AFCU Series Ammonia Flow Control Unit Selection … · AFCU Series Ammonia Flow Control Unit...

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Integrated Flow Solutions 9807 Whithorn Drive Houston, Texas 77095 281-855-8125 AFCU-200.0 AFCU Series Ammonia Flow Control Unit Integrated Flow Solutions AFCU Series Ammonia Flow Control Units are designed to control the flow of ammonia from the Ammonia Storage / Forwarding System into an air or flue gas stream. The air is typically pressurized and heated with an electric process heater or low pressure steam. The hot flue gas is available from the gas turbine exhaust. The hot air or flue gas vaporizes the ammonia prior to injection into the Ammonia Injection Grid (AIG). Industries Applications – See industry tab Benefits: Single Source Accountability Pre-Packaged Modular Design Costs Less than component based site built which reduces overall project cost Minimizes field erection time – shorter overall project delivery schedule Complete system function testing prior to shipment 24/7 Customer service Industry Standards Piping designed to ANSI B31.1/ANSI B31.3 Pipe fabrication to ASME Section IX Structural Steel Assembly Designed to AWS D1.1 Complete system designed to API RP 550 Standard Features: Heavy Duty Single or Multistage Centrifugal Air Blowers - Arrangement 4, 7, & 8 IntegraheatElectric Process Air Heating with full Thyrister Power Controls, Motor Interlock and Redundant Safety Shutdown System Locally mounted PLC based control system per NEC & NFPA Vaporization using Co-Current Mixing or Counter Flow Contact Technology Complete factory function test Process Parameters: Vaporized Ammonia – up to 4,000 #/hr Exhaust temperatures – up to 800F Discharge pressures – up to 6 psig Utility Requirements (Cold-AFCU): Heat Source: IntegraheatElectric Process Air Heater o Power Requirement: 1KW - 1500KW/3 phase/60 hertz or Heat Source: Steam Heat Exchanger o Total Duty – up to 12,500 MM BTU/HR Blower Motors – up to 300 hp/3 phase/460 volt Instrument Air Utility Requirements (Hot-AFCU): Heat Source: Hot Flue Gas Blower Motors – up to 300 hp/3 phase/460 volt Instrument Air Optional Features: Complete Factory Performance Test UL or CSA Listed Control Heater & Control Panel Assembly Class 1, Div 2 Hazardous locations Compliance with Plant / Engineering Specifications Additional Services: “ Aspen Plus” Process Simulation Software used to guarantee process conditions Installation / Training / Start – Up Supervision Extended warranty Nationwide Service Network POWER O&G GEN. IND. EMISSIONS www.IFSolutions.com www.IFSolutions.com

Transcript of AFCU Series Ammonia Flow Control Unit Selection … · AFCU Series Ammonia Flow Control Unit...

Integrated Flow Solutions 9807 Whithorn Drive Houston, Texas 77095 281-855-8125

AFCU-200.0

AFCU Series Ammonia Flow Control Unit

Integrated Flow Solutions AFCU Series Ammonia FlowControl Units are designed to control the flow of ammoniafrom the Ammonia Storage / Forwarding System into an airor flue gas stream. The air is typically pressurized andheated with an electric process heater or low pressuresteam. The hot flue gas is available from the gas turbineexhaust. The hot air or flue gas vaporizes the ammoniaprior to injection into the Ammonia Injection Grid (AIG).

Industries

Applications – See industry tab

Benefits:• Single Source Accountability• Pre-Packaged Modular Design Costs Less than

component based site built which reduces overallproject cost

• Minimizes field erection time – shorter overallproject delivery schedule

• Complete system function testing prior toshipment

• 24/7 Customer service

Industry Standards• Piping designed to ANSI B31.1/ANSI B31.3• Pipe fabrication to ASME Section IX• Structural Steel Assembly Designed to AWS D1.1• Complete system designed to API RP 550

Standard Features:• Heavy Duty Single or Multistage Centrifugal Air

Blowers - Arrangement 4, 7, & 8• Integraheat™ Electric Process Air Heating with full

Thyrister Power Controls, Motor Interlock andRedundant Safety Shutdown System

• Locally mounted PLC based control system perNEC & NFPA

• Vaporization using Co-Current Mixing or CounterFlow Contact Technology

• Complete factory function testProcess Parameters:

• Vaporized Ammonia – up to 4,000 #/hr• Exhaust temperatures – up to 800F• Discharge pressures – up to 6 psig

Utility Requirements (Cold-AFCU):• Heat Source: Integraheat™ Electric Process Air

Heatero Power Requirement: 1KW - 1500KW/3

phase/60 hertzor

• Heat Source: Steam Heat Exchangero Total Duty – up to 12,500 MM BTU/HR

• Blower Motors – up to 300 hp/3 phase/460 volt• Instrument Air

Utility Requirements (Hot-AFCU):• Heat Source: Hot Flue Gas• Blower Motors – up to 300 hp/3 phase/460 volt• Instrument Air

Optional Features:• Complete Factory Performance Test• UL or CSA Listed Control Heater & Control Panel

Assembly• Class 1, Div 2 Hazardous locations• Compliance with Plant / Engineering

Specifications

Additional Services:• “ Aspen Plus” Process Simulation Software used

to guarantee process conditions• Installation / Training / Start – Up Supervision• Extended warranty• Nationwide Service Network

POWER O&G GEN. IND. EMISSIONS

www.IFSolutions.com

www.IFSolutions.com

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INTEGRATED FLOW SOLUTIONS 9807 Whithorn Dr. Houston TX 77095 281-855-8125

2004 IFS These materials contain proprietary information and may not be reproduced without prior written permission from Integrated Flow Solutions.

AMMONIA FLOW - LENGTH - X WIDTH - Y HEIGHT - Z WEIGHT - LBS.#/HR

100 15’ 8’ 10’ 10,000500 22’ 10’ 10’ 15,000900 30’ 12’ 10’ 20,000

Ammonia Flow Control Unit

BLOWER B

SKID LIMITS

BLOWER A

M

M

PDIT

TT

PIT

PIT

FE

FT

HEATER

MIXER/VAPORIZERTT

TETE

TT

AMMONIA

TE

S

AMMONIA FLOW# / HR

AMMONIA INLET

AIR SUPPLYINSTRUMENT

SKID LIMITS

PITFIT

FE

ELEVATION

CONTROLPANEL

OV

ER

ALL

WID

TH

OVERALL LENGTH

PLAN

CONTROLPANEL

X

Y

1'-3 5/16"1'-3 5/16"

AP

PR

OX

. OV

ER

ALL

HE

IGH

T

Z

www.IFSolutions.com

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Typewritten Text
INTEGRATED FLOW SOLUTIONS 9807 Whithorn Dr. Houston TX 77095 281 855 8125