwise.

Repeat steps 2 to 5 until an acceptable result is obtained.

4. Image focus adjustment (front surface mode)

For details of this adjustment, refer to "[6] ADJUSTMENTS" of thecopier Service Manual (00ZMX3500NS1E).

5. Image focus adjustment (back surface mode)

This adjustment is required in the following cases:* When the DSPF CCD unit is replaced.* When the DSPF CCD unit is replaced.* When the COPY/SCAN/FAX image focus is not properly

adjusted.* When the DSPF unit is removed.* When the DSPF unit is replaced.1) Make a duplex copy in DSPF mode.2) Make sure that the copied image on the back side of the paper

is satisfactorily focused.If the image is not satisfactorily focused, do the followingsteps.

3) Open the door. Remove the screws, and remove the transportPG upper.

4) To prevent against shift of the CCD unit optical axis, mark theCCD unit base as shown below.

A

0 - 1.0mm

A B


5) Loosen the CCD unit fixing screws (4 pcs.).

* Never loosen the screws marked with ✕.Loosening these screws could possibly change the CCDunit base optical axis. Once the optical axis has beenchanged, it cannot be corrected through on-site adjust-ments. Solving such a problem requires the replacement ofthe entire scanner unit.

6) Slide the CCD unit in the arrow direction (CCD sub scanningdirection) to change the installing position.When the copy image is longer than the original scale, shift theCCD unit in the direction B. When the copy image is shorterthan the original scale, shift the CCD unit in the direction A.One scale of mark-off line corresponds to 0.2%.At that time, fix the CCD unit so that it is in parallel with thescale on the front and the rear side of the CCD unit base.* Fix the CCD unit so that it is in parallel with the line marked

in procedure 4).

7) Make a copy and check the copy magnification ratio again.If the copy magnification ratio is not in the range of 100 ± 1%,repeat the procedures of 4) – 6) until the condition is satisfied.

NOTE: By changing the CCD unit fixing position with the simula-tion 48-1 adjustment value at 50, the copy magnificationratio is adjusted within the specified range (100 ± 1.0%)and the specified resolution is obtained based on the opti-cal system structure.

6. Image magnification in the main scanning direction adjustment (front surface mode)


7. Image magnification in the main scanning direction adjustment (back surface mode)

This adjustment is required in the following cases:* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.* The EEPROM on the scan control PWB has been replaced.* When a U2 trouble occurs.

* Images are not correctly magnified in the main scanning direc-tion.

1) On the DSPF original tray, place such an original as illustratedbelow.

2) Make a normal duplex copy on A4 paper.3) Measure the lengths of the copied image (back surface) and

the original image.

4) Determine the image magnification factor using the followingformula:Image magnification factor (%) = Copy dimension/originaldimension x 100Image magnification factor (%) = 99 / 100 x 100 = 99If the image magnification factor is within the spec (100±0.8%),no adjustment is required; otherwise, do the following steps.

5) Enter the simulation 48-1 mode.

1) Select the item corresponding to be adjusted with scroll key.2) Press [START] key.3) Enter the image magnification adjustment value with the 10-

key. 4) Press [START] key.

Pressing the [START] key starts copy operation as well asapplying the adjustment value.Repeat the above adjustments until an acceptable result isobtained.

8. Image magnification in the sub scanning direction adjustment

This adjustment is required in the following cases:* Images are not correctly magnified in the sub-scanning direction.* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.

A

B

A4 size

(both sides)

10mm10mm


original

10 50 100 150 200 250

copy

10 50 100 150 200 250

CLOSE

0

A:

A 50

B 50

C 50

D 50

CCD(MAIN)

CCD(SUB)

SPF(MAIN)

SPF(SUB)

SIMULATION NO.48 01

MAGNIFICATION ADJUSTMENT

XX

1 99

OK

TEST


* The EEPROM on the scan control PWB has been replaced.* When a U2 trouble occurs.1) On the DSPF original tray, place such an original as illustrated

below.

2) Make a normal copy on A4 paper.3) Measure the lengths of the copied image and the original

image.

4) Determine the image magnification factor using the followingformula:Image magnification factor (%) = Copy dimension/originaldimension x 100Image magnification factor (%) = 99 / 100 x 100 = 99If the image magnification factor is within the spec (100±0.8%),no adjustment is required; otherwise, do the following steps.


1) Select the adjustment item DSPF (SUB) with scroll key.This adjustment items is intended to adjust the image magnifi-cation in the sub-scanning direction in DSPF mode. (DSPF(SUB))

2) Press [START] key.3) Enter the image magnification adjustment value with the 10-

key.4) Select [START] key.

Pressing the [START] key starts copy operation as well asapplying the adjustment value.Repeat the above adjustments until an acceptable result isobtained.

NOTE: After adjusting the image magnification in the sub-scanningdirection through Simulation 48-1, do the following steps ifmaking a copy at a different magnification factor fails toproduce a correctly scaled copy.


1) Select the item corresponding to be adjusted with scroll key.2) Press [START] key.3) Enter the image magnification adjustment value with the 10-

key. Make adjustments by changing the adjustment value for highrevolution mode if the copy magnification is not correct formicrocopies; or the adjustment value for low revolution mode ifthe copy magnification is not correct for blowbacks.

4) Press [START] key.This applies the adjustment value.

9. Scanned image off-center adjustment (front surface mode)


10. Scanned image off-center adjustment (back surface mode)

This adjustment is required in the following cases:* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.* The EEPROM on the scan control PWB has been replaced.* The scanner (reading) section has been disassembled.* The scanner (reading) unit has been replaced.* When a U2 trouble occurs.* The DSPF section has been disassembled.* The DSPF unit has been replaced.(Adjustment mode selection)1) Enter the simulation 50-12 mode.

(UNIT: 0.1mm/STEP When the value is increased, the image isshifted to the front side.)

A4 size

10mm

10mm


original

copy

1050

100150

200

1050

100150

200

CLOSE

0

A:

A 50

B 50

C 50

D 50

CCD(MAIN)

CCD(SUB)

SPF(MAIN)

SPF(SUB)

SIMULATION NO.48 01

MAGNIFICATION ADJUSTMENT

XX

1 99

OK

TEST

Item Set range Default0 TRAY SELECT Paper feed tray

selection1 – 6 –

1 COPY START Copy START (Default) – –2 MAGNIFICATION Print magnification ratio

setting25 – 400% 100

(Off-center adjustment value)3 PLATEN OC mode adjustment 0 – 99 504 SPF SIDE1 DSPF front surface

adjustment5 SPF SIDE2 DSPF back surface

adjustment

CLOSE

0

A:

A 50

B 50

C 50

D 50

MR(HI)

MR(MID)

MR(LO)

DSPF(HI))

SIMULATION NO.48 05

MOTOR SPEED ADJUSTMENT

XX

1 99

OK

TEST

0

A:

A 50

B 50

OC

SPF(SIDE1)

SIMULATION NO.50 12

ORIGINAL CENTER OFFSET SETUP

XX

1 99

OK

TEST CLOSE

C 50 SPF(SIDE2)


2) Using the scroll key, select the adjustment item DSPF SIDE1,which is intended to adjust the off-center in DSPF back surfacemode.

3) Press [START] key.(Scan off-center adjustment)1) On the DSPF original tray, place such an original as illustrated

below.2) Press [START] key.

Since the front side and back side images are copied onto sep-arate sheets, check the off-center of the back side image.If the off-center is 0±2.7 mm, no adjustment is required.

If the above requirement is not met, do the following steps. 3) Enter the scanned image off-center position adjustment value

with the 10-key.(The adjustment value should be changed in steps of 0.1mm.)(When the adjustment is increased, the print image is shiftedto the front side.)

4) Press [START] key.Pressing the [OK]t key starts copy operation as well as apply-ing the adjustment value.

5) Check the off-center of the printed image.Repeat the above adjustments until an acceptable result isobtained.

11. Original scan position adjustmentThis adjustment is required in the following cases:* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.* The EEPROM on the scan control PWB has been replaced.* The scanner (reading) section has been disassembled.* The scanner (reading) unit has been replaced.* When a U2 trouble occurs.* The PF section has been disassembled.* The DSPF unit has been replaced.This adjustment is intended to adjust the scanner read position inDSPF mode front face scan.An incorrect adjustment would deviate the scanner stop positionfrom the required position, thus possibly causing a shadow of theoriginal table to appear at the leading edge of an image generatedby DSPF (front surface) mode scan.

1) Make a copy in DSPF (front surface) mode, and make surethat the printed image at the leading edge of the copied imageis free from shadows.

If the printed image at the leading edge of the copied imagecontains a shadow of the original table, then do the followingsteps.


3) Enter the adjustment value and press the [START] key. Repeat the above adjustments until an acceptable result isobtained.

12. Copied image loss/void area adjustment

This adjustment is required in the following cases:* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.* The EEPROM on the scan control PWB has been replaced.* The scanner (reading) section has been disassembled.* The scanner (reading) unit has been replaced.* When a U2 trouble occurs.* The PF section has been disassembled.* The DSPF unit has been replaced.

original copya

b

Image area

Papar lead edge

Shadow image of SPF

0

A:

A 50 ADJUST VALUE

SIMULATION NO.53 08

SPF SCANNING POSITION ADJUSTMENT

50

1 99

OK

TEST CLOSE

0

A:

A 50 ADJUST VALUE

SIMULATION NO.53 08

SPF SCANNING POSITION ADJUSTMENT

XX

1 99

OK

TEST CLOSE

Image loss (LIL)

LIL = 1.5 mmLV = 3.5 mmTV = 3.5 mm

FV+RV= 7.0 mm

Papar lead edge Papar tail edge

10 20

No Image

No Image

No Image

No Image

Void (TV)

Void (LV)Void (FV)

Void (RV)



(Leading edge image loss adjustment)1) Set the adjustment values for leading edge image loss (LEAD

EDGE) for the front and back sides as follows: (Standard setting)5 LEAD EDGE: 158 LEAD EDGE: 15* Set the adjustment value for "5 LEAD_EDGE" and

"8 LEAD_EDGE" to 15 by entering "15" into the (LEADEDGE) adjustment value field and then pressing the[START] key.

2) In SPF mode, make a duplex copy at 100% magnification, andmake sure that the leading edge image loss is 1.5 mm for boththe front and back sides. (Select duplex mode from the paperselection mode as described in Simulation 50-6). (Enter "100"into the (MAGNIFICATION) field, and then press the [START]key).

If an acceptable result is not obtained, do the following steps.

3) Repeat the process of changing the (SIDE1 & SIDE2) adjust-ment values and then pressing the [START] key until attainingan acceptable level.SIDE1: Adjustment value for the position at which to read theleading edge of the original in DSPF front side mode. SIDE2: Adjustment value for the position at which to read theleading edge of the original in DSPF back side mode. (The adjustment value should be changed in steps of 0.1 mm.)(The timing in which to start reading the image should bedetermined based on the timing in which detector SPPD4detects the leading edge of the original.)

Repeat steps 2 to 3 until an acceptable result is obtained.(Trailing edge image loss adjustment)1) Select duplex mode from paper selection mode as described

in Simulation 50-6, enter "100" into the (MAGNIFICATION)field, and then press the [START] key to make a duplex copy at100% magnification in SPF mode, and make sure that the trail-ing edge image loss is 1.5 mm for both front and back sides.

If an acceptable result is not obtained, do the following steps.2) Repeat the process of changing the (TRAIL EDGE) adjust-

ment value and then pressing the [START] key until attainingan acceptable level. Repeat the above adjustments until an acceptable result isobtained.

(Front/rear frame direction image loss adjustment)Set the (FRONT/REAR) adjustment value to 20 by entering "20"into the (FRONT/REAR) adjustment value field and then pressingthe P key. Note that changing this adjustment value shifts the image positionin the front/rear frame direction.

13. Paper width sensor for the paper feed tray adjustment

This adjustment is needed in the following situations:* The paper feed tray section has been disassembled.* The paper feed tray unit has been replaced. * When a U2 trouble occurs.* The scanner PWB has been replaced. * The EEPROM on the scanner PWB has been replaced. 1) Enter the simulation 53-6 mode.

Item Set range Default

0 TRAY SELECT Paper feed tray selection

1 – 6 –

1 COPY START Copy START (Default) – –2 MAGNIFICATION Print magnification ratio

setting25 –

200%–

(Lead edge adjustment value)3 SIDE1 Front surface document

scan start position adjustment value

0 – 99 50

4 SIDE2 Back surface document scan start position adjustment value

(Image loss set value: SIDE 1)5 LEAD_EDGE Front surface lead edge

image loss set value0 – 99 15

6 FRONT_REAR Front surface side edge image loss set value

20

7 TRAIL_EDGE Front surface rear edge image loss set value

0 – 20 0

(Image loss set value: SIDE 2)8 LEAD_EDGE Back surface lead edge

image loss set value0 – 99 15

9 FRONT/REAR Back surface side edge image loss set value

20

10 TRAIL_EDGE Back surface rear edge image loss set value

0 – 20 0

0

A:A 50

B 50

C 20

D 20

SIDE1

SIDE2

LEAD EDGE

FRONT_REAR

SIMULATION NO.50 06

LEAD EDGEADJUSTMENT VALUE(SPF)

50

1 99

OK

TEST CLOSE

Papar lead edge

TIL = 1.5 mmTV = 3.5 mm

Image area

Void (TV)

Image loss (TIL)

No Image

Papar trail edge

TIL = 1.5 mmTV = 3.5 mm

Image area

Void (TV)

Image loss (TIL)

No Image

0SIMULATION NO.53 06TEST

SPF TRAY ADJUSTMENT

CLOSE

EXECUTE

TRAYVOLMAX TRAY ADJUSTMENT.

PRESS [EXECUTE] TO START


2) Open the DSPF paper feed guide to the maximum width posi-tion.

3) Press [EXECUTE] key.The maximum width detection level is recognized.

4) Open the DSPF paper feed guide to the width for the A4R size.5) Press [EXECUTE] key.

The A4R width detection level is recognized.6) Open the DSPF paper feed guide to the width for the A5R size.7) Press [EXECUTE] key.

The A5R width detection level is recognized. 8) Open the DSPF paper feed guide to the minimum width posi-

tion.

9) Press [EXECUTE] key.The minimum width detection level is recognized.

* When each of the above operations has been completed, the"COMPLETE" message appears; when any of the operationshas failed, the "ERROR" message appears.

14. Auto void adjustment (Service installation adjustment)

This adjustment is required in the following cases:* The MFP control PWB has been replaced.* The EEPROM on the MFP control PWB has been replaced.* The scan control PWB has been replaced.* The EEPROM on the scan control PWB has been replaced.* The scanner (reading) section has been disassembled.* The scanner (reading) unit has been replaced.* When a U2 trouble occurs.* The PF section has been disassembled.* The DSPF unit has been replaced.This adjustment is used to adjust the DSPF (front/back) documentlead edge, off-center, sub operation magnification ratio.

1) Enter the simulation mode 50-28 to select [SPF ADJ].

2) Select an adjustment item (front, back, both).

3) The display shows the tray select screen for printing the SPFadjustment pattern. Select a tray for SPF adjustment printing.

4) Self-print of the SPF adjustment pattern is performed.

5) After completion of printing, the SPF adjustment start screen isdisplayed.

<List of adjustment items>Menu display item Content

SIDE1 SPF adjustment front surfaceSIDE2 SPF adjustment back surface

ALL SPF adjustment front/back surface

SIMULATION NO.50 28TEST

AUTO IMAGE POSITION ADJUSTMENT SERVICE

OC ADJ BK-MAG ADJ

SPF ADJ SETUP/PRINT ADJ

RESULT DATA

1/1

0

CLOSE



SIDE1 SIDE2

ALL

1/1

0

CLOSE

0



EXECUTE 1/1

MFT CS1 CS2

CLOSE

0


AAUTO IMAGE POSITION ADJUSTMENT SERVICE

CLOSE

EXECUTE

NOW EXECUTING…

0



CLOSE

EXECUTE

PLEASE SET THE PRINTER PATTERN PAPER ON THE SPF

THEN PRESS EXECUTE TO START

REPRINT


6) Load the SPF adjustment pattern on the DSPF.

7) Press [EXECUTE] key, and scanning of the SPF adjustmentpattern selected in step 2) is started.

8) When [ALL] is selected, load the SPF adjustment pattern onthe DSPF again, and perform the adjustment of the back sur-face in the similar procedures.

9) The adjustment result screen is displayed.The value of this time is displayed, and the value of the lasttime is displayed in the parenthesis ( ).

* When [REPRINT] button is pressed, the display returns tothe cassette select screen to allow self-print of the SPFadjustment pattern (front, back) again.

* When [RESCAN] button is pressed, the SPF adjustmentpattern (front, back) is scanned again.

* When [RETRY] button is pressed, the adjustment value isnot saved in EEPROM and RAM and shifted to the top menuscreen.

* When [DATA] button is pressed, the data used in executionof the adjustment are displayed.

10) When [OK] button is pressed, the adjustment value is saved inEEPROM and RAM and the display is shifted to the endscreen.

15. Shading adjustment1) Fold 2 or 3 sheets of A3 paper (recommendable paper for

color copy) as shown below.

2) Open the lower door, place the folded sheets of paper asshown, and close the lower door.


4) Select, [DSPF SHADING].

0



CLOSE

EXECUTE

PLEASE WAIT

NOW EXECUTING…

REPRINT

0



CLOSE

SPF SIDE1 LEAD OFFSET SUB

SPF SIDE2 LEAD OFFSET SUB

RETRYRESCANREPRINT OKDATA

0



CLOSE

SIMULATION COMPLETE

PLEASE PUSH CA KEY

1/1

1

A3320mm

279mm

2

15mm10

1

2


SHADING EXECUTION

EXECUTE

0CLOSE

PRESS [EXECUTE] TO SHADING START


SHADING EXECUTION

EXECUTE

0CLOSE

SELECT OC SHADING/DSPF SHADING, AND PRESS EXECUTE

OCSHADING DSPFSHADING


5) When [EXECUTE] button is pressed, it is highlighted andshading is started.* During execution, "SHADING EXECUTING..." is displayed.* When [EXECUTE] button is pressed during execution, the

operation is interrupted.* When shading is completed normally, [EXECUTE] button

returns to the normal display and "COMPLETED" is dis-played.

* When [SYSTEM SETTINGS] key is pressed during otherthan printing, the display returns to the sub number entryscreen.

<Descriptions of buttons>

<Result display>

16. CCD gamma adjustment (CCD calibration)

This adjustment is required in the following cases:* When the CCD unit is replaced.* When a U2 trouble occurs.* When the scanner control PWB is replaced.* When the EEPROM on the scanner control PWB is replaced.

A. Note before adjustment1) Check to insure that there is no dirt or dust on the SPF scan-

ning glass, the mirror, and the lens surface. (If there is, clean itwith alcohol.)

2) Check to confirm that the patches in BK1 and BK2 arrays ofthe SIT chart (UKOG-0280FCZZ or UKOG-0280FCZ1) arefree from dirt and scratches.If they are dirty, clean them.If they are scratched or streaked, replace with new one.NOTE:Since the SIT chart (UKOG-0280FCZZ) is easily discolored bysunlight (especially ultraviolet rays) and humidity and tempera-ture, put it in a bag such as a clear file) and store in a darkplace of low temperature and low humidity.

B. Adjustment procedures1) Set the SIT chart (UKOG-0280FCZZ or UKOG-0280FCZ1)

face-down in the DSPF paper feed tray.

If the SIT chart is not available, execute SIM 63-5 to set theCCD gamma to the default. In this case, however, the adjust-ment accuracy is lower when compared with the adjustmentmethod using the SIT chart.NOTE: UKOG-0280FCZZ is equivalent to UKOG-0280FCZ1.

2) Enter the SIM 63-03 mode.

3) When a color button is selected, the adjustment value of theselected color is displayed.* When [B] (Blue), [G] (Green), or [R] (Red) button is selected,

the selected button is highlighted and the adjustment valueof the selected color is displayed.

* Only one color button can be selected, and the selected but-ton is highlighted. In the initial state, [B] is selected.

* If there is a page over [↑], an active display is shown and thepage moves up. If there is no page upward, the displaygrays out and the operation is invalid.If there is a page under [↓], an active display is shown andthe page moves down. If there is no page downward, thedisplay grays out and the operation is invalid.

Display ContentOC SHADING

OC analog correction level correction, and shading correction data making (Document table mode)

DSPF SHADING

DSPF analog correction level correction, and shading correction data making (SPF mode)

Display ContentCOMPLETE Normal completionERROR Abnormal completionINCOMPLETE Incomplete, interruption

CLOSE

OC


SCANNER COLOR BALANCE AUTO ADJUSUTMENT

OC #1:197, #2:185, #3:165, #4:148, #5:117, #6:110,

#7: 88, #8: 75, #9: 55, #10: 45, #11: 38, #12: 29,

#19: 5, #20: 4, #22: 2, #:24: 2

#13: 27, #14: 21, #15: 18, #:16:15, #17: 10, #18: 8,

0

1/4DSPFB G R

CLOSE

OC



OC #1:197, #2:185, #3:165, #4:148, #5:117, #6:110,

#7: 88, #8: 75, #9: 55, #10: 45, #11: 38, #12: 29,

#19: 5, #20: 4, #22: 2, #:24: 2

#13: 27, #14: 21, #15: 18, #:16:15, #17: 10, #18: 8,

0

1/4DSPFB G R


4) When [DSPF] button is pressed, it is highlighted, and the colorautomatic adjustment execution screen is displayed.

5) Press [EXECUTE] button and it is highlighted and the colorauto adjustment is executed.* When [EXECUTE] button is pressed during the automatic

adjustment, the automatic adjustment is interrupted.

6) After normal completion, the result of calculation is displayedin the initial screen.

* When an error occurs in execution, the following screen is dis-played. When [CA] key is pressed, the simulation is terminated. When[SYSTEM SETTINGS] key is pressed, the display returns to thesub number entry screen.

* When an error occurs in the automatic adjustment, all the errorpatch numbers are displayed.When [RESULT] button is pressed, the display returns to the ini-tial screen. (The previous value is displayed)

* When the operation is completed normally, "COMPLETE" is dis-played. When [RESULT] button is pressed, the display returns tothe initial screen. (The calculation result of normal completion isdisplayed.)



SET THE CHART ON DSPF AND TOUCH [EXECUTE]

0

1/1

CLOSE

EXECUTE



NOW CHART PATCH READING…

0

1/1

CLOSE

EXECUTE



SCANNER MOTOR IS NOT READY

0

1/1

CLOSE

EXECUTE



SAMPRING DATA UNFIT

#1, #2, #3, #4, #5, #6, #7, #8, #9, #10, #11, #12, #13, #14, #15,

PLEASE CHECK THE CHART AND PLATEN GLASS

#16, #17, #18, #19, #20, #22, #24

0

RESULTB G R 1/1

CLOSE



COMPLETE

0

RESULTB G R 1/1

CLOSE


MX3501N SELF DIAG AND TROUBLE CODE 8 – 1

MX3501N Service Manual [8] SELF DIAG AND TROUBLE

CODE

1. Trouble code and troubleshooting

E6-10 Back-face shading trouble (black correction)

E6-11 Shading trouble (white correction)

E6-14 Back-face SCAN-ASIC trouble

U5-00 SPF communication trouble

U5-16 SPF fan motor trouble

U5-30 SPF lift-up trouble

U5-31 SPF tray lift-down trouble

U5-40 SPF install trouble

Trouble content CCD black scan level abnormality when the copy lamp is turned off.

Section ScannerCase 1 Cause Installation error of the CCD unit harness

Check and remedy

Check the installing state of the harness to the CCD unit.

Case 2 Cause CCD unit abnormalityCheck and remedy

Check the CCD unit.

Case 3 Cause SCU PWB abnormalityCheck and remedy

Check the SCU PWB.

Trouble content CCD white scan level abnormality when the copy lamp is on.

Section ScannerCase 1 Cause Installation error of the CCD unit harness

Check and remedy

Check the installing state of the harness to the CCD unit.

Case 2 Cause Copy lamp lighting troubleCheck and remedy

Check the installing state of the harness to the copy lamp unit.

Case 3 Cause CCD unit abnormalityOptical axis abnormality

Check and remedy

Check the CCD unit.In case of an optical axis abnormality, E6-11 may be canceled by turning the black screw in front of the lens half-turn clockwise or counterclockwise.

Case 4 Cause DSPF PWB abnormalityCheck and remedy

Check the DSPF PWB.

Case 5 Cause Dirt on the mirror, the lens, or the reference white plate.

Check and remedy

Clean the mirror, the lens, or the reference white plate.

Trouble content Written register value cannot be read correctlySection ScannerCase 1 Cause SCU PWB abnormality

Check and remedy

Check the SCU PWB.

Trouble content Communication error between the SCU and the DSPF, communication line test error after turning on the power or canceling the exclusive simulation

Section ScannerCase 1 Cause Malfunction due to electrical noises

Check and remedy

Cancel the trouble by turning OFF/ON.

Case 2 Cause Connector and harness connection trouble or disconnection

Check and remedy

Check the connector and the harness of the communication line.

Case 3 Cause Control (SCU) PWB trouble. DSPF PWB troubleCheck and remedy

Replace the control (SCU) PWB. Replace the DSPF PWB.

Trouble content The motor lock signal is detected during rotation of the fan.

Section ScannerCase 1 Cause Fan motor trouble,harness of the fan motor related,

circuit troubleCheck and remedy

Use SIM2-3 to check the operation.Check harness, connector and fan motor related circuit.

Trouble content Lift-up trouble is detected 5 times continuously.Section ScannerCase 1 Cause STUD/STLD trouble

Check and remedy

Check STUD/STLD and its harness and connector. Check the lift-up unit.

Trouble content Lift-down trouble (STLD does not turn OFF within the specified time.)

Section ScannerCase 1 Cause STUD/STLD trouble

Check and remedy

Check STUD/STLD and its harness and connector. Check the lift-up unit.

Trouble content Detected the installed (individual installed signal) of RSPF/DSPF both.

Section ScannerCase 1 Cause Circuit trouble of the installed detection signal

Check and remedy

Check installed detection circuit and harness, connector.

MX3501N Service Manual [9] ELECTRICAL SECTION

1. Electrical and mechanism relation diagramA. Paper feed section

PHN

R-0

3-H

PH

NR

-03-

H+

BU

03P

-TR

-P-H

109 3

PH

NR

-03-

H+

BU

03P

-TR

-P-H

1213 17CN

4

SG

ND

5V

212

411

PH

NR

-03-

H

1

SG

ND

18 141516 B18B

-PH

DS

S-B

D_S

OC

V

5V(s

enso

r)

D_S

PE

D1

5 67 8 12

SG

ND

SG

ND

SG

ND

5V(s

enso

r)

5V(s

enso

r)

D_S

TU

D

78 910 B10

B-P

HD

SS

-B

SG

ND

5V D_S

PP

D1

B9B

-PH

-K-S

D_S

PLS

2S

GN

D

12 3 4 5 6

D_S

LUM

/A2

D_S

LUM

B3

D_S

LUM

A4

D_S

PLS

1

5V(s

enso

r)

VA

RE

F5V

(sen

sor)

5V(s

enso

r)

CN

1

CN

2

34D

_SP

ED

2

D_S

PW

SA

GN

D

SG

ND

SG

ND

8

SG

ND

CN

5

NC

(SG

ND

)

2

5V(s

enso

r)

5V(s

enso

r)

95 4 5 6

D_S

PU

MB

D_S

PU

M/B

CN

7

B6B

-PH

-K-S

D_S

PU

M/A

D_S

PU

MA

24V

_SP

UM

24V

_SP

UM

1 2 3

D_S

PLS

1

D_S

PLS

2

5V(s

enso

r)

1 2 3S

GN

D

D_R

AN

DO

M

24V

_TR

/D_S

PF

C

SG

ND

D_S

TLD

1

1754

87-3

SG

ND

1 25V

(sen

sor)

317

5487

-3

VA

RE

FD

_SP

WS

AG

ND

VA

RE

FD

_SP

WS

AG

ND

1 2 3

3 2 1

24V

_TR

5

D_S

LUM

/B1

D_S

PO

D

6 7

D_S

TLD

SG

ND

5V(s

enso

r)

1754

87-3

PH

R-3

24V

_TR

/D_S

PF

C

1S

GN

D2 3

5V(s

enso

r)

D_S

PE

D2

SG

ND

5V(s

enso

r)

D_S

PP

D1

5V(s

enso

r)

B5B

-PH

-K-S

1 2

123

3

PH

R-3

1S

GN

D

DRIVER PWB

1754

87-3

1754

87-3

1

1754

87-3

1S

GN

D

1754

87-3

D_S

OC

V

D_S

PE

D1

12S

GN

D32

SG

ND

35V

(sen

sor)

D_S

TU

D

235V D

_RA

ND

OM

235V

21 22 2324 25 26

B26

B-P

HD

SS

-BP

GN

D

20 21 22 2316 17 18 1912 13 14 155 6 7 8 9 10 11

/D_S

TR

C5V

18 19 20 2124 25 26

B24

B-P

HD

SS

-B

D_S

RR

CCN

3

10A

GN

DD

_SP

FC

D_S

ELO

UT

12 13 14 15 16 17 18 19

D_S

PW

S114 5 6 7 8 9 10

D_S

PO

M_

DIR

D_S

ELO

UT

9V

AR

EF

11 81 2 3

CN

609DSPF CNT PWB

D_S

ELB

D_S

ELC

7D

_SE

LC

B26

B-P

HD

SS

-B

20

D_S

PFM

_VR

EF

D_S

PO

M_V

RE

F1D

_SP

OM

_VR

EF2

VA

RE

FD

_SP

WS

D_S

RR

BC

D_S

PF

M_M

1D

_SP

FM

_M2

D_S

PF

M_C

LKD

_SP

FM_D

IRE

C

6D

_SE

LB

24V

PGN

D24

VPG

ND

D_S

POM

_VR

EF1

3D

_SPO

M_V

REF

24

24V

PGN

D

D_S

PU

M_V

RE

FD

_SP

FM

_VR

EF

D_S

PU

M_V

RE

FC

N61

0

5D

_SE

LAD

_SE

LA

1 2

D_S

TR

RC

D_S

TR

RB

CD

_ST

MP

S/D

_ST

RC

5V SG

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

D_S

PU

M_I

N/B

D_S

LUM

A

D_S

PO

M_E

NA

D_S

PO

M_

STE

PD

_SP

OM

_MO

DE

D_S

ULM

/AD

_SLU

MB

D_S

LUM

/B

D_S

PO

DD

_SP

UM

_IN

A

D_S

PU

M_I

N/A

D_S

PU

M_I

NB

D_S

PU

M_I

NA

SG

ND

D_S

PP

D1

D_S

PU

M_I

N/A

D_S

OC

VD

_SP

OD

D_S

PU

M_I

NB

D_S

PU

M_I

N/B

D_S

LUM

AD

_SU

LM/A

D_S

LUM

BD

_SLU

M/B

D_S

PO

M_E

NA

D_S

PO

M_

ST

EP

D_S

PO

M_

MO

DE

PG

ND

24V

D_S

PO

M_D

IR24

VP

GN

D24

V

D_S

PF

M_M

1

AG

ND

12D

_SP

FC

13D

_SR

RC

14D

_SR

RB

C15

B24

B-P

HD

SS

-B

5V SG

ND

D_S

PF

FA

NS

GN

DD

_SP

PD

1D

_RA

ND

OM

D_S

OC

V

16D

_SP

FM

_M2

24S

GN

D

17D

_SP

FM

_CLK

22 23

D_S

PFM

_DIR

EC

D_S

TR

RC

D_S

TM

PS

D_S

TR

RB

C

D_R

AN

DO

M

1 2 3 4

CN

6

SG

ND

D_S

PF

FA

N

5V

SPUM

SLUM

SPED2

STUD

SPED1

SPFC

SCOVSPPD1

SPRDMD

SPLS1

SPWS SPLS2

STLD

MX3501N ELECTRICAL SECTION 9 – 1

B. Upper transport section

C. Lower transport section

D_SPPD21 SGND23 5V

B3B-PH-K-S

24V

_TR

D_S

PF

MB

D_S

PF

M/B

/D_S

TM

P24

V_T

R/D

_ST

RR

BC

24V

_TR

/D_S

TR

RC

1S

GN

DD

_ST

SE

T

24V

_TR

PG

ND

FA

N_L

OC

KN

C(F

AN_

PW

M)

/D_S

RR

C24

V_T

R

D_S

PF

M/A

D_S

PF

MA

24V

_SP

FM

678

/D_S

RR

BC

24V

_TR

CN

9

24V

_SP

FM

345 2

/D_S

TR

RB

C

PH

NR

-03-

H+

BU

03P

-TR

-P-H

321

12324

V_T

R

PH

NR

-03-

H

13141516 910 1112 1920

NC

24V

_TR

NC

NC

/D_S

TR

C

2324 1718 25 2627 28

NC

2122 B28

B-P

HD

SS

-B

/D_S

TR

C2

124

V_T

R1

SM

R-0

2V-N

SM

P-0

2V-N

C2

4 5 6

D_S

PU

MB

D_S

PU

M/B

CN

7

B6B

-PH

-K-S

D_S

PU

M/A

D_S

PU

MA

24V

_SP

UM

24V

_SP

UM

1 2 3

6

10

12

4

D_SOCD

GND

5V

5V

5V

5V(sensor)

D_SPPD4

D_SPPD5

GND

D_SPPD2

D_SPPD3

GND

5V

GND

D_ROCD

5

7

9

11

17

5V(sensor)

GND

GND

14

16

18

15

1

23

8

CN608

B18B-PHDSS-B

13

DRIVER PWB21 22 23

24 25 26B

26B

-PH

DS

S-B

PG

ND

20 21 22 2316 17 18 1912 13 14 155 6 7 8 9 10 11

/D_S

TR

C5V

18 19 20 2124 25 26

B24

B-P

HD

SS

-B

D_S

RR

CCN

3

10A

GN

DD

_SP

FC

D_S

ELO

UT

12 13 14 15 16 17 18 19

D_S

PW

S114 5 6 7 8 9 10

D_S

PO

M_

DIR

D_S

ELO

UT

9V

AR

EF

11 81 2 3

CN

609

DSPF CNT PWB

D_S

ELB

D_S

ELC

7D

_SE

LC

B26

B-P

HD

SS

-B

20

D_S

PFM

_VR

EF

D_S

PO

M_V

RE

F1D

_SP

OM

_VR

EF2

VA

RE

FD

_SP

WS

D_S

RR

BC

D_S

PF

M_M

1D

_SP

FM

_M2

D_S

PF

M_C

LKD

_SP

FM_D

IRE

C

6D

_SE

LB

24V

PGN

D24

VPG

ND

D_S

POM

_VR

EF1

3D

_SPO

M_V

REF

24

24V

PGN

D

D_S

PU

M_V

RE

FD

_SP

FM

_VR

EF

D_S

PU

M_V

RE

FC

N61

0

5D

_SE

LAD

_SE

LA

1 2

D_S

TR

RC

D_S

TR

RB

CD

_ST

MP

S/D

_ST

RC

5V SG

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

D_S

PU

M_I

N/B

D_S

LUM

A

D_S

PO

M_E

NA

D_S

PO

M_

STE

PD

_SP

OM

_MO

DE

D_S

ULM

/AD

_SLU

MB

D_S

LUM

/B

D_S

PO

DD

_SP

UM

_IN

A

D_S

PU

M_I

N/A

D_S

PU

M_I

NB

D_S

PU

M_I

NA

SG

ND

D_S

PP

D1

D_S

PU

M_I

N/A

D_S

OC

VD

_SP

OD

D_S

PU

M_I

NB

D_S

PU

M_I

N/B

D_S

LUM

AD

_SU

LM/A

D_S

LUM

BD

_SLU

M/B

D_S

PO

M_E

NA

D_S

PO

M_

ST

EP

D_S

PO

M_

MO

DE

PG

ND

24V

D_S

PO

M_D

IR24

VP

GN

D24

V

D_S

PF

M_M

1

AG

ND

12D

_SP

FC

13D

_SR

RC

14D

_SR

RB

C15

B24

B-P

HD

SS

-B

5V SG

ND

D_S

PF

FA

NS

GN

DD

_SP

PD

1D

_RA

ND

OM

D_S

OC

V

16D

_SP

FM

_M2

24S

GN

D

17D

_SP

FM

_CLK

22 23

D_S

PFM

_DIR

EC

D_S

TR

RC

D_S

TM

PS

D_S

TR

RB

C

D_R

AN

DO

M

1 2 3 4

CN

6

SG

ND

D_S

PF

FA

N

5V

SPUMSTRRBC

STRC

SPPD2

SPFM

SRRC

SPPD5SPPD4

SPPD3

SRRBC

24V_T

R

D_S

PF

MB

D_S

PF

M/B

/D_S

TM

P

24V_T

R

/D_S

TR

RB

C

24V_T

R

/D_S

TR

RC

1S

GN

D

D_S

TS

ET

24V_T

R

PG

ND

FA

N_LO

CK

NC

(F

AN

_PW

M)

/D_S

RR

C

24V_T

R

D_S

PF

M/A

D_S

PF

MA

24V_S

PF

M

678

/D_S

RR

BC

24V_T

R

CN

9

24V_S

PF

M

345 2

SM

P-0

6V

-NC/D

_SR

RB

C

SM

R-0

6V-N

24V_T

R

PHN

R-03-H

+B

U03P

-TR

-P-H

31

22

13

PH

NR

-03-H

13141516 910 1112 1920

NC

24V_T

R

NC

NC

/D_S

TR

C

2324 1718 25 2627 28

NC

2122

B28B

-PH

DS

S-B

1

D_S

PF

MB

1

2

D_S

PF

M/B

2

3

D_S

PF

M/A

3

4D

_SP

FM

A4

524V

_SP

FM

5

624V

_SP

FM

6

PHN

R-03-H

+B

U03P

-TR

-P-H

PHN

R-03-H

212223

242526

B26

B-P

HD

SS

-B

PG

ND

20212223 16171819 12131415 567

6 1012

891011

/D_S

TR

C

5V

18192021 242526

B24

B-P

HD

SS

-B

D_S

RR

C

CN

3

10

AG

ND

D_S

PF

C

D_S

ELO

UT

1213141516171819

D_S

PW

S

11 45678910

D_S

PO

M_

DIR

D_S

ELO

UT

9V

AR

EF

11

4

8

SG

ND

123

CN

609

DSPF CNT PWB

2D

_SE

LB

D_S

ELC

7D

_SE

LC

B26

B-P

HD

SS

-B

20

D_S

PF

M_V

RE

F

D_S

PO

M_V

RE

F1

D_S

PO

M_V

RE

F2

VA

RE

F

D_S

PW

S

D_S

RR

BC

D_S

PF

M_M

1

D_S

PF

M_M

2

D_S

PF

M_C

LK

D_S

PF

M_D

IRE

C

6D

_SE

LB

24V

PG

ND

24V

PG

ND

D_S

PO

M_V

RE

F1

3

D_S

PO

M_V

RE

F2

4

24V

PG

ND

D_S

PU

M_V

RE

F

D_S

PF

M_V

RE

F

D_S

PU

M_V

RE

F

CN

610

5D

_SE

LAD

_SE

LA

12

D_S

TR

RC

D_S

TR

RB

C

D_S

TM

PS

/D_S

TR

C

5VSG

ND

123456789101112131415161718192021222324

5V3

321

D_S

PU

M_IN

/B

D_S

LUM

A

D_S

PO

M_E

NA

D_S

PO

M_

ST

EP

D_S

PO

M_

MO

DE

2D

_SP

PD

5

D_S

ULM

/A

D_S

LUM

B

D_S

LUM

/B

D_S

PO

D

D_S

PU

M_IN

A

D_S

PU

M_IN

/A

D_S

PU

M_IN

B

D_

SP

UM

_INA

SG

ND

D_S

PP

D1

D_

SP

UM

_IN/A

D_S

OC

V

D_S

PO

D

D_

SP

UM

_INB

D_

SP

UM

_IN/B

D_S

LUM

A

D_S

ULM

/A

D_S

LUM

B

D_S

LUM

/B

D_

SP

OM

_EN

AD

_S

PO

M_ S

TE

P

D_

SP

OM

_M

OD

E

PG

ND

24V

D_

SP

OM

_D

IR24V

PG

ND

24V

D_S

PF

M_M

1

AG

ND

12D

_SP

FC

13D

_SR

RC

14D

_SR

RB

C

15B24

B-P

HD

SS

-B

5VSG

ND

D_S

PF

FA

N

SG

ND

D_S

PP

D1

D_R

AN

DO

M

D_S

OC

V

16D

_SP

FM

_M2

24S

GN

D

17D

_SP

FM

_CLK

2223

D_S

PF

M_D

IRE

C

D_S

TR

RC

D_S

TM

PS

D_S

TR

RB

C

D_S

PP

D3

SG

ND

D_S

OC

D

GN

D

5V5V5V 5V(sensor)

D_S

PP

D4

D_S

PP

D5

GN

D

D_S

PP

D2

D_S

PP

D3

GN

D

5V

DRIVER PWB

D_R

AN

DO

M

1234

CN

6

SG

ND

D_S

PF

FA

N

5V

GN

D

D_R

OC

D

5 7911 17

5V(sensor)

GN

D

GN

D

1

14 161815 12 3 8

CN

608

B18B-P

HD

SS

-B

1

13

35V

B3B

-PH

-K-S

1S

GN

D

235V D

_SP

PD

4

235V D

_SP

PD

5

B3B

-PH

-K-S

B3B

-PH

-K-S

1S

GN

D


D. Optical section

E. Peper exit section

DSPF COPY LUMP

DSPFCNTPWB

21

345

5597-05CPB7F

24V24VLAMPPGND

12

543

CL-INV-R

PGNDPGND

PGNDPGND

12

24V

PGND

CN130

24VLAMP

SPOD

SPOM

10

B10B-PHDSS-B

SGND

D_SPOMA4

B4B-PH-K-S

D_SPOMB

5V(sensor)

CN2

3

4 D_SPED2

SGND

3

8

SGND

NC(SGND)

2

5V(sensor)

5V(sensor)

9

5

D_SPOM/B

D_SPOM/A

1

2

D_STLD

1

D_SPOD

6

7

D_SPOD

SGND

5V(sensor)

1

2

CN8

175487-3

DRIVERPWB

DSPFCNT PWB

3

21

22

23

24

25

26

B 26B-PHDSS-B

PGND

20

21

22

23

16

17

18

19

12

13

14

15

5

6

7

8

9

10

11

/D_STRC

5V

18

19

20

21

24

25

26

B24B-PHDSS-B

D_SRRC

CN3

10

AGND

D_SPFC

D_SELOUT

12

13

14

15

16

17

18

19

D_SPWS

11

4

5

6

7

8

9

10

D_SPO M_DIR

D_SELOUT

9 VAREF

11

8

1

2

3

CN609

D_SELB

D_SELC 7 D_SELC

B26B-PHDSS-B

20

D_SPFM_VREF

D_SPOM_VREF1

D_SPOM_VREF2

VAREF

D_SPWS

D_SRRBC

D_SPFM_M1

D_SPFM_M2

D_SPFM_CLK

D_SPFM_DIREC

6 D_SELB

24V

PGND

24V

PGND

D_SPOM_VREF13

D_SPOM_VREF24

24V

PGND

D_SPUM_VREF

D_SPFM_VREF

D_SPUM_VREF

CN610

5 D_SELAD_SELA

1

2

D_STRRC

D_STRRBC

D_STMPS

/D_STRC

5V

SGND

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

D_SPU M_IN/B

D_SLUMA

D_SPO M_ENA

D_SPO M_STEP

D_SPO M_MODE

D_SULM/A

D_SLUMB

D_SLUM/B

D_SPOD

D_SPU M_INA

D_SPU M_IN/A

D_SPU M_INB

D_SPU M_INA

SGND

D_SPPD1

D_SPU M_IN/A

D_SOCV

D_SPOD

D_SPU M_INB

D_SPU M_IN/B

D_SLUMA

D_SULM/A

D_SLUMB

D_SLUM/B

D_SPO M_ENA

D_SPO M_ STEP

D_SPO M_ MODE

PGND

24V

D_SPO M_ DIR

24V

PGND

24V

D_SPFM_M1

AGND

12 D_SPFC

13 D_SRRC

14 D_SRRBC

15

B24B-PHDSS-B

5V

SGND

D_SPFFAN

SGND

D_SPPD1

D_RANDOM

D_SOCV

16 D_SPFM_M2

24 SGND

17 D_SPFM_CLK

22

23

D_SPFM_DIREC

D_STRRC

D_STMPS

D_STRRBC

D_RANDOM

1

2

3

4

CN6

SGND

D_SPFFAN

5V


2. Block diagram

SCNC PWB

DSPF UNIT

DSPFcntPWB

CCDPWB

CL

CL INVERTERPWB

DSPF DRIVERPWB

SPPD3SPPD4SPPD5SPPD1

SPPD2SPRANDOMSPOD

SOCD

ROCD

SPOMSPFFAN SPFM SLUMSPUM SPFC

SRRC SRRBC STRC STMPSSTRRCSTRRBC

OPTION

SPLS1

SPLS2

SCOV

STLD SPED1

SPED2

STUD

DSPF MEMORY PWB


3. Actual wiring chartA. DSPF_CNT_PWB section 1/2

FG

DS

PF

CN

TP

WB

DS

PF

CC

Dha

rnes

sC

N1

5011

90-4

017

CN

3

AD

_SC

LK

GN

D

AD

_SE

N

A12

V

AD

_RD

SI

GN

D

GN

D

AD

_WR

SO

A5V

GN

D

/RE

S_C

CD

AD

AD

_CLP

IN

GN

D

A3.

3V

AD

_MC

LK

GN

D

GN

D

AD

_BLK

CLP

CC

D_R

S

GN

D

GN

D

CC

D_S

H

CC

D_C

LK2

GN

D

GN

D

CC

D_C

P

GN

D

GN

D

25C

CD

_CLK

127 282129 3023 2417 2619 2013 2215 169 1811 125 14 67 81 10

AD

_R3

AD

_R0

AD

_R1

23 4

DG

ND

DG

ND

FG

DG

ND

AD

_R7

AD

_R4

AD

_R5

AD

_R2

DG

ND

AD

_R8

AD

_R9

AD

_R6

AD

_G3

AD

_G0

AD

_G1

DG

ND

AD

_G7

AD

_G4

AD

_G5

AD

_G2

DG

ND

AD

_G8

AD

_G9

AD

_G6

AD

_B3

AD

_B0

AD

_B1

DG

ND

AD

_B7

AD

_B4

AD

_B5

AD

_B2

DG

ND

DG

ND

AD

_B8

AD

_B9

AD

_B6

26 28 30

DS

PF

inte

rfac

eha

rnes

s

18 20 22 2427 292513 15 2 4 6 8

DG

ND

AD

_B9

173 5 7 9 10 12 14

5011

90-3

017

5011

90-3

017

GN

DA

12V

GN

DA

5VG

ND

AD

_B7

AD

_B5

AD

_B3

1611 19 21 23

AD

_B1

6

AD

_G0

DG

ND

AD

_R8

33

AD

_B4

AD

_B2

AD

_B0

AD

_G2

9

SC

AN

CLK

OU

T-

SC

AN

DA

TA

2+

8 10

SC

AN

DA

TA

2-G

ND

SC

AN

DA

TA

3+S

CA

ND

AT

A3-

GN

D

GN

DS

CA

NC

LKO

UT

+

12

GN

D

DS

PF

Mem

PW

B

GN

D

SC

AN

DA

TA

1+S

CA

ND

AT

A1-

GN

DS

CA

ND

AT

A0+

SC

AN

DA

TA

0-

1 224

V

5V

12V

PG

ND

12V

PG

ND

16 15 11 1014 13 12 3 2 18 7 6 5 4

nDT

S_S

CA

N

TO_S

CA

NC

PU

_IN

T/

13 12 11 10 9

GN

D

nTX

D_S

CA

NnR

XD

_SC

AN

GN

D

SC

AN

UP

/FW

P_S

CN

/ST

AN

DB

Y

PO

F_D

SP

F

5V 3.3V

GN

DnR

ES

_EX

T/

/LV

DS

_ST

BY

24V

AD

_B6

CN

614

SC

AN

DA

TA

3-G

ND

SC

AN

CLK

OU

T+

1415 13 1216

8 7 2 16 5 4 3

AD

_R6

AD

_R4

AD

_R2

AD

_R0

DG

ND

AD

_G8

AD

_G6

AD

_G4

DG

ND

DG

ND

AD

_G9

AD

_G7

AD

_G5

AD

_R7

AD

_R5

AD

_R3

AD

_R9

AD

_G1

32

AD

_G3

AD

_R1

DG

ND

DG

ND

AD

_MC

LK

GN

D

DG

ND

FG

CN

612

5011

90-4

017

20 22 24 30

CC

D_C

PG

ND

CC

D_S

H

CC

D_C

LK1

AD

_RD

SI

AD

_WR

SO

AD

_SC

LKA

D_S

EN

GN

DC

CD

_CLK

2

GN

D

GN

DC

CD

_RS

GN

D

15 17

GN

D/R

ES

_CC

DA

D

GN

D

GN

D

AD

_BLK

CLP

AD

_CLP

INA

3.3V

GN

D

23 25

FG

1 3 5 7 9 11 13 36 38 4027 2814 16 18 2629 1

1 2 3 4 5 6

GN

DS

CA

ND

AT

A3+

34

6 3

SC

AN

CLK

OU

T-

GN

DS

CA

ND

AT

A2+

SC

AN

DA

TA

2-G

ND

SC

AN

DA

TA

1+S

CA

ND

AT

A1-

GN

D

11 10

/ST

AN

DB

Y

8 7

/FW

P_S

CN

nRE

S_E

XT

/S

CA

NU

P

5 4 12 11 10

SC

AN

DA

TA

0+S

CA

ND

AT

A0-

1G

ND

2

PO

F_D

SP

F

14

/LV

DS

_ST

BY

nDS

R_S

CA

NnD

TS

_SC

AN

nTX

D_S

CA

NnR

XD

_SC

AN

GN

DTO

_SC

AN

CP

U_I

NT/

GN

D

B14B

-PH

-K-S

2 19

B14B

-PH

-K-S

6 5 4 3G

ND

B16B

-PH

-K-S

B16B

-PH

-K-S

DS

PF

inte

rfac

eha

rnes

s

13nD

SR

_SC

AN

14C

N61

3

9 8 7

B6P

-VH

B6P

-VH

GN

D

3 4 5 63.

3VG

ND

39M

AIN

UN

IT

SC

Ncn

tP

WB

CN

605

DS

PF

CN

TPW

B

CN

611

3537 3133

2 4

DG

ND

AD

_B8

3931 35 3719 21

29 9 103025 2627 2821 3623 2417 711 3438 3219 20 1213 1415 16401 22 23 45 6818


B. DSPF_CNT_PWB section 2/2

DS

PF

cnts

enso

rha

rnes

s

DS

PF

PP

D5

inte

face

harn

ess

DS

PF

LAM

PF

FC

DS

PF

DR

IVE

Rin

tefa

ce

B26

B-P

HD

SS

-B

PH

NR

-03-

H+

BU

03P

-TR

-P-H

PH

NR

-03-

H

21 22 23

B07

B-P

AS

KN

C

1 2 3 4 5 6 7

CP

U_R

XD

24 25 26B

26B

-PH

DS

S-B

CN

3P

GN

D

20 21 22 2316 17 18 1912 13 14 155 6 7

610 12

8 9 10 11

CP

U_T

XD

NC

NC

/D_S

TR

C5V

18 19 20 2124 25 26

B24

B-P

HD

SS

-B

D_S

RR

C

10A

GN

DD

_SP

FC

D_S

ELO

UT

12 13 14 15 16 17 18 19

D_S

PW

S114 5 6 7 8 9 10

D_S

PO

M_D

IR

D_S

ELO

UT

9V

AR

EF

11

4

8

SG

ND

SP

PD

3P

aper

pass

3

1 2 3

CN

609

SP

PD

2P

aper

pass

2

DS

PF

CN

TP

WB

D_R

OC

D

D_S

OC

D

2921

61-2

2

D_S

ELB

D_S

ELC

7D

_SE

LC

B26

B-P

HD

SS

-B

20

D_S

PF

M_V

RE

F

D_S

PO

M_V

RE

F1

D_S

PO

M_V

RE

F2

VA

RE

FD

_SP

WS

3.3V

GN

D

CN

2

D_S

RR

BC

D_S

PF

M_M

1D

_SP

FM

_M2

D_S

PF

M_C

LKD

_SP

FM

_DIR

EC

6D

_SE

LB

24V

PG

ND

24V

PG

ND

D_S

PO

M_V

RE

F13

D_S

PO

M_V

RE

F24

2 1

24V

PG

ND

D_S

PU

M_V

RE

F

D_S

PF

M_V

RE

F

3 4 555

97-0

5CP

B7F

D_S

PU

M_V

RE

F

CN

610

5D

_SE

LAD

_SE

LA

1 2

D_S

TR

RC

D_S

TR

RB

CD

_ST

MP

S/D

_ST

RC

5V SG

ND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

24V

24V

LAM

PP

GN

D125 4 3

CL

CL-

INV

-R

PG

ND

PG

ND

PG

ND

PG

ND

1 2

5V

24V

3

PG

ND

CN

130

24V

LAM

P

3 2 1

D_S

PU

M_I

N/B

D_S

LUM

A

D_S

PO

M_E

NA

D_S

PO

M_S

TE

P

D_S

PO

M_M

OD

E

2D

_SP

PD

5

D_S

ULM

/AD

_SLU

MB

D_S

LUM

/B

D_S

PO

DD

_SP

UM

_IN

A

D_S

PU

M_I

N/A

D_S

PU

M_I

NB

D_S

PU

M_I

NA

SG

ND

D_S

PP

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IRE

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D_S

TM

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RB

C

D_S

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D

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enso

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C. DRIVER_PWB

SP

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1792

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5694

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D

12 3 4 5 6

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MA

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4B-P

H-K

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D_S

LUM

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D_S

LUM

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D_S

LUM

A4

D_S

PO

MB

D_S

PLS

1

5V(s

enso

r)

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RE

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(sen

sor)

5V(s

enso

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CN

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D

SG

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ND

38

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CN

5

NC

(SG

ND

)

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5V(s

enso

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5V(s

enso

r)

95

D_S

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1 2 4 5 6

D_S

PU

MB

D_S

PU

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CN

7

B6B

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MA

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5V(s

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DO

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C

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1

1754

87-3

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sor)

317

5487

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Wid

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ND

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LUM

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D

6 7

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Tra

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wer

limit

dete

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enso

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5V(s

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ray

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erlim

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1754

87-3

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dete

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enso

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SG

ND

5V(s

enso

r)

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PP

D1

5V(s

enso

r)

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RR

BC

24V

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1 2 1 2

CN

9

24V

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FM

CN

8

1754

87-3

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PH

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D

SP

FC

Pap

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DR

IVE

RP

WB

1754

87-3

41

1754

87-3

1

1754

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ET

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RR

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1 2 324

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NR

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31

22

SR

RB

CR

esis

tbra

ke

SR

RC

Res

ist

FA

N

12

13

21

PH

NR

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H

SP

FM

Tra

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otor

ST

MP

SF

inis

hst

amp

ST

RR

BC

No.

1re

sist

rolle

rbr

ake

ST

RR

CN

o.1

resi

stro

ller

13 14 15 169 1011 1219 20

NC

24V

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NC

NC

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TR

C

23 2417 182526 2728

NC

1

24V

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421 22

B28

B-P

HD

SS

-B

33

FA

N_L

OC

K2 1

1

D_S

PF

MB

12

D_S

PF

M/B

23 2

PGN

D

D_S

PF

M/A

34

D_S

PF

MA

4

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TR

C2

524

V_S

PF

M5

624

V_S

PF

M6

4

NC

(FA

N_P

WM

)

ST

RC

F-G

ND

F-G

ND

DS

PF

grou

ndha

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s

124

V_T

R1

SM

R-0

2V-N

SM

P-0

2V-N

C2


No part of this publication may be reproduced,stored in a retrieval system, or transmitted inany form or by any means, electronic, mechanical,photocopying, recording, or otherwise, withoutprior written permission of the publisher.

COPYRIGHT © XXXX BYSHARP CORPORATION

ALL RIGHTS RESERVED.

The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.

The alphabet following the LF mark shows the kind of lead-free solder.

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread.

Never use conventional lead solder thread, which may cause a breakdown or an accident.

Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the

exclusive-use soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering

capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land

separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when

completion of soldering is confirmed.

Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.

If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron

tip after completion of soldering work.

If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

Example:

5mm

Lead-Free

Solder compositioncode (Refer to thetable at the right.)

<Solder composition code of lead-free solder>

Solder composition

Sn-Ag-Cu

Sn-Ag-Bi

Sn-Ag-Bi-Cu

Sn-Zn-Bi

Sn-In-Ag-Bi

Sn-Cu-Ni

Sn-Ag-Sb

Bi-Sn-Ag-P

Bi-Sn-Ag

a

b

z

i

n

s

p

Solder composition code

a

LEAD-FREE SOLDER

(Danish) ADVARSEL !Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.

Udskiftning må kun ske med batteriaf samme fabrikat og type.

Levér det brugte batteri tilbage til leverandoren.

(English) Caution !Danger of explosion if battery is incorrectly replaced.Replace only with the same or equivalent type

recommended by the manufacturer.Dispose of used batteries according to manufacturer’s instructions.

(Finnish) VAROITUSParisto voi räjähtää, jos se on virheellisesti asennettu.

Vaihda paristo ainoastaan laitevalmistajan suosittelemaantyyppiin. Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

(French) ATTENTIONIl y a danger d’explosion s’ il y a remplacement incorrectde la batterie. Remplacer uniquement avec une batterie dumême type ou d’un type équivalent recommandé par

le constructeur.Mettre au rebut les batteries usagées conformément aux

instructions du fabricant.

(Swedish) VARNINGExplosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalenttyp som rekommenderas av apparattillverkaren.Kassera använt batteri enligt fabrikantens

instruktion.

(German) AchtungExplosionsgefahr bei Verwendung inkorrekter Batterien.

Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ odervom Hersteller empfohlene Batterien verwendet werden.Entsorgung der gebrauchten Batterien nur nach den vom

Hersteller angegebenen Anweisungen.

(For USA, CANADA)“BATTERY DISPOSAL”

THIS PRODUCT CONTAINS A LITHIUM PRIMARY(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERYTHAT MUST BE DISPOSED OF PROPERLY. REMOVE THEBATTERY FROM THE PRODUCT AND CONTACT YOURLOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION

ON RECYCLING AND DISPOSAL OPTIONS.

“TRAITEMENT DES PILES USAGÉES”CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DEMÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE)QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LAPILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTREAGENCE ENVIRONNEMENTALE LOCALE POUR DES

INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ETDE TRAITEMENT.

CAUTION FOR BATTERY REPLACEMENT

CAUTION FOR BATTERY DISPOSAL

All rights reserved.Printed in Japan.

No part of this publication may be reproduced,stored in a retrieval system, or transmitted,

in any form or by any means,electronic; mechanical; photocopying; recording or otherwise

without prior written permission of the publisher.

Trademark acknowledgements• Microsoft® Windows® operating system is a trademark or copyright of Microsoft

Corporation in the U.S.A. and other countries.

• Windows® 95, Windows® 98, Windows® Me, Windows NT® 4.0, Windows® 2000,Windows® XP, Windows® 2000 Server, Windows® Server 2003 andInternet Explorer® are trademarks or copyrights of Microsoft Corporation in theU.S.A. and other countries.

• IBM and PC/AT are trademarks of International Business Machines Corporation.

• Acrobat® Reader Copyright® 1987- 2002 Adobe Systems Incorporated. All rightsreserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks ofAdobe Systems Incorporated.

• All other trademarks and copyrights are the property of their respective owners.

COPYRIGHT © 2006 BY SHARP CORPORATION

SHARP CORPORATIONDigital Document System GroupCS Promotion CenterYamatokoriyama, Nara 639-1186, Japan

2006 January Printed in Japan

AFD service manual on the MX-3501N MX-4501N

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Transcript of AFD service manual on the MX-3501N MX-4501N